A laser cutting workbench with energy-saving dust removal control device
By designing an energy-saving dust removal control device on the laser cutting workbench and absorbing dust using negative pressure, the problem of dust generated by laser cutting machines affecting accuracy and efficiency, and the effect of automatic dust removal and energy saving is achieved.
Patent Information
- Application Number
- CN202110075318.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-20
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2041-01-20
AI Technical Summary
The metal oxide dust generated by the laser cutting machine during operation is easy to accumulate and lift, affecting the laser cutting accuracy and reducing production efficiency.
A laser cutting workbench with energy-saving dust removal control device is designed, including a material loading workbench, a laser cutting device, a dust removal tank and an air duct. The dust removal tank is divided into multiple dust removal areas, each area is equipped with a damper and a cylinder. The damper is controlled to open through the impact plate mechanism, and the negative pressure of the air duct is used to absorb dust.
Automatic dust removal is achieved to avoid dust affecting production, improve production efficiency, and reduce the power consumption of the device by reducing the vacuum cleaner range and improve the vacuum cleaner effect.
Smart Images

Figure CN112705864B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a dust removal device for processing equipment, and more particularly to a laser cutting workbench with an energy-saving dust removal control device. Background Art
[0002] Laser cutting uses a high-power density laser beam to irradiate the material being cut, so that the material is quickly heated to the vaporization temperature and evaporates to form holes. As the beam moves across the material, the holes continuously form narrow slits to complete the cutting of the material. Therefore, when the laser cutting machine is working, it will melt the metal at high temperature, which is easy to produce powder-like metal oxide dust. The dust will continue to accumulate on the workbench and easily flow with the airflow, raising dust, causing the air through which the laser passes to be filled with dust, thereby affecting the accuracy of laser cutting. In order to prevent dust from affecting production, production needs to be stopped regularly to remove dust from the workbench, which affects the efficiency of industrial production. Summary of the invention
[0003] In view of the deficiencies in the prior art, the object of the present invention is to provide a laser cutting workbench with an energy-saving dust removal control device, which can automatically remove dust to avoid affecting industrial production.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a laser cutting workbench with an energy-saving dust removal control device, comprising a loading workbench for placing workpieces, the loading workbench is equipped with a laser cutting device, and is provided with a dust removal trough for accommodating dust and an air duct for exhausting dust removal, a plurality of partitions are arranged in the dust removal trough, the plurality of partitions divide the dust removal trough into a plurality of dust removal areas, the plurality of dust removal areas are provided with dampers and cylinders for controlling the opening and closing of the dampers, the plurality of dampers are connected to the air duct, the plurality of cylinders are connected with control valves, the plurality of control valves are installed on the side of the loading workbench, and are rotatably connected with valve plates, a first driver is installed on the laser cutting device, and is provided with a strike plate mechanism, when in use, the first driver drives the laser cutting device to move along the length direction of the loading workbench, and drives the strike plate mechanism to move, so that the strike plate mechanism pushes the corresponding valve plate to rotate, and then controls the corresponding cylinder to open the corresponding damper.
[0005] The present invention is further configured as follows: the laser cutting device includes a beam arranged above a loading worktable and a laser cutting head for laser cutting a workpiece, a second driver is installed on the laser cutting head, the second driver is installed on the beam, and drives the laser cutting head to move along the length direction of the beam, the beam is horizontally arranged and perpendicular to the length direction of the loading worktable, both ends of the beam are fixedly connected with sliders, both sliders are slidably connected with guide rails, the two guide rails are respectively installed on both sides of the loading worktable, the first driver is installed on any one of the sliders, and the impact plate mechanism is installed on the slider on the same side as the control valve.
[0006] The present invention is further configured as follows: the number of air ducts is two, both air ducts are connected with air valves, the air valves are used to control the opening and closing of the air ducts, and in each dust removal area, the number of air gates and cylinders is two, both cylinders are connected with corresponding control valves, and the two air gates are respectively connected with corresponding air ducts.
[0007] The present invention is further configured as follows: a controller is also installed on the loading workbench, the controller is respectively connected to the two air valves to control the opening and closing of the corresponding air ducts by controlling the air valves, the air valves are connected to a three-way pipe, the three-way pipe is provided with a first connecting pipe, a second connecting pipe and a negative pressure pipe, the first connecting pipe and the second connecting pipe are respectively connected to the corresponding air ducts, and the negative pressure pipe is used to connect the negative pressure device.
[0008] The present invention is further configured as follows: the damper includes a shell, the shell is installed on the inner wall of the dust removal groove and is connected to the air duct, the shell is provided with an air port and an insertion port, the insertion port is provided on the side of the shell and is rotatably connected with a rotating shaft, the telescopic end of the cylinder is connected to the rotating shaft to drive the rotating shaft to rotate, the air port is provided with a sealing plate for closing the air port, the rotating shaft is fixedly connected to the sealing plate, and when the damper is closed, the telescopic end of the cylinder is telescoped to drive the rotating shaft to rotate, thereby driving the sealing plate to rotate to close the shell.
[0009] The present invention is further configured as follows: the control valve includes a valve body, the valve body is provided with a valve port, a first sliding hole and a second sliding hole, the valve port is connected to an air pipe, the air pipe is used to be connected to a corresponding cylinder, the first sliding hole and the second sliding hole are both communicated with the valve port, the first sliding hole is connected to a first sliding rod, one end of the first sliding rod rests on the air pipe, the other end of the first sliding rod is fixedly connected to a first connecting plate, a first connecting plate is provided with a first connecting groove, the second sliding hole is slidably connected to the second sliding rod, one end of the second sliding rod rests on the air pipe, the other end of the second sliding rod is fixedly connected to the second connecting plate, the second connecting plate is provided with a second connecting groove, the valve plate is provided with a sliding hole along the length direction, the sliding hole is slidably connected to a driving block, a first driving rod and a second driving rod are respectively provided on both sides of the driving block, the first driving rod is inserted into the first connecting groove, and the second driving rod is inserted into the second connecting groove.
[0010] The present invention is further configured as follows: the first connecting plate and the second connecting plate are both L-shaped, the first connecting groove is arranged along the length direction of the first connecting plate, and the second connecting groove is arranged along the length direction of the second connecting plate.
[0011] In summary, the present invention has the following beneficial effects: when the first driver drives the laser cutting device to move above any dust removal area, the dust generated by the laser processing falls into the dust removal area, and the collision plate mechanism pushes the valve plate of the corresponding control valve to enable the cylinder of the dust removal area to open the corresponding air door, so that the negative pressure of the air duct absorbs the dust in the dust removal area. By reducing the dust suction range, the power consumption of the device can be reduced, electricity can be saved, and the dust suction effect can be improved by limiting the suction range. Automatic dust removal can prevent dust from affecting production, and laser processing can be carried out for a long time, thereby improving production efficiency. Exhaust negative pressure dust suction prevents dust from being raised and prevents dust from affecting processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of a laser cutting workbench with an energy-saving dust removal control device;
[0013] Figure 2 It is a three-dimensional structural schematic diagram of a three-way pipeline;
[0014] Figure 3 It is a three-dimensional structural schematic diagram of the damper;
[0015] Figure 4 It is a schematic diagram of the connection structure of the control valve;
[0016] Figure 5 Schematic diagram of the connection structure of the valve plate. DETAILED DESCRIPTION
[0017] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The same parts are represented by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "bottom surface" and "top surface", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0018] Reference Figure 1-5As shown, a laser cutting workbench with an energy-saving dust removal control device includes a loading workbench 1 for placing workpieces, the loading workbench 1 is equipped with a laser cutting device 2, and is provided with a dust removal groove 11 for accommodating dust and an air duct 12 for exhausting dust removal, a plurality of partitions 13 are provided in the dust removal groove 11, and the plurality of partitions 13 divide the dust removal groove 11 into a plurality of dust removal areas 14, and the plurality of dust removal areas 14 are all provided with air doors 4 and cylinders 43 for controlling the opening and closing of the air doors 4, and the plurality of air doors 4 are all connected to the air duct 12 , multiple cylinders 43 are connected to the control valve 3, multiple control valves 3 are installed on the side of the workbench 1, and are rotatably connected to the valve plate 31, a first driver 21 is installed on the laser cutting device 2, and a collision plate mechanism 22 is provided. When in use, the first driver 21 drives the laser cutting device 2 to move along the length direction of the workbench 1, and drives the collision plate mechanism 22 to move, so that the collision plate mechanism 22 pushes the corresponding valve plate 31 to rotate, and then controls the corresponding cylinder 43 to open the corresponding damper 4.
[0019] Through the above scheme, when the first driver 21 drives the laser cutting device 2 to move to the top of any dust removal area 14, the dust generated by the laser processing falls into the dust removal area 14, and the collision plate mechanism 22 pushes the valve plate 31 of the corresponding control valve 3, so that the cylinder 43 of the dust removal area 14 opens the corresponding damper 4, so that the air duct 12 absorbs the dust in the dust removal area 14 under negative pressure. By reducing the dust suction range, the power consumption of the device can be reduced, electricity can be saved, and the dust suction effect can be improved by limiting the suction range. Through automatic dust removal, dust is prevented from affecting production, laser processing can be carried out for a long time, and production efficiency is improved. Exhaust negative pressure dust suction prevents dust from being raised and prevents dust from affecting processing accuracy.
[0020] As an improved specific embodiment, the laser cutting device 2 includes a beam 24 arranged above the workbench 1 and a laser cutting head 23 for laser cutting a workpiece. A second driver 231 is installed on the laser cutting head 23. The second driver 231 is installed on the beam 24 and drives the laser cutting head 23 to move along the length direction of the beam 24. The beam 24 is horizontally arranged and perpendicular to the length direction of the workbench 1. Both ends of the beam 24 are fixedly connected with sliders 241. Both sliders 241 are slidably connected with guide rails 242. The two guide rails 242 are respectively installed on both sides of the workbench 1. The first driver 21 is installed on any one of the sliders 241, and the collision plate mechanism 22 is installed on the slider 241 on the same side as the control valve 3.
[0021] Through the above scheme, the first driver 21 drives the laser cutting head 23 to move along the length direction of the workbench 1, and the second driver 231 drives the laser cutting head 23 to move along the length direction of the beam 24, thereby obtaining a larger range of movement, so that the laser cutting head 23 can move to any position above the workbench 1 to cut the workpiece, thereby being able to cut larger workpieces. And the collision plate mechanism 22 moves with the slider 241, pushing the corresponding valve plate 31 to rotate, so that the corresponding damper 4 is opened, thereby ensuring that the dust generated by laser cutting can be extracted by negative pressure during cutting, ensuring the accuracy of laser cutting, and improving the quality of processing.
[0022] As an improved specific implementation method, the number of air ducts 12 is two, and the two air ducts 12 are both connected to an air valve 121, and the air valve 121 is used to control the opening and closing of the air duct 12. In each dust removal area 14, the number of dampers 4 and cylinders 43 is two, and the two cylinders 43 are both connected to the corresponding control valve 3, and the two dampers 4 are respectively connected to the corresponding air ducts 12.
[0023] Through the above solution, two air ducts 12 are respectively arranged on both sides of the loading workbench 1, and the two air ducts 12 ensure the negative pressure extraction effect of any dust removal area 14, so that dust can be extracted as much as possible, dead angles can be avoided, and the extraction speed can be improved. By controlling the opening and closing of the corresponding air valve 121, dust in the corresponding dust removal area 14 is only extracted on one side to reduce energy consumption.
[0024] As an improved specific implementation method, a controller 122 is also installed on the loading workbench 1, and the controller 122 is respectively connected to the two air valves 121 to control the opening and closing of the corresponding air duct 12 by controlling the air valves 121. The air valves 121 are connected to the three-way pipe 5, and the three-way pipe 5 is provided with a first connecting pipe 51, a second connecting pipe 52 and a negative pressure pipe 53. The first connecting pipe 51 and the second connecting pipe 52 are respectively connected to the corresponding air ducts 12, and the negative pressure pipe 53 is used to connect the negative pressure device.
[0025] Through the above solution, only a single negative pressure device negative pressure air source is needed to provide two air ducts 12, which improves energy utilization, reduces the production cost of the device, and reduces the energy consumption. The two air valves 121 are respectively installed on the first connecting pipe 51 and the second connecting pipe 52, so that the controller 122 can control the opening and closing of the corresponding air duct 12 by controlling the air valves 121, so as to achieve the effect of high efficiency and energy saving.
[0026] As an improved specific embodiment, the damper 4 includes a shell 41, which is installed on the inner wall of the dust removal groove 11 and connected to the air duct 12. The shell 41 is provided with an air port 411 and an insertion port 412. The insertion port 412 is arranged on the side of the shell 41 and is rotatably connected with a rotating shaft 42. The telescopic end of the cylinder 43 is connected to the rotating shaft 42 to drive the rotating shaft 42 to rotate. The air port 411 is provided with a sealing plate 44 for closing the air port 411. The rotating shaft 42 is fixedly connected to the sealing plate 44. When the damper 4 is closed, the telescopic end of the cylinder 43 is telescoped to drive the rotating shaft 42 to rotate, thereby driving the sealing plate 44 to rotate to close the shell 41.
[0027] Through the above scheme, the cylinder 43 drives the rotating shaft 42 to rotate, thereby driving the sealing plate 44 to rotate to close the shell 41. The rotation is smooth, and the damper 4 can be better closed or opened to ensure a quick response. The cylinder 43 is used as a driving device and is driven by an air source, which is beneficial to reducing energy consumption, using clean energy, and protecting the environment.
[0028] As an improved specific embodiment, the control valve 3 includes a valve body 32, the valve body 32 is provided with a valve port 321, a first sliding hole 322 and a second sliding hole 323, the valve port 321 is connected to an air pipe 324, the air pipe 324 is used to connect with the corresponding cylinder 43, the first sliding hole 322 and the second sliding hole 323 are both connected to the valve port 321, the first sliding hole 322 is connected to a first sliding rod 33, one end of the first sliding rod 33 abuts against the air pipe 324, the other end of the first sliding rod 33 is fixedly connected to a first connecting plate 331, and the first connecting plate 331 is provided with a first connecting groove 33 2, the second sliding hole 323 is slidably connected to the second sliding rod 34, one end of the second sliding rod 34 is against the air pipe 324, the other end of the second sliding rod 34 is fixedly connected to the second connecting plate 341, the second connecting plate 341 is provided with a second connecting groove 342, the valve plate 31 is provided with a sliding hole 311 along the length direction, the sliding hole 311 is slidably connected to the driving block 35, the two sides of the driving block 35 are respectively provided with a first driving rod 351 and a second driving rod 352, the first driving rod 351 is inserted into the first connecting groove 332, and the second driving rod 352 is inserted into the second connecting groove 342.
[0029] Through the above scheme, the valve plate 31 rotates in any direction to the left or right, which will cause the driving block 35 to slide along the sliding hole 311, and the first driving rod 351 abuts against the inner wall of one end of the first connecting groove 332 to drive the first connecting plate 331 and the first sliding rod 33 to move, so that the first sliding rod 33 blocks the air pipe 324, or the second driving rod 352 abuts against the inner wall of one end of the second connecting groove 342 to drive the second connecting plate 341 and the second sliding rod 34 to move, so that the second sliding rod 34 blocks the air pipe 324, thereby ensuring that the valve plate 31 rotates in any direction, the cylinder 43 can be driven, driving the sealing plate 44 to rotate, and the corresponding damper 4 is opened, and the negative pressure absorbs the dust in the corresponding dust removal area 14. No matter where the laser cutting head 23 moves to, it can ensure that the corresponding damper 4 can be opened smoothly by moving back and forth.
[0030] As an improved specific implementation, the first connecting plate 331 and the second connecting plate 341 are both L-shaped, the first connecting groove 332 is arranged along the length direction of the first connecting plate 331 , and the second connecting groove 342 is arranged along the length direction of the second connecting plate 341 .
[0031] Through the above solution, the first connecting plate 331 and the second connecting plate 341 are L-shaped structures, which can be easily connected and avoid movement hindrance. The first connecting groove 332 and the second connecting groove 342 are arranged along the length direction to ensure that the parts have sufficient strength and are not easily damaged.
[0032] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A laser cutting workbench with an energy-saving dust removal control device, comprising a loading workbench (1) for placing a workpiece, Its characteristics are: The object loading workbench (1) is equipped with a laser cutting device (2), and is provided with a dust removal groove (11) for accommodating dust and an air duct (12) for exhausting dust. A plurality of partitions (13) are provided in the dust removal groove (11). The plurality of partitions (13) divide the dust removal groove (11) into a plurality of dust removal areas (14). The plurality of dust removal areas (14) are each provided with a damper (4) and a cylinder (43) for controlling the opening and closing of the damper (4). The plurality of dampers (4) are each connected to the air duct (12), and the plurality of cylinders (43) are each connected to a control valve ( 3), a plurality of control valves (3) are mounted on the side of the loading platform (1) and are rotatably connected to a valve plate (31), a first driver (21) is mounted on the laser cutting device (2), and a striker mechanism (22) is provided, when in use, the first driver (21) drives the laser cutting device (2) to move along the length direction of the loading platform (1), and drives the striker mechanism (22) to move, so that the striker mechanism (22) pushes the corresponding valve plate (31) to rotate, thereby controlling the corresponding cylinder (43) to open the corresponding damper (4); The control valve (3) comprises a valve body (32), the valve body (32) being provided with a valve port (321), a first sliding hole (322) and a second sliding hole (323), the valve port (321) being connected to an air pipe (324), the air pipe (324) being used to be connected to a corresponding air cylinder (43), the first sliding hole (322) and the second sliding hole (323) both being in communication with the valve port (321), the first sliding hole (322) being connected to a first sliding rod (33), one end of the first sliding rod (33) being in contact with the air pipe (324), the other end of the first sliding rod (33) being fixedly connected to a first connecting plate (331), the first connecting plate (331) being provided with a first connecting groove (332 ...). The second sliding hole (323) is slidably connected to a second sliding rod (34), one end of the second sliding rod (34) abuts against the air pipe (324), the other end of the second sliding rod (34) is fixedly connected to a second connecting plate (341), the second connecting plate (341) is provided with a second connecting groove (342), the valve plate (31) is provided with a sliding hole (311) along the length direction, the sliding hole (311) is slidably connected to a driving block (35), the two sides of the driving block (35) are respectively provided with a first driving rod (351) and a second driving rod (352), the first driving rod (351) is inserted into the first connecting groove (332), and the second driving rod (352) is inserted into the second connecting groove (342); The number of the air ducts (12) is two, and the two air ducts (12) are both connected to an air valve (121), and the air valve (121) is used to control the opening and closing of the air duct (12). In each dust removal area (14), the number of the air doors (4) and the air cylinders (43) are both two, and the two air cylinders (43) are both connected to the corresponding control valve (3), and the two air doors (4) are respectively connected to the corresponding air ducts (12); The object loading workbench (1) is also equipped with a controller (122), the controller (122) being connected to the two air valves (121) respectively so as to control the opening and closing of the corresponding air duct (12) by controlling the air valves (121), the air valves (121) being connected to a three-way pipe (5), the three-way pipe (5) being provided with a first connecting pipe (51), a second connecting pipe (52) and a negative pressure pipe (53), the first connecting pipe (51) and the second connecting pipe (52) being connected to the corresponding air duct (12) respectively, and the negative pressure pipe (53) being used to connect to a negative pressure device; The damper (4) comprises a shell (41), the shell (41) being mounted on the inner wall of the dust removal groove (11) and connected to the air duct (12), the shell (41) being provided with an air port (411) and an insertion port (412), the insertion port (412) being arranged on the side of the shell (41) and being rotatably connected to a rotating shaft (42), the telescopic end of the cylinder (43) being connected to the rotating shaft (42) to drive the rotating shaft (42) to rotate, the air port (411) being provided with a sealing plate (44) for closing the air port (411), the rotating shaft (42) being fixedly connected to the sealing plate (44), and when the damper (4) is closed, the telescopic end of the cylinder (43) is telescopic to drive the rotating shaft (42) to rotate, thereby driving the sealing plate (44) to rotate, so as to close the shell (41).
2. The laser cutting workbench with energy-saving dust removal control device according to claim 1, Its characteristics are: The laser cutting device (2) comprises a crossbeam (24) arranged above a loading platform (1) and a laser cutting head (23) for laser cutting a workpiece. A second driver (231) is installed on the laser cutting head (23). The second driver (231) is installed on the crossbeam (24) and drives the laser cutting head (23) to move along the length direction of the crossbeam (24). The crossbeam (24) is arranged horizontally and perpendicular to the length direction of the loading platform (1). Both ends of the crossbeam (24) are fixedly connected to sliders (241). Both sliders (241) are slidably connected to guide rails (242). The two guide rails (242) are respectively installed on two sides of the loading platform (1). The first driver (21) is installed on any one of the sliders (241). The collision plate mechanism (22) is installed on the slider (241) on the same side as the control valve (3).
3. The laser cutting workbench with energy-saving dust removal control device according to claim 1, Its characteristics are: The first connecting plate (331) and the second connecting plate (341) are both L-shaped, the first connecting groove (332) is arranged along the length direction of the first connecting plate (331), and the second connecting groove (342) is arranged along the length direction of the second connecting plate (341).
Citation Information
Patent Citations
Laser cutting machine subregion dust removal structure
CN207824183U
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CN208374477U
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