A rapid tool-changing device for a soft ferrite sorting machine and its implementation method

Abstract

The present invention discloses a rapid die change device for a soft magnetic ferrite sorting machine, which includes a belt line. A number of material blocking components are staggered on both sides of the belt line respectively. A material pushing component is arranged on one side of the discharging end of the belt line, and a tray is arranged on the other side of the discharging end of the belt line. The present invention also discloses a method for realizing the rapid die change device of the soft magnetic ferrite sorting machine. The present invention regularizes the products through the first material blocking component, the second material blocking component and the third material blocking component, avoiding manual operation, reducing the labor intensity of workers and the defective rate of products. The present invention realizes material blocking through the front baffle and the rear baffle. After the products are filled inside the front baffle and the rear baffle, the lifting cylinder drives the front baffle to rise, and the horizontal cylinder drives the rear baffle to push forward, pushing the products into the tray to realize automatic loading of the products.

Description

Technical Field

[0001] The present invention belongs to the technical field of magnetic material production, and particularly relates to a rapid die-changing device for a soft magnetic ferrite sorting machine and an implementation method thereof. Background Technique

[0002] In each process of producing soft magnetic ferrite, such as pressing, sintering, grinding, inspection and warehousing, etc., operations such as aligning and boxing the products are required.

[0003] Currently, workers manually put the products into fixed product boxes one by one, and then transfer them to the next process. This method is very labor-consuming.

[0004] Manual operation is prone to product corner chipping, and the sweat on the palm adheres to the product, resulting in an increase in the defective rate of the next process.

[0005] There is also a method using a belt plus a baffle, but the angle and position of the baffle are adjusted entirely by hand, and it takes a lot of time to switch models each time. Summary of the Invention

[0006] The purpose of the present invention is to provide a rapid die-changing device for a soft magnetic ferrite sorting machine to solve the problems raised in the above background technique. A rapid die-changing device for a soft magnetic ferrite sorting machine provided by the present invention has the characteristics of reducing the amount of manual labor, reducing the labor intensity of workers, and reducing the defective rate of products.

[0007] Another purpose of the present invention is to provide an implementation method for a rapid die-changing device of a soft magnetic ferrite sorting machine.

[0008] To achieve the above purpose, the present invention provides the following technical solution: A rapid die-changing device for a soft magnetic ferrite sorting machine includes a belt line, and a number of baffle components are alternately arranged on both sides of the belt line. A pushing component is provided on one side of the discharge end of the belt line, and a tray is provided on the other side of the discharge end of the belt line.

[0009] Further in the present invention, a driving motor for driving is connected to the belt line.

[0010] Further in the present invention, a total of three baffle components are provided, namely a first baffle component, a second baffle component, and a third baffle component.

[0011] Further in the present invention, the first baffle component includes a fixed base, a horizontal displacement table, a rotational displacement table, and a baffle. Among them, the fixed base is installed on the side of the belt line, the horizontal displacement table is connected to the fixed base, the output end of the horizontal displacement table is connected to the rotational displacement table, and the output end of the rotational displacement table is connected to the baffle.

[0012] Further in the present invention, the structures of the second and third material blocking components are the same as that of the first material blocking component.

[0013] Further in the present invention, the horizontal displacement table is a manual horizontal displacement table or an automatic horizontal displacement table, and the automatic horizontal displacement table is signal-connected to the PLC controller.

[0014] Further in the present invention, the rotary displacement table is a manual rotary displacement table or an automatic rotary displacement table, and the automatic rotary displacement table is signal-connected to the PLC controller.

[0015] Further in the present invention, the material pushing component includes a lifting air cylinder, a front baffle, a horizontal air cylinder, and a rear baffle. Among them, the horizontal air cylinder is installed on one side of the belt conveyor, the rear baffle is connected to the output end of the horizontal air cylinder, the lifting air cylinder is installed on one side of the horizontal air cylinder, and the front baffle is connected to the output end of the lifting air cylinder.

[0016] Further in the present invention, the implementation method of the fast changeover device for the soft ferrite sorting machine includes the following steps:

[0017] (1) The product enters from the feeding end of the belt conveyor.

[0018] (2) Under the action of the first, second, and third material blocking components, it becomes a unified state.

[0019] (3) Then it enters the material pushing component. After the products in the front baffle and the rear baffle are full;

[0020] (4) The lifting air cylinder drives the front baffle to rise, and the horizontal air cylinder drives the rear baffle to push forward, and the products are pushed into the tray.

[0021] (5) Then the lifting air cylinder and the horizontal air cylinder return to their original positions to start the next cycle.

[0022] Further in the present invention, for the implementation method of the quick changeover device of the soft magnetic ferrite sorting machine, a driving motor for driving is connected to the conveyor belt; a total of three material blocking components are provided, namely a first material blocking component, a second material blocking component, and a third material blocking component; the first material blocking component includes a fixed base, a horizontal displacement table, a rotary displacement table, and a baffle. Among them, the fixed base is installed on the side of the conveyor belt, the horizontal displacement table is connected to the fixed base, the output end of the horizontal displacement table is connected to the rotary displacement table, and the output end of the rotary displacement table is connected to the baffle; the structures of the second material blocking component and the third material blocking component are the same as that of the first material blocking component; the horizontal displacement table is a manual horizontal displacement table or an automatic horizontal displacement table, and the automatic horizontal displacement table is signal-connected to the PLC controller; the rotary displacement table is a manual rotary displacement table or an automatic rotary displacement table, and the automatic rotary displacement table is signal-connected to the PLC controller; the material pushing component includes a lifting cylinder, a front baffle, a horizontal cylinder, and a rear baffle. Among them, the horizontal cylinder is installed on one side of the conveyor belt, the output end of the horizontal cylinder is connected to the rear baffle, the lifting cylinder is installed on one side of the horizontal cylinder, and the output end of the lifting cylinder is connected to the front baffle.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] 1. The present invention regularizes products through the first material blocking component, the second material blocking component, and the third material blocking component, avoiding manual operation, reducing the labor intensity of workers and the defective rate of products;

[0025] 2. The horizontal displacement table of the present invention is a manual horizontal displacement table, and the rotary displacement table is a manual rotary displacement table. Both the manual horizontal displacement table and the manual rotary displacement table are equipped with scales. After each changeover and when the equipment is normal, record the front, rear, and rotary positions of the baffle for this model. When producing this model next time, directly adjust to the corresponding dimensions according to the scale to achieve the effect of quick changeover;

[0026] 3. The horizontal displacement table of the present invention is an automatic horizontal displacement table, and the rotary displacement table is an automatic rotary displacement table. The PLC controller records the control information of the motors of the automatic horizontal displacement table and the automatic rotary displacement table when different products pass through the baffle smoothly and stores it in a readable medium. The PLC controller can be operated through a touch screen. According to different models of products, it can be controlled through the touch screen, so as to call the corresponding stored control information for different products, thereby controlling the automatic horizontal displacement table and the automatic rotary displacement table to rotate the baffle to a position where the corresponding model of product can pass through smoothly, so as to achieve the purpose of quickly adjusting the baffle to a suitable position;

[0027] 4. The present invention realizes material blocking through the front baffle and the rear baffle. After the products are filled inside the front baffle and the rear baffle, the lifting cylinder drives the front baffle to rise, and the horizontal cylinder drives the rear baffle to move forward, pushing the products into the tray to realize automatic loading of the products. Brief Description of the Drawings

[0028] Figure 1 is a schematic structural diagram of the present invention;

[0029] Figure 2 is a schematic structural diagram of the first material blocking component of the present invention;

[0030] Figure 3 is a schematic structural diagram of the material pushing component of the present invention;

[0031] Figure 4 is a schematic structural diagram of the front baffle of the present invention;

[0032] Figure 5 is a schematic structural diagram of the rear baffle of the present invention;

[0033] In the figure: 1, belt line; 2, first material blocking component; 21, fixed base; 22, horizontal displacement table; 23, rotary displacement table; 24, baffle; 3, second material blocking component; 4, third material blocking component; 5, material pushing component; 51, lifting cylinder; 52, front baffle; 53, horizontal cylinder; 54, rear baffle; 541, first limiting plate; 542, second limiting plate; 6, drive motor; 7, tray. Detailed Description of the Invention

[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0035] Embodiment 1

[0036] Please refer to Figures 1-5 , the present invention provides the following technical solutions: A quick change device for a soft ferrite sorting machine includes a belt line 1, and a number of material blocking components are alternately arranged on both sides of the belt line 1. A material pushing component 5 is provided on one side of the discharge end of the belt line 1, and a tray 7 is provided on the other side of the discharge end of the belt line 1.

[0037] Further, a drive motor 6 for driving is connected to the belt line 1.

[0038] By adopting the above technical solutions, the belt line 1 is driven to rotate by the drive motor 6, and the drive motor 6 is signal-connected to the PLC controller.

[0039] Further, three material blocking components are provided, namely a first material blocking component 2, a second material blocking component 3, and a third material blocking component 4.

[0040] By adopting the above technical solution, the products are regularized by the first material baffle component 2, the second material baffle component 3 and the third material baffle component 4.

[0041] Further, the first material baffle component 2 includes a fixed base 21, a horizontal displacement table 22, a rotary displacement table 23 and a baffle 24. Among them, the fixed base 21 is installed on the side of the belt line 1, the horizontal displacement table 22 is connected to the fixed base 21, the output end of the horizontal displacement table 22 is connected to the rotary displacement table 23, and the output end of the rotary displacement table 23 is connected to the baffle 24.

[0042] By adopting the above technical solution, the baffle 24 is driven to move horizontally by the horizontal displacement table 22, and the baffle 24 is driven to rotate by the rotary displacement table 23.

[0043] Further, the structures of the second material baffle component 3 and the third material baffle component 4 are the same as those of the first material baffle component 2.

[0044] Further, the horizontal displacement table 22 is a manual horizontal displacement table, and the rotary displacement table 23 is a manual rotary displacement table; the model of the manual horizontal displacement table is EJA01-40, and the model of the manual rotary displacement table is ELF01-38.

[0045] By adopting the above technical solution, both the manual horizontal displacement table and the manual rotary displacement table are provided with scales. After each equipment changeover and when the equipment is normal, record the front, rear and rotary positions of the baffle 24 of this model. When producing this model next time, directly adjust to the corresponding dimensions according to the scale to achieve the effect of rapid changeover.

[0046] Further, the material pushing component 5 includes a lifting cylinder 51, a front baffle 52, a horizontal cylinder 53 and a rear baffle 54. Among them, the horizontal cylinder 53 is installed on one side of the belt line 1, the output end of the horizontal cylinder 53 is connected to the rear baffle 54, the lifting cylinder 51 is installed on one side of the horizontal cylinder 53, and the output end of the lifting cylinder 51 is connected to the front baffle 52.

[0047] By adopting the above technical solution, through w.

[0048] Further, one end of the rear baffle 54 is connected with a first limit plate 541, and the other end of the rear baffle 54 is connected with a second limit plate 542.

[0049] By adopting the above technical solution, the products entering the inside of the front baffle 52 and the rear baffle 54 are limited by the first limit plate 541; when the horizontal cylinder 53 drives the rear baffle 54 to move forward, the second limit plate 542 limits the incoming materials on the belt line 1.

[0050] Embodiment 2

[0051] The difference between this embodiment and Embodiment 1 lies in that: further, the horizontal displacement stage 22 is an automatic horizontal displacement stage, and the rotary displacement stage 23 is an automatic rotary displacement stage. Both the automatic horizontal displacement stage and the automatic rotary displacement stage are signal-connected to the PLC controller. The motors of both the automatic horizontal displacement stage and the automatic rotary displacement stage adopt high-precision stepping motors. The model of the automatic horizontal displacement stage is EHA01-4050; the model of the automatic rotary displacement stage is EHD81-40.

[0052] By adopting the above technical solution, the PLC controller records the control information of the motors of the automatic horizontal displacement stage and the automatic rotary displacement stage when different products successfully pass through the baffle 24 and stores it in a readable medium. The PLC controller can be operated through a touch screen. It can be controlled through the touch screen according to products of different models, so as to call the corresponding stored control information for different products, and then control the automatic horizontal displacement stage and the automatic rotary displacement stage to rotate the baffle 24 to a position where the corresponding product can pass through smoothly, so as to achieve the purpose of quickly adjusting the baffle to a suitable position.

[0053] In the present invention, electromagnetic valves are respectively provided on the pipelines connecting all cylinders to the air source. The electromagnetic valves are signal-connected to the PLC controller. The PLC controller is of the ES2 series DVP24ES200T and is sold by Delta.

[0054] Further, the implementation method of the fast model change device for the soft ferrite sorting machine of the present invention includes the following steps:

[0055] (1) Products enter from the feeding end of the belt line 1;

[0056] (2) Under the action of the first baffle component 2, the second baffle component 3 and the third baffle component 4, they become a unified state;

[0057] (3) Then they enter the pusher component 5. After the products in the current baffle 52 and the rear baffle 54 are full;

[0058] (4) The lifting cylinder 51 drives the front baffle 52 to rise, and the horizontal cylinder 53 drives the rear baffle 54 to advance forward, and pushes the products into the tray 7;

[0059] (5) Then the lifting cylinder 51 and the horizontal cylinder 53 are reset to perform the next cycle.

[0060] In summary, the present invention regularizes the products through the first material baffle component 2, the second material baffle component 3 and the third material baffle component 4, avoiding manual operation, reducing the labor intensity of workers and the defective rate of products; the horizontal displacement table 22 of the present invention is a manual horizontal displacement table, and the rotary displacement table 23 is a manual rotary displacement table. Both the manual horizontal displacement table and the manual rotary displacement table are equipped with scales. After each equipment changeover and when the equipment is normal, record the front, rear and rotary positions of the shim 24 of this model. When producing this model next time, directly adjust to the corresponding dimensions according to the scale to achieve the effect of rapid changeover; the horizontal displacement table 22 of the present invention is an automatic horizontal displacement table, and the rotary displacement table 23 is an automatic rotary displacement table. The PLC controller records the control information of the motors of the automatic horizontal displacement table and the automatic rotary displacement table when different products pass through the shim 24 smoothly and stores it in a readable medium. The PLC controller can be operated through a touch screen and can be controlled through the touch screen according to different models of products, so as to call the corresponding stored control information for different products, thereby controlling the automatic horizontal displacement table and the automatic rotary displacement table to rotate the shim 24 to a position where the corresponding model of product can pass through smoothly, so as to achieve the purpose of quickly adjusting the shim to a suitable position; the present invention realizes material baffle through the front baffle 52 and the rear baffle 54. After the products are filled inside the front baffle 52 and the rear baffle 54, the lifting cylinder 51 drives the front baffle 52 to rise, and the horizontal cylinder 53 drives the rear baffle 54 to push forward, pushing the products into the tray 7 to realize automatic loading of the products.

[0061] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid die-changing device for a soft magnetic ferrite sorting machine, comprising a belt line (1), characterized in that: A number of material blocking components are staggered on both sides of the belt line (1). There are three material blocking components in total, namely a first material blocking component (2), a second material blocking component (3) and a third material blocking component (4). On one side of the discharge end of the belt line (1), there is a material pushing component (5), and on the other side of the discharge end of the belt line (1), there is a tray (7); The first material blocking component (2) includes a fixed base (21), a horizontal displacement table (22), a rotary displacement table (23) and a baffle (24). Among them, the fixed base (21) is installed on the side of the belt line (1), the fixed base (21) is connected with a horizontal displacement table (22), the output end of the horizontal displacement table (22) is connected with a rotary displacement table (23), and the output end of the rotary displacement table (23) is connected with a baffle (24); The horizontal displacement table (22) is a manual horizontal displacement table or an automatic horizontal displacement table; The rotary displacement table (23) is a manual rotary displacement table or an automatic rotary displacement table; When the horizontal displacement table (22) is a manual horizontal displacement table and the rotary displacement table (23) is a manual rotary displacement table, both the manual horizontal displacement table and the manual rotary displacement table are provided with scales; When the horizontal displacement table (22) is an automatic rotary displacement table and the rotary displacement table (23) is an automatic rotary displacement table, the automatic horizontal displacement table and the automatic rotary displacement table are respectively signal-connected to the PLC controller; The material pushing component (5) includes a lifting cylinder (51), a front baffle (52), a horizontal cylinder (53) and a rear baffle (54). Among them, the horizontal cylinder (53) is installed on one side of the belt line (1), the output end of the horizontal cylinder (53) is connected with a rear baffle (54), the lifting cylinder (51) is installed on one side of the horizontal cylinder (53), and the output end of the lifting cylinder (51) is connected with a front baffle (52).

2. The rapid die-changing device for a soft magnetic ferrite sorting machine according to claim 1, characterized in that: A driving motor (6) for driving is connected to the belt line (1).

3. The rapid die-changing device for a soft magnetic ferrite sorting machine according to claim 1, characterized in that: The structures of the second material blocking component (3) and the third material blocking component (4) are the same as the structure of the first material blocking component (2).

4. The implementation method of the rapid die-changing device for a soft magnetic ferrite sorting machine according to any one of claims 1-3, characterized in that, comprising the following steps: (1) Products enter from the feeding end of the belt line (1); (2) Under the action of the first material blocking component (2), the second material blocking component (3) and the third material blocking component (4), they become a unified state; (3) Then enter the material pushing component (5). When the products in the front baffle (52) and the rear baffle (54) are full; (4) The lifting cylinder (51) drives the front baffle (52) to rise, and the horizontal cylinder (53) drives the rear baffle (54) to push forward, and the products are pushed into the tray (7); (5) Then the lifting cylinder (51) and the horizontal cylinder (53) are reset to perform the next cycle.

5. The implementation method of the rapid tool change device for the soft magnetic ferrite sorting machine according to claim 4, characterized in that: A driving motor (6) for driving is connected to the belt line (1); there are three material blocking components in total, namely the first material blocking component (2), the second material blocking component (3) and the third material blocking component (4); the first material blocking component (2) includes a fixed base (21), a horizontal displacement table (22), a rotary displacement table (23) and a baffle (24), wherein the fixed base (21) is installed on the side of the belt line (1), the horizontal displacement table (22) is connected to the fixed base (21), the output end of the horizontal displacement table (22) is connected to the rotary displacement table (23), and the output end of the rotary displacement table (23) is connected to the baffle (24); the structures of the second material blocking component (3) and the third material blocking component (4) are the same as those of the first material blocking component (2); the horizontal displacement table (22) is a manual horizontal displacement table or an automatic horizontal displacement table, and the automatic horizontal displacement table is signal-connected to the PLC controller; the rotary displacement table (23) is a manual rotary displacement table or an automatic rotary displacement table, and the automatic rotary displacement table is signal-connected to the PLC controller; the material pushing component (5) includes a lifting cylinder (51), a front baffle (52), a horizontal cylinder (53) and a rear baffle (54), wherein the horizontal cylinder (53) is installed on one side of the belt line (1), the output end of the horizontal cylinder (53) is connected to the rear baffle (54), the lifting cylinder (51) is installed on one side of the horizontal cylinder (53), and the output end of the lifting cylinder (51) is connected to the front baffle (52).

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