An automated production system

By designing an automated production system, including grabbing mechanism, etc., the division of labor and plate loading devices and robotic mechanisms, the problem of lack of automation in the manufacturing and processing of electric vehicle wheel hub machinery in the existing technology is solved, and efficient and accurate material processing and production automation is achieved, which improves product quality and reduces costs.

CN112756862BActive Publication Date: 2025-05-09TAIZHOU ZONGTUO AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202110065191.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-18
Publication Date
2025-05-09
Estimated Expiration
2041-01-18

AI Technical Summary

Technical Problem

The lack of automated production systems in the manufacturing and processing of existing electric vehicle wheel hub machinery has led to low quality of finished products and high production costs, which has caused inconvenience to production.

Method used

An automated production system is designed, including a rack, a grab mechanism, a division of labor and tray loading device and a robotic mechanism. The grasping mechanism realizes precise grasping and placing of materials through vibrating discs and pneumatic jaw components, the equal-dividing tray device realizes uniform distribution of materials through transfer discs and elastic steel ball components, and the robotic mechanism realizes multifunctional material processing through inlay devices and clamping devices.

Benefits of technology

It improves the degree of automation of the production system, improves the quality of finished products, reduces production costs and labor costs, reduces labor intensity, and achieves accurate and efficient processing of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of automated production technology, and specifically refers to an automated production system, including a frame, a grasping mechanism and an equally divided loading device are arranged on the frame, a manipulator mechanism is arranged beside the frame, the grasping mechanism includes a vibrating plate, a vibrating plate interface connected to the vibrating plate outlet, a positioning jig table connected to the vibrating plate interface, and a grasping device located beside the positioning jig table, a material blocking device and a material pushing device are arranged relatively on the positioning jig table, and at least one positioning pin is arranged on the positioning jig table, and the positioning pin is located between the material blocking device and the material pushing device. The automated production system of the present invention allows a worker to deal with multiple machines and equipment at the same time, greatly reducing labor costs, while also reducing labor intensity and improving product quality.
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Description

Technical Field

[0001] The invention belongs to the technical field of automated production, and in particular relates to an automated production system. Background Art

[0002] Since the reform and opening up, the global manufacturing industry has migrated to China, which has created China as a "manufacturing power" and has also driven the widespread application of automation product technology. The popularization of automation technology has continuously improved the degree of factory automation. Automated manufacturing has replaced the traditional production method that relies on manual manufacturing, greatly increased work efficiency, reduced human uncertainties, and improved product quality. In the mechanical manufacturing and production process of electric vehicle hubs, it is necessary to place the welding sheet and drum iron ring in the specified position of the mold in advance, and finally clamp the semi-finished products and finished products. There is no such automated production system in the existing mechanical manufacturing and production process of electric vehicle hubs, which makes the quality of finished products low and the production cost high, and also brings a lot of inconvenience to production. Summary of the invention

[0003] The object of the present invention is to provide an automated production system to solve the problems raised in the above background technology.

[0004] The objective of the present invention is achieved as follows: an automated production system comprises a frame, on which a gripping mechanism and an equally divided loading device are arranged, a manipulator mechanism is arranged beside the frame, the gripping mechanism comprises a vibrating plate, a vibrating plate interface connected to the outlet of the vibrating plate, a positioning jig table connected to the vibrating plate interface, and a gripping device located beside the positioning jig table, a material blocking device and a material pushing device are arranged relatively on the positioning jig table, at least one positioning pin is arranged on the positioning jig table, and the positioning pin is located between the material blocking device and the material pushing device.

[0005] In the above-mentioned automated production system, the material blocking device includes a fifth cylinder arranged on the positioning jig table and a material blocking plate which is transmission-arranged on the fifth cylinder, and the material blocking plate is provided with at least one groove which cooperates with the positioning pin; the material pushing device includes a sixth cylinder arranged on the positioning jig table and a material pushing slider which is transmission-arranged on the sixth cylinder; the material grabbing device includes a horizontally arranged slide, a first servo motor arranged on the slide, a lead screw arranged in the slide and transmission-connected to the first servo motor, and a mounting plate which is transmission-connected to the lead screw and moves left and right along the slide, a vertical slide rail is arranged on the mounting plate, a seventh cylinder is arranged in the vertical slide rail, and a pneumatic clamping jaw assembly which is transmission-connected to the seventh cylinder is slidingly arranged on the vertical slide rail.

[0006] In the above-mentioned automated production system, the pneumatic clamp assembly includes a support, on which a left clamp and a right clamp opposite to the left clamp are slidably arranged, an eighth cylinder is arranged in the support, which is transmission-connected to the left clamp and the right clamp, and the left clamp and the right clamp cooperate to grab the material under the action of the eighth cylinder, at least one left push pin for unloading is movably arranged on the left clamp, and at least one right push pin for unloading is movably arranged on the right clamp, and the left push pin and the right push pin cooperate to unload the material under the action of the eighth cylinder.

[0007] In the above-mentioned automated production system, the fifth cylinder is provided with a first magnetic switch, the sixth cylinder is provided with a second magnetic switch, and the positioning jig table is provided with an optical fiber sensor, which is provided beside the pushing device.

[0008] In the above-mentioned automated production system, an infrared detection plate cooperating with the manipulator mechanism is arranged on the frame.

[0009] In the above-mentioned automated production system, the equally divided loading device includes a support and a rotating material plate rotatably arranged on the support, a power source connected to the rotating material plate in a transmission manner is arranged in the support, a plurality of jig tables are evenly arranged along the circumference of the rotating material plate, a material discharge trough is arranged on the jig table, two claw insertion holes are arranged on the material discharge trough, and an elastic steel ball assembly is arranged on the side wall of the material discharge trough, and the elastic steel ball assembly includes a steel ball placement groove arranged on the side wall of the material discharge trough, a steel ball arranged in the steel ball placement groove, and an elastic member arranged between the steel ball and the steel ball placement groove.

[0010] In the above-mentioned automated production system, a first positioning pin is arranged in the discharge trough, and the first positioning pin is located between the two jaw insertion holes. The discharge trough is located in the middle of the jig table, and two second positioning pins are arranged on the jig table, and the two second positioning pins are respectively located on both sides of the discharge trough, and the first positioning pin is located on the side away from the elastic steel ball assembly, and the first positioning pin and the two second positioning pins are located on the same straight line.

[0011] In the above-mentioned automated production system, the manipulator mechanism includes a manipulator arm, one side of which is provided with an inlay device, and the other side of which is provided with a sleeve clamping device, the inlay device includes a claw seat and a plurality of pneumatic clamping claw assemblies uniformly arranged along the circumference of the claw seat; the sleeve clamping device includes at least two claw-type clamping teeth slidably arranged on the manipulator arm and a third cylinder arranged in the manipulator arm and transmission connected to the claw-type clamping teeth, sliding pins are respectively arranged between adjacent claw-type clamping teeth, and a push plate is slidably arranged between the sliding pins, and a pushing plate is slidably arranged between the sliding pins, and a pushing elastic member is sleeved on the sliding pin, and the pushing elastic member is located below the pushing plate, and a fourth cylinder is provided at the front end of the manipulator arm, and the fourth cylinder is transmission-connected with a cylinder push plate, and the cylinder push plate is located below the pushing plate and drives the pushing plate to slide along the sliding pin; at least two supporting parts are provided on the pushing plate, and a bearing part is provided on the claw-type clamping teeth, and the supporting part and the bearing part are located at the same circumferential position; the fourth cylinder is provided with a third magnetic switch for detecting whether the cylinder push plate is pushed into place.

[0012] In the above-mentioned automated production system, a feeding and lifting mechanism is arranged on the frame, and the feeding and lifting mechanism includes a turntable and a motor connected to the turntable for transmission, a plurality of station sleeves are arranged circumferentially at the edge of the turntable, and a pushing assembly cooperating with the station sleeve is arranged on the side of the turntable; the pushing assembly includes a slide, a second servo motor arranged on the slide, a lead screw arranged in the slide and connected to the second servo motor for transmission, and a pushing plate connected to the lead screw for transmission and moving up and down along the slide; a lifting ring is sleeved on the station sleeve, and the pushing plate can drive the lifting ring to move up and down along the station sleeve.

[0013] In the above-mentioned automated production system, the manipulator mechanism includes a manipulator arm, a claw seat is provided on one side of the manipulator arm, and a plurality of pneumatic gripper assemblies are evenly arranged along the circumference of the claw seat, and an elastic member that can move the pneumatic gripper assembly in the longitudinal direction is provided below the pneumatic gripper assembly in the claw seat, and two mechanical fingers that are symmetrically distributed on the left and right are provided at the front end of the manipulator arm, and a second cylinder that is transmission-connected to the two mechanical fingers is provided in the manipulator arm, and an anti-sliding block is provided on each of the mechanical fingers.

[0014] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects: the equally divided loading device of the present invention has high precision, and five jig tables are evenly arranged on the circumference of the rotating material plate. It is flexible in operation, can be positioned at will, has high positioning precision, and has strong maneuverability; the manipulator mechanism has two forms: the first is a combination of an inlay device and a sleeve clamping device, which can be used for material (welding sheet) and sleeve (drum iron ring) operations; the second is a combination of an inlay device and a mechanical finger device, which can be used for material (welding sheet) inlay and clamping operations. One machine has multiple uses, saves space and working cycle, is lightweight, and has a small mechanical load; the pneumatic clamping jaw assembly is small in size, has high clamping precision, and is stable ; The sleeve clamping device clamps the sleeve (drum iron ring) without deformation, and is also provided with a push plate, a push elastic part, a cylinder push plate and a magnetic switch, with a reasonable structure, stable and efficient; the feeding and lifting mechanism adopts a screw drive and a reducer is arranged between the turntable and the motor, so that the movement of the push plate and the turntable is more precise, time-saving, efficient, and easy to control, thereby improving the degree of automation; the grasping mechanism has high grasping accuracy, fast speed, time-saving, high efficiency, and easy control, thereby improving the degree of automation; the automated production system of the present invention enables one worker to deal with multiple machines and equipment at the same time, greatly reducing labor costs, while also reducing labor intensity and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is one of the structural schematic diagrams of the present invention.

[0016] Figure 2 This is the second structural schematic diagram of the present invention.

[0017] Figure 3 It is a schematic diagram of the structure of the grabbing mechanism and the equally divided tray loading device on the frame of the present invention.

[0018] Figure 4 The present invention Figure 3 A partial enlarged view of point B in the middle.

[0019] Figure 5 It is a structural schematic diagram of the feeding and lifting mechanism of the present invention.

[0020] Figure 6 It is a schematic structural diagram of the equally divided tray loading device of the present invention.

[0021] Figure 7 The present invention Figure 6 A partial enlarged view of point A in the middle.

[0022] Figure 8 It is a cross-sectional view of the pneumatic clamping jaw assembly of the present invention.

[0023] Fig. 9 It is an exploded view of the pneumatic clamping jaw assembly of the present invention.

[0024] Fig.10 It is a structural schematic diagram of the manipulator mechanism (a combination of an embedding device and a mechanical finger device) of the present invention.

[0025] Fig.11 It is a cross-sectional view of the pneumatic clamping jaw assembly of the present invention located in the jaw seat.

[0026] Fig.12 It is one of the structural schematic diagrams of the manipulator mechanism (the collective form of the embedding device and the embedding and clamping device) of the present invention.

[0027] Fig.13 The present invention Fig.12 A partial enlarged view of point C in the middle.

[0028] Fig.14 This is the second structural schematic diagram of the manipulator mechanism (the integrated form of the embedding device and the embedding sleeve clamping device) of the present invention.

[0029] The meaning of the symbols in the figure:

[0030] 1-frame; 2-grasping mechanism; 211-vibration plate; 212-vibration plate interface;

[0031] 213-positioning jig table; 214-grabbing device; 2141-sliding table; 2142-first servo motor;

[0032] 2143-mounting plate; 2144-vertical slide rail; 215-material stopper; 2151-fifth cylinder;

[0033] 2152- material blocking plate; 2153- groove; 216- material pushing device; 2161- sixth cylinder;

[0034] 2162-push slide block; 217-positioning pin; 218-limiting strip; 219-pressing block; 220-claw extending into hole Ⅰ;

[0035] 3-equally divided tray loading device; 311-base; 312-rotating tray; 313-tool table; 314-discharging trough;

[0036] 315-grip claw insertion hole; 316-elastic steel ball assembly; 3161-steel ball placement groove; 3162-steel ball;

[0037] 317-first positioning pin; 318-second positioning pin; 4-pneumatic clamping jaw assembly; 411-support;

[0038] 412-left clamping jaw; 413-right clamping jaw; 414-left push pin; 415-right push pin; 416-left slider;

[0039] 417-right slider; 418-left positioning block; 419-right positioning block; 420-sliding slot; 421-right positioning slot;

[0040] 422-left positioning groove; 423-left elastic member; 424-right elastic member; 5-first magnetic switch;

[0041] 6-second magnetic switch; 7-optical fiber sensor; 8-infrared detection disk; 9-manipulator mechanism;

[0042] 91-mechanical arm; 92-mounting device; 921-claw seat; 93-mounting clamping device;

[0043] 931-claw type clamping teeth; 932-sliding pin; 933-pushing plate; 934-pushing elastic member;

[0044] 935-the fourth cylinder; 936-the cylinder push plate; 937-the supporting part; 938-the bearing part;

[0045] 939-third magnetic switch; 940-second elastic member; 941-mechanical finger; 942-anti-sliding block;

[0046] 943-elastic push rod; 944-dustproof sheet; 945-shield; 946-slider; 947-thickening part;

[0047] 948-limiting ring; 949-accommodating groove; 950-movable groove; 951-sliding groove;

[0048] 10-feeding and lifting mechanism; 101-turntable; 102-station sleeve; 103-pushing assembly;

[0049] 1031-slide table; 1032-second servo motor; 1033-push plate; 1034-lifting collar;

[0050] 1035-guard plate; 1036-locking plate. DETAILED DESCRIPTION

[0051] The present invention will be further described below in conjunction with specific embodiments:

[0052] An automated production system, referring to Figure 1-14, including a frame 1, on which a grabbing mechanism 2 and an equally divided loading device 3 are arranged, a manipulator mechanism 9 is arranged next to the frame 1, the grabbing mechanism 2 includes a vibrating plate 211, a vibrating plate interface 212 connected to the outlet of the vibrating plate 211, a positioning jig table 213 connected to the vibrating plate interface 212, and a grabbing device 214 located next to the positioning jig table 213, a blocking device 215 and a pushing device 216 are relatively arranged on the positioning jig table 213, and at least one positioning pin 217 is arranged on the positioning jig table 213, and the positioning pin 217 is located between the blocking device 215 and the pushing device 216. In this embodiment, two clamping jaw insertion holes Ⅰ220 and three positioning pins 217 are preferably provided on the positioning jig 213. The three positioning pins 217 are located on the same side of the two clamping jaw insertion holes Ⅰ220 and are arranged in a triangular shape. Furthermore, at least one limiting strip 218 is provided on the vibration disk interface 212, and a pressure block 219 is provided on the positioning jig 213. The pressure block 219 is located on the side of the output end of the vibration disk interface 212.

[0053] In the above-mentioned automated production system, referring to Figure 1-4 The material blocking device 215 includes a fifth cylinder 2151 disposed on the positioning jig table 213 and a material blocking plate 2152 which is transmission-mounted on the fifth cylinder 2151, and the material blocking plate 2152 is provided with at least one groove 2153 which matches with the positioning pin 217; the material pushing device 216 includes a sixth cylinder 2161 disposed on the positioning jig table 213 and a material pushing slider 2162 which is transmission-mounted on the sixth cylinder 2161; the material grabbing device 214 includes A transversely arranged slide 2141, a servo motor 2142 arranged on the slide 2141, a lead screw arranged in the slide 2141 and transmission connected to the servo motor 2142, and a mounting plate 2143 transmission connected to the lead screw and moving left and right along the slide 2141, a vertical slide rail 2144 is arranged on the mounting plate 2143, a seventh cylinder is arranged in the vertical slide rail 2144, and a pneumatic clamping jaw assembly 4 transmission connected to the seventh cylinder is slidably arranged on the vertical slide rail 2144.

[0054] In the above-mentioned automated production system, referring to Figure 3 , 8-9, 11-13, the pneumatic jaw assembly 4 includes a support 411, on which a left jaw 412 and a right jaw 413 opposite to the left jaw 412 are slidably provided, an eighth cylinder drivingly connected to the left jaw 412 and the right jaw 413 is provided in the support 411, the left jaw 412 and the right jaw 413 cooperate in grabbing materials under the action of the eighth cylinder, at least one left pushing pin 414 for unloading is movably provided on the left jaw 412, and at least one right pushing pin 415 for unloading is movably provided on the right jaw 413, and the left pushing pin 414 and the right pushing pin 415 cooperate in unloading under the action of the eighth cylinder.

[0055] Specifically, a left elastic member 423 is provided between the left pushing pin 414 and the support 411, a right elastic member 424 is provided between the right pushing pin 415 and the support 411, a sliding groove 420 for sliding of the left clamping jaw 412 and the right clamping jaw 413 is provided on the support 411, and a right positioning groove 421 for limiting the left clamping jaw 412 to move left and right and a left positioning groove 422 for limiting the right clamping jaw 413 to move left and right are respectively provided on the sliding groove 420, a left positioning block 418 cooperating with the right positioning groove 421 is provided at the bottom of the left clamping jaw 412, and a right positioning block 419 cooperating with the left positioning groove 422 is provided at the bottom of the right clamping jaw 413. The bottom of the left clamping jaw 412 is detachably provided with a left sliding block 416 that cooperates with the sliding groove 420, and the bottom of the right clamping jaw 413 is detachably provided with a right sliding block 417 that cooperates with the sliding groove 420. The left positioning block 418 and the right positioning block 419 are respectively oppositely and staggeredly arranged on the left sliding block 416 and the right sliding block 417, wherein the left positioning block 418 can extend into the bottom of the right sliding block 417, and the right positioning block 419 can extend into the bottom of the left sliding block 416. The pneumatic clamping jaw assembly 4 of the above structure first positions the material (welding sheet) to be grasped by the left clamping jaw 412 and the right clamping jaw 413, and then the left clamping jaw 412 and the right clamping jaw 413 move opposite to each other under the action of the eighth cylinder (pneumatic opening), thereby realizing the positioning and clamping of the material (welding sheet). When the material (welding sheet) is grasped to the mold, the left push pin 414 and the right push pin 415 eject the material (welding sheet) onto the mold under the action of the eighth cylinder (pneumatic release) and the left and right elastic parts. The pneumatic clamping jaw assembly 4 has a small size, high clamping accuracy and good stability.

[0056] In the above-mentioned automated production system, referring to Figure 4 The fifth cylinder 2151 is provided with a first magnetic switch 5 , the sixth cylinder 2161 is provided with a second magnetic switch 6 , the positioning jig table 213 is provided with an optical fiber sensor 7 , and the optical fiber sensor 7 is provided beside the pushing device 216 .

[0057] In the specific operation, the worker only needs to place the material (welding sheet) in the vibration disk 211 and turn on the power supply. The materials (welding sheets) are moved one by one along the vibration disk interface 212 to the positioning jig table 213. Then the fifth cylinder 2151 of the material blocking device 215 drives the material blocking plate 2152 to move away from the positioning pin 217, so that the groove 2153 of the material blocking plate 2152 is separated from the positioning pin 217. Next, the sixth cylinder 2161 of the material pushing device 216 drives the material pushing slider 2162 to push the material (welding sheet) on one side thereof toward the positioning pin 217 until the groove on one side and the middle part of the material (welding sheet) abuts against the positioning pin 217. At this time, the material (welding sheet) is The grabbing hole of the material (welding piece) is in the same position as the claw insertion hole Ⅰ 220 on the positioning jig table 213, and then the pneumatic claw assembly 4 of the grabbing device 214 moves along the slide 2141 and the vertical slide rail 2144 to the position of the material (welding piece) and then grabs the material (welding piece) and clamps it. Finally, the pneumatic claw assembly 4 moves along the slide 2141 and the vertical slide rail 2144 to grab the material (welding piece) onto the equal-dividing loading device 3, waiting for the next process. In this way, a worker can deal with multiple machines and equipment at the same time, which greatly reduces labor costs and labor intensity. It has high grabbing accuracy, fast speed, time saving, high efficiency, convenient control, and improved automation.

[0058] In the above-mentioned automated production system, referring to Figure 1-2 The frame 1 is provided with an infrared detection disk 8 cooperating with the manipulator mechanism 9. The infrared detection disk 8 can be used to detect whether the manipulator mechanism 9 has completed the material grabbing (welding sheet) or whether the material unloading (welding sheet) has been completed.

[0059] In the above-mentioned automated production system, referring to Figure 1-3 , 6-7, the equal-dividing loading device 3 includes a base 311 and a rotating material plate 312 rotatably arranged on the base 311, a power source is arranged in the base 311 and is transmission-connected to the rotating material plate 312, a plurality of jig tables 313 are evenly arranged along the circumference of the rotating material plate 312, a material discharge trough 314 is arranged on the jig table 313, two clamping claw insertion holes 315 are arranged on the material discharge trough 314, and an elastic steel ball assembly 316 is arranged on the side wall of the material discharge trough 314, the elastic steel ball assembly 316 includes a steel ball placement groove 3161 arranged on the side wall of the material discharge trough 314, a steel ball 3162 arranged in the steel ball placement groove 3161 and a first elastic member arranged between the steel ball 3162 and the steel ball placement groove 3161.

[0060] In the above-mentioned automated production system, a first positioning pin 317 is provided in the discharge trough 314, and the first positioning pin 317 is located between the two clamping claw insertion holes 315. The discharge trough 314 is located in the middle of the jig table 313, and two second positioning pins 318 are provided on the jig table 313. The two second positioning pins 318 are respectively located on both sides of the discharge trough 314, and the first positioning pin 317 is located on the side away from the elastic steel ball assembly 316. The first positioning pin 317 and the two second positioning pins 318 are located on the same straight line.

[0061] Specifically, the material (welding sheet) is clamped to the discharge groove 314 on the jig table 313 in sequence through the cooperation of the grabbing mechanism 2 and the rotating material plate 312, and the elastic steel ball assembly 316 and the first positioning pin 317 cooperate to limit the two sides of the material (welding sheet). The steel ball 3162 of the elastic steel ball assembly 318 can shrink along the steel ball placement groove 3161 under the action of the first elastic member, which is convenient for the pneumatic clamping jaw assembly 4 to clamp and place the material (welding sheet), and it is not easy to damage the surface of the material (welding sheet). The first positioning pin 317 is located in the U-shaped groove of the material (welding sheet), and can limit the other two sides of the material (welding sheet) at the same time. The power source of the equal-division loading device 3 of this embodiment adopts a reducer with high precision. Five jig tables 313 are evenly arranged along the circumference of the rotating material plate 312. It is flexible in operation, can be positioned at will, has high positioning precision and strong maneuverability.

[0062] In the above-mentioned automated production system, the robot mechanism has two forms: the first is a combination of an inlay device and a sleeve clamping device, which can be used for material (welding sheet) and sleeve (drum iron ring) operations; the second is a combination of an inlay device and a mechanical finger device, which can be used for material (welding sheet) inlay and clamping operations. One machine has multiple uses, saves space and working cycle, is lightweight, and has a small mechanical load.

[0063] Specifically, refer to Figure 1 , 11-14, the first type of manipulator mechanism 9 includes a manipulator arm 91, one side of which is provided with an inlay device 92, and the other side of which is provided with a sleeve clamping device 93, the inlay device 92 includes a claw seat 921 and a plurality of pneumatic clamping jaw assemblies 4 evenly arranged along the circumference of the claw seat 921, a dustproof sheet 944 is arranged on the side of the pneumatic clamping jaw assembly 4, and a protective cover 945 is arranged on the edge of the claw seat 921 to prevent dust and be suitable for harsh environments, and a plurality of elastic push rods 943 are arranged on the claw seat 921 on the side of the pneumatic clamping jaw assembly 4; the sleeve clamping device 93 includes a sliding device 944 arranged on the manipulator arm 91 At least two claw-type clamping teeth 931 and a third cylinder arranged in the mechanical arm 91 and transmission connected to the claw-type clamping teeth 931, sliding pins 932 are respectively arranged between adjacent claw-type clamping teeth 931, and a pushing plate 933 is slidably arranged between the sliding pins 932, and a pushing elastic member 934 is sleeved on the sliding pin 932, and the pushing elastic member 934 is located below the pushing plate 933. A fourth cylinder 935 is arranged at the front end of the mechanical arm 91, and the fourth cylinder 935 is transmission connected to a cylinder push plate 936, and the cylinder push plate 936 is located below the pushing plate 933 to drive the pushing plate 933 to slide along the sliding pin 932.

[0064] In the above-mentioned automated production system, at least two supporting parts 937 are provided on the pushing plate 933, and a bearing part 938 is provided on the claw-type clamping teeth 931, and the supporting part 937 and the bearing part 938 are located at the same circumferential position; the fourth cylinder 935 is provided with a third magnetic switch 939 for detecting whether the cylinder push plate 936 is pushed into place. In this embodiment, four claw-type clamping teeth 931 and four sliding pins 932 are preferably provided on the mechanical arm 91, and the four claw-type clamping teeth 931 are symmetrically arranged in pairs, and the four sliding pins 932 are respectively located between adjacent claw-type clamping teeth 931, and the cylinder push plate 936 is provided with a movable groove 950 for the claw-type clamping teeth 931 to penetrate and slide, and a limiting ring 948 is provided on the top of the sliding pin 932, and a thickened portion 947 is provided on the pushing plate 933, and the thickened portion 947 is located above the pushing elastic member 934, and the mechanical arm 91 is provided with a receiving groove 949 for the claw-type clamping teeth 931 to slide, and a sliding groove 951 is provided in the receiving groove 949, and a sliding block 946 cooperating with the sliding groove 951 is provided at the bottom of the claw-type clamping teeth 931. The sleeve clamping device 93 of the above structure includes four claw-type clamping teeth 931, which clamp the sleeve (drum iron ring) without deformation. When in use, the sleeve is pressed on the pushing plate 933, and the pushing plate 933 is subjected to force to compress the pushing elastic member 934 arranged on the sliding pin 932. The four claw-type clamping teeth 931 clamp the sleeve. When the sleeve is inserted into the mold, the four claw-type clamping teeth 931 are released, and the pushing elastic member 934 pushes the pushing plate 933 to make the sleeve reach the specified position. In order to prevent the sleeve from failing to reach the specified position completely, the cylinder push plate 936 further pushes the push plate 933 so that the sleeve reaches the specified position completely. At the same time, the third magnetic switch 939 detects whether the cylinder push plate 936 is pushed into place. The structure is reasonable, stable and efficient.

[0065] Further, when the manipulator mechanism 9 is in the first form, that is, the combination form of the inlay device and the inlay clamping device, the frame 1 is provided with a feeding and lifting mechanism 10, referring to Figure 5The feeding and lifting mechanism 10 includes a turntable 101 and a motor connected to the turntable 101 in a transmission manner. A plurality of station sleeves 102 are circumferentially arranged at the edge of the turntable 101, and a pusher assembly 103 cooperating with the station sleeve 102 is arranged on the side of the turntable 101; the pusher assembly 103 includes a slide 1031, a second servo motor 1032 arranged on the slide 1031, a lead screw arranged in the slide 1031 and connected to the second servo motor 1032 in a transmission manner, and a pusher plate 1033 connected to the lead screw and moving up and down along the slide 1031; a lifting ring 1034 is sleeved on the station sleeve 102, and the pusher plate 1033 can drive the lifting ring 1034 to move up and down along the station sleeve 102; the station sleeve 102 is detachably arranged at the edge of the turntable 101 through a locking sheet 1036, and a guard plate 1035 is arranged in the middle of the turntable 101. Through the feeding and lifting mechanism 10 of the above structure, the operator can place multiple sleeves (drum iron rings) on the eight station sleeves 102 of the turntable 101 in sequence at one time, and the pushing assembly 103 beside the turntable 101 pushes up the lifting rings 1034 on the eight station sleeves 102 in sequence, and the sleeve clamping device 93 clamps the sleeves pushed to the top of the station sleeve 102 by the pushing assembly 103 in sequence, until the sleeves on the current station sleeve 102 are clamped, and the turntable 101 rotates an angle and then cycles in sequence, so that a worker can deal with multiple machines and equipment at the same time, which greatly reduces labor costs and labor intensity. The feeding and lifting mechanism 10 adopts a screw drive and a reducer is arranged between the turntable 101 and the motor, so that the movement of the pushing plate 1033 and the turntable 101 is more precise, time-saving, efficient, and easy to control, thereby improving the degree of automation.

[0066] Specifically, refer to Figure 2 , 10 -11, the second type of the manipulator mechanism 9 includes a manipulator arm 91, a claw seat 921 is provided on one side of the manipulator arm 91, a plurality of pneumatic gripper assemblies 4 are evenly arranged along the circumferential direction on the claw seat 921, a second elastic member 940 which can move the pneumatic gripper assembly 4 in the longitudinal direction is provided in the claw seat 921 and below the pneumatic gripper assembly 4, the front end portion of the manipulator arm 91 is provided with two manipulator fingers 941 which are symmetrically distributed on the left and right, a second cylinder which is transmission-connected to the two manipulator fingers 941 is provided in the manipulator arm 91, and an anti-sliding block 942 is provided on each of the manipulator fingers 941.

[0067] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automated production system, comprising a frame (1), characterized in that: A gripping mechanism (2) and an equally divided loading device (3) are arranged on the frame (1), and a manipulator mechanism (9) is arranged on the side of the frame (1). The gripping mechanism (2) comprises a vibrating plate (211), a vibrating plate interface (212) connected to the outlet of the vibrating plate (211), a positioning jig table (213) connected to the vibrating plate interface (212), and a gripping device (214) located on the side of the positioning jig table (213). A material blocking device (215) and a material pushing device (216) are arranged on the positioning jig table (213) in a relative manner. At least one positioning pin (217) is arranged on the jig table (213), and the positioning pin (217) is located between the material blocking device (215) and the material pushing device (216). The manipulator mechanism (9) comprises a mechanical arm (91), one side of which is provided with an embedding device (92), and the other side of which is provided with a sleeve clamping device (93), wherein the embedding device (92) comprises a claw seat (921) and a plurality of pneumatic clamping claw assemblies (4) uniformly arranged along the circumference of the claw seat (921); the sleeve clamping device (93) comprises a mechanical arm (91) and a mechanical arm (91) provided with a plurality of pneumatic clamping claw assemblies (4) uniformly arranged along the circumference of the claw seat (921); the mechanical arm (91 ... ) and a third cylinder arranged in the mechanical arm (91) and connected to the claw-type clamping teeth (931); sliding pins (932) are arranged between each of the adjacent claw-type clamping teeth (931); a pushing disk (933) is slidably arranged between the sliding pins (932); a material pushing elastic member (934) is sleeved on the sliding pin (932); the material pushing elastic member (934) is located below the pushing disk (933); a fourth cylinder (935) is arranged at the front end of the mechanical arm (91); the fourth cylinder (935) ) is transmission-connected with a cylinder push plate (936), which is located below the push plate (933) and drives the push plate (933) to slide along the sliding pin (932); at least two supporting parts (937) are provided on the push plate (933), and a bearing part (938) is provided on the claw-shaped clamping teeth (931), and the supporting part (937) and the bearing part (938) are located at the same circumferential position; the fourth cylinder (935) is provided with a third magnetic switch (939) for detecting whether the cylinder push plate (936) is pushed into place.

2. An automated production system according to claim 1, characterized in that: The material blocking device (215) comprises a fifth cylinder (2151) arranged on the positioning jig table (213) and a material blocking plate (2152) which is transmission-arranged on the fifth cylinder (2151), and the material blocking plate (2152) is provided with at least one groove (2153) which matches with the positioning pin (217); the material pushing device (216) comprises a sixth cylinder (2161) arranged on the positioning jig table (213) and a material pushing slider (2162) which is transmission-arranged on the sixth cylinder (2161); the material grabbing device (214) comprises A slide (2141) is arranged horizontally, a first servo motor (2142) is arranged on the slide (2141), a lead screw is arranged in the slide (2141) and is transmission-connected to the first servo motor (2142), and a mounting plate (2143) is transmission-connected to the lead screw and moves left and right along the slide (2141), a vertical slide rail (2144) is arranged on the mounting plate (2143), a seventh cylinder is arranged in the vertical slide rail (2144), and a pneumatic clamping jaw assembly (4) transmission-connected to the seventh cylinder is slidably arranged on the vertical slide rail (2144).

3. An automated production system according to claim 2, characterized in that: The pneumatic clamping jaw assembly (4) comprises a support (411), on which a left clamping jaw (412) and a right clamping jaw (413) are slidably arranged, and an eighth cylinder is arranged in the support (411) and is transmission-connected to the left clamping jaw (412) and the right clamping jaw (413). The left clamping jaw (412) and the right clamping jaw (413) cooperate to grasp materials under the action of the eighth cylinder. At least one left pushing pin (414) for unloading is movably arranged on the left clamping jaw (412), and at least one right pushing pin (415) for unloading is movably arranged on the right clamping jaw (413). The left pushing pin (414) and the right pushing pin (415) cooperate to unload materials under the action of the eighth cylinder.

4. An automated production system according to claim 2, characterized in that: The fifth cylinder (2151) is provided with a first magnetic switch (5), the sixth cylinder (2161) is provided with a second magnetic switch (6), the positioning jig table (213) is provided with an optical fiber sensor (7), and the optical fiber sensor (7) is arranged beside the pushing device (216).

5. The automated production system according to claim 1, characterized in that: The frame (1) is provided with an infrared detection disk (8) which cooperates with a manipulator mechanism (9).

6. The automated production system according to claim 1, characterized in that: The equally divided loading device (3) comprises a base (311) and a rotating material plate (312) rotatably arranged on the base (311); a power source is arranged in the base (311) and is transmission-connected to the rotating material plate (312); a plurality of jig tables (313) are evenly arranged along the circumference of the rotating material plate (312); a material discharge trough (314) is arranged on the jig table (313); two clamping claw insertion holes (315) are arranged on the material discharge trough (314); an elastic steel ball assembly (316) is arranged on the side wall of the material discharge trough (314); the elastic steel ball assembly (316) comprises a steel ball placement trough (3161) arranged on the side wall of the material discharge trough (314); a steel ball (3162) arranged in the steel ball placement trough (3161); and a first elastic member arranged between the steel ball (3162) and the steel ball placement trough (3161).

7. An automated production system according to claim 6, characterized in that: A first positioning pin (317) is arranged in the material discharge trough (314), and the first positioning pin (317) is located between the two clamping claw insertion holes (315). The material discharge trough (314) is located in the middle of the jig table (313). Two second positioning pins (318) are arranged on the jig table (313), and the two second positioning pins (318) are respectively located on both sides of the material discharge trough (314). The first positioning pin (317) is located on the side away from the elastic steel ball assembly (316), and the first positioning pin (317) and the two second positioning pins (318) are located on the same straight line.

8. An automated production system according to claim 1, characterized in that: The frame (1) is provided with a feeding and lifting mechanism (10), which comprises a turntable (101) and a motor connected to the turntable (101); a plurality of station sleeves (102) are arranged along the circumferential direction at the edge of the turntable (101); a pushing assembly (103) matched with the station sleeves (102) is arranged on the side of the turntable (101); the pushing assembly (103) comprises a slide table (1031), a The working station sleeve (102) is provided with a lifting ring (1034), and the lifting ring (1034) can drive the lifting ring (1034) to move up and down along the working station sleeve (102).

9. The automated production system according to claim 3, characterized in that: The manipulator mechanism (9) comprises a manipulator arm (91), a claw seat (921) is arranged on one side of the manipulator arm (91), a plurality of pneumatic clamping jaw assemblies (4) are evenly arranged on the claw seat (921) along the circumferential direction, a second elastic member (940) is arranged in the claw seat (921) below the pneumatic clamping jaw assembly (4) and can enable the pneumatic clamping jaw assembly (4) to move in the longitudinal direction, two mechanical fingers (941) are arranged at the front end of the manipulator arm (91) and are symmetrically distributed on the left and right, a second cylinder is arranged in the manipulator arm (91) and is transmission-connected to the two mechanical fingers (941), and an anti-sliding block (942) is arranged on each of the mechanical fingers (941).

Citation Information

Patent Citations

  • Accessory assembling device of electric vehicle hub

    CN211414289U

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    CN214350435U