Composite slipform brick mold and brick pressing process thereof

By using a four-axis linkage system and material combination of a composite sliding block pressing mold, the problem of inconsistent density in the lower boss area of ​​the sliding block was solved, achieving efficient and low-cost production of sliding blocks.

CN112706257BActive Publication Date: 2025-10-28FUJIAN HAIYUAN MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202011594734.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-29
Publication Date
2025-10-28
Estimated Expiration
2040-12-29

AI Technical Summary

Technical Problem

In traditional skateboard brick production, it is difficult to precisely control the material accumulation in the lower boss area, resulting in inconsistent density, unstable performance of skateboard bricks, and high raw material costs.

Method used

The composite sliding plate brick pressing mold is adopted. Through a four-axis linkage system, combined with a floating upper mold, a floating lower mold and a mold box, precise secondary material placement is achieved to ensure the uniform density of the lower boss area. High-temperature resistant composite material is used in combination with ordinary outer material to reduce costs.

Benefits of technology

This technology enables efficient molding of sliding plate bricks, reduces production costs, improves the density and service life of the lower boss area, and ensures the performance stability of the sliding plate bricks.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a composite sliding plate brick pressing mold and its pressing process, comprising a floating upper mold, a mold box, a floating plate, and a floating lower mold; the floating lower mold includes a lower mold base and a lower mold core fixed to the upper end of the lower mold base; a transversely penetrating clearance groove is provided in the middle of the lower mold base; the horizontal floating plate is slidably fitted in the clearance groove; the lower part of a vertically hollow top tube is fixed to the middle of the floating plate, and a transversely penetrating sliding groove is provided in the middle of the top tube; the mold box includes a floating mold frame and a support fixed below the floating mold frame; a core rod is vertically fixed in the middle of the support; the support is slidably fitted in the sliding groove; the floating mold frame is vertically hollow, and the lower part of the floating upper mold, the lower mold core, and the upper part of the lower mold base are all movably fitted in the inner circumference of the floating mold frame; the core rod is movably fitted in the top tube; the top tube is movably fitted in the lower mold base and the lower mold core; a first driving mechanism drives the floating lower mold to move up and down, and a second driving mechanism drives the floating plate to move up and down.
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Description

Technical Field

[0001] This invention relates to a composite sliding plate brick pressing mold and its pressing process, belonging to the field of sliding plate brick production technology. Background Technology

[0002] With the refractory materials market becoming increasingly competitive, there is a global shortage of non-renewable raw materials, and high-grade, high-performance raw materials are in short supply and expensive. Using uniform high-grade raw materials for whole sliding plate bricks puts increasing cost pressure on businesses, making it difficult to maintain good profits and sustainable development.

[0003] Meanwhile, as a functional refractory material used in steelmaking, sliding plate bricks are subject to harsh operating conditions. Therefore, their service life and safety are important evaluation indicators. The molding process is a key step in the production of sliding plate bricks. The density and uniformity of different parts of the sliding plate brick during molding have a significant impact on its performance and application. In traditional brick-pressing molds, especially when producing sliding plate bricks with a lower boss (this type of sliding plate brick is mainly used in sliding gates with a male-female joint), more material needs to be piled up at the lower boss. However, currently, this is done manually, mostly by pressing and piling material by hand. Firstly, the material piling requires manual control, making it difficult to achieve precise control. Secondly, the material is added to the lower boss in stages, and the different stress conditions during addition can lead to inconsistent density. Summary of the Invention

[0004] To overcome the above problems, the present invention provides a composite sliding plate brick pressing mold and its pressing process. The composite sliding plate brick pressing mold has a simple structure and can effectively reduce the manufacturing cost of sliding plate bricks. At the same time, the use of a four-axis linkage method ensures a good secondary material distribution effect.

[0005] The technical solution of the present invention is as follows:

[0006] A composite sliding plate brick pressing mold includes a floating upper mold, a mold box, a floating plate, and a floating lower mold. The floating lower mold includes a lower mold base and a lower mold core fixed to the upper end of the lower mold base. A transversely penetrating clearance groove is provided in the middle of the lower mold base. The horizontal floating plate is slidably fitted in the clearance groove. The lower part of a vertically hollow top tube is fixed to the middle of the floating plate, and a transversely penetrating sliding groove is provided in the middle of the top tube. The mold box includes a floating mold frame and a support fixed below the floating mold frame. A core rod is vertically fixed in the middle of the support. The support is slidably fitted in the sliding groove. The floating mold frame is vertically hollow, and the lower part of the floating upper mold, the lower mold core, and the upper part of the lower mold base are all movably fitted inside the floating mold frame. The core rod is movably fitted inside the top tube. The top tube is movably fitted inside the lower mold base and the lower mold core. A first driving mechanism drives the floating lower mold to move up and down, and a second driving mechanism drives the floating plate to move up and down.

[0007] Furthermore, the floating upper mold includes a horizontal upper template and an upper mold cover vertically fixed to the lower end of the upper template; the lower part of the upper mold cover is movably fitted inside the floating mold frame; the floating lower mold also includes a horizontal lower template; the lower mold base is vertically fixed to the upper middle part of the lower template; the upper end of the lower mold core is provided with a guide cone surface located on the outer periphery of the top tube; the support includes a support plate and a support rod; the support plate is horizontally arranged, and the core rod is vertically fixed to the middle of its upper end; the two ends of the plurality of vertical support rods are respectively fixed to the lower end of the floating mold frame and the upper end of the support plate; the support plate is slidably fitted inside the groove.

[0008] Furthermore, the lower end of the upper mold cover, the inner periphery of the floating mold frame, the upper end face of the lower mold core, the inner side of the guide cone surface, the upper end face of the top tube, and the outer periphery of the core rod together form a cavity for pressing the slide block body; the slide block body includes ordinary outer material and composite material; the composite material includes a horizontal brick surface and a vertical hollow brick protrusion fixed at the lower end of the brick surface; the ordinary outer material is horizontally arranged and fitted outside the brick protrusion; the portion of the ordinary outer material near the brick protrusion gradually narrows downwards to form a lower protrusion; the lower end of the lower protrusion is flush with the lower end of the brick protrusion.

[0009] Furthermore, it also includes a pre-compression mechanism; a contour upper mold core is provided at the lower end of the pre-compression mechanism; the contour upper mold core is horizontally arranged; the outer periphery of the contour upper mold core is movably sleeved on the inner periphery of the floating mold frame, and the inner periphery is movably sleeved on the outer periphery of the top pipe.

[0010] Furthermore, a support base is provided below the lower template; the support base is located below the jacking pipe, and the size of the support base is larger than the outer diameter of the jacking pipe; the lower end of the support base is fixed to the ground, and the upper end is attached to the lower end of the lower template.

[0011] Furthermore, the upper end of the core rod is flush with the upper end of the floating mold frame.

[0012] Furthermore, the upper end of the core rod is inserted into the lower end face of the upper model cover.

[0013] Furthermore, the first driving mechanism is a first hydraulic cylinder; the second driving mechanism is a second hydraulic cylinder; the first hydraulic cylinder is vertically installed on the ground, and its upper piston rod is fixed to the lower end of the lower template; the two ends of the floating plate extend out of the clearance groove; the second hydraulic cylinder is vertically installed on the ground, and its upper piston rod extends out of the lower template and is fixed to the lower end of the floating plate.

[0014] A brick pressing process for a composite sliding plate brick pressing mold, the specific steps of which are as follows:

[0015] Step 1, First Fabric Preparation:

[0016] The floating mold frame is raised; then, the second drive mechanism drives the floating plate to move up until the upper end face of the top tube is flush with the upper end face of the floating mold frame; then, the first drive mechanism drives the floating lower mold to move up, so that the upper end face of the lower mold core is separated from the upper end face of the floating mold frame; finally, ordinary peripheral material is evenly filled into the space formed by the upper end of the lower mold core and the inner circumference of the floating mold frame to complete the first material placement.

[0017] Step 2: Pre-compression;

[0018] The floating mold frame is raised again; then, the second drive mechanism drives the floating plate to move up until the upper end face of the top tube is flush with the upper end face of the floating mold frame; then, the pre-pressing mechanism is driven to move the contour upper mold core above the ordinary outer material, and then the pre-pressing mechanism is driven to press down, the contour upper mold core presses down on the ordinary outer material, and the pre-pressing work is completed; finally, the pre-pressing mechanism is driven to reset.

[0019] Step 3, second layer of fabric;

[0020] The second drive mechanism drives the floating plate to move down, and the jacking pipe to move down, leaving a compensation section between the upper end face of the jacking pipe and the lower end face of the guide cone; then, the floating mold frame is raised again; finally, the composite material is evenly filled above the ordinary outer material to complete the second material placement.

[0021] Step 4: Pressing the sliding block;

[0022] The floating upper mold is driven to move the upper mold cover above the composite material, and then the floating upper mold is driven to press down, and the upper mold cover presses down on the composite material; then the floating plate and the floating lower mold gradually descend under the pressure of the floating upper mold until the floating lower mold presses on the support base; then the floating upper mold applies maximum pressure until the slide block body is pressed and formed.

[0023] Step 5: Demolding;

[0024] The upper floating mold is driven to move upward and reset; then, the second driving mechanism drives the floating plate to move upward, so that the top tube completely pushes the slide block body out of the floating mold frame; then, the floating mold frame and the lower floating mold are driven to reset, waiting for the next pressing operation.

[0025] The present invention has the following beneficial effects:

[0026] 1. The composite sliding brick pressing mold has a simple structure, which can effectively reduce the manufacturing cost of sliding bricks; at the same time, the four-axis linkage method ensures a good secondary material distribution effect.

[0027] 2. The sliding block body only uses high-temperature resistant composite material in the part that comes into contact with molten iron, while the rest of the body uses ordinary outer material, which can effectively reduce the manufacturing cost of the sliding block.

[0028] 3. A four-axis linkage method is adopted, with the first hydraulic cylinder as one axis, the second hydraulic cylinder as one axis, the floating mold frame as one axis, and the upper mold cover as one axis. The four axes are linked during the brick pressing process to achieve a good secondary material distribution effect.

[0029] 4. During the second material feeding process, a compensation section is set up so that when high-temperature resistant composite material is added to the pre-compressed ordinary outer material, even if the two have different densities and stress conditions, the predetermined compression ratio can still be achieved after the subsequent brick pressing process. This improves the density of the composite material in the sliding brick and avoids the problem of insufficient performance of the entire sliding brick due to the poor strength of the composite material. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0031] Figure 2 This is a schematic diagram of the structure of the sliding block body.

[0032] Figure 3 This is a disassembly diagram of the skateboard brick body.

[0033] Figure 4 This is a schematic diagram of the overall structure of the mold box.

[0034] Figure 5 This is a schematic diagram of the overall structure of the floating plate.

[0035] Figure 6 This is a schematic diagram of the overall structure of the floating lower mold.

[0036] Figure 7 This is a schematic diagram of the first fabric application process of the present invention.

[0037] Figure 8This is a schematic diagram of the present invention during the pre-pressing process.

[0038] Figure 9 This is a schematic diagram of the second fabric application process of the present invention.

[0039] Figure 10 for Figure 9 A magnified view of a portion at point A.

[0040] The reference numerals in the figure are as follows:

[0041] 1. Slide brick body; 11. Ordinary outer material; 12. Composite material; 13. Brick surface; 14. Brick body boss; 15. Lower boss; 2. Floating upper mold; 21. Upper template; 22. Upper mold cover; 3. Mold box; 31. Floating mold frame; 32. Support plate; 33. Core rod; 34. Support rod; 4. Floating plate; 41. Top pipe; 5. Floating lower mold; 51. Lower template; 52. Lower mold base; 53. Lower mold core; 54. Guide cone surface; 6. Pre-pressing mechanism; 61. Contouring upper mold core; 71. First hydraulic cylinder; 72. Second hydraulic cylinder; 73. Support base. Detailed Implementation

[0042] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0043] See Figure 1-10 A composite sliding plate brick pressing mold includes a floating upper mold 2, a mold box 3, a floating plate 4, and a floating lower mold 5. The floating lower mold 5 includes a lower mold base 52 and a lower mold core 53 fixed to the upper end of the lower mold base 52. A transversely penetrating clearance groove is provided in the middle of the lower mold base 52. The horizontal floating plate 4 is slidably sleeved in the clearance groove. The lower part of a vertical hollow top pipe 41 is fixed to the middle of the floating plate 4, and a transversely penetrating sliding groove is provided in the middle of the top pipe 41. The mold box 3 includes a floating mold frame 31 and a core fixed to the floating mold frame 31. 1. A support is located below the support; a core rod 33 is vertically fixed in the middle of the support; the support is slidably sleeved in the groove; the floating mold frame 31 is vertically hollow, and the lower part of the floating upper mold 2, the lower mold core 53, and the upper part of the lower mold base 52 are all movably sleeved on the inner circumference of the floating mold frame 31; the core rod 33 is movably sleeved in the top tube 41; the top tube 41 is movably sleeved in the lower mold base 52 and the lower mold core 53; a first driving mechanism drives the floating lower mold 5 to move up and down, and a second driving mechanism drives the floating plate 4 to move up and down.

[0044] Furthermore, the floating upper mold 2 includes a horizontal upper template 21 and an upper mold cover 22 vertically fixed to the lower end of the upper template 21; the lower part of the upper mold cover 22 is movably fitted inside the floating mold frame 31; the floating lower mold 5 also includes a horizontal lower template 51; the lower mold base 52 is vertically fixed to the upper middle part of the lower template 51; the upper end of the lower mold core 53 is provided with a guide cone surface 54 located on the outer periphery of the top tube 41; the support includes a support plate 32 and a support rod 34; the support plate 32 is horizontally arranged, and the core rod 33 is vertically fixed to the middle of its upper end; the two ends of the plurality of vertical support rods 34 are respectively fixed to the lower end of the floating mold frame 31 and the upper end of the support plate 32; the support plate 32 is slidably fitted inside the groove.

[0045] According to the above description, the composite sliding plate brick pressing mold includes a floating upper mold 2, a mold box 3, a floating plate 4, and a floating lower mold 5; the floating upper mold 2 is provided with an upper template 21 and an upper mold cover 22, the upper mold cover 22 is mainly used to provide pressure from above to press the sliding plate brick body 1; the mold box 3 includes a floating mold frame 31, a support plate 32, a core rod 33, and a support rod 34, the floating mold frame 31 restricts the outer periphery of the sliding plate brick body 1, while the core rod 33 is used to restrict the inner periphery of the sliding plate brick body 1 (mainly used to restrict the composite material 12 during secondary material distribution); the floating plate 4 is provided with a top tube 41, and a transverse through groove is opened in the middle of the top tube 41. The support plate 32 is slidably fitted in the groove, allowing the mold box 3 to move up and down. In addition, the top tube 41 is also used to restrict the inner circumference of the slide block body 1 (mainly to restrict the ordinary outer material 11 during the first material feeding). The floating lower mold 5 includes a lower template 51, a lower mold base 52, and a lower mold core 53. The lower mold core 53 is mainly used to provide pressure from below to press the slide block body 1. At the same time, the upper end of the lower mold core 53 is provided with a guide cone surface 54 on the outer circumference of the top tube 41 (that is, it is provided corresponding to the lower boss 15 of the slide block body 1). The first drive mechanism and the second drive mechanism provide power to drive the floating lower mold 5 and the floating plate 4 to move up and down, respectively.

[0046] Furthermore, the lower end of the upper mold cover 22, the inner periphery of the floating mold frame 31, the upper end face of the lower mold core 53, the inner side of the guide cone surface 54, the upper end face of the top tube 41, and the outer periphery of the core rod 33 together form a cavity for pressing the sliding brick body 1; the sliding brick body 1 includes ordinary outer material 11 and composite material 12; the composite material 12 includes a horizontal brick surface 13 and a vertical hollow brick protrusion 14 fixed at the lower end of the brick surface 13; the ordinary outer material 11 is horizontally arranged and sleeved on the outside of the brick protrusion 14; the portion of the ordinary outer material 11 near the brick protrusion 14 gradually narrows downward to form a lower protrusion 15; the lower end of the lower protrusion 15 is flush with the lower end of the brick protrusion 14.

[0047] As described above, the pressed sliding plate brick body 1 includes ordinary outer material 11 and composite material 12. Since only the upper surface and inner ring of the brick blank come into contact with molten iron during use, and the remaining parts do not require high-temperature resistance, to save costs, only the parts in contact with molten iron can use the high-temperature resistant composite material 12, while the remaining parts can use the ordinary outer material 11.

[0048] Furthermore, it also includes a pre-compression mechanism 6; a contoured upper mold core 61 is provided at the lower end of the pre-compression mechanism 6; the contoured upper mold core 61 is horizontally arranged; the outer periphery of the contoured upper mold core 61 is movably sleeved on the inner periphery of the floating mold frame 31, and the inner periphery is movably sleeved on the outer periphery of the top tube 41. The pre-compression mechanism 6 and the contoured upper mold core 61 are mainly used to pre-compress the ordinary outer material 11 after the first material placement (i.e., ordinary outer material 11) is completed.

[0049] Furthermore, a support base 73 is provided below the lower template 51; the support base 73 is located below the jacking pipe 41, and the size of the support base 73 is larger than the outer diameter of the jacking pipe 41; the lower end of the support base 73 is fixed to the ground, and the upper end is attached to the lower end of the lower template 51.

[0050] Furthermore, the upper end of the core rod 33 is flush with the upper end of the floating mold frame 31. The flushness of the upper end of the core rod 33 with the upper end of the floating mold frame 31 is mainly to ensure that during the material laying process, both the ordinary outer material 11 and the composite material 12 are outside the core rod 33, thus ensuring that the hole in the middle of the slide block body 1 is left open.

[0051] Furthermore, the upper end of the core rod 33 is inserted into the lower end face of the upper model cover 22, mainly to further ensure that the hole in the middle of the slide block body 1 is left open.

[0052] Furthermore, the first driving mechanism is a first hydraulic cylinder 71; the second driving mechanism is a second hydraulic cylinder 72; the first hydraulic cylinder 71 is vertically set on the ground, and its upper piston rod is fixed to the lower end of the lower template 51; the floating plate 4 extends through the clearance groove at both ends; the second hydraulic cylinder 72 is vertically set on the ground, and its upper piston rod extends through the lower template 51 and is fixed to the lower end of the floating plate 4.

[0053] A brick pressing process for a composite sliding plate brick pressing mold, the specific steps of which are as follows:

[0054] Step 1, First Fabric Preparation:

[0055] The floating mold frame 31 is raised; then, the second drive mechanism drives the floating plate 4 to move upward until the upper end face of the top tube 41 is flush with the upper end face of the floating mold frame 31; then, the first drive mechanism drives the floating lower mold 5 to move upward, so that the upper end face of the lower mold core 53 is separated from the upper end face of the floating mold frame 31, ensuring space for the first material placement; finally, the ordinary peripheral material 11 is evenly filled into the cavity through the material cart in the space formed by the upper end of the lower mold core 53 and the inner circumference of the floating mold frame 31, completing the first material placement.

[0056] Step 2: Pre-compression;

[0057] The floating mold frame 31 is raised again; then, the second drive mechanism drives the floating plate 4 to move upward until the upper end face of the top tube 41 is flush with the upper end face of the floating mold frame 31; then, the pre-pressing mechanism 6 is driven to move the contour upper mold core 61 above the ordinary peripheral material 11, and then the pre-pressing mechanism 6 is driven to press down, the contour upper mold core 61 presses down on the ordinary peripheral material 11, and the pre-pressing work is completed; finally, the pre-pressing mechanism 6 is driven to reset.

[0058] Step 3, second layer of fabric;

[0059] The second drive mechanism drives the floating plate 4 to move down, and the jacking pipe 41 to move down, leaving a compensation section between the upper end face of the jacking pipe 41 and the lower end face of the guide cone surface 54; then, the floating mold frame 31 is raised again; finally, the composite material 12 is evenly filled above the ordinary peripheral material 11 to complete the second material placement.

[0060] Two materials were used to save costs, resulting in differences in the materials of the composite material 12 and the ordinary outer material 11, thus their compression ratios are also different. After the ordinary outer material 11 has completed one pre-compression, it has reached the predetermined compression ratio. At this point, if the lower end face of the composite material 12 is directly flush with the lower end face of the ordinary outer material 11, then during the pressing process, either the lower end face of the composite material 12 will remain flush with the lower end face of the ordinary outer material 11, causing the brick protrusion 14 to fail to reach the predetermined density and thus not meet the usage requirements; or the brick protrusion 14 will reach the specified density, but due to "shrinkage" during the pressing process, there will be a material shortage at the lower end of the brick protrusion 14, which also fails to meet the usage requirements. Therefore, during the secondary material distribution, a compensation section L needs to be specifically set to address the "shrinkage" of the composite material 12 to prevent insufficient density or material shortage.

[0061] Specifically, the sum of the compression stroke of the compensation section L and the ordinary peripheral material 11 (i.e., the total compression stroke of the brick protrusion 14 in the corresponding composite material 12) should meet the compression ratio requirements of the brick protrusion 14. In actual production, the compensation section L can be initially calculated based on the compression ratio and compression stroke of the ordinary peripheral material 11 and the brick protrusion 14; then, through several trial moldings and fine adjustments, the appropriate compensation section L can be finally determined.

[0062] Step 4: Pressing the sliding block;

[0063] Drive the floating upper mold 2 to move the upper mold cover 22 above the composite material 12, and then drive the floating upper mold 2 to press down, and the upper mold cover 22 presses down on the composite material 12; then the floating plate 4 and the floating lower mold 5 gradually descend under the pressure of the floating upper mold 2 until the floating lower mold 5 presses on the support seat 73; then the floating upper mold 2 applies the maximum pressure until the slide block body 1 is pressed and formed.

[0064] Step 5: Demolding;

[0065] The upper floating mold 2 is driven to move upward and reset; then, the second driving mechanism drives the floating plate 4 to move upward, so that the top tube 41 completely pushes the slide block body 1 out of the floating mold frame 31, and the slide block body 1 can be taken out; then, the floating mold frame 31 and the lower floating mold 5 are driven to reset, waiting for the next pressing operation.

[0066] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A composite sliding plate brick pressing mold, characterized in that: The system includes a floating upper mold (2), a mold box (3), a floating plate (4), and a floating lower mold (5); the floating lower mold (5) includes a lower mold base (52) and a lower mold core (53) fixed to the upper end of the lower mold base (52); a transverse through clearance groove is provided in the middle of the lower mold base (52); the horizontal floating plate (4) is slidably fitted in the clearance groove; the lower part of a vertical hollow top tube (41) is fixed to the middle of the floating plate (4), and a transverse through sliding groove is provided in the middle of the top tube (41); the mold box (3) includes a floating mold frame (31) and a core fixed below the floating mold frame (31). Support; a core rod (33) is vertically fixed in the middle of the support; the support is slidably sleeved in the groove; the floating mold frame (31) is vertically hollow, the lower part of the floating upper mold (2), the lower mold core (53) and the upper part of the lower mold base (52) are all movably sleeved in the inner circumference of the floating mold frame (31); the core rod (33) is movably sleeved in the top tube (41); the top tube (41) is movably sleeved in the lower mold base (52) and the lower mold core (53); a first driving mechanism drives the floating lower mold (5) to move up and down, and a second driving mechanism drives the floating plate (4) to move up and down; The floating upper mold (2) includes a horizontal upper template (21) and an upper mold cover (22) vertically fixed to the lower end of the upper template (21); the lower part of the upper mold cover (22) is movably fitted inside the floating mold frame (31); the floating lower mold (5) also includes a horizontal lower template (51); the lower mold base (52) is vertically fixed to the upper middle part of the lower template (51); the upper end of the lower mold core (53) is provided with a guide cone surface (54) located on the outer periphery of the top pipe (41); the support includes a support plate (32) and a support rod (34); the support plate (32) is horizontally arranged, and the core rod (33) is vertically fixed to the middle of its upper end; the two ends of the plurality of vertical support rods (34) are respectively fixed to the lower end of the floating mold frame (31) and the upper end of the support plate (32); the support plate (32) is slidably fitted inside the groove; The lower end of the upper mold cover (22), the inner periphery of the floating mold frame (31), the upper end face of the lower mold core (53), the inner side of the guide cone surface (54), the upper end face of the top tube (41), and the outer periphery of the core rod (33) surround each other to form a cavity for pressing the slide block body (1); the slide block body (1) includes ordinary outer material (11) and composite material (12); the composite material (12) includes a horizontal brick surface (13) and a vertical hollow brick boss (14) fixed at the lower end of the brick surface (13); the ordinary outer material (11) is horizontally arranged and sleeved on the outside of the brick boss (14); the ordinary outer material (11) near the brick boss (14) gradually shrinks in diameter downward to form a lower boss (15); the lower end of the lower boss (15) is flush with the lower end of the brick boss (14).

2. The composite sliding plate brick pressing mold according to claim 1, characterized in that: It also includes a pre-compression mechanism (6); a contour upper mold core (61) is provided at the lower end of the pre-compression mechanism (6); the contour upper mold core (61) is horizontally arranged; the outer periphery of the contour upper mold core (61) is movably sleeved on the inner periphery of the floating mold frame (31), and the inner periphery is movably sleeved on the outer periphery of the top pipe (41).

3. The composite sliding plate brick pressing mold according to claim 2, characterized in that: A support base (73) is also provided below the lower template (51); the support base (73) is located below the jacking pipe (41), and the size of the support base (73) is larger than the outer diameter of the jacking pipe (41); the lower end of the support base (73) is fixed on the ground, and the upper end is attached to the lower end of the lower template (51).

4. The composite sliding plate brick pressing mold according to claim 1, characterized in that: The upper end of the core rod (33) is flush with the upper end of the floating mold frame (31).

5. The composite sliding plate brick pressing mold according to claim 1, characterized in that: The upper end of the core rod (33) passes through the lower end face of the upper model cover (22).

6. The composite sliding plate brick pressing mold according to claim 1, characterized in that: The first driving mechanism is a first hydraulic cylinder (71); the second driving mechanism is a second hydraulic cylinder (72); the first hydraulic cylinder (71) is vertically set on the ground, and its upper piston rod is fixed to the lower end of the lower template (51); the floating plate (4) extends through the clearance groove at both ends; the second hydraulic cylinder (72) is vertically set on the ground, and its upper piston rod extends through the lower template (51) and is fixed to the lower end of the floating plate (4).

7. A brick pressing process for a composite sliding plate brick pressing mold, characterized in that: The specific steps of using the composite sliding plate brick pressing mold as described in claim 3 are as follows: Step 1, First Fabric Preparation: The floating mold frame (31) is raised; then, the second drive mechanism drives the floating plate (4) to move upward until the upper end face of the top tube (41) is flush with the upper end face of the floating mold frame (31); then, the first drive mechanism drives the floating lower mold (5) to move upward so that the upper end face of the lower mold core (53) is separated from the upper end face of the floating mold frame (31); finally, ordinary peripheral material (11) is evenly filled into the space formed by the upper end of the lower mold core (53) and the inner circumference of the floating mold frame (31) to complete the first material laying. Step 2: Pre-compression; The floating mold frame (31) is raised again; then, the second drive mechanism drives the floating plate (4) to move up until the upper end face of the top tube (41) is flush with the upper end face of the floating mold frame (31); then, the drive pre-pressing mechanism (6) moves the contour upper mold core (61) above the ordinary peripheral material (11), and then drives the pre-pressing mechanism (6) to press down, the contour upper mold core (61) presses down on the ordinary peripheral material (11) to complete the pre-pressing work; finally, the drive pre-pressing mechanism (6) is reset. Step 3, second layer of fabric; The second drive mechanism drives the floating plate (4) to move down, and the top pipe (41) moves down, leaving a compensation section between the upper end face of the top pipe (41) and the lower end face of the guide cone (54); then, the floating mold frame (31) is raised again; finally, the composite material (12) is evenly filled above the ordinary peripheral material (11) to complete the second material placement. Step 4: Pressing the sliding block; Drive the floating upper mold (2) to move the upper mold cover (22) above the composite material (12), then drive the floating upper mold (2) to press down, and the upper mold cover (22) presses down on the composite material (12); then the floating plate (4) and the floating lower mold (5) gradually descend under the pressure of the floating upper mold (2) until the floating lower mold (5) presses on the support base (73); then the floating upper mold (2) applies the maximum pressure until the slide block body (1) is pressed and formed; Step 5: Demolding; Drive the floating upper mold (2) to move upward and reset; then, the second drive mechanism drives the floating plate (4) to move upward, so that the top tube (41) completely pushes the slide block body (1) out of the floating mold frame (31); then, drive the floating mold frame (31) and the floating lower mold (5) to reset, waiting for the next pressing operation.

Citation Information

Patent Citations

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