Automatic grid rack machine for packaging mushroom sticks and receiving device and method for packaging mushroom sticks

Abstract

The present invention is an automatic grid-frame lowering machine for edible mushroom packages and mushroom sticks, comprising a frame, a lifting power mechanism and a lowering device; the lowering device comprises a lifting frame, a translation mechanism and a lowering push rod; the lifting frame is slidably mounted on the frame, and the lifting frame is drivingly connected to the lifting power mechanism; the translation mechanism comprises a translation power mechanism and a translation frame, the translation power mechanism is mounted on the lifting frame, the translation frame is slidably connected to the lifting frame through a translation slider and is mounted on a translation slide rail, and the lowering push rod is fixedly mounted on the translation frame. The present invention also discloses a mushroom bag and mushroom stick receiving device and a lowering and distributing method that are matched with the automatic grid-frame lowering machine. The automatic grid-frame lowering machine of the present invention is used in conjunction with a grid frame for loading mushroom sticks, has a simple design and a high degree of automation, can automatically lift and lower rows of mushroom sticks on the grid frame that are mounted on a package supporting table, has high lowering efficiency, is easy to use, has a high degree of automation, and has good equipment stability.

Description

Technical Field

[0001] The invention relates to an automatic device for edible mushroom cultivation, in particular to a machine suitable for automatically lowering edible mushroom packages and sticks from a grid frame; the invention also relates to a mushroom package and stick receiving device used in conjunction with the machine for automatically lowering edible mushroom packages and sticks from a grid frame, and a method for fully automatically lowering edible mushroom packages and sticks from a grid frame and distributing them. Background Art

[0002] In the prior art, after the edible mushroom sticks are loaded, a row of air holes are punched on the surface, and then they are loaded into the rack. The rack together with the mushroom bags and sticks are then sent to the sterilization cabinet for sterilization, and then cooled after the sterilization. After the cooling is completed, the rack is transported to the pre-inoculation area. During inoculation, the mushroom sticks are manually taken out from the rack one by one and put into the inoculation machine for inoculation.

[0003] The disadvantages of this method of removing mushroom sticks are: low degree of automation, large number of workers, and high labor intensity. Low efficiency. When taking out mushroom sticks located above the shelf, personnel still need to step on the ladder, which greatly increases the risk factor. If a robot is used to take out mushroom sticks, the conveying mechanism of the current inoculator cannot be connected with it, and automated operation cannot be achieved. Therefore, the existing equipment and operation methods are no longer suitable for the needs of modern production of edible fungi. The research and development of automated supporting equipment has important practical significance. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide an automatic grid-rack-dropping machine for edible mushroom packing sticks with simple structural design, high automation and high shelf-dropping efficiency in view of the deficiencies in the prior art.

[0005] Another technical problem to be solved by the present invention is to provide a mushroom bag and mushroom stick receiving device matched with the above-mentioned automatic lower grid rack machine to realize automatic transfer.

[0006] Another technical problem to be solved by the present invention is to provide a method for automatically removing and distributing edible mushroom bags and mushroom sticks. The method is particularly suitable for removing and distributing mushroom bags before inoculation, and can be used in conjunction with an inoculator, and is particularly suitable for removing and distributing shiitake mushroom sticks, and can be used in conjunction with an inoculator.

[0007] The technical problem to be solved by the present invention is achieved by the following technical solutions. The present invention is an automatic grid-frame lowering machine for packaging mushroom sticks of edible mushrooms, which is characterized by comprising a frame, a lifting power mechanism and a lowering device;

[0008] The lowering device comprises a lifting frame, a translation mechanism and an lowering push rod;

[0009] The lifting frame is slidably mounted on the frame, and the lifting frame is drivingly connected to the lifting power mechanism;

[0010] The translation mechanism includes a translation power mechanism and a translation frame. The translation power mechanism is installed on the lifting frame. The translation frame is slidably connected to the lifting frame through a translation slider and is installed on a translation slide rail. The translation power mechanism is drive-connected to the translation frame, and the lower frame push rod is fixedly installed on the translation frame.

[0011] The automatic grid-frame lowering machine for packaging mushroom sticks of the present invention has a further preferred technical solution as follows: the translation power mechanism includes a reduction motor, the reduction motor is drivingly connected to a synchronous belt, and the translation slider or the translation frame is fixedly mounted on the synchronous belt;

[0012] Or the translation power mechanism is a translation cylinder installed on the lifting frame, and the piston rod of the translation cylinder is fixedly connected to the translation frame or the translation slider;

[0013] Alternatively, the translation power mechanism is a translation electric cylinder, and the power output of the translation electric cylinder is fixedly connected to the translation frame or the translation slider.

[0014] The automatic grid-frame lowering machine for edible mushroom bags and sticks of the present invention has a further preferred technical solution: the lowering push rod is a horizontal long rod structure, and a push plate matching the mushroom bags and sticks is fixedly installed on the outer end of the lowering push rod.

[0015] The automatic grid-frame lowering machine for packaging edible mushroom sticks described in the present invention has a further preferred technical solution: the lifting frame is slidably installed on the lifting guide rail of the frame through a lifting slider; the lifting power mechanism includes a lifting motor, and the lifting motor is connected to the lifting frame through a sprocket chain mechanism; the lifting guide rails are symmetrically installed on the frame, and the lifting sliders fixed on the side of the lifting frame are respectively slidably connected to the symmetrical lifting guide rails; the automatic grid-frame lowering machine is also provided with a counterweight mechanism, which is connected to the lifting frame through a chain, and the counterweight mechanism is slidably connected to the counterweight slide rail through pulleys installed on both sides thereof, and the counterweight slide rail is installed on the frame; a number of connecting bolts are respectively installed on the counterweight mechanism and the lifting frame, and the chain connects the counterweight mechanism and the lifting frame through the connecting bolts.

[0016] The present invention also provides a mushroom bag and mushroom stick receiving device matched with the automatic grid rack lowering machine for edible mushroom bags and mushroom sticks described in any one of the above technical solutions, which is characterized by:

[0017] The mushroom bag and mushroom stick receiving device comprises a receiving frame, a lifting mechanism and a plurality of bag supporting plates;

[0018] The lifting mechanism comprises a lifting power mechanism and a bag holding frame slidably mounted on the receiving frame, the bag holding frame is drivingly connected to the lifting power mechanism; and the bag holding plate is mounted on the bag holding frame.

[0019] A further preferred technical solution of the above-mentioned mushroom bag and stick receiving device is that each bag holding claw is composed of two claw plates arranged opposite to each other, the lower part of the claw plate is the contracting part, the space between the two claw plates is set as a mushroom bag receiving space, and a channel is provided between the bottoms of the two claw plates.

[0020] A further preferred technical solution of the above-mentioned mushroom bag and mushroom stick receiving device is that the mushroom bag and mushroom stick receiving device is also provided with a bag transferring device, which includes a bag transferring frame, a bag transferring power mechanism installed on the bag transferring frame, and a bag transferring rod driven by the bag transferring power mechanism.

[0021] A further preferred technical solution of the above-mentioned mushroom bag and mushroom stick receiving device is: the bag transferring power mechanism is a bag transferring cylinder or a bag transferring electric cylinder, the power output end of the bag transferring power mechanism is fixedly connected to the bag transferring connecting frame, the bag transferring rod is fixedly installed on the bag transferring connecting frame, and a bag transferring guide sleeve is also fixed on the bag transferring connecting frame, the bag transferring guide sleeve runs on the bag transferring guide shaft, and both ends of the bag transferring guide shaft are fixed on the bag transferring machine frame.

[0022] A further preferred technical solution of the mushroom bag and mushroom stick receiving device described above is that the mushroom bag and mushroom stick receiving device is also provided with a matching mushroom bag and mushroom stick automatic distributing device, characterized in that the automatic distributing device comprises a bag pushing mechanism and a distributing mechanism;

[0023] The distribution mechanism includes a distribution rack and a distribution power mechanism, a plurality of mushroom bag distribution racks are installed on the distribution rack, a plurality of mushroom bag supporting plates are fixed on the mushroom bag distribution rack, the mushroom bag distribution rack is slidably connected to the distribution rack, and the mushroom bag distribution rack is driven to move on the distribution rack by the distribution power mechanism;

[0024] The bag pushing mechanism comprises a bag pushing frame, a bag pushing plate and a bag pushing power mechanism installed on the bag pushing frame. The bag pushing plate is installed on the power output of the bag pushing lifting mechanism, and the bag pushing lifting mechanism is installed on the bag pushing power mechanism.

[0025] A further preferred technical solution of the mushroom bag and mushroom stick receiving device described above is: a distribution guide shaft is installed on the distribution rack through a fixed seat, a distribution guide sleeve is installed on the distribution guide shaft, and the mushroom bag distribution rack is fixed on the distribution guide sleeve.

[0026] A further preferred technical solution of the above-mentioned mushroom bag and mushroom stick receiving device is: the distribution power mechanism includes a distribution motor, the distribution motor drives a synchronous pulley through a transmission device, a synchronous belt is connected to the synchronous pulley, a mushroom bag distribution rack or a distribution guide sleeve is installed on the synchronous belt, and the mushroom bag distribution rack is driven to move on the distribution rack through the synchronous belt; or, the distribution power mechanism is a distribution cylinder or a distribution electric cylinder, and the power output of the distribution cylinder or the distribution electric cylinder is connected to the mushroom bag distribution rack or the distribution guide sleeve.

[0027] A further preferred technical solution of the above-mentioned mushroom bag and mushroom stick receiving device is: the bag pushing power mechanism is a bag pushing cylinder, the bag pushing lifting mechanism is a lifting cylinder, the lifting cylinder is installed on the connecting plate, the bag pushing plate is installed on the piston rod of the lifting cylinder, and the connecting plate is installed on the piston rod of the bag pushing cylinder.

[0028] A further preferred technical solution of the above-mentioned mushroom bag and mushroom stick receiving device is: a translation guide shaft is also installed on the bag pushing frame, a translation guide sleeve is slidably installed on the translation guide shaft, and the connecting plate is fixed on the translation guide sleeve; a lifting guide shaft is also installed on the bag pushing plate, and the lifting guide shaft is connected to the connecting plate through a lifting shaft sleeve.

[0029] A further preferred technical solution of the above-mentioned mushroom bag and mushroom stick receiving device is that the automatic distributing device is also provided with a matching inoculation and conveying device, which is a chain conveyor, and positioning blocks for limiting the mushroom sticks are provided on both sides of the chain of the chain conveyor.

[0030] The present invention also discloses a method for fully automatic unloading and distributing edible mushroom packages and sticks, which is characterized in that the steps are as follows:

[0031] (1) Unloading: Use an automatic unloading grid rack machine, start the lifting power mechanism, drive the unloading push rod to the rear end of the mushroom bag and mushroom stick to be unloaded on the grid rack, start the translation power mechanism, drive the unloading push rod forward, and push the mushroom bag and mushroom stick from the supporting platform of the grid rack to the supporting platform detached from the grid rack;

[0032] (2) Receiving: Using a mushroom bag and mushroom stick receiving device, before the unloading operation in step (1), the bag-carrying frame of the mushroom bag and mushroom stick receiving device is driven by the lifting mechanism to move to the corresponding unloading position of the mushroom bag and mushroom stick to be unloaded, and docks with the bag-carrying platform of the grid frame; when the unloading push rod moves forward, the mushroom bag and mushroom stick are pushed down to the bag-carrying board of the mushroom bag and mushroom stick receiving device; the lifting mechanism drives the bag-carrying frame and the bag-carrying board to move down to the transfer position;

[0033] (3) Transfer: A bag transfer device is used, and the bag transfer power mechanism of the bag transfer device drives the bag transfer rod to horizontally transfer the mushroom bags and sticks on the bag support plate to leave the bag support plate;

[0034] (4) Automatic distribution: Using an automatic distribution device, the mushroom bags and sticks are moved horizontally to the mushroom bag support plate of the automatic distribution device. After a mushroom bag distribution rack is full, it moves to the docking point with the conveying device, and a group of mushroom bags and sticks are automatically distributed to the conveying device through the bag push plate for inoculation or other next procedure operations.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] 1. The automatic grid rack unloading machine of the present invention is used in conjunction with the grid rack loaded with mushroom sticks (or mushroom bags, the same in the whole text). It has a simple structural design and a high degree of automation. It can automatically lift and lower the rows of mushroom sticks on the grid rack that are loaded on the bag-carrying table. It has high unloading efficiency, is easy to use, has a high degree of automation, and has good equipment stability. The efficiency can reach about 6,000 sticks / hour, saving labor, reducing the labor intensity of workers, and turning heavy manual operations into automated operations, saving production costs. The mushroom sticks can be taken out of the grid rack without manual stepping on the ladder during the unloading process, which reduces the risk factor.

[0037] 2. The mushroom bag and mushroom stick receiving device provided in the present invention has an ingenious structure and can be used to receive mushroom sticks pushed down from the automatic grid rack machine. The mushroom bag and mushroom stick receiving device can be lifted and lowered to dock with mushroom sticks on the grid rack at different heights that need to be unloaded. After receiving a row of mushroom sticks, it will be lowered to the transfer position. Automatic docking without any gaps is achieved. Then, the mushroom sticks are transferred to the conveying device through a further designed matching bag transfer device.

[0038] 3. The automatic distributing device designed in the present invention can be used to dock with the conveying mechanism of the inoculation device. After receiving the mushroom stick groups transferred by the bag transfer device in groups, the mushroom bags are pushed to the conveying device of the inoculation machine in groups according to the number of inoculation groups for inoculation.

[0039] The present invention is particularly suitable for the operation of removing bacteria sticks loaded on the grid rack from the grid rack after sterilization to the operation of removing bacteria sticks before inoculation, realizing the automatic operation process of automatically removing and removing sterilized bacteria sticks from the grid rack and then transferring them to the conveying mechanism of the inoculation machine. The present invention can also be applied to other applicable occasions of removing, transferring and distributing bacteria sticks.

[0040] The method of the invention can realize the full process of automatically taking the mushroom sticks on the grid rack off the rack and distributing them to the inoculator, and the operation efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a schematic diagram of the overall structure of an automatic lowering grid frame machine and a mushroom bag and stick receiving device;

[0042] Figure 2 It is a side view structural schematic diagram of a mushroom bag and mushroom stick receiving device;

[0043] Figure 3 A schematic diagram of the structure of the unloading device;

[0044] Figure 4 for Figure 1 A schematic diagram of a local enlarged structure;

[0045] Figure 5 for Figure 2 A schematic diagram of a local enlarged structure;

[0046] Figure 6 A schematic diagram of the main structure of the automatic dispensing device;

[0047] Figure 7 for Figure 6 A side view structural schematic diagram of;

[0048] Figure 8 The figure is a structural schematic diagram of a bag pushing device. DETAILED DESCRIPTION

[0049] The specific technical solutions of the present invention are further described below to help those skilled in the art further understand the present invention without limiting the rights thereof.

[0050] Example 1, reference Figure 1 and Figure 3 , an automatic grid-frame unloading machine for packaging mushroom sticks of edible mushrooms, comprising a frame 101, a lifting power mechanism 108 and an unloading device;

[0051] The derailing device comprises a lifting frame 102, a translation mechanism and a derailing push rod 107;

[0052] The lifting frame 102 is slidably mounted on the frame 101, and the lifting frame 102 is drivingly connected to the lifting power mechanism;

[0053] The translation mechanism includes a translation power mechanism and a translation frame 105. The translation power mechanism is installed on the lifting frame 102. The translation frame 105 is slidably connected to the lifting frame 102 through a translation slider 111 and is installed on a translation slide rail 110. The translation power mechanism is drivingly connected to the translation frame 105, and the lower frame push rod 107 is fixedly installed on the translation frame 105.

[0054] Reference Figure 3 The translational power mechanism includes a reduction motor 112, which is driven by a synchronous belt 104, and a translation slider 111 or a translation frame 105 is fixedly mounted on the synchronous belt 104; the synchronous belt 104, driven by the reduction motor 112, drives the lower frame push rod 107 to translate, thereby realizing the package pushing operation.

[0055] The translational power mechanism of this embodiment can also adopt a translation cylinder, which is installed on the lifting frame 102, and the piston rod of the translation cylinder is fixedly connected to the translation frame 105 or the translation slider 111; the translation cylinder drives the lower frame push rod 107 to translate to realize the package pushing operation.

[0056] The translation power mechanism of this embodiment can also adopt a translation electric cylinder, and the power output of the translation electric cylinder is fixedly connected to the translation frame 105 or the translation slider 111. The translation electric cylinder drives the lower frame push rod 107 to translate to realize the bag pushing operation.

[0057] The lifting frame 102 is driven by the lifting power mechanism to lift up and down on the frame 101; the lower frame push rod 107 is adjusted to a position corresponding to the mushroom sticks on the grid frame 5 to realize the pushing operation. The grid frame 5 can be transported by the grid frame conveying device 1.

[0058] The automatic grid-frame machine for packaging mushroom sticks of the present embodiment can directly push the mushroom sticks 2 down to be collected by a matching device. If it is used with the mushroom sticks 2 before inoculation, it can be transported to inoculation in cooperation with the conveying device. If it is used with the mushroom sticks 2 after mushroom picking, the mushroom sticks 2 can be directly pushed down to the collection basket for subsequent processing.

[0059] The push rod 107 of this embodiment is designed as a horizontal long rod structure, and a push plate 113 matching the mushroom sticks 2 is fixedly installed at the outer end of the push rod 107. There are several push rods 107 for the lower shelf, which are arranged in a row on the same straight line, and each push rod 107 for the lower shelf corresponds to pushing one or a group of mushroom sticks 2 arranged on the same axis.

[0060] Reference Figure 1 , the lifting frame 102 is slidably installed on the lifting guide rail 106 of the frame 101 through a lifting slider 109; the lifting power mechanism of this embodiment adopts a lifting motor 108, and the lifting motor 108 is connected to the lifting frame 102 through a sprocket chain mechanism; the lifting guide rail 106 is symmetrically installed on the frame 101, and the lifting sliders 109 fixed on the side of the lifting frame 102 are respectively slidably connected to the symmetrical lifting guide rails 106; the automatic lowering grid frame machine is also provided with a counterweight mechanism 114, which is connected to the lifting frame 102 through a chain, and the counterweight mechanism 114 is slidably connected to the counterweight slide rail through pulleys installed on both sides thereof, and the counterweight slide rail is installed on the frame 101; a number of connecting bolts are respectively installed on the counterweight mechanism 114 and the lifting frame 102, and the chain connects the counterweight mechanism 114 and the lifting frame 102 through the connecting bolts.

[0061] Example 2, reference Figure 1 and Figure 2 , a mushroom bag and mushroom stick receiving device matched with the automatic grid rack lowering machine for edible mushroom bags and mushroom sticks described in Example 1:

[0062] The mushroom bag and mushroom stick receiving device comprises a receiving frame 204, a lifting mechanism and a plurality of bag supporting plates 206;

[0063] The lifting mechanism includes a lifting power mechanism and a bag-carrying frame 203 slidably mounted on a receiving frame 204, the bag-carrying frame 203 is drivingly connected to the lifting power mechanism; a plurality of bag-carrying plates 206 are mounted in a row on the bag-carrying frame 203 to receive the mushroom sticks 2 pushed down from the bag-carrying platform 6 of the grid frame.

[0064] Each bag holding claw 206 is composed of two claw plates arranged opposite to each other, the lower part of the claw plate is a contracting part to hold the mushroom sticks to prevent them from falling, a mushroom bag receiving space 207 is set between the two claw plates, and a channel 208 is set between the bottoms of the two claw plates, and the channel 208 is for the bag transferring device to pass through.

[0065] The lifting power mechanism of the mushroom bag and mushroom stick receiving device drives the bag claw 206 to rise and fall, and docks with the mushroom stick 2 on the grid frame 5. The mushroom stick 2 pushed out by the lower frame push rod 107 enters the mushroom bag receiving space 207 of the bag claw 206, and the lifting power mechanism descends to the transfer position. The mushroom stick received by the mushroom bag and mushroom stick receiving device can be docked with the conveying device.

[0066] Reference Figure 1 , 2 And 4, the mushroom bag and mushroom stick receiving device of this embodiment is also provided with a bag transferring device 3, which includes a bag transferring frame 301, a bag transferring power mechanism installed on the bag transferring frame 301 and a bag transferring rod 303 driven by the bag transferring power mechanism.

[0067] The package transfer power mechanism is a package transfer cylinder 302 or a package transfer electric cylinder. The power output end of the package transfer power mechanism is fixedly connected to the package transfer connecting frame 304. The package transfer rod 303 is fixedly installed on the package transfer connecting frame 304. The package transfer connecting frame 304 is also fixed with a package transfer guide sleeve 305. The package transfer guide sleeve 305 runs on the package transfer guide shaft 306. Both ends of the package transfer guide shaft 306 are fixed on the package transfer frame 301.

[0068] Reference Figure 5 Driven by the package transfer power mechanism, the package transfer rod 303 holds the mushroom stick from the rear side of the package holding claw 206 and pushes it forward. During the forward pushing process, the channel 208 provides a travel channel for the package transfer rod 303. The package transfer rod 303 moves under the guidance of the package transfer guide shaft 306.

[0069] Reference Figure 6-8 The mushroom bag and mushroom stick receiving device is also provided with a matching mushroom bag and mushroom stick automatic distribution device 4, and the automatic distribution device 4 includes a bag pushing mechanism and a distribution mechanism;

[0070] The distribution mechanism includes a distribution rack 401 and a distribution power mechanism 408. A plurality of mushroom bag distribution racks 402 are installed on the distribution rack 401. A plurality of mushroom bag supporting plates 403 are fixed on the mushroom bag distribution rack 402. The mushroom bag distribution rack 402 is slidably connected to the distribution rack 401. The mushroom bag distribution rack 402 is driven to move on the distribution rack 1 by the distribution power mechanism 8.

[0071] The bacteria bag distribution rack 402 can be arranged in 2 to 6 groups and used in conjunction with 2 to 4 inoculation machines.

[0072] The bag pushing mechanism 412 includes a bag pushing frame 411, a bag pushing plate 4121 and a bag pushing power mechanism installed on the bag pushing frame 411, the bag pushing plate 4121 is installed on the power output of the bag pushing lifting mechanism, and the bag pushing lifting mechanism is installed on the bag pushing power mechanism.

[0073] The package pushing power mechanism of this embodiment is a package pushing cylinder 4124, and the package pushing lifting mechanism is a lifting cylinder 4123. The lifting cylinder 4123 is mounted on the connecting plate 4122, the package pushing plate 4121 is mounted on the piston rod of the lifting cylinder 4123, and the connecting plate 4122 is mounted on the piston rod of the package pushing cylinder 4124. The package pushing cylinder and the lifting cylinder of this embodiment can be replaced by electric cylinders or oil cylinders, or by other power devices.

[0074] A distribution guide shaft 406 is mounted on the distribution frame 401 through a fixing seat 409, a distribution guide sleeve 405 is mounted on the distribution guide shaft 406, and the bacteria bag distribution frame 402 is fixed on the distribution guide sleeve 405. In this way, under the drive of the distribution power mechanism 408, the bacteria bag distribution frame 402 slides on the distribution sleeve guide shaft 406 to achieve the position docking with the inoculator conveying device.

[0075] The distribution power mechanism 408 of this embodiment adopts a distribution motor, which drives a synchronous pulley through a transmission device, and a synchronous belt 410 is connected to the synchronous pulley. The mushroom bag distribution rack 402 or the distribution guide sleeve 405 is installed on the synchronous belt 410, and the mushroom bag distribution rack 402 is driven to move on the distribution rack 401 through the synchronous belt 410. The synchronous belt can drive two mushroom bag distribution racks 2 to move toward or away from each other.

[0076] A synchronous belt pressing plate 404 for pressing the synchronous belt 710 may also be installed on the distribution rack 1 to increase the stability of the synchronous belt.

[0077] The distribution power mechanism 8 of this embodiment can also be directly driven by a pneumatic cylinder or an electric cylinder.

[0078] Reference Figure 7 and Figure 8 A translation guide shaft 4125 is also installed on the bag pushing frame 411, a translation guide sleeve 4126 is slidably installed on the translation guide shaft 4125, and the connecting plate 4122 is fixed on the translation guide sleeve 4126; a lifting guide shaft 4127 is also installed on the bag pushing plate 4121, and the lifting guide shaft 4127 is connected to the connecting plate 4122 through a lifting shaft sleeve 4128. In this way, the lifting and translation of the bag pushing plate 4121 can be realized, and the bag pushing operation can be realized.

[0079] The automatic distribution device of this embodiment is also provided with a matching inoculation conveying device or is used in conjunction with the inoculation conveying device. The inoculation conveying device is a chain conveyor 413. Positioning blocks 4131 for limiting the position of the mushroom sticks 2 are provided on both sides of the chain of the chain conveyor 413.

[0080] The automatic distribution device of this embodiment can be used in conjunction with an automatic inoculator to automatically distribute the bacteria sticks 2 before inoculation to the conveying device of the inoculator. During operation, the bacteria sticks 2 are pushed onto the bacteria bag support plate 403 by a manipulator, a robot or other automatic operating device, and after the bacteria bags on the same bacteria bag distribution rack 402 are filled with the number of bacteria sticks 2 required by the conveying device of the inoculator (generally 3 or 4 in a group), the distribution power mechanism 8 is started, driving the bacteria bag distribution rack 402 to automatically distribute the bacteria sticks 2 to the corresponding position docked with the conveying device of the inoculator, and the distribution power mechanism 408 stops running.

[0081] The lifting cylinder 4123 drives the bag pushing plate 4121 to extend, so that the bag pushing plate 4121 and the tail of the mushroom stick 2 are in corresponding positions; the bag pushing cylinder 4124 is started, driving the bag pushing plate 4121 to move forward a distance, and the bag pushing plate 4121 presses against the tail of the mushroom stick 2 to push it onto the chain conveyor 413 of the inoculator's conveying device. The positioning blocks 4131 on both sides of the chain are used to limit the mushroom bags and mushroom sticks to prevent rotation and skewing, thereby realizing the transportation of the mushroom bags and mushroom sticks to the inoculator. This operation of the conveying device does not require reversing, which is convenient and quick.

[0082] The distribution power mechanism 408 is started again, and the empty mushroom bag distribution rack 402 is used to receive the next group of mushroom sticks 2. At the same time, the new mushroom bag distribution rack 402 fully loaded with mushroom sticks 2 is moved to the position corresponding to the conveying device to carry out the next group of bag pushing operations.

[0083] Example 3, a method for fully automatic unloading and distributing edible mushroom sticks, the steps of which are as follows:

[0084] (1) Unloading: An automatic unloading grid rack machine is used to start the lifting power mechanism to drive the unloading push rod 107 to reach the rear end of the mushroom stick 2 to be unloaded on the grid rack 5, and the translation power mechanism is started to drive the unloading push rod 107 forward to push the mushroom stick 2 from the packaging platform 6 of the grid rack 5 to the packaging platform 6 detached from the grid rack 5;

[0085] (2) Receiving: Using a mushroom bag and mushroom stick receiving device, before the unloading operation in step (1), the bag holding frame 203 of the mushroom bag and mushroom stick receiving device is driven by the lifting mechanism to move to the corresponding unloading position of the mushroom stick 2 to be unloaded, and docks with the bag holding platform 6 of the grid frame 5; when the unloading push rod 107 moves forward, the mushroom stick 2 is pushed down to the bag holding plate 206 of the mushroom bag and mushroom stick receiving device; the lifting mechanism drives the bag holding frame 203 and the bag holding plate 206 to move down to the transfer position;

[0086] (3) Transfer: The bag transfer device 3 is used, and the bag transfer power mechanism of the bag transfer device 3 drives the bag transfer rod 303 to translate the mushroom sticks 2 on the bag support plate 206 to leave the bag support plate 206;

[0087] (4) Automatic distribution: The automatic distribution device 4 is used, and the mushroom sticks 2 are translated onto the mushroom bag support plate 403 of the automatic distribution device 4. After a mushroom bag distribution rack 402 is filled, it moves to the docking point with the inoculation conveying device 413. A group of mushroom sticks 2 are automatically distributed to the inoculation conveying device 413 through the bag pushing plate 412 for inoculation or other next procedure operations.

Claims

1. An automatic grid-mounting machine for edible mushroom bags and sticks, characterized in that: It includes a frame, a lifting power mechanism and a lowering device; The lowering device comprises a lifting frame, a translation mechanism and an lowering push rod; The lifting frame is slidably mounted on the frame, and the lifting frame is drivingly connected to the lifting power mechanism; The translation mechanism includes a translation power mechanism and a translation frame, the translation power mechanism is installed on the lifting frame, the translation frame is slidably connected to the translation rail on the lifting frame through a translation slider, the translation power mechanism is drivingly connected to the translation frame, and the lower frame push rod is fixedly installed on the translation frame; The translation power mechanism includes a reduction motor and a synchronous belt 1, the reduction motor is drivingly connected to the synchronous belt 1, and the translation slider or the translation frame is fixedly installed on the synchronous belt 1; Or the translation power mechanism is a translation cylinder installed on the lifting frame, and the piston rod of the translation cylinder is fixedly connected to the translation frame or the translation slider; Or the translation power mechanism is a translation electric cylinder, and the power output of the translation electric cylinder is fixedly connected to the translation frame or the translation slider; The lower shelf push rod is a horizontal long bar structure, and a plurality of lower shelf push rods are arranged in a row on the same straight line; A push plate matching the mushroom bag and mushroom stick is fixedly installed on the outer end of the lower frame push rod; The lifting frame is slidably installed on the lifting guide rail of the frame through a lifting slider; the lifting power mechanism includes a lifting motor, and the lifting motor is connected to the lifting frame through a sprocket chain mechanism; the lifting guide rails are symmetrically installed on the frame, and the lifting sliders fixed on the side of the lifting frame are respectively slidably connected to the symmetrical lifting guide rails; the automatic lowering grid frame machine is also provided with a counterweight mechanism, the counterweight mechanism is connected to the lifting frame through a chain, the counterweight mechanism is slidably connected to the counterweight slide rail through pulleys installed on both sides thereof, and the counterweight slide rail is installed on the frame; a number of connecting bolts are respectively installed on the counterweight mechanism and the lifting frame, and the chain connects the counterweight mechanism and the lifting frame through the connecting bolts.

2. A mushroom bag and mushroom stick receiving device matched with the automatic grid rack lowering machine for edible mushroom bags and mushroom sticks according to claim 1, characterized in that: The mushroom bag and mushroom stick receiving device comprises a receiving frame, a lifting mechanism and a plurality of bag supporting plates; The lifting mechanism comprises a lifting power mechanism and a bag supporting frame slidably mounted on the receiving frame, the bag supporting frame is drivingly connected to the lifting power mechanism; the bag supporting plate is mounted on the bag supporting frame; Each bag support board is composed of two claw boards arranged facing each other, the lower part of the claw board is the contracting part, the space between the two claw boards is set as the receiving space for mushroom bags and mushroom sticks, and a passage is set between the bottoms of the two claw boards; A matching mushroom bag and mushroom stick automatic distribution device is also provided, and the automatic distribution device includes a bag pushing mechanism and a distribution mechanism; The distribution mechanism includes a distribution rack and a distribution power mechanism, a plurality of mushroom bag distribution racks are installed on the distribution rack, a plurality of mushroom bag supporting plates are fixed on the mushroom bag distribution rack, the mushroom bag distribution rack is slidably connected to the distribution rack, and the mushroom bag distribution rack is driven to move on the distribution rack by the distribution power mechanism; The bag pushing mechanism comprises a bag pushing frame, a bag pushing plate and a bag pushing power mechanism installed on the bag pushing frame, the bag pushing plate is installed on the power output of the bag pushing lifting mechanism, and the bag pushing lifting mechanism is installed on the bag pushing power mechanism; The mushroom bag and mushroom stick receiving device is also provided with a bag transferring device, which comprises a bag transferring frame, a bag transferring power mechanism installed on the bag transferring frame, and a bag transferring rod driven and connected by the bag transferring power mechanism.

3. The mushroom bag and mushroom stick receiving device according to claim 2, characterized in that: The package transfer power mechanism is a package transfer cylinder or a package transfer electric cylinder. The power output end of the package transfer power mechanism is fixedly connected to the package transfer connecting frame. The package transfer rod is fixedly installed on the package transfer connecting frame. The package transfer connecting frame is also fixed with a package transfer guide sleeve. The package transfer guide sleeve runs on the package transfer guide shaft. Both ends of the package transfer guide shaft are fixed on the package transfer machine frame.

4. The mushroom bag and mushroom stick receiving device according to claim 2, characterized in that: A distribution guide shaft is installed on the distribution rack through a fixing seat, a distribution guide sleeve is installed on the distribution guide shaft, and the mushroom bag distribution rack is fixed on the distribution guide sleeve.

5. The mushroom bag and mushroom stick receiving device according to claim 4, characterized in that: The distribution power mechanism includes a distribution motor and a synchronous pulley. The distribution motor drives the synchronous pulley through a transmission device. The synchronous pulley is connected to a synchronous belt 2. The mushroom bag distribution rack or the distribution guide sleeve is installed on the synchronous belt 2. The mushroom bag distribution rack is driven to move on the distribution rack through the synchronous belt 2; or, the distribution power mechanism is a distribution cylinder or a distribution electric cylinder, and the power output of the distribution cylinder or the distribution electric cylinder is connected to the mushroom bag distribution rack or the distribution guide sleeve.

6. The mushroom bag and mushroom stick receiving device according to claim 2, characterized in that: The package pushing power mechanism is a package pushing cylinder, and the package pushing lifting mechanism is a lifting cylinder. The lifting cylinder is installed on the connecting plate, the package pushing plate is installed on the piston rod of the lifting cylinder, and the connecting plate is installed on the piston rod of the package pushing cylinder.

7. The mushroom bag and mushroom stick receiving device according to claim 6, characterized in that: A translation guide shaft is also installed on the package pushing frame, a translation guide sleeve is slidably installed on the translation guide shaft, and a connecting plate is fixed on the translation guide sleeve; a lifting guide shaft is also installed on the package pushing plate, and the lifting guide shaft is connected to the connecting plate through a lifting shaft sleeve.

8. The mushroom bag and mushroom stick receiving device according to claim 2, characterized in that: The automatic distributing device is also provided with a matching inoculation conveying device, which is a chain conveyor. Positioning blocks for limiting the positions of mushroom bags and mushroom sticks are provided on both sides of the chain conveyor.

9. A method for automatically removing and distributing edible mushroom sticks, characterized in that: The method adopts the automatic grid-frame lowering machine for edible mushroom bags and mushroom sticks as claimed in claim 1 and the mushroom bag and mushroom stick receiving device as claimed in any one of claims 2 to 8, and the steps are as follows: (1) Unloading: Use an automatic unloading grid rack machine, start the lifting power mechanism, drive the unloading push rod to the rear end of the mushroom bag and mushroom stick to be unloaded on the grid rack, start the translation power mechanism, drive the unloading push rod forward, and push the mushroom bag and mushroom stick from the supporting platform of the grid rack to the supporting platform detached from the grid rack; (2) Receiving: Using a mushroom bag and mushroom stick receiving device, before the unloading operation in step (1), the bag-carrying frame of the mushroom bag and mushroom stick receiving device is driven by the lifting mechanism to move to the corresponding unloading position of the mushroom bag and mushroom stick to be unloaded, and docks with the bag-carrying platform of the grid frame; when the unloading push rod moves forward, the mushroom bag and mushroom stick are pushed down to the bag-carrying board of the mushroom bag and mushroom stick receiving device; the lifting mechanism drives the bag-carrying frame and the bag-carrying board to move down to the transfer position; (3) Transfer: A bag transfer device is used, and the bag transfer power mechanism of the bag transfer device drives the bag transfer rod to horizontally transfer the mushroom bags and sticks on the bag support plate to leave the bag support plate; (4) Automatic distribution: Using an automatic distribution device, the mushroom bags and sticks are moved horizontally to the mushroom bag support plate of the automatic distribution device. After a mushroom bag distribution rack is full, it moves to the docking point with the conveying device, and a group of mushroom bags and sticks are automatically distributed to the conveying device through the bag push plate for inoculation or other next procedure operations.

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