A hydraulic tamping device for testing coke ovens
By designing a hydraulic tamping device, the combination of the drive motor, transmission mechanism and extrusion plate is used to achieve uniform tamping of the material samples in the test coke oven, solving the problems of uneven density and splashing of the material samples, and improving working efficiency.
Patent Information
- Application Number
- CN202011469086.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-15
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2040-12-15
AI Technical Summary
The existing test coke oven device causes uneven material sample density during the tamping process, and the material sample is prone to splash during the initial blow, resulting in short supply of material in the center of the hammer head.
A hydraulic tamping device is designed, including a driving motor, a transmission mechanism, a threaded rod, a threaded sleeve, an extrusion plate and a material push cylinder. By driving the motor, the threaded rod drives the extrusion plate to move, and the material is uniformly extruded and tamped.
The uniform compaction of the material sample during the tamping process is achieved, the uniformity of the material sample density is improved, the problems of splashing and uneven density are solved, and the working efficiency is improved.
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Figure CN112457870B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of test coke ovens, in particular to a hydraulic tamping device for test coke ovens. Background Art
[0002] In recent years, the extensive application of experimental coke ovens has provided a good way to determine an economically reasonable coking coal blending plan. The experimental coke oven has developed from the early bottom-loading structure to the side-loading structure that has been widely used in recent years. At the same time, the widespread application of ramming coking technology has greatly reduced the cost of coking, and also provided a good way to rationally utilize limited resources. Coking is processed by ramming, so for the experimental coke oven, it is also necessary to ram the material sample to increase the density. In the early stage of ramming, due to the loose material sample, when the hammer head falls for the first time, the air in the coal sample is quickly squeezed out, causing the material sample to splash around the hammer head, resulting in a lack of material sample in the center of the hammer head, and this phenomenon occurs every time the material is fed, resulting in uneven overall density of the material sample. Summary of the invention
[0003] The purpose of the present invention is to provide a hydraulic tamping device for testing coke ovens, which has the advantage of being easy to tampe evenly and solves the problem of uneven tamping in existing devices.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a hydraulic tamping device for testing coke ovens, comprising a base, the top of the base is fixedly connected to a support frame, the bottom of the support frame is fixedly connected to a hydraulic telescopic cylinder, the bottom of the hydraulic telescopic cylinder is fixedly connected to a hammer, the top of the base is fixedly connected to a placement box, the back of the placement box is fixedly connected to a driving box, the inner cavity of the driving box is fixedly connected to a driving motor, the output shaft of the driving motor is provided with a transmission mechanism, the front of the driving box is fixedly connected to a mounting plate, the axis of the transmission mechanism is fixedly connected to a threaded rod, the surface of the threaded rod is provided with a threaded sleeve, one side of the threaded sleeve is fixedly connected to an extrusion plate, the left and right sides of the placement box are fixedly connected to fixed blocks, the inner cavity of the placement box is provided with a pushing plate, and the bottom of the pushing plate is movably connected to a pushing cylinder.
[0005] Preferably, the driving motor is a dual-axis motor, and a through slot is provided on the front side of the driving box.
[0006] Preferably, the transmission mechanism includes a first pulley, a transmission belt and a second pulley, the output shaft of the drive motor is fixedly connected to the first pulley, the surface of the first pulley is transmission-connected to the transmission belt, and the surface of the first pulley is transmission-connected to the second pulley via the transmission belt.
[0007] Preferably, the top and the bottom of the threaded sleeve are both fixedly connected to a limiting block, and the other end of the limiting block is connected to a limiting groove.
[0008] Preferably, grooves are provided on both the left and right sides of the placement box, and the number of the pushing cylinders is two.
[0009] Preferably, the surface of the first pulley is connected to a transmission belt, and the surface of the first pulley is connected to a second pulley via a transmission belt.
[0010] Preferably, the other end of the limit block is connected to the limit groove.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. The present invention cooperates with a driving motor, a transmission mechanism, a mounting plate, a threaded rod, a threaded sleeve, an extrusion plate, a push plate and a push cylinder. During the descent of the hammer, the output shaft of the driving motor drives the threaded rod to rotate through the first pulley, the transmission belt and the second pulley. The threaded rod drives the extrusion plate to move left and right through the threaded sleeve to extrude the material, so that the hammer tamps the material evenly. At the same time, by controlling the different ejection heights of the two push cylinders, the discharge of the material after processing is facilitated, the work efficiency is improved, and the effect of facilitating even tamping is achieved, which solves the problem of uneven tamping of the existing device.
[0013] 2. The present invention facilitates the limiting of the threaded sleeve by the cooperation of the limiting block and the limiting groove, thereby improving the safety of the device, and facilitates the storage of the extrusion plate by designing the groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of an embodiment of the present invention;
[0015] Figure 2 Schematic diagram of the structure of the drive box in the embodiment of the present invention;
[0016] Figure 3 Schematic diagram of the structure of the placement box in the embodiment of the present invention.
[0017] In the figure: 1. base; 2. support frame; 3. hydraulic telescopic cylinder; 4. hammer; 5. placement box; 6. drive box; 7. drive motor; 8. transmission mechanism; 81. first pulley; 82. transmission belt; 83. second pulley; 9. mounting plate; 10. threaded rod; 11. threaded sleeve; 12. extrusion plate; 13. fixing block; 14. push plate; 15. push cylinder; 16. limit block; 17. limit groove; 18. groove; 19. through groove. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-3 A hydraulic tamping device for testing coke ovens comprises a base 1, a support frame 2 is fixedly connected to the top of the base 1, a hydraulic telescopic cylinder 3 is fixedly connected to the bottom of the support frame 2, a hammer 4 is fixedly connected to the bottom of the hydraulic telescopic cylinder 3, a placement box 5 is fixedly connected to the top of the base 1, grooves 18 are arranged on the left and right sides of the placement box 5, there are two push cylinders 15, the threaded sleeve 11 is conveniently limited by the cooperation of the limit block 16 and the limit groove 17, and the safety of the device is improved. The groove 18 is designed to facilitate the storage of the extrusion plate 12, and the back of the placement box 5 A drive box 6 is fixedly connected, and a drive motor 7 is fixedly connected to the inner cavity of the drive box 6. The drive motor 7 is a double-axis motor. A through slot 19 is provided on the front of the drive box 6. A transmission mechanism 8 is provided on the output shaft of the drive motor 7. The transmission mechanism 8 includes a first pulley 81, a transmission belt 82, and a second pulley 83. The output shaft of the drive motor 7 is fixedly connected to the first pulley 81. The surface of the first pulley 81 is transmission-connected to the transmission belt 82. The surface of the first pulley 81 is transmission-connected to the second pulley 83 through the transmission belt 82. The front of the drive box 6 is fixedly connected to a mounting plate 9, a threaded rod 10 is fixedly connected to the axis of the transmission mechanism 8, a threaded sleeve 11 is sleeved on the surface of the threaded rod 10, the top and bottom of the threaded sleeve 11 are fixedly connected to a limit block 16, the other end of the limit block 16 is connected to a limit groove 17, one side of the threaded sleeve 11 is fixedly connected to an extrusion plate 12, the left and right sides of the placement box 5 are fixedly connected to a fixed block 13, the inner cavity of the placement box 5 is provided with a push plate 14, and the bottom of the push plate 14 is movably connected to a push cylinder 15, through the drive motor 7, the transmission mechanism 8, the mounting plate 9, the threaded rod 10, the threaded sleeve 11, the extrusion plate 12, the left and right sides of the placement box 5 are fixedly connected to a fixed block 13, the inner cavity of the placement box 5 is provided with a push plate 14, and the bottom of the push plate 14 is movably connected to a push cylinder 15. The plate 12, the push plate 14 and the push cylinder 15 cooperate, and during the descent of the hammer 4, the output shaft of the drive motor 7 drives the threaded rod 10 to rotate through the first pulley 81, the transmission belt 82 and the second pulley 83, and the threaded rod 10 drives the extrusion plate 12 to move left and right through the threaded sleeve 11 to squeeze the material, so that the hammer 4 tamps the material evenly. At the same time, by controlling the different ejection heights of the two push cylinders 15, the discharge of the processed material is convenient, the work efficiency is improved, thereby achieving the effect of facilitating even tamping, and solving the problem of uneven tamping of the existing device.
[0020] When in use, the hydraulic telescopic cylinder 3 drives the hammer 4 to move downward. During the descent of the hammer 4, the output shaft of the drive motor 7 drives the threaded rod 10 to rotate through the first pulley 81, the transmission belt 82 and the second pulley 83. The threaded rod 10 drives the extrusion plate 12 to move left and right through the threaded sleeve 11 to squeeze the material, so that the hammer 4 tamps the material evenly. At the same time, by controlling the different ejection heights of the two pushing cylinders 15, the discharge of the processed material is convenient, the work efficiency is improved, and the effect of facilitating even tamping is achieved.
[0021] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent. In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydraulic tamping device for a test coke oven, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support frame (2), the bottom of the support frame (2) is fixedly connected to a hydraulic telescopic cylinder (3), the bottom of the hydraulic telescopic cylinder (3) is fixedly connected to a hammer (4), the top of the base (1) is fixedly connected to a placement box (5), the back of the placement box (5) is fixedly connected to a drive box (6), the inner cavity of the drive box (6) is fixedly connected to a drive motor (7), the output shaft of the drive motor (7) is provided with a transmission mechanism (8), the front of the drive box (6) is fixedly connected to a mounting plate (9), the axis of the transmission mechanism (8) is fixedly connected to a threaded rod (10), the surface of the threaded rod (10) is sleeved with a threaded sleeve (11), and one side of the threaded sleeve (11) is fixedly connected to The storage box (5) has an extrusion plate (12). The left and right sides of the storage box (5) are fixedly connected to fixed blocks (13). The inner cavity of the storage box (5) is provided with a push plate (14). The bottom of the push plate (14) is movably connected to a push cylinder (15). The drive motor (7) is a double-shaft motor. The front of the drive box (6) is provided with a through groove (19). The transmission mechanism (8) comprises a first pulley (81), a transmission belt (82) and a second pulley (83). The output shaft of the drive motor (7) is fixedly connected to the first pulley (81). The surface of the first pulley (81) is transmission-connected to the transmission belt (82). The surface of the first pulley (81) is transmission-connected to the second pulley (83) via the transmission belt (82).
2. A hydraulic tamping device for a test coke oven according to claim 1, characterized in that: The top and bottom of the threaded sleeve (11) are both fixedly connected to a limiting block (16), and the other end of the limiting block (16) is connected to a limiting groove (17).
3. A hydraulic tamping device for a test coke oven according to claim 1, characterized in that: The left and right sides of the placement box (5) are both provided with grooves (18), and the number of the pushing cylinders (15) is two.
Citation Information
Patent Citations
Hydraulic tamping device for test coke oven
CN214088395U