A mobile mixing station with hydraulic jacking system

By designing a hydraulic hoisting system on a mobile concrete mixing station, the automatic lifting and lowering of the main support is solved, and the dependence on lifting equipment in the prior art is suitable for use needs in restricted sites and remote areas.

CN112959514BActive Publication Date: 2025-03-18CHINA RAILWAY SCI & IND GRP RAIL TRANSPORTATION EQUIP LIMITED
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Patent Information

Application Number
CN202110324889.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-26
Publication Date
2025-03-18
Estimated Expiration
2041-03-26

AI Technical Summary

Technical Problem

When switching between transportation and working conditions, existing mobile concrete mixing stations require lifting equipment to raise or lower the equipment height and disassemble the weighing system, silo and other accessories, making it difficult to meet the usage needs in construction sites or remote areas where the site is restricted.

Method used

A mobile mixing station with hydraulic hoisting system was designed, and the hydraulic cylinder and hydraulic station were used to drive the hydraulic rod to telescope, realizing the automatic lifting function of the main support, avoiding dependence on external lifting equipment.

Benefits of technology

This design enables no additional lifting equipment during installation and disassembly, and is suitable for remote areas and narrow environments where lifting equipment is difficult to transport, improving the flexibility and efficiency of equipment.

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Abstract

A mobile mixing station with a hydraulic jacking system relates to the field of concrete mixing devices. The mobile mixing station with a hydraulic jacking system comprises a main body support, to which a batching bin, a mixing bin and a weighing belt conveyor for conveying materials discharged from the batching bin to the mixing bin are respectively connected, one end of the main body support is provided with a plurality of rotatable moving wheels, and the other end is configured to be connected to a traction vehicle, and the main body support is connected to a hydraulic jacking mechanism, which is used to lift or lower one end of the main body support close to the mixing bin. The mobile mixing station with a hydraulic jacking system provided in this embodiment has an automatic lifting function, and no additional lifting equipment is required during installation and disassembly.
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Description

Technical Field

[0001] The present application relates to the field of concrete mixing devices, and in particular to a mobile mixing station with a hydraulic jacking system. Background Art

[0002] Fixed concrete mixing stations or central factories are widely used in the construction industry for concrete processing and production. However, fixed concrete mixing stations and factories also have certain limitations. For example, in scattered small-scale engineering projects, setting up a single mixing station consumes a lot of financial and material resources. At this time, using a mobile concrete mixing station will be a more reasonable way to save costs.

[0003] The mobile concrete mixing station is towed by a semi-trailer, and has the characteristics of compact structure, small footprint, flexible mobility, rapid assembly and disassembly, high degree of automation, and close proximity to construction sites. It is suitable for construction sites with restricted terrain such as tunnels, bridges, dams, and airports. However, when switching between the transportation state and the working state, the existing domestic mobile mixing stations require lifting equipment to raise or lower the height of the equipment and disassemble the weighing system, batching bin and other accessories. For some construction sites with limited space, it is difficult for the lifting equipment to reach the appropriate position, which brings great difficulties to the installation of the mobile mixing station; in some remote areas in the northwest, due to the scarcity of equipment and long distances, the cost of hiring lifting equipment is very high, which is difficult to meet the needs of use. Summary of the invention

[0004] The purpose of the present application is to provide a mobile mixing station with a hydraulic jacking system, which has an automatic lifting function and does not require additional lifting equipment during installation and disassembly.

[0005] The embodiment of the present application is implemented as follows:

[0006] An embodiment of the present application provides a mobile mixing station with a hydraulic jacking system, which includes a main body support, to which a batching bin, a mixing bin and a weighing belt conveyor for conveying materials discharged from the batching bin to the mixing bin are respectively connected, one end of the main body support is provided with a plurality of rotatable moving wheels, and the other end is configured to be connected to a traction vehicle, and the main body support is connected to a hydraulic jacking mechanism, which is used to lift or lower one end of the main body support close to the mixing bin.

[0007] In some optional embodiments, the hydraulic jacking mechanism includes at least one pair of hydraulic cylinders and a hydraulic station for driving the hydraulic cylinders to extend and retract. Each pair of hydraulic cylinders is connected to the bottom of the main support through corresponding tension springs, and the hydraulic rods of each pair of hydraulic cylinders are connected to gripping feet.

[0008] In some optional embodiments, the main body bracket is connected to the corresponding tension spring through a spring bracket.

[0009] In some optional implementation schemes, the hydraulic cylinder is provided with a cylinder support which is connected to the main body support.

[0010] In some optional implementation schemes, the hydraulic rods of each pair of hydraulic cylinders are respectively hinged with a jacking base, the jacking base is connected to the corresponding gripping foot, and the two corresponding jacking bases are connected by a connecting rod.

[0011] In some optional embodiments, the bottom of the main frame is also hinged with an operating room support rod that can be rotated to support the ground or fit the main frame, and an operating room drive cylinder for driving the operating room support rod to rotate relative to the main frame, and the operating room support rod is connected to an operating table.

[0012] In some optional embodiments, a plurality of support frames detachably connected to the bottom of the main support are also included.

[0013] The beneficial effects of the present application are as follows: the mobile mixing station with a hydraulic lifting system provided in the present embodiment comprises a main body support, to which a batching bin, a mixing bin and a weighing belt conveyor for conveying materials discharged from the batching bin to the mixing bin are respectively connected, one end of the main body support is provided with a plurality of rotatable moving wheels, and the other end is configured to be connected to a traction vehicle, and the main body support is connected with a hydraulic lifting mechanism, which is used to lift or lower one end of the main body support close to the mixing bin. The mobile mixing station with a hydraulic lifting system provided in the present embodiment has an automatic lifting and lifting function, and no additional lifting equipment is required during installation and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 A schematic diagram of the structure of a mobile mixing station with a hydraulic jacking system provided in an embodiment of the present application when connected to a traction vehicle;

[0016] Figure 2 A structural schematic diagram of a mobile mixing station with a hydraulic jacking system provided in an embodiment of the present application;

[0017] Figure 3 A schematic diagram of a partial structure of a mobile mixing station with a hydraulic jacking system provided in an embodiment of the present application

[0018] Figure 4A schematic structural diagram of a hydraulic jacking mechanism in a mobile mixing station with a hydraulic jacking system provided in an embodiment of the present application.

[0019] In the figure: 100, main frame; 110, batching bin; 120, mixing bin; 130, weighing belt conveyor; 140, moving wheel; 150, hydraulic cylinder; 160, hydraulic station; 170, tension spring; 180, grip foot; 190, spring bracket; 200, cylinder support; 201, support plate; 202, connecting plate; 210, lifting base; 220, connecting rod; 230, operating room support rod; 240, operating room drive cylinder; 250, operating table; 260, support frame; 300, traction vehicle. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0023] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0024] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0025] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0027] The features and performance of the mobile mixing station with a hydraulic jacking system of the present application are further described in detail below in conjunction with the embodiments.

[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the embodiment of the present application provides a mobile mixing station with a hydraulic jacking system, which includes a main frame 100, one end of the main frame 100 is connected to a pair of rotatable moving wheels 140, and the other end is configured to be connected to a traction vehicle 300, the end of the main frame 100 close to the moving wheel 140 is connected to a batching bin 110, the end of the main frame 100 close to the traction vehicle 300 is connected to a mixing bin 120, and the middle part of the main frame 100 is also connected to a weighing belt conveyor 130 for conveying the material discharged from the bottom of the batching bin 110 to the top feeding port of the mixing bin 120, and the main frame 100 is also connected to a metering device for weighing the material put into the top feeding port of the mixing bin 120; the middle part of the main frame 100 is connected to a hydraulic jacking mechanism for jacking or lowering one end of the main frame 100 close to the mixing bin 120, and the hydraulic jacking mechanism includes a pair of relatively arranged hydraulic oil Cylinder 150 and a hydraulic station 160 for driving the hydraulic cylinder 150 to extend and retract. The hydraulic station 160 is fixed to the middle of the main support 100. Each pair of hydraulic cylinders 150 is connected to the bottom of the main support 100 through corresponding tension springs 170. The hydraulic rods of each pair of hydraulic cylinders 150 face downward and are respectively hinged with a jacking base 210. The two corresponding jacking bases 210 are connected by a connecting rod 220. The bottoms of the two corresponding jacking bases 210 are respectively connected with gripping feet 180. The cylinder bodies of each pair of hydraulic cylinders 150 face upward and are respectively connected with tension springs 170. The bottom of the main support 100 is connected to the two corresponding tension springs 170 through two spring brackets 190. The hydraulic cylinder 150 is provided with a cylinder support 200 connected to the main support 100. The cylinder support 200 consists of a support plate 201 and a]-shaped connecting plate 202 connected to the support plate 201. The bottom of the main frame 100 is also hinged with an operating room support rod 230 that can be rotated to support the ground or fit the main frame 100, and an operating room driving cylinder 240 for driving the operating room support rod 230 to rotate relative to the main frame 100. The operating room support rod 230 is connected to an operating table 250. The two ends of the operating room driving cylinder 240 are respectively hinged to the main frame 100 and the operating room support rod 230. Two pairs of detachable support frames 260 are connected to the bottom of the main frame 100, and the hydraulic cylinder 150 is a three-stage hydraulic cylinder.

[0029] When the mobile mixing station with a hydraulic jacking system provided in this embodiment is used, one end of the main support 100 is detachably connected to the rear of the traction vehicle 300, and the traction vehicle 300 is used to tow the moving wheel 140 of the main support 100 to move. When the transfer is moved to the target location, the main support 100 is separated from the traction vehicle 300, and the hydraulic station 160 controls the oil cylinder rods of a pair of hydraulic oil cylinders 150 to extend, driving the jacking base 210 and the gripping foot 180 connected to the oil cylinder rods of the pair of hydraulic oil cylinders 150 to press the ground, thereby using the reverse thrust to push the main support 100 to move. The end of the frame 100 close to the traction vehicle 300 is raised to a preset height, and then the hydraulic station 160 is used to control the operating room to drive the cylinder rod of the cylinder 240 to extend and drive the operating room support rod 230 to rotate to support the ground. Finally, two pairs of detachable support frames 260 are respectively connected to the two sides of the main frame 100 for support, and the cylinder rods of a pair of hydraulic cylinders 150 are controlled to contract to drive the jacking base 210 and the gripping feet 180 to leave the ground, so that materials can be added to the batching bin 110 and input into the mixing bin 120 through the weighing belt conveyor 130 for mixing and processing to obtain concrete.

[0030] Among them, the mobile mixing station with a hydraulic lifting system provided in this embodiment can stably drive one end of the main support 100 to rise or fall through a pair of hydraulic cylinders 150 arranged in the main support 100, thereby avoiding the need to use external lifting equipment to lift the main support 100, and is suitable for use in remote areas and some narrow environments where it is difficult to transport lifting equipment. The hydraulic cylinder 150 is connected to the main support 100 through a tension spring 170 and a spring bracket 190 connected in sequence. The elastic force of the tension spring 170 can be used to keep the hydraulic cylinder 150 close to the vertical direction to support the main support 100, reduce the offset of the hydraulic cylinder 150, and prevent the cylinder rod of the hydraulic cylinder 150 from colliding with the cylinder support 200 when it is retracted or extended; the hydraulic cylinder 150 is provided with a cylinder support 200 connected to the main support 100, and the cylinder support 200 is composed of a support plate 201 and a]-shaped connecting plate 202 connected to the support plate 201, which can limit the position change of the hydraulic cylinder 150 when it is extended and retracted, ensuring the hydraulic The oil cylinder 150 stably lifts or lowers the main support 100; the hydraulic rods of each pair of hydraulic oil cylinders 150 face downward and are respectively hinged with a lifting base 210, and the two corresponding lifting bases 210 are connected by a connecting rod 220. The bottoms of the two corresponding lifting bases 210 are respectively connected with gripping feet 180, which can ensure that the gripping feet 180 stably press against the ground when the hydraulic oil cylinder 150 extends or retracts the hydraulic rod, and adapt to the angle change between the extended or retracted hydraulic rod and the ground through the lifting base 210 that can rotate relative to the hydraulic rod, and make the hydraulic rod strokes of the two hydraulic oil cylinders 150 consistent, so as to ensure the overall stability of the equipment during the lifting process. In addition, the operator can use the hydraulic station 160 to control the operating room drive oil cylinder 240 to drive the operating room support rod 230 to rotate to support the ground or fit the main support 100, so that the operating room support rod 230 supports the main support 100 while facilitating the operator to climb onto the operating platform 250 connected to the operating room support rod 230 for operation.

[0031] The embodiments described above are part of the embodiments of the present application, rather than all of the embodiments. The detailed description of the embodiments of the present application is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

Claims

1. A mobile mixing station with a hydraulic jacking system, comprising a main frame, to which a batching bin, a mixing bin and a weighing belt conveyor for conveying materials discharged from the batching bin to the mixing bin are respectively connected, one end of the main frame is provided with a plurality of rotatable moving wheels, and the other end is configured to be connected to a traction vehicle, characterized in that: The main support is connected to a hydraulic jacking mechanism, which is used to lift or lower one end of the main support close to the mixing bin. The hydraulic jacking mechanism includes at least one pair of hydraulic cylinders and a hydraulic station for driving the hydraulic cylinders to extend and retract. Each pair of the hydraulic cylinders is connected to the bottom of the main support through corresponding tension springs, and the hydraulic rods of each pair of hydraulic cylinders are connected to gripping feet. The main support is connected to the corresponding tension springs through spring supports, and the hydraulic cylinders are provided with cylinder supports connected to the main support.

2. The mobile mixing station with a hydraulic jacking system according to claim 1, characterized in that: The hydraulic rods of each pair of hydraulic cylinders are respectively hinged with a jacking base, the jacking base is connected to the corresponding gripping foot, and the two corresponding jacking bases are connected by a connecting rod.

3. The mobile mixing station with a hydraulic jacking system according to claim 1, characterized in that: The bottom of the main frame is also hinged with an operating room support rod that can be rotated to support the ground or fit the main frame, and an operating room driving cylinder for driving the operating room support rod to rotate relative to the main frame, and the operating room support rod is connected to an operating table.

4. The mobile mixing station with a hydraulic jacking system according to claim 1, characterized in that: It also includes a plurality of support frames detachably connected to the bottom of the main frame.

Citation Information

Patent Citations

  • Harvester header stabilizing device

    CN203554923U

  • Movable concrete mixing plant

    CN205021818U

  • Movable mixing plant with hydraulic jacking system

    CN215549836U