Combined Micro-Laminar Flow Distributor

Through the design of a combined calculus layer distributor, the number of runners and the optimization of runner layout are solved, and the problem of difficult film raw materials in the prior art is difficult to recombinate uniformly, and a uniform composite effect of dozens or even hundreds of layers is achieved.

CN112549478BActive Publication Date: 2025-08-01ZHEJIANG JINGCHENG MOLD MASCH CO LTD
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Patent Information

Application Number
CN202011356171.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-27
Publication Date
2025-08-01
Estimated Expiration
2040-11-27

AI Technical Summary

Technical Problem

Existing distributors are difficult to achieve uniform composite of dozens of layers or hundreds of layers of film raw materials, and cannot meet the needs of multi-layer coextrusion composite products.

Method used

A combined calculus layer distributor is designed to achieve uniform composite of multiple layers of raw materials by increasing the number of runners and structural optimization, which specifically includes a combination of the first feed plate, the first splitter plate, the composite plate, the second splitter plate and the second feed plate. The arrangement of the fan-shaped recessed groove and the splitter channel is used to ensure that the raw materials flow evenly into each branch runner and are combined in the composite zone.

Benefits of technology

It realizes uniform composite of dozens or even hundreds of layers of film raw materials, meeting the requirements of multi-layer coextrusion composite products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112549478B_ABST
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Abstract

The present invention provides a combined micro laminated dispenser, which includes a first feeding plate, a first shunt plate, a composite plate, a second shunt plate and a second feeding plate connected in sequence. A raw material composite area and a discharge channel are arranged in the middle of the composite plate. The first feeding plate is provided with a first feeding port and a first main flow channel area. A first branch flow channel is arranged on the first shunt plate facing the first main flow channel area. The second feeding plate is provided with a second feeding port and a second main flow channel area. A second branch flow channel is arranged on the second shunt plate facing the second main flow channel area. A plurality of shunt flow channels are arranged on the composite plate along the radial direction and are respectively connected in one-to-one correspondence with the second branch flow channel and the first branch flow channel. The inner ends of all the shunt flow channels are located on the same circumference and are connected with the raw material composite area. The composite raw material is extruded through the discharge channel. The present invention can achieve uniform composite of dozens of layers, or even hundreds of layers of different raw materials of the product.
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Description

Technical Field

[0001] The present invention relates to a dispenser, and in particular to a combined micro-laminated dispenser with a superposition multiplication function. Background Art

[0002] At present, many thin film products require the compounding of multiple layers of raw materials to improve the barrier properties and physical properties of the thin film. The thin film belongs to a multi-layer co-extrusion compound product. During the compounding process, it is required to uniformly compound different raw materials together. Currently, the existing dispensers can only achieve uniform compounding of several layers or more than a dozen layers, and it is very difficult to achieve uniform compounding of dozens of layers or hundreds of layers. Summary of the Invention

[0003] In view of the above problems, the present invention aims to provide a combined micro-laminated dispenser with a superposition multiplication function, which has a novel structure and can achieve uniform compounding of dozens or even hundreds of layers of different raw materials of the product by increasing the number of flow channels.

[0004] The technical solution of the present invention is a combined micro-laminated dispenser, which includes a first feed plate, a first flow dividing plate, a compounding plate, a second flow dividing plate and a second feed plate connected in sequence. A raw material compounding area is arranged in the middle of the compounding plate, and a discharge channel connected to the raw material compounding area is arranged on the side of the compounding plate. A first feed port is arranged on the outer end face of the first feed plate, and a first main flow channel area is arranged on the inner end face of the first feed plate. A plurality of first branch channels along the axial direction are arranged on the first flow dividing plate at equal angles on the same circumference facing the first main flow channel area. A second feed port is arranged on the outer end face of the second feed plate, and a second main flow channel area is arranged on the inner end face of the second feed plate. A plurality of second branch channels along the axial direction are arranged on the second flow dividing plate at equal angles on the same circumference facing the second main flow channel area. A plurality of flow dividing channels are arranged on the compounding plate along the radial direction. The outer ends of the even-numbered flow dividing channels in the clockwise direction are correspondingly connected to the second branch channels one by one, and the outer ends of the odd-numbered flow dividing channels in the clockwise direction are correspondingly connected to the first branch channels one by one. The inner ends of all the flow dividing channels are located on the same circumference and are connected to the raw material compounding area. The compounded raw materials are extruded through the discharge channel.

[0005] Preferably, both the first main runner area and the second main runner area are fan-shaped concave groove structures. After the first feeding plate and the first flow dividing plate are connected, the first branch runner is located in the fan-shaped concave groove of the first main runner area. After the raw material flows in from the first feeding port, it diffuses through the fan-shaped concave groove and evenly flows into each first branch runner, and then enters the odd-numbered flow dividing runners on the composite plate in the clockwise direction; after the second feeding plate and the second flow dividing plate are connected, the second branch runner is located in the fan-shaped concave groove of the second main runner area. After the raw material flows in from the second feeding port, it diffuses through the fan-shaped concave groove and evenly flows into each second branch runner, and then enters the even-numbered flow dividing runners on the composite plate in the clockwise direction.

[0006] Preferably, the discharge channel is located at the front end of the raw material composite area and penetrates through the front side of the composite plate, and the flow dividing runners are arranged on the left side, right side and rear side of the raw material composite area and are arranged in a fan-shaped divergence.

[0007] Preferably, an arc section is provided for transition between the flow dividing runner located on the outermost edge side of the composite plate and the discharge channel.

[0008] The present invention can achieve uniform compounding of dozens or even hundreds of layers of different raw materials of the product by increasing the number of the first branch runners, the second branch runners and the flow dividing runners. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 is a schematic structural diagram of the present invention;

[0010] Figure 2 is a schematic structural diagram of another perspective of the present invention;

[0011] Figure 3 is a schematic structural diagram of the first feeding plate in the present invention;

[0012] Figure 4 is a schematic structural diagram of the first flow dividing plate in the present invention;

[0013] Figure 5 is a schematic structural diagram of the composite plate in the present invention;

[0014] Figure 6 is a schematic structural diagram of the second flow dividing plate in the present invention;

[0015] Figure 7 is a schematic structural diagram of the second feeding plate in the present invention;

[0016] Figure 8 is a schematic structural diagram of the composite plate and the first flow dividing plate after connection in the present invention;

[0017] Figure 9 is a schematic structural diagram of the composite plate and the second flow dividing plate after connection in the present invention;

[0018] Figure 10 Internal structural schematic diagram of the present invention;

[0019] Wherein: 1 - first feed plate; 2 - first diverter plate; 3 - composite plate; 4 - second diverter plate; 5 - second feed plate; 6 - raw material composite area; 7 - discharge channel; 8 - first feed port; 9 - first main flow channel area; 10 - first branch flow channel; 11 - second feed port; 12 - second main flow channel area; 13 - second branch flow channel; 14 - diverter flow channel. Specific embodiments

[0020] The present invention will be further described in detail below with reference to the accompanying drawings.

[0021] As Figures 1 to 10 shown, the present invention provides a combined micro-laminated dispenser, comprising a first feed plate 1, a first diverter plate 2, a composite plate 3, a second diverter plate 4 and a second feed plate 5 connected in sequence. A raw material composite area 6 is provided in the middle of the composite plate 3. A discharge channel 7 communicating with the raw material composite area 6 is provided on the side of the composite plate 3. A first feed port 8 is provided on the outer end face of the first feed plate 1. A first main flow channel area 9 is provided on the inner end face of the first feed plate 1. A plurality of axial first branch flow channels 10 arranged at equal angles on the same circumference are provided on the first diverter plate 2 facing the first main flow channel area 9. A second feed port 11 is provided on the outer end face of the second feed plate 5. A second main flow channel area 12 is provided on the inner end face of the second feed plate 5. A plurality of axial second branch flow channels 13 arranged at equal angles on the same circumference are provided on the second diverter plate 4 facing the second main flow channel area 12. A plurality of diverter flow channels 14 are provided on the composite plate 3 along the radial direction. The outer ends of the even-numbered diverter flow channels 14 in the clockwise direction are correspondingly connected to the second branch flow channels 13 one by one. The outer ends of the odd-numbered diverter flow channels 14 in the clockwise direction are correspondingly connected to the first branch flow channels 10 one by one. The inner ends of all the diverter flow channels 14 are located on the same circumference and are connected to the raw material composite area 6. The compounded raw materials are extruded through the discharge channel 7.

[0022] Preferably, both the first main runner area 9 and the second main runner area 12 are fan-shaped recessed groove structures. After the first feeding plate 1 and the first flow dividing plate 2 are connected, the first branch runner 10 is located in the fan-shaped recessed groove of the first main runner area 9. After the raw material flows in from the first feeding port 8, it diffuses through the fan-shaped recessed groove and then evenly flows into each first branch runner 10, and enters the odd-numbered flow dividing runners 14 on the composite plate 3 in the clockwise direction; after the second feeding plate 5 and the second flow dividing plate 4 are connected, the second branch runner 13 is located in the fan-shaped recessed groove of the second main runner area 12. After the raw material flows in from the second feeding port 11, it diffuses through the fan-shaped recessed groove and then evenly flows into each second branch runner 13, and enters the even-numbered flow dividing runners 14 on the composite plate 3 in the clockwise direction.

[0023] Preferably, the discharge channel 7 is located at the front end of the raw material composite area 6 and penetrates the front side of the composite plate 3, and the flow dividing runners 14 are arranged on the left side, right side and rear side of the raw material composite area 6 and are arranged in a fan-shaped divergence.

[0024] Preferably, an arc section is provided for transition between the flow dividing runner 14 on the outermost edge side of the composite plate 3 and the discharge channel 7.

[0025] The present invention is used in a film extrusion production line and is installed between an extruder and an extrusion flat die head as a fluid distributor. When in use, material A enters from the first feeding port 8 of the first feeding plate 1 through the extruder, and material B enters from the second feeding port 11 of the second feeding plate 5 through the extruder. Material A enters the first branch runner 10 through the fan-shaped recessed groove of the first main runner area 9, and then enters the outer end of the odd-numbered flow dividing runner 14 on the composite plate 3 in the clockwise direction. Material B enters the second branch runner 13 through the fan-shaped recessed groove of the second main runner area 12, and then enters the outer end of the even-numbered flow dividing runner 14 on the composite plate 3 in the clockwise direction. Material A and material B flow out along their respective flow dividing runners 14 respectively, are compounded at a position close to the inner end of the flow dividing runner 14 in the raw material composite area 6, and are extruded from the discharge channel 7 after being compounded at the raw material composite area 6, forming a composite product with a composite layer structure in the form of ABABAB......BABABA.

[0026] The above is only a preferred embodiment of the present invention, and does not impose any form of limitation on the invention. Any simple modification, equivalent change or modification made to the above embodiments based on the technical principle of the present invention still falls within the scope of the technical solution of the present invention.

Claims

1. A combined micro-depositor, characterized in that: It includes a first feeding plate (1), a first shunt plate (2), a composite plate (3), a second shunt plate (4) and a second feeding plate (5) connected in sequence. A raw material composite area (6) is arranged in the middle of the composite plate (3). An outlet channel (7) communicating with the raw material composite area (6) is arranged on the side of the composite plate (3). A first feeding port (8) is arranged on the outer end face of the first feeding plate (1). A first main flow channel area (9) is arranged on the inner end face of the first feeding plate (1). A plurality of first branch flow channels (10) along the axial direction and arranged at equal angles on the same circumference are arranged on the first shunt plate (2) opposite to the first main flow channel area (9). A second feeding port (11) is arranged on the outer end face of the second feeding plate (5). A second main flow channel area (12) is arranged on the inner end face of the second feeding plate (5). A plurality of second branch flow channels (13) along the axial direction and arranged at equal angles on the same circumference are arranged on the second shunt plate (4) opposite to the second main flow channel area (12). A plurality of shunt flow channels (14) are arranged radially on the composite plate (3). The outer ends of the even-numbered shunt flow channels (14) in the clockwise direction are correspondingly connected to the second branch flow channels (13) one by one. The outer ends of the odd-numbered shunt flow channels (14) in the clockwise direction are correspondingly connected to the first branch flow channels (10) one by one. The inner ends of all the shunt flow channels (14) are located on the same circumference and are connected to the raw material composite area (6). The compounded raw material is extruded through the outlet channel (7). Both the first main flow channel area (9) and the second main flow channel area (12) are fan-shaped recessed groove structures. After the first feeding plate (1) and the first shunt plate (2) are connected, the first branch flow channels (10) are located in the fan-shaped recessed groove of the first main flow channel area (9). After the raw material flows in from the first feeding port (8), it diffuses through the fan-shaped recessed groove and evenly flows into each first branch flow channel (10), and then enters the odd-numbered shunt flow channels (14) in the clockwise direction on the composite plate (3). After the second feeding plate (5) and the second shunt plate (4) are connected, the second branch flow channels (13) are located in the fan-shaped recessed groove of the second main flow channel area (12). After the raw material flows in from the second feeding port (11), it diffuses through the fan-shaped recessed groove and evenly flows into each second branch flow channel (13), and then enters the even-numbered shunt flow channels (14) in the clockwise direction on the composite plate (3). The outlet channel (7) is located at the front end of the raw material composite area (6) and penetrates the front side of the composite plate (3). The shunt flow channels (14) are arranged on the left side, right side and rear side of the raw material composite area (6) and are arranged in a fan-shaped divergent manner.

2. The combined micro-depositor according to claim 1, characterized in that: An arc section transition is arranged between the outermost-edge shunt flow channel (14) on the composite plate (3) and the outlet channel (7).

Citation Information

Patent Citations

  • Multilayer compound distributor

    CN102009465A

  • Nanoscale multilayer distributor with superposition multiplication function

    CN111660538A

  • Combined micro-lamination distributor

    CN214056347U