An edible mushroom spawn bag mouth turning-out device
By designing a edible fungus bag mouth tilt device, the bag mouth tilt is automatically realized by using the tilt support claws and external fixing components, the problems of low manual folding efficiency and high labor intensity in the prior art are solved, and efficient and unified bag mouth tilt effect is achieved.
Patent Information
- Application Number
- CN202110055313.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2041-01-15
AI Technical Summary
The existing edible fungi require manual folding of the bag mouth during the process of sucking bacteria, which is inefficient and labor-intensive, which affects the amount of bacteria produced and the stability of the bag mouth.
An edible fungi and fungi bag mouth tilt device is designed, including an external fixture assembly and an outward support claw assembly. The outward support claw is extended into the bag mouth, and the bag mouth is opened and pushed outward with the support ring as a support.
It realizes simple and efficient operation of bag mouth tilt, without manual participation, saves time and effort, has the same folding effect, and is suitable for high-efficiency processing in large batches.
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Figure CN112896641B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of edible mushroom production, and particularly relates to an apparatus for turning out the mouth of an edible mushroom bag. Background Art
[0002] The purpose of disturbing the bacteria in the edible mushroom bag is to remove the surface bacteria skin of the culture material in the bag and cut off the mycelium so that it can quickly enter the growth and reproductive states from the dormant state. After disturbing the bacteria, the mouth of the bag should be higher than the culture material by a certain height to keep the moisture of the culture material; there are mainly two existing methods for disturbing the bacteria in edible mushrooms. One is to cut off the whole part of the mushroom bag above the surface bacteria skin by a cutting device. This method requires pasting the bag mouth in the later stage to make the bag mouth higher than the culture material by a certain height, and the process is complex. At the same time, some mycelium is cut off, affecting the mushroom yield. The other method is to first remove the lid and the ring, and then turn over the bag mouth manually so that the bag mouth is in an open state and higher than the culture material by a certain height, and then disturb the bacteria. This manual method of turning over the bag mouth has problems such as high labor intensity, low efficiency and uneven treatment effects, affecting the stability after the bag mouth is turned over, and is not conducive to the mass production requirements of high-quality edible mushrooms. Summary of the Invention
[0003] (1) Technical Problems to be Solved
[0004] The present invention provides an apparatus for turning out the mouth of an edible mushroom bag, which at least solves the problems of manual turning of the bag mouth of existing edible mushroom bags, low efficiency and high labor intensity, and has the advantages of time and labor saving and good bag turning effect.
[0005] (2) Technical Solutions
[0006] To solve the above technical problems, the present invention provides the following technical solutions:
[0007] An apparatus for turning out the mouth of an edible mushroom bag includes
[0008] an external fixture assembly, the external fixture assembly includes an external fixture, and the external fixture forms a support ring concentric with the bag mouth and having a diameter smaller than that of the bag mouth around the bag mouth;
[0009] an eversion support claw assembly, the eversion support claw assembly includes eversion support claws for extending into the bag mouth of the mushroom bag to open the bag mouth and pushing the bag mouth outward with the support ring as the support to realize turning out of the bag mouth.
[0010] Preferably, the eversion support claw assembly includes at least two adapter plates for installing the eversion support claws, a downward pressing drive mechanism for driving the adapter plates to move up and down, and an opening and closing drive mechanism for driving the adapter plates to approach or move away from each other. The eversion support claws gather when the adapter plates approach each other and the distance between them expands when the adapter plates open.
[0011] Preferably, the adapter plates are arranged relative to each other and have installation protrusions arranged at intervals at opposite ends, the outward-turned support claws are arranged on the installation protrusions, the contact surface of the outward-turned support claws used to open the bag opening is an arc surface, and when the four adjacent outward-turned support claws are opened, the bottom forms an arc-shaped downward pressing surface on the bag opening, the downward pressing drive mechanism includes a lifting cylinder vertically connected to the adapter plate, and the opening and closing drive mechanism includes an opening and closing cylinder whose telescopic end is connected to the lifting cylinder.
[0012] Preferably, the external fixture includes half rings relatively arranged on both sides of the mushroom bag and an engaging drive mechanism for driving the half rings to close at the bag opening to form a support ring. The engaging drive mechanism drives the half rings to tilt upward from the lower end and form a support ring around the bag opening.
[0013] Preferably, the outer diameter of the support ring gradually decreases from top to bottom to form a pressure-bearing inclined surface, and the bottom of the outward-turned support claw is provided with a pressing inclined surface adapted to the pressure-bearing inclined surface.
[0014] Preferably, it also includes a flaring claw assembly, which includes a flaring claw for extending into the bag opening to open the bag opening to a diameter larger than the lateral size of the outward-turning claw and a lifting drive mechanism for driving the flaring claw to rise and fall.
[0015] Preferably, the flaring claw assembly also includes a transverse bracing base plate and a longitudinal bracing base plate for installing the flaring claws, the transverse bracing base plates are two in number and are respectively connected to a transverse rack, the transverse racks are arranged in parallel, the longitudinal bracing base plates are two in number and are respectively connected to a longitudinal rack, the transverse racks and the longitudinal racks are arranged in parallel, the transverse racks and the longitudinal racks are connected by synchronous gears, the synchronous gears rotate synchronously and are connected to the driving motor, so that the rotation of the synchronous gears drives the transverse racks and the longitudinal racks to move in the opposite direction, and the flaring claws on the transverse bracing base plate and the longitudinal bracing base plate radially open to each other to open the bag mouth.
[0016] Preferably, the transverse support base plate is provided with a mounting portion for mounting the flared support claws, the mounting portions are arranged at intervals and a clearance hole for the flared support claws on the longitudinal support base plate to move is formed between the mounting portions of the two transverse support base plates, and when the transverse support base plate and the longitudinal support base plate are close to each other, adjacent mounting portions are close to each other so that the flared support claws form a cylindrical structure.
[0017] Preferably, the lifting end of the lifting drive mechanism is connected to the outward-turning claw assembly and drives the outward-turning claw assembly and the flaring claw assembly to rise and fall synchronously.
[0018] Preferably, it also includes a pressing edge assembly, which includes a plurality of pressing rods and a pressing edge driving mechanism that drives the pressing rods to press the everted bag opening in the direction of the bag opening. The pressing edge assembly is relatively arranged on both sides of the mushroom bag and a circular structure around the bag opening is formed between the ends of the pressing rods on both sides to prevent the bag opening from moving when the everted support claws and the external fixture are reset.
[0019] (3) Beneficial effects
[0020] Compared with the prior art, an edible mushroom spawn bag mouth eversion device provided by the present invention has the following beneficial effects:
[0021] 1. The edible mushroom spawn bag mouth eversion device of the present invention inserts the eversion support claws into the bag mouth of the spawn bag to open the bag mouth, the external fixture forms a support ring concentric with the bag mouth and with a diameter smaller than that of the bag mouth around the bag mouth, and the eversion support claws push and press the bag mouth outwards with the support ring as a support to realize the eversion of the bag mouth. In this way, the external fixture and the eversion support claws cooperate with each other to realize the eversion of the bag mouth. The bag mouth eversion action is simple and efficient, without manual operation, saving time and effort. At the same time, the folding effect of the bag mouth tends to be consistent, ensuring the high-efficiency processing of a large number of spawn bags.
[0022] 2. The edible mushroom spawn bag mouth eversion device of the present invention inserts the flaring support claws into the bag mouth of the spawn bag after removing the ring to open the bag mouth, and the diameter of the opened bag mouth is larger than the transverse dimension of the eversion support claws, which is convenient for the eversion support claws with a larger size to insert into the bag mouth.
[0023] 3. The edible mushroom spawn bag mouth eversion device of the present invention presses the edge of the everted bag mouth through the edge pressing assembly. The edge pressing assembly includes a plurality of pressing rods. After the eversion support claws push and press the bag mouth outwards with the support ring as a support to realize the eversion of the bag mouth, the pressing rods are pressed on the everted bag mouth to prevent the eversion support claws and the external fixture from driving the bag mouth to move when they are reset.
[0024] 4. The edible mushroom spawn bag mouth eversion device of the present invention automatically realizes the folding of the bag mouth of the spawn bag through the external fixture assembly, the eversion support claw assembly, the flaring support claw assembly and the edge pressing assembly, saving time and effort, with good and uniform and stable folding effects, and well meeting the requirements of spawn bag processing. Description of the drawings
[0025] Figure 1 is a schematic structural diagram of the present invention;
[0026] Figure 2 is a front view of the eversion support claw assembly of the present invention;
[0027] Figure 3 is a side view of the eversion support claw assembly of the present invention;
[0028] Figure 4 is a top view of the eversion support claw assembly of the present invention;
[0029] Figure 5 is a front view of the external fixture assembly of the present invention;
[0030] Figure 6 is a top-down view of the external fixture assembly of the present invention;
[0031] Figure 7Schematic diagram of the flaring support claw assembly of the present invention;
[0032] Figure 8 Main installation diagram of the cross brace bottom plate of the flaring support claw assembly of the present invention;
[0033] Figure 9 Top view of the installation of the cross brace bottom plate of the flaring support claw assembly of the present invention;
[0034] Figure 10 Side view of the installation of the cross brace bottom plate of the flaring support claw assembly of the present invention;
[0035] Figure 11 Main installation diagram of the longitudinal brace bottom plate of the flaring support claw assembly of the present invention;
[0036] Figure 12 Top view of the installation of the longitudinal brace bottom plate of the flaring support claw assembly of the present invention;
[0037] Figure 13 Side view of the installation of the longitudinal brace bottom plate of the flaring support claw assembly of the present invention;
[0038] Figure 14 Schematic diagram of the edge pressing assembly of the present invention. Detailed implementation manners
[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0040] Refer to Figure 1 as shown, Figure 1 Schematic diagram of the present invention. An edible mushroom strain bag mouth eversion device provided by the present invention includes an eversion support claw assembly 1, an external fixture assembly 2, a flaring support claw assembly 3, and an edge pressing assembly 4.
[0041] Combined with Figure 5 and Figure 6 as shown, Figure 5 Front view of the external fixture assembly of the present invention, Figure 6It is a top view of the external jig assembly of the present invention. The external jig assembly 2 includes an external jig, which forms a support ring 20 on the periphery of the bag opening, which is concentric with the bag opening and has a smaller diameter than the bag opening; the external jig includes half rings 21 relatively arranged on both sides of the mushroom bag and an embracing drive mechanism 22 for driving the half rings 21 to close on the bag opening to form the support ring 20. The embracing drive mechanism 22 can be an embracing cylinder 220, which drives the half ring 21 to tilt upward from the lower end and form a support ring 20 on the periphery of the bag opening, thereby reducing the impact of the half ring 21 on the bag opening when it withdraws.
[0042] Combination Figure 2 , Figure 3 and Figure 4 As shown, Figure 2 This is a front view of the outward-turning claw assembly of the present invention. Figure 3 is a side view of the outward-turning claw assembly of the present invention, Figure 4 The top view of the outward-turning claw assembly of the present invention, the outward-turning claw assembly 1 includes an outward-turning claw 11 for extending into the bag opening of the mushroom bag to open the bag opening and pushing the bag opening toward the outside of the support ring with the support ring as the support to realize folding the bag opening; the outward-turning claw assembly 1 also includes at least two adapter plates 12 for installing the outward-turning claw 11, a downward-pressing driving mechanism 13 for driving the adapter plates 12 to rise and fall, and an opening and closing driving mechanism 14 for driving the adapter plates 12 to move closer to or away from each other. The outward-turning claws 11 gather when the adapter plates 12 are close to each other, and the distance between them increases when the adapter plates 12 are opened to each other; specifically, the adapter plates 12 are arranged relative to each other and are provided with installation protrusions 120 arranged at intervals at the opposite ends, the outward-turning claws 11 are arranged on the installation protrusions 120, the contact surface of the outward-turning claw 11 for opening the bag opening is an arc surface, and when the four adjacent outward-turning claws 11 are opened, the bottom forms an arc-shaped downward-pressing surface against the bag opening, and the downward-pressing driving mechanism 13 The opening and closing drive mechanism 14 includes a lifting cylinder 130 vertically connected to the adapter plate 12 , and the opening and closing drive mechanism 14 includes an opening and closing cylinder 140 whose telescopic end is connected to the lifting cylinder 130 , and the opening and closing cylinder 140 is installed on a mounting base plate 15 .
[0043] In order to facilitate the folding of the bag opening by the outward-turning claw assembly 1 on the support ring 20, the outer diameter of the support ring 20 gradually decreases from top to bottom to form a pressure-bearing inclined surface, and a pressing inclined surface 110 adapted to the pressure-bearing inclined surface is provided at the bottom of the outward-turning claw 11.
[0044] See also Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 and Figure 13 As shown, Figure 7 It is a schematic diagram of the structure of the flared claw assembly of the present invention, Figure 8 This is the main schematic diagram of the installation of the horizontal support base plate of the flared support claw assembly of the present invention. Figure 9This is a top view of the installation of the horizontal support base plate of the flared support claw assembly of the present invention. Figure 10 This is a side view of the installation of the horizontal support base plate of the flared support claw assembly of the present invention. Figure 11 This is the main schematic diagram of the installation of the longitudinal support base plate of the flared support claw assembly of the present invention. Figure 12 This is a top view of the installation of the longitudinal support base plate of the flared support claw assembly of the present invention. Figure 13 It is a side view of the installation of the longitudinal support base plate of the flaring claw assembly of the present invention. The flaring claw assembly 3 includes a flaring claw 31 for extending into the bag opening to open the bag opening to a lateral size larger than the lateral size of the outward-turning claw 11 and a lifting drive mechanism 32 for driving the flaring claw 31 to rise and fall. The lifting end of the lifting drive mechanism 32 is connected to the outward-turning claw assembly 1 and drives the outward-turning claw assembly 1 to rise and fall. Specifically, the flaring claw assembly 3 also includes a transverse support base plate 33 and a longitudinal support base plate 34 for installing the flaring claw 31. The number of transverse support base plates 33 is two and each is connected to a transverse rack 35. The transverse racks 35 are arranged in parallel, and the longitudinal support base plates 34 are arranged in parallel. There are two of them, each connected to a longitudinal rack 36. The longitudinal racks 36 are arranged in parallel, and the transverse racks 35 and the longitudinal racks 36 are connected by synchronous gears 37. The synchronous gears 37 rotate synchronously and are connected to the driving motor, so that the synchronous gears 37 rotate to drive the transverse racks 35 and the longitudinal racks 36 to move in the opposite direction, and the expanding claws 31 on the transverse support bottom plate 33 and the longitudinal support bottom plate 34 open radially to each other to open the bag mouth.
[0045] In a preferred installation method of the flared support claw 31, a mounting portion 330 for mounting the flared support claw 31 is provided on the transverse support base plate 33, the mounting portions 330 are arranged at intervals, and a clearance hole 300 for the flared support claw 31 on the longitudinal support base plate 34 to move is formed between the mounting portions 330 of the two transverse support base plates 33, and the longitudinal support base plate 34 is movably arranged at the upper end of the transverse support base plate 33 and its flared support claw 31 is arranged through the clearance hole 300. When the transverse support base plate 33 and the longitudinal support base plate 34 are close to each other, the adjacent mounting portions 330 are close to each other so that the flared support claw 31 forms a cylindrical structure, which is convenient for inserting into the bag opening with a smaller diameter from which the ring has just been taken out and radially opening the bag opening outward.
[0046] The mounting frame of the flaring claw assembly 3 is connected to the mounting base plate 15 of the outward-turning claw assembly 1 to form an integrated structure, which is connected to the lifting end of a lifting drive mechanism 32, and is driven to lift synchronously by the lifting drive mechanism 32. The lifting drive mechanism 32 can be a universal lifting mechanism, such as a gear rack lifting mechanism.
[0047] Combination Figure 14 As shown, Figure 14This is a structural schematic diagram of the edge pressing assembly of the present invention. The edge pressing assembly 4 includes a plurality of pressing rods 41 and an edge pressing driving mechanism 42 that drives the pressing rods 41 to press on the everted bag opening in the direction of the bag opening, so as to avoid the bag opening being driven to move when the everted support claws 11 and the external fixture are reset; specifically, the edge pressing assembly 4 is relatively arranged on both sides of the mushroom bag and a circular structure surrounding the bag opening is formed between the ends of the pressing rods 41 on both sides. The edge pressing driving mechanism 42 can be a linear driving mechanism such as a cylinder whose driving end is connected to the pressing rods 41.
[0048] When the edible fungus bag mouth eversion device of the present invention is working, the expanding support claws 31 extend into the bag mouth of the fungus bag after the ring is taken out to open the bag mouth and drive the bag mouth to lift up a certain distance. The expanded opening diameter of the bag mouth is larger than the lateral size of the everting support claws 11, so that the everting support claws 11 are convenient for extending into the bag mouth; the external fixture forms a support ring 20 on the periphery of the bag mouth, which is concentric with the bag mouth and has a smaller diameter than the bag mouth, the everting support claws 11 extend into the bag mouth of the fungus bag to open the bag mouth, and the everting support claws 11 push the bag mouth outward with the support ring 20 as support to realize the eversion of the bag mouth; the pressing rod 41 of the edge pressing assembly 4 presses the bag mouth after eversion; the expanding support claws 31, the everting support claws 11 and the external fixture withdraw from the bag mouth and reset, completing a folding action of the bag mouth of the fungus bag; subsequently, the same fungus bag can be folded multiple times or the bag mouths of other fungus bags can be folded in sequence.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for turning the mouth of a bag of edible mushrooms outward, It is characterized in that The outer jig assembly includes an outer jig, and the outer jig forms a support ring on the periphery of the bag opening, which is concentric with the bag opening and has a smaller diameter than the bag opening; An outward-turning claw assembly includes an outward-turning claw for extending into the bag opening of the mushroom bag to open the bag opening and pushing the bag opening toward the outside of the support ring with the support ring as support to realize folding of the bag opening; The outward-turning claw assembly includes at least two adapter plates for mounting the outward-turning claws, a downward-pressing driving mechanism for driving the adapter plates to rise and fall, and an opening and closing driving mechanism for driving the adapter plates to move closer to or farther from each other. The outward-turning claws gather when the adapter plates move closer to each other, and expand when the adapter plates move apart. The outer fixture comprises half rings arranged on both sides of the mushroom bag and an embracing driving mechanism driving the half rings to close at the bag opening to form a supporting ring, and the embracing driving mechanism drives the half rings to tilt upward from the lower end and form a supporting ring at the outer periphery of the bag opening; The outer diameter of the support ring gradually decreases from top to bottom to form a pressure-bearing inclined surface, and the bottom of the outward-turned support claw is provided with a pressing inclined surface adapted to the pressure-bearing inclined surface; The device for everting the bag opening of the edible mushroom bag also includes a pressing edge assembly, which includes a plurality of pressing rods and a pressing edge driving mechanism that drives the pressing rods to press the everted bag opening in the direction of the bag opening. The pressing edge assembly is relatively arranged on both sides of the mushroom bag and a circular structure around the bag opening is formed between the ends of the pressing rods on both sides to prevent the bag opening from moving when the everted supporting claws and the external fixture are reset.
2. The edible mushroom bag mouth eversion device according to claim 1, It is characterized in that The adapter plates are arranged relative to each other and have installation protrusions arranged at intervals at opposite ends. The outward-turned support claws are arranged on the installation protrusions. The contact surface of the outward-turned support claws for opening the bag opening is an arc surface, and when the four adjacent outward-turned support claws are opened, the bottom forms an arc-shaped downward pressing surface on the bag opening. The downward pressing drive mechanism includes a lifting cylinder vertically connected to the adapter plate, and the opening and closing drive mechanism includes an opening and closing cylinder whose telescopic end is connected to the lifting cylinder.
3. The edible mushroom bag mouth eversion device according to claim 1 or 2, It is characterized in that It also includes an expanding claw assembly, which includes an expanding claw for extending into the bag opening to expand the bag opening to a diameter larger than the lateral size of the outward-turning claw and a lifting drive mechanism for driving the expanding claw to rise and fall.
4. The edible mushroom bag mouth eversion device according to claim 3, It is characterized in that The flaring claw assembly also includes a transverse bracing base plate and a longitudinal bracing base plate for installing the flaring claws. There are two transverse bracing base plates, each of which is connected to a transverse rack, and the transverse racks are arranged in parallel. There are two longitudinal bracing base plates, each of which is connected to a longitudinal rack, and the longitudinal racks are arranged in parallel. The transverse racks and the longitudinal racks are connected by synchronous gears, and the synchronous gears rotate synchronously and are connected to the driving motor so that the rotation of the synchronous gears drives the transverse racks and the longitudinal racks to move in the opposite direction, and the flaring claws on the transverse bracing base plate and the longitudinal bracing base plate radially open to each other to open the bag mouth.
5. The edible mushroom bag mouth eversion device according to claim 4, It is characterized in that The transverse support base plate is provided with a mounting portion for mounting the flared support claws, the mounting portions are arranged at intervals and a clearance hole for the flared support claws on the longitudinal support base plate to move is formed between the mounting portions of the two transverse support base plates. When the transverse support base plate and the longitudinal support base plate are close to each other, adjacent mounting portions are close to each other so that the flared support claws form a cylindrical structure.
6. The edible mushroom bag mouth eversion device according to claim 5, It is characterized in that The lifting end of the lifting drive mechanism is connected to the outward-turning claw assembly and drives the outward-turning claw assembly and the flaring claw assembly to rise and fall synchronously.
Citation Information
Patent Citations
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