A device for automatic painting, baking and labeling

Abstract

The present invention specifically discloses an automatic painting, baking and labeling device, including a painting part, a baking part and a labeling part, and also including a conveying part and a conversion part. The conveying part includes a first conveyor belt and a second conveyor belt that penetrate the baking part. The conversion part is used to connect the rear end of the first conveyor belt with the front end of the second conveyor belt. The painting part is connected to the baking part through the first conveyor belt. The labeling part is used to label the workpiece transmitted from the rear end of the second conveyor belt, so as to realize the integration of painting, baking and labeling of the transformer, reduce the intermediate turnover links between the three production processes of painting, baking and labeling, reduce the labor intensity of workers, and improve production efficiency.

Description

Technical Field

[0001] The invention relates to the field of transformer processing technology, and in particular to an automatic painting, baking and labeling device. Background Art

[0002] The outside of the square transformer silicon steel sheet needs to be painted with a layer of black paint for protection. After the paint is sprayed, it needs to be baked to shape, and finally labeled. Currently, the three production processes of painting, baking and labeling are carried out separately, which requires workers to carry out a large amount of intermediate turnover, and the production efficiency is low. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an automatic painting, baking and labeling device to realize the integration of painting, baking and labeling of transformers, reduce the transfer links between the three production processes of painting, baking and labeling, reduce the labor intensity of workers and improve production efficiency.

[0004] The above-mentioned problem to be solved by the present invention is achieved through the following technical solutions:

[0005] A device for automatic painting, baking and labeling, comprising a painting section, a baking section and a labeling section, and also comprising a conveying section and a conversion section, wherein the conveying section comprises a first conveyor belt and a second conveyor belt passing through the baking section, the conversion section is used to connect the rear end of the first conveyor belt with the front end of the second conveyor belt, the painting section is connected to the baking section through the first conveyor belt, and the labeling section is used to label the workpiece conveyed from the rear end of the second conveyor belt.

[0006] Furthermore, the conversion part includes a sensing part, a transfer part and a clamping part. The sensing part is arranged at the rear end of the first conveyor belt. The clamping part is communicatively connected with the sensing part. The workpiece on the clamping part is transferred to the second conveyor belt through the transfer part.

[0007] Furthermore, the sensing component includes a sensing head and a sensing bracket, and the sensing head is fixed to the rear end of the first conveyor belt through the sensing bracket; the transfer component includes a transfer cylinder, a transfer support rod and a transfer fixed frame, and the clamping component includes a clamping frame, a clamping cylinder and a clamping head, and the clamping head moves up and down in the vertical direction through the clamping cylinder, the first conveyor belt and the second conveyor belt are arranged in the transfer fixed frame, the clamping frame is actively connected with the transfer support rod, and the clamping frame moves horizontally between the first conveyor belt and the second conveyor belt through the transfer cylinder, and the transfer cylinder is fixed on the transfer fixed frame.

[0008] Furthermore, the clamping head includes two clamping plates and a connecting clamping plate, the connecting clamping plate is fixed under the cylinder head of the clamping cylinder, the two clamping plates are actively connected to the connecting clamping plate, and the movement directions of the two clamping plates are opposite.

[0009] Furthermore, the conveying unit also includes a speed regulating motor controller, and the speed regulating motor controller is used to adjust the transmission speed of the speed regulating motors of the first conveyor belt and the second conveyor belt.

[0010] Furthermore, the paint spraying section includes a spray gun section, a fixing section, a paint supply section and a splash-proof section, the first conveyor belt includes a first conveyor belt and a second conveyor belt, a width adjustment section is provided between the first conveyor belt and the second conveyor belt, the fixing section is provided between the first conveyor belt and the second conveyor belt, the spray gun section is fixed to the inner wall of the splash-proof section, the fixing section moves in the direction of the first conveyor belt to the inside of the splash-proof section through the lifting section, the paint supply section includes a paint bucket, a thinner bucket, a first peristaltic pump and a second peristaltic pump, the paint bucket is connected to the spray gun section through the first peristaltic pump, and the thinner bucket is connected to the spray gun section through the second peristaltic pump.

[0011] Furthermore, it also includes a signal light, which is communicatively connected with the painting part, the baking part and the labeling part, and the signal light is provided with at least two signal step lights, and the signal light is arranged at the front end of the first conveyor belt.

[0012] Furthermore, it also includes a control panel, which includes a start switch and an emergency stop switch, and the control panel is arranged at the front end of the first conveyor belt.

[0013] Furthermore, the baking portion is provided with a heat dissipation fan, and the shape of the inlet and / or outlet of the baking portion is an inverted "T" shape.

[0014] Furthermore, it also includes a workbench, the first conveyor belt is fixed on the workbench, the paint spraying part is fixed to the front end of the workbench, the workbench is provided with a bracket plate, the bottom end of the bracket plate is fixed to the table surface of the workbench, the top end of the bracket plate is fixed to the connecting rod at the bottom of the second conveyor belt, the number of the bracket plates is at least two, and the bottom of the workbench is provided with a pulley, and there are at least three pulleys.

[0015] Beneficial effects: After adopting the structure of the present invention, the structure is provided with a painting part, a baking part and a labeling part. The painting part is used to automatically paint the transformer, which reduces the labor intensity of workers and improves work efficiency. The first conveyor belt of the conveying part is used to convey the painted transformer to the baking part for baking. The conversion part is used to transfer the baked transformer on the first conveyor belt to the second conveyor belt. The labeling part is used to label the transformer on the second conveyor belt, realizing the integration of painting, baking and labeling of the transformer, reducing the intermediate turnover links between the three production processes of painting, baking and labeling, reducing the labor intensity of workers and improving production efficiency.

[0016] Since the rear end of the first conveyor belt is connected to the front end of the second conveyor belt, workers do not need to move around. When placing workpieces to be painted in the painting department, they can also load the labeled workpieces returned from the second conveyor belt, thereby reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional device diagram of an automatic painting, baking and labeling device of the present invention;

[0018] Figure 2 It is an exploded view of an automatic painting, baking and labeling device of the present invention;

[0019] Figure 3 It is a front view of an automatic painting, baking and labeling device of the present invention;

[0020] Figure 4 It is a partial enlarged view of an automatic painting, baking and labeling device of the present invention;

[0021] The figure includes: a paint spraying unit 1, a spray gun unit 11, a fixing unit 12, a paint supply unit 13, a paint bucket 131, a diluent bucket 132, a first peristaltic pump 133, a second peristaltic pump 134, a splash-proof unit 14, a lifting unit 15, a waste treatment unit 16,

[0022] Baking part 2, cooling fan 21,

[0023] Labeling Department 3,

[0024] Conveying unit 4, first conveying belt 41, first conveying belt 411, second conveying belt 412, width adjusting unit 413, second conveying belt 42, speed regulating motor controller 43,

[0025] conversion part 5, induction member 51, induction head 511, induction bracket 512, transfer member 52, transfer cylinder 521, transfer support rod 522, transfer fixing frame 523, clamping member 53, clamping frame 531, clamping cylinder 532, clamping head 533, clamping plate 5331, connecting clamping plate 5332,

[0026] Signal light 6, signal step light 61,

[0027] Control panel 7, start switch 71, emergency stop switch 72,

[0028] Workbench 8, pulley 81,

[0029] Bracket plate 9. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments, but the embodiments do not limit the present invention in any form.

[0031] See also Figure 1-4 , an automatic painting, baking and labeling device, including a painting part 1, a baking part 2 and a labeling part 3, and also including a conveying part 4 and a conversion part 5, the conveying part 4 includes a first conveyor belt 41 and a second conveyor belt 42 running through the baking part 2, the conversion part 5 is used to connect the rear end of the first conveyor belt 41 with the front end of the second conveyor belt 42, the painting part 1 is connected to the baking part 2 through the first conveyor belt 41, and the labeling part 3 is used to label the workpiece transmitted from the rear end of the second conveyor belt 42, so as to realize the integration of painting, baking and labeling of the transformer, reduce the intermediate turnover links between the three production processes of painting, baking and labeling, reduce the labor intensity of workers, and improve production efficiency.

[0032] See also Figure 1-4 The conversion part 5 includes a sensing part 51, a transfer part 52 and a clamping part 53. The sensing part 51 is arranged at the rear end of the first conveyor belt 41. The clamping part 53 is communicatively connected with the sensing part 51. The workpiece on the clamping part 53 is transferred to the second conveyor belt 42 through the transfer part 52, thereby realizing automatic transfer of the workpiece from the first conveyor belt 41 to the second conveyor belt 42 and reducing the labor intensity of workers.

[0033] See also Figure 1-4 The induction member 51 includes an induction head 511 and an induction bracket 512, and the induction head 511 is fixed to the rear end of the first conveyor belt 41 through the induction bracket 512; the transfer member 52 includes a transfer cylinder 521, a transfer support rod 522 and a transfer fixed frame 523, and the clamping member 53 includes a clamping frame 531, a clamping cylinder 532 and a clamping head 533, and the clamping head 533 moves up and down in the vertical direction through the clamping cylinder 532. The first conveyor belt 41 and the second conveyor belt 42 are arranged in the transfer fixed frame 523, and the clamping frame 531 is actively connected with the transfer support rod 522. The clamping frame 531 is moved between the first conveyor belt 41 and the second conveyor belt 42 through the transfer cylinder 521 The transfer cylinder 521 is fixed on the transfer fixing frame 523, and the induction head 511 is distributed between the first conveyor belt 411 and the second conveyor belt 412; the induction head 511 is first used to sense the transformer workpiece that has been baked from the first conveyor belt 41, and then the clamping head 533 is used to clamp the workpiece, and the clamping cylinder 532 is used to raise or lower the clamping head 533 to realize the upward clamping and downward placement of the workpiece, and the transfer support rod 522 and the transfer cylinder 521 are used to realize the horizontal movement of the clamping head 533 between the first conveyor belt 41 and the second conveyor belt 42, thereby realizing the automatic transfer of the workpiece from the first conveyor belt 41 to the second conveyor belt 42, reducing the labor intensity of workers and improving production efficiency.

[0034] See also Figure 1-4The clamping head 533 includes two clamping plates 5331 and a connecting clamping plate 5332. The connecting clamping plate 5332 is fixed under the cylinder head of the clamping cylinder 532. The two clamping plates 5331 are actively connected to the connecting clamping plate 5332. The movement directions of the two clamping plates 5331 are opposite to each other, which are suitable for transformer workpieces of different models, and realize the tightening and loosening of the clamping plates 5331 when clamping the transformer workpiece.

[0035] See also Figure 1-2 The conveying part 4 also includes a speed regulating motor controller 43, which is used to adjust the transmission speed of the speed regulating motors of the first conveyor belt 41 and the second conveyor belt 42, and the speed regulating motor controller 43 is fixed to the workbench 8.

[0036] See also Figure 1-3 The paint spraying unit 1 includes a spray gun unit 11, a fixing unit 12, a paint supply unit 13 and a splash guard unit 14. The first conveyor belt 41 includes a first conveyor belt 411 and a second conveyor belt 412. A width adjustment unit 413 is provided between the first conveyor belt 411 and the second conveyor belt 412. The fixing unit 12 is provided between the first conveyor belt 411 and the second conveyor belt 412 to facilitate the transfer of the workpiece from the fixing unit 12 to the first conveyor belt 41. The spray gun unit 11 is fixed to the inner wall of the splash guard unit 14. The fixing unit 12 moves in the direction from the first conveyor belt 41 to the inside of the splash guard unit 14 through the lifting unit 15. The splash guard unit 14 is provided with a waste treatment unit 1 6. The paint supply unit 13 includes a paint bucket 131, a thinner bucket 132, a first peristaltic pump 133 and a second peristaltic pump 134. The paint bucket 131 is connected to the spray gun unit 11 through the first peristaltic pump 133, and the thinner bucket 132 is connected to the spray gun unit 11 through the second peristaltic pump 134. The paint spray unit 1 is used to supply the transformer on the fixed unit 12 with automatic painting, thereby reducing the labor intensity of the workers and improving the production efficiency. The paint supply unit 13 is used to supply the paint material to the paint spray unit 1, and the anti-splash unit 14 is used to realize fully enclosed painting. The fertilizer processing unit is used to extract the waste gas in the anti-splash unit 14 to avoid the waste gas from polluting the atmosphere and causing occupational harm to the workers.

[0037] See also Figure 1-3 , and also includes a signal light 6, which is communicatively connected with the painting part 1, the baking part 2 and the labeling part 3. The signal light 6 is provided with at least two signal step lights 61, and the signal light 6 is arranged at the front end of the first conveyor belt 41. The signal light 6 is used to display the production progress status. Each signal step light 61 represents a production progress, which is used to determine which stage of painting, baking and labeling the transformer is in.

[0038] See also Figure 1-3 , and also includes a control panel 7, which includes a start switch 71 and an emergency stop switch 72. The control panel 7 is arranged at the front end of the first conveyor belt 41 and is used to control the operation of production.

[0039] See also Figure 1-2 The baking section 2 is provided with a heat dissipation fan 21, and the shape of the inlet and / or outlet of the baking section 2 is an inverted "T" shape, which is convenient for the transformer to enter and exit the baking section 2, and the heat dissipation fan 21 is used to circulate hot air in the baking section 2.

[0040] See also Figure 1-4 , also includes a workbench 8, the first conveyor belt 41 is fixed on the workbench 8, the paint spraying unit 1 is fixed to the front end of the workbench 8, the workbench 8 is provided with a bracket plate 9, the bottom end of the bracket plate 9 is fixed to the table top of the workbench 8, the top of the bracket plate 9 is fixed to the connecting rod at the bottom of the second conveyor belt 42, so as to fix the second conveyor belt 42 and the workbench 8, and the bracket plate 9 is used to suspend the second conveyor belt 42 on one side of the workbench 8 to reduce the table setting area of ​​the workbench 8, and the empty space between the second conveyor belt 42 and the workbench 8 is used to place the paint bucket 131 and the thinner bucket 132, so as to facilitate the loading and disassembly of the paint bucket 131 and the thinner bucket 132, the number of the bracket plates 9 is at least two, and the bottom of the workbench 8 is provided with a pulley 81, and the pulley 81 is provided with at least three, so as to realize the convenient movement of the workbench 8.

[0041] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic painting, baking and labeling device, comprising a painting part, a baking part and a labeling part, characterized in that: It also includes a conveying part and a conversion part, the conveying part includes a second conveyor belt and a first conveyor belt running through the baking part, the conversion part is used to connect the rear end of the first conveyor belt with the front end of the second conveyor belt, the paint spraying part is connected to the baking part through the first conveyor belt, and the labeling part is used to label the workpieces transmitted from the front end of the second conveyor belt; the conversion part includes a sensing part, a transfer part and a clamping part, the sensing part is arranged at the rear end of the first conveyor belt, the clamping part is communicatively connected with the sensing part, and the workpiece on the clamping part is transferred to the second conveyor belt through the transfer part; the paint spraying part includes a spray gun part, a fixing part, a paint supply part and a splash-proof part, the first conveyor belt includes a first conveyor belt and a second conveyor belt, a width adjustment part is arranged between the first conveyor belt and the second conveyor belt, and the fixing part is arranged between the first conveyor belt and the second conveyor belt The spray gun part is fixed to the inner wall of the anti-splash part, and the fixed part moves in the direction of the first conveyor belt to the inside of the anti-splash part through the lifting part. The paint supply part includes a paint bucket, a thinner bucket, a first peristaltic pump and a second peristaltic pump. The paint bucket is connected with the spray gun part through the first peristaltic pump, and the thinner bucket is connected with the spray gun part through the second peristaltic pump; the transfer part includes a transfer cylinder, a transfer support rod and a transfer fixed frame, the clamping part includes a clamping frame, a clamping cylinder and a clamping head, and the clamping head moves up and down in the vertical direction through the clamping cylinder. The first conveyor belt and the second conveyor belt are arranged in the transfer fixed frame, the clamping frame is movably connected with the transfer support rod, and the clamping frame moves horizontally between the first conveyor belt and the second conveyor belt through the transfer cylinder, and the transfer cylinder is fixed on the transfer fixed frame.

2. The automatic painting, baking and labeling device according to claim 1, characterized in that: The induction component comprises an induction head and an induction bracket, and the induction head is fixed to the rear end of the first conveyor belt through the induction bracket.

3. The automatic painting, baking and labeling device according to claim 2, characterized in that: The clamping head comprises two clamping plates and a connecting clamping plate, the connecting clamping plate is fixed under the cylinder head of the clamping cylinder, the two clamping plates are movably connected to the connecting clamping plate, and the movement directions of the two clamping plates are opposite.

4. The automatic painting, baking and labeling device according to claim 1, characterized in that: The conveying part further comprises a speed regulating motor controller, and the speed regulating motor controller is used for adjusting the transmission speeds of the speed regulating motors of the first conveying belt and the second conveying belt.

5. The automatic painting, baking and labeling device according to claim 1, characterized in that: It also includes a signal light, which is communicatively connected with the painting part, the baking part and the labeling part. The signal light is provided with at least two signal step lights, and the signal light is arranged at the front end of the first conveyor belt.

6. The automatic painting, baking and labeling device according to claim 1, characterized in that: It also includes a control panel, which includes a start switch and an emergency stop switch, and the control panel is arranged at the front end of the first conveyor belt.

7. The automatic painting, baking and labeling device according to claim 1, characterized in that: The baking portion is provided with a heat dissipation fan, and the shape of the inlet and / or outlet of the baking portion is an inverted "T" shape.

8. The automatic painting, baking and labeling device according to claim 1, characterized in that: It also includes a workbench, the first conveyor belt is fixed on the workbench, the paint spraying part is fixed on the front end of the workbench, the workbench is provided with a bracket plate, the bottom end of the bracket plate is fixed on the table surface of the workbench, the top end of the bracket plate is fixed to the connecting rod at the bottom of the second conveyor belt, the bracket plates are arranged in at least two numbers, and a pulley is arranged at the bottom of the workbench, and at least three pulleys are arranged.

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