A counterweight box for performance test of a hook arm garbage truck

By designing a counterweight box with adjustable limit blocks and protective supports, the issues of versatility and safety of counterweight boxes used in performance testing of hook-lift garbage trucks were resolved, achieving improved stability and safety applicable to different models of garbage trucks.

CN112345263BActive Publication Date: 2026-04-10河南海威英达重工有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
河南海威英达重工有限公司
Filing Date
2019-08-09
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing counterweight boxes used for performance testing of hooklift garbage trucks have poor versatility, cannot be applied to different models of hooklift garbage trucks, and pose safety hazards.

Method used

A counterweight box was designed, which includes adjustable limit blocks and protective supports. The positions of the limit blocks and protective supports are adjustable through multiple T-slots and a locking bolt system to accommodate counterweights of different sizes and weights, thereby enhancing stability and safety.

Benefits of technology

The versatility of the counterweight box has been improved, making it applicable to different models of hooklift garbage trucks and enhancing the safety and stability of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of vehicle testing, in particular to a counterweight box for performance test of hook arm garbage truck. The counterweight box for performance test of hook arm garbage truck comprises a box body, a hanging ring and multiple limiting blocks. The box body has a loading space for loading counterweight blocks. The box body is provided with rolling bodies at least at the bottom of the rear end to facilitate the movement of the box body when the front end of the box body is lifted. The hanging ring is arranged on the outer side of the front wall of the box body and is used for hooking the hook on the hook arm garbage truck. The multiple limiting blocks are adjustably installed on the bottom of the box body and are used for limiting the counterweight blocks in the front-rear and left-right directions. The counterweight box has good versatility and can be applied to the performance test of different models of hook arm garbage trucks.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicle testing, in particular to a counterweight box for performance test of a hook arm garbage truck. BACKGROUND

[0002] The hook arm garbage truck is also called a detachable garbage truck, which is generally composed of a hook arm truck and a garbage box. During the working process of the hook arm garbage truck, the hook arm truck needs to hoist the garbage box filled with garbage from the ground to the truck body. Since the garbage box filled with garbage is heavy, the hook arm truck has high requirements for rigidity and strength. Therefore, after the production of the hook arm garbage truck is completed, the performance of the hook arm truck needs to be tested.

[0003] The method of the hook arm truck performance test is generally as follows: a special counterweight box is used to simulate the garbage box filled with garbage. The counterweight box is loaded with weights to increase its counterweight. A fixing structure for fixing the weights is arranged in the counterweight box. The counterweight box is used for testing with the hook arm truck. For the same type of hook arm truck, the counterweight box can be repeatedly used without replacing the weights, which is very convenient to use.

[0004] However, for different types of hook arm garbage trucks, since their carrying capacities are different, the weight requirements of the counterweight box are different. The counterweight box needs to load weights of different weights, and the sizes of the weights of different weights are different. The fixing structure for fixing the weights in one counterweight box can generally only fix weights of a specific size, which leads to the fact that the counterweight box can only be applied to one type of hook arm garbage truck, and the universality is poor. SUMMARY

[0005] The purpose of the present application is to provide a counterweight box for performance test of a hook arm garbage truck with good universality.

[0006] To achieve the above purpose, the counterweight box for performance test of a hook arm garbage truck provided by the present application adopts the following technical scheme:

[0007] The counterweight box for performance test of a hook arm garbage truck comprises:

[0008] The box body has a loading space for loading counterweight blocks. The box body is provided with at least a rolling body at the bottom of the rear end to facilitate the movement of the box body when the front end of the box body is lifted.

[0009] The hanging ring is arranged on the outer side of the front wall of the box body and is used for hooking the hook of the hook arm truck.

[0010] A plurality of position-adjustable limiting blocks are installed on the bottom of the box body for limiting the weight block in the front-back and left-right directions, a T-shaped slot extending in the front-back direction and having a narrow upper part and a wide lower part is arranged on the bottom of the box body or a bottom fixing body arranged on the bottom, the T-shaped slot is arranged in a plurality of and is arranged in the left-right direction to achieve the position adjustment of the limiting block in the left-right direction, a locking bolt for fixing the limiting block is arranged in the T-shaped slot, the limiting block is fixed on the T-shaped slot through the locking bolt and a matching locking nut, and the stepless adjustment of the position of the limiting block in the front-back direction is achieved through the cooperation of the T-shaped slot, the locking bolt and the matching locking nut.

[0011] The weight box for performance test of the hook arm garbage truck has the following advantages: a plurality of position-adjustable limiting blocks are installed on the bottom of the box body, the plurality of limiting blocks can limit the weight block in the front-back and left-right directions, the position of the limiting block is adjustable, the size of the weight block can be changed at will to adjust the total weight of the weight box, which is very convenient, and the weight box can be applied to different models of hook arm garbage trucks and has good versatility.

[0012] Further, the weight box for performance test of the hook arm garbage truck further comprises a position-adjustable protection piece installed on the bottom or the left and right side walls of the box body, the protection piece is fixed to the rear side of the weight block after the weight block is loaded, so as to prevent the weight block from tilting backward when the front end of the box body is lifted. For some high weight blocks, if the height of the limiting block is small, the weight block is likely to tilt backward when the front end of the box body is lifted, which not only affects the test, but also has certain safety hazards. The protection piece can well avoid the above situation, and the height of the limiting block can be small, thereby reducing the material consumption of the limiting block.

[0013] Further, the protection piece is a protection support extending in the left-right direction, and the two ends of the protection support are connected with the left and right side walls of the box body. The two ends of the protection support are connected with the left and right side walls, so that the protection support is stable and is not easy to deform or have other abnormal conditions.

[0014] Further, a T-shaped slot extending in the front-back direction is arranged on the left and right side walls of the box body or a side wall fixing body arranged on the left and right side walls, the T-shaped slot is arranged in a plurality of and is arranged in the up-down direction, the T-shaped slot has an inward opening and a locking bolt for fixing the protection support is arranged in the T-shaped slot, and the protection support is fixed on the T-shaped slot through the locking bolt and a matching locking nut. The protection support is fixed through the cooperation of the T-shaped slot, the locking bolt and the matching locking nut, so that the stepless adjustment of the position of the protection support in the front-back direction can be achieved, and the versatility is high. In addition, the plurality of T-shaped slots are arranged in the up-down direction, so that the position of the protection support in the up-down direction can be adjusted, and the versatility of the weight box is further improved.

[0015] Further, the T-shaped grooves are arranged on the side wall fixing bodies, and the T-shaped grooves are one-to-one corresponding to the side wall fixing bodies. In this way, the T-shaped grooves on the side wall fixing bodies are facilitated to be arranged.

[0016] Further, the T-shaped grooves are arranged on the bottom fixing bodies, and the T-shaped grooves are one-to-one corresponding to the bottom fixing bodies. In this way, the T-shaped grooves on the bottom fixing bodies are facilitated to be arranged.

[0017] Further, the limiting blocks are L-shaped limiting blocks having longitudinal sections extending in the front-rear direction and transverse sections extending in the left-right direction. In the case that the number of limiting blocks is the same, the stability of the counterweight block is higher when the L-shaped limiting blocks are used.

[0018] Further, the counterweight box for performance test of the hook arm garbage truck is further provided with a cushion block, which is arranged in the spacing space between the limiting block and the counterweight block during use, so as to prevent the counterweight block from moving in the front-rear and left-right directions during use. In this way, the stability of the counterweight block during use after loading is increased. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a top view of an embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application;

[0020] Figure 2 is an installation schematic view of the protective support in the embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application;

[0021] Figure 3 is Figure 2 A-A sectional view in

[0022] Figure 4 is an installation schematic view of the limiting block in the embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application;

[0023] Figure 5 is Figure 4 B-B sectional view in

[0024] Figure 6 is a limiting schematic view of the limiting block on the counterweight block in the embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application;

[0025] Figure 7 is a use state of the embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application Figure 1 ;

[0026] Figure 8 is Figure 7 a top view of the structure in

[0027] Figure 9is the use state of the embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application Figure 2 ;

[0028] Figure 10 is Figure 9 the top view of the structure in

[0029] In the drawings: 1-front wall, 2-side wall, 3-bottom plate, 4-hanging ring, 5-guide rail, 6-limiting block, 7-protection support, 8-T-shaped groove, 9-square tube, 10-fixing plate, 11-locking bolt, 12-locking nut, 13-counterweight block, 14-pad block, 15-roller, 16-rear wall. DETAILED DESCRIPTION

[0030] The specific embodiments of the present application will be further described below in combination with the drawings.

[0031] The embodiment of the counterweight box for performance test of the hook arm garbage truck provided by the present application:

[0032] As shown in Figure 1 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , the counterweight box comprises a box body, the box body has a loading space for loading the counterweight blocks 13 in the box body, and the box body comprises a front wall 1, a rear wall 16, a bottom plate 3 and two left and right side walls 2; a hanging ring 4 is fixed on the outer side of the front wall 1 of the box body, the hanging ring 4 is used for being hooked by the hook on the hook arm truck, so as to drive the counterweight box to perform the test; two rollers 15 are arranged at the bottom rear end of the box body along the left and right directions, the two rollers 15 are used for supporting the forward movement of the counterweight box when the front end of the counterweight box is lifted by the hook arm truck; and the rollers 15 constitute the rolling body arranged at the bottom rear end of the box body.

[0033] As shown in Figure 1 , Figure 4 and Figure 5 , a plurality of guide rails 5 are arranged on the bottom plate 3 of the box body along the left and right directions, the guide rails 5 are arranged one by one along the left and right directions (the guide rails 5 are arranged in the T-shaped groove 8) Figure 1Only a portion of the guide rails 5 is shown. Each guide rail 5 has a T-shaped groove 8 that is narrower at the top and wider at the bottom, extending in the front-to-back direction. The T-shaped grooves 8 on the base plate 3 are spaced apart in the left-to-right direction. Multiple locking bolts 11 are arranged in the T-shaped grooves 8. The bolt heads of the locking bolts 11 extend into the wider groove of the T-shaped groove 8 and engage with the step in the T-shaped groove 8 to prevent vertical detachment. Each locking bolt 11 is equipped with a matching locking nut 12. Limiting blocks 6 are fixed on the guide rails 5 by the locking bolts 11 and locking nuts 12. The limiting blocks 6 have a transverse section extending in the left-to-right direction and a section extending in the front-to-back direction. The longitudinal section has an L-shaped limiting block 6 with three fixing holes corresponding to the T-shaped groove 8. Two fixing holes are located on the longitudinal section and correspond to one T-shaped groove 8, and the third fixing hole is located on the transverse section and corresponds to another T-shaped groove 8. The limiting block 6 is used to limit the counterweight 13 in the front-back, left-right and right directions. In use, each counterweight 13 (the counterweight is generally square) is equipped with four limiting blocks 6. The four limiting blocks 6 are arranged at the four corners of the counterweight 13. The counterweight 13 is placed on the guide rail 5. The side of the limiting block 6 facing the counterweight 13 is used to limit the counterweight 13. The guide rail 5 on the bottom plate constitutes the bottom fixing body set at the bottom of the box.

[0034] Because the locking bolt 11 can be guided to move along the T-slot 8, the limiting block 6 can also be guided to move in the front-back direction. Furthermore, the fixing holes on the limiting block 6 can be replaced to correspond to different T-slots 8, so that the position of the limiting block 6 in the left-right direction can be adjusted. Therefore, different sizes and positions of the counterweight blocks 13 can be fixed by adjusting the different positions of the limiting block 6 on the base plate 3.

[0035] like Figure 6 As shown, because the position of the limiting block 6 in the left and right directions is adjustable by using its fixing holes to correspond to different T-slots, the limiting block 6 cannot be steplessly adjusted in the left and right directions. Often, after the counterweight 13 is placed in place, and the limiting block 6 is fixed in the T-slot 8 closest to the counterweight 13 in the left and right directions, there is still a certain gap between the longitudinal section of the counterweight 13 and the limiting block 6. Therefore, the counterweight box is equipped with a pad 14. The pad 14 can be inserted into the corresponding gap when there is a gap between the longitudinal section of the limiting block 6 and the counterweight 13, thereby limiting the counterweight 13 in the left and right directions. Since the position of the limiting block 6 in the front and back directions can be steplessly adjusted, the limiting block 6 can be directly adjusted so that its lateral section is close to the side of the counterweight 13 and fits tightly against the corresponding side of the counterweight 13, without the need to add a pad 14. Of course, it is not limited to adding a pad 14 between the lateral section of the limiting block 6 and the counterweight 13.

[0036] like Figures 1-3As shown, a plurality of guide rails 5 are arranged on the left and right side walls 2 in the up-down direction, the guide rails 5 are arranged one by one on the side walls 2, the guide rails 5 on the two side walls 2 correspond one by one, a T-shaped groove 8 extending in the front-back direction is arranged on each guide rail 5, the opening of the T-shaped groove 8 faces the inside of the box body, the plurality of T-shaped grooves 8 on the two side walls 2 are arranged in the up-down direction, a plurality of locking bolts 11 are arranged in the T-shaped grooves 8, the bolt head of the locking bolt 11 extends into the wider groove of the T-shaped groove 8 and is stopped by the step in the T-shaped groove 8, so that the locking bolt 11 is assembled in the T-shaped groove in the left-right direction, and each locking bolt 11 is provided with a matched locking nut 12. The counterweight box is also provided with a plurality of protective supports 7, the two ends of the protective support 7 are fixed on the guide rail 5 on the corresponding side wall 2 through the locking bolt 11 and the locking nut 12, the protective support 7 includes a square tube 9 located in the middle and a fixing plate 10 fixed on both ends of the square tube, the fixing plate 10 is provided with a fixing hole on the front and back sides of the square tube 9, the two fixing holes correspond to the T-shaped groove 8 in one guide rail 5 on the side wall 2, and the locking bolt 11 and the locking nut 12 fix the fixing plate 10 on the guide rail 5 of the side wall 2 through the two fixing holes; the protective support 7 is fixed on the rear side of the weight block 13 after the weight block 13 is fixed, and the square tube 9 faces the side of the weight block 13 and is close to the rear side of the weight block 13, the protective support 7 is used to support the weight block 13 when the front end of the counterweight box is lifted, so as to prevent the weight block 13 from tilting backward, the number of protective supports 7 arranged for each weight block 13 is determined by the height of the weight block 13, the higher the height, the more the number of protective supports 7 arranged; the protective support 7 constitutes a protective piece, and the guide rail 5 on the side wall 2 constitutes a side wall fixing body arranged on the side wall 2.

[0037] Figures 7-10 The counterweight box loaded with two kinds of weights is shown.

[0038] When the counterweight box is used, first, the weight block 13 to be loaded is selected and the position of the weight block 13 placed in the box body is determined, then the weight block 13 is placed on the guide rail 5 on the bottom plate 3 of the box body, then a limiting block 6 is fixed at each of the four corners of the weight block 13, the limiting block 6 can be close to the weight block 13 in the front-back direction, if it cannot be close to the weight block 13 in the left-right direction, a pad 14 can be inserted into the space between the limiting block 6 and the weight block 13; after the weight block 13 is fixed, the protective support 7 is fixed on the rear side of the weight block 13, and the square tube 9 of the protective support 7 is close to the weight block 13, thus the configuration of the counterweight box is completed, and then the performance test of the hook arm garbage truck can be started.

[0039] In the above embodiment, two rollers are arranged at the bottom rear end of the box body in the left-right direction, and the rollers constitute the rolling body arranged at the bottom of the box body. In other embodiments, one roller can also be arranged at the bottom rear end of the box body, and the rolling body can also be other structures, such as a rolling ball arranged at the bottom of the box body, which can also be used. The roller can also be arranged not only at the bottom rear end of the box body, but also at the bottom front end of the box body, which facilitates the movement of the counterweight box on the ground.

[0040] In the above embodiment, a plurality of guide rails arranged in the left-right direction are arranged on the bottom plate of the box body, the guide rails are arranged one after another, each guide rail is provided with a T-shaped slot extending in the front-rear direction, and the limiting block is adjustably mounted on the bottom of the box body through the T-shaped slot. In other embodiments, the T-shaped slot can also be directly formed on the bottom plate of the box body, which can also be used; the limiting block can also be adjustably mounted on the bottom plate of the box body by other means, such as arranging a plurality of fixing holes on the bottom plate of the box body, fixing the limiting block at the fixing hole closest to the counterweight block after the counterweight block is placed in place, and if there is a gap between the limiting block and the counterweight block, a spacer can be inserted into the gap, so that the counterweight block can also be fixed; a plurality of T-shaped slots can also be arranged on one guide rail, which can also be used; the guide rails can also be arranged in the left-right direction, which can also be used.

[0041] In the above embodiment, a protective support for preventing the counterweight block from tilting backward is arranged in the counterweight box, the protective support constitutes a protective piece, and the two ends of the protective support are adjustably fixed on the two side walls. In other embodiments, the protective piece can also have other structural forms, such as a protective plate or a protective column fixed on the bottom plate and extending upward to a certain height; the counterweight box can also not be provided with a protective piece, and the transverse section of the limiting block arranged at the rear side of the counterweight block can be extended upward to a higher position to directly prevent the counterweight block from tilting backward.

[0042] In the above embodiment, the limiting block is an L-shaped limiting block. In other embodiments, the limiting block can also be other forms of limiting blocks, such as a square limiting block, which can be selected when fixing the counterweight block, and four limiting blocks are fixed at the middle positions of the four sides of the counterweight block, which can also achieve the fixation of the counterweight block.

[0043] In the above embodiment, the side walls of the box body are provided with a plurality of guide rails arranged in the up-down direction, the guide rails are arranged one after another, each guide rail is provided with a T-shaped slot extending in the front-back direction, and the protective support is adjustably mounted on the left and right side walls of the box body through the T-shaped slot. In other embodiments, the T-shaped slot can also be directly formed on the left and right side walls of the box body, and the same effect can be achieved; the protective support can also be adjustably mounted on the left and right side walls by other means, such as providing a plurality of mounting holes on the left and right side walls, and providing fixing holes on the fixing plate of the protective support in the form of long holes extending in the front-back direction, so that the protective support can be adjustably mounted on the left and right side walls and can be tightly fixed to the balancing weight; a plurality of T-shaped slots can also be provided on one guide rail, and the same effect can be achieved; the guide rails can also be arranged at intervals in the up-down direction, and the same effect can be achieved.

Claims

1. A weight box for performance testing of a hook-lift refuse vehicle, characterized in that The weight box comprises a box body having a loading space for loading weight blocks, and at least a bottom of the rear end is provided with a roller facilitating movement when the front end is lifted; a hanging ring is arranged on the outer side of the front wall of the box body for hooking the hook of the hook arm garbage truck; a plurality of limiting blocks for limiting the weight blocks in the front-rear and left-right directions are adjustably installed at the bottom of the box body; a T-shaped slot extending in the front-rear direction and having a narrow upper part and a wide lower part is arranged on the bottom of the box body or a bottom fixing body arranged on the bottom, the T-shaped slot is provided with a plurality of slots arranged in the left-right direction to adjust the position of the limiting block in the left-right direction, the limiting block is fixed on the T-shaped slot by a locking bolt and a matching locking nut arranged in the T-shaped slot, the position of the limiting block in the front-rear direction is infinitely adjustable by the cooperation of the T-shaped slot, the locking bolt and the matching locking nut, and the limiting block is matched with different T-shaped slots to replace the weight blocks of different sizes; a protective support is adjustably installed on the left and right side walls of the box body and fixed on the rear side of the weight block after the weight block is loaded to prevent the weight block from falling backward, the protective support extends in the left-right direction; a T-shaped slot extending in the front-rear direction is arranged on the left and right side walls of the box body, the opening of the T-shaped slot on the side wall faces inward and is provided with a locking bolt for fixing the protective support, and the protective support is fixed on the T-shaped slot on the side wall by the locking bolt and a matching locking nut.

2. The hook-lift truck performance test ballast box of claim 1, wherein, The T-shaped slots on the left and right side walls of the box body are provided with a plurality of slots and are arranged in the up-down direction.

3. The hook-lift truck performance test ballast box of claim 1, wherein, The T-shaped slots on the bottom of the box body are arranged on the bottom fixing body, and the T-shaped slots correspond one-to-one to the bottom fixing body.

4. The hook-lift truck performance test ballast box of any one of claims 1-3, wherein, The limiting block is an L-shaped limiting block having a longitudinal section extending in the front-rear direction and a transverse section extending in the left-right direction.

5. The hook-lift truck performance test weight box of any one of claims 1-3, wherein, The weight box for performance test of the hook arm garbage truck is further provided with a pad block, which is loaded into the space between the limiting block and the weight block during use to prevent the weight block from moving in the front-rear and left-right directions during use.

Citation Information

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