A modular converter and a socket having the same

Through the modular converter design, the problem of existing conversion sockets reducing the number of slots when increasing the USB charging module is solved, achieving the effect of simplifying the assembly process and improving assembly efficiency, while reducing production costs and volume.

CN112968334BActive Publication Date: 2025-05-27DONGGUAN WONTRAVEL ELECTRIC CO LTD
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Patent Information

Application Number
CN202110281939.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-16
Publication Date
2025-05-27
Estimated Expiration
2041-03-16

AI Technical Summary

Technical Problem

The existing conversion sockets reduce the number of slots when increasing the USB charging module, which is inconvenient to install, complex internal structure leads to low assembly efficiency, poor space utilization, and the spacing between live wire and neutral wire connecting plates increases volume, making production costs high.

Method used

The modular converter design is adopted, including the main frame, the first connecting piece and the second connecting piece. By installing the connecting piece on one side of the main frame, an overall structure is formed, the main frame volume and weight is reduced, and the number of modular converters is increased through the circuit board, the jack group is increased, and the assembly process is simplified.

Benefits of technology

It realizes that the number of slots is not reduced when increasing the USB charging module, simplifies the assembly process, improves assembly efficiency and safety, and reduces production costs and volume.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a modular converter and a socket having the same, including a main frame, a first connecting piece and a second connecting piece. The main frame is provided with a first slot and a second slot. The first connecting piece and the second connecting piece are arranged on the same side of the main frame and are arranged in a staggered manner. The first connecting piece and the second connecting piece are respectively provided with a first connecting portion and a second connecting portion in opposite directions. The first connecting portion and the second connecting portion are respectively inserted into the first slot and the second slot. By installing the first connecting piece and the second connecting piece on one side of the main frame, the modular converter is modularized into an integral body. Arranging the first connecting piece and the second connecting piece on the same side can effectively reduce the volume of the main frame, thereby reducing the weight of the modular converter. Moreover, during the installation process, the USB charging module can be installed on the circuit board according to actual needs, making the various components of the socket modular, reducing the assembly steps and the assembly difficulty, and improving the assembly efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of conversion sockets, and in particular to a modular converter and a socket having the same. Background Art

[0002] The existing multi-position conversion socket generally includes a shell and a multi-position conversion device, wherein the lower side of the shell is provided with a pin through hole, at least two sides of the upper side, the left side, the right side, the front side and the rear side are provided with a socket panel, each socket panel is provided with a socket group (each socket group consists of two or three sockets), the multi-position conversion device includes a pin assembly and a connection assembly, the pin assembly includes a pin bracket and two or three pins mounted on the upper part of the pin bracket (when there are two pins, the two pins are respectively used to connect the live wire and the neutral wire of the power socket, and when there are three pins, the three pins are respectively used to connect the live wire, the neutral wire and the ground wire of the power socket), and the lower part of the pin extends out of the shell through the pin through hole; the connection assembly includes a connecting piece bracket and two or three connecting pieces, the connecting pieces are installed in the corresponding slots of the connecting piece bracket and are electrically connected to the corresponding pins through conductive members. When in use, the pins of the plug of the electronic product are inserted into the corresponding slots of the connecting piece bracket and contact the corresponding connecting pieces to conduct the circuit.

[0003] However, the existing conversion sockets have the following problems: 1. In order to add multiple USB charging modules, some products have reduced the number of slots, resulting in poor product applicability; 2. Some products have removed the fixing screw holes of the sockets, resulting in a lot of inconvenience in the use of the product (such as inconvenient installation); 3. The internal structure of some products is too complicated and requires the connection of multiple wires, resulting in low assembly efficiency and poor space utilization, which limits the installation of surge protection devices; 4. Some existing live wire connectors and neutral wire connectors are generally installed on both sides of the frame for easy installation and a distance is set between the two (i.e., they do not touch each other), but this also increases the volume of the frame; 5. When the existing converters need to be stacked, it is necessary to change the design of the connector or the structure of the main frame, which has a high production cost. Summary of the invention

[0004] The main purpose of the present invention is to propose a modular converter and a socket having the same, aiming at a modular converter module. Even if a USB charging module is added, the number of slots will not be reduced, and can be increased according to actual needs. At the same time, the modular converter module does not require or can reduce the connection of wires during the installation process, thereby improving assembly efficiency while ensuring the safety of the socket.

[0005] To achieve the above-mentioned objectives, the present invention proposes a modular converter, comprising a main frame, a first connecting plate and a second connecting plate, wherein a first slot and a second slot are provided on at least two sides of the upper side, the left side, the right side, the front side and the rear side of the main frame, the first connecting plate and the second connecting plate are arranged on the same side of the main frame and are staggered with each other, the first connecting plate and the second connecting plate are respectively provided with a first connecting portion and a second connecting portion in opposite directions, and the first connecting portion and the second connecting portion are respectively inserted into the first slot and the second slot.

[0006] A socket comprises a shell, a circuit board arranged in the shell and the above modular converter connected to the circuit board, wherein the circuit board is provided with power pins.

[0007] The technical solution of the present invention makes the modular converter modularized into a whole by installing the first connecting piece and the second connecting piece on one side of the main frame. Setting the first connecting piece and the second connecting piece on the same side can effectively reduce the volume of the main frame, thereby reducing the weight of the modular converter; at the same time, the bottom of the first connecting piece and the bottom part of the second connecting piece extend out of the main frame, and are installed on the circuit board between the extended parts, so that the overall assembly of the socket can be achieved, and the number of modular converters can be increased on the circuit board according to actual needs, thereby increasing the jack group; and during the installation process, the USB charging module can be installed on the circuit board according to actual needs, so that the various components of the socket are modularized, the assembly steps and the difficulty of assembly are reduced, and the assembly efficiency is improved; by setting the main frame to a trapezoidal shape, interference between adjacent plugs during use can be avoided, thereby improving the customer experience of the socket. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a three-dimensional schematic diagram of the present invention after the upper cover is hidden;

[0009] Figure 2 It is an exploded view of the present invention;

[0010] Figure 3 It is a three-dimensional schematic diagram of a modular converter;

[0011] Figure 4 Explosion for modular converters Figure 1 ;

[0012] Figure 5 Explosion for modular converters Figure 2 ;

[0013] Figure 6 Explosion for modular converters Figure 3 ;

[0014] Figure 7 It is a schematic diagram of the coordination of the first connecting piece, the second connecting piece and the ground connecting piece;

[0015] Figure 8 This is a three-dimensional view of the present invention after the bottom shell is hidden;

[0016] Fig. 9 This is a schematic diagram of the coordination between the main frame and the first connecting piece.

[0017] In the figure, 100 is the main frame, 101 is the middle frame, 102 is the first side frame, 103 is the second side frame, 200 is the shell, 201 is the upper cover, 202 is the bottom shell, 11 is the first slot, 12 is the second slot, 13 is the third slot, 2 is the first connecting plate, 21 is the first connecting part, 3 is the second connecting plate, 31 is the second connecting part, 4 is the ground connecting plate, 41 is the third connecting part, 51 is the first limiting groove, 52 is the second limiting groove, 53 is the third limiting groove, 61 is the first conductive hole, 62 is the second conductive hole, 63 is the third conductive hole, 71 is the screw through hole, 72 is the first screw hole, 73 is the second screw hole, 74 is the screw, 81 is the circuit board, 82 is the power pin, 83 is the surge protection device, 84 is the USB charging module, 85 is the charging socket, and 9 is the limiting skeleton. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0020] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the present invention, the descriptions of "first" or "second" etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0021] like Figures 1 to 9 As shown, a modular converter includes a main frame 100, a first connecting plate 2 and a second connecting plate 3. The main frame 100 has at least two sides of the upper side, left side, right side, front side and rear side provided with a first slot 11 and a second slot 12. The first connecting plate 2 and the second connecting plate 3 are arranged on the same side of the main frame 100 and are staggered with each other. The first connecting plate 2 and the second connecting plate 3 are respectively provided with a first connecting portion 21 and a second connecting portion 31 in opposite directions. The first connecting portion 21 and the second connecting portion 31 are respectively inserted into the first slot 11 and the second slot 12.

[0022] By installing the first connecting piece 2 and the second connecting piece 3 on one side of the main frame 100, the modular converter is modularized to form a whole. Setting the first connecting piece 2 and the second connecting piece 3 on the same side can effectively reduce the volume of the main frame 100, thereby reducing the weight of the modular converter; at the same time, the bottom of the first connecting piece 2 and the bottom part of the second connecting piece 3 extend out of the main frame 100, and are installed on the circuit board 81 between the extended parts, so that the overall assembly of the socket can be achieved, and the number of modular converters can be increased on the circuit board 81 according to actual needs, thereby increasing the jack group; and during the installation process, the USB charging module can be installed on the circuit board 81 according to actual needs, so that the various components of the socket are modularized, the assembly steps are reduced, the assembly difficulty is reduced, and the assembly efficiency is improved.

[0023] In an embodiment of the present invention, the upper side, left side and right side of the main frame 100 are provided with matching first slots 11 and second slots 12, wherein the lower side is defined as a position with a pin. In an embodiment, a socket group is provided on the upper side and left side of the main frame 100 or a socket group is provided on the upper side and right side of the main frame 100.

[0024] Specifically, the main frame 100 is in a trapezoidal shape as a whole (that is, the first slot 11 and the second slot 12 located on the left and right sides are in an inclined shape. Of course, in a specific embodiment, the main frame 100 can also be in a rectangular shape). The main frame 100 includes a middle frame 101 and a first side frame 102 arranged on one side of the middle frame 101. The first slot 11 and the second slot 12 are arranged between the middle frame 101 and the first side frame 102 (specifically, the first slot 11 and the second slot 12 can be arranged only on the middle frame 101 or on the middle frame 101 and the first frame (that is, half-arranged, combined The middle frame 101 or the first side frame 102 is provided with a second limiting groove 52 for clamping the second connecting piece 3, and the second connecting piece 3 has three second connecting parts 31, which extend into the second slots 12 located on the upper side, left side and right side of the middle frame 101 respectively.

[0025] The first connecting piece 2 and the first connecting part 21 are clamped on the middle frame 101 by the cooperation of the first limiting groove 51 and the first slot 11, and the first connecting piece 2 and the second connecting part 31 are clamped on the middle frame 101 by the cooperation of the second limiting groove 52 and the second slot 12, and the first conductive hole 61 and the second conductive hole 62 also play a role in positioning the first connecting piece 2 and the second connecting piece 3.

[0026] More specifically, the bottom of the main frame 100 is provided with a first conductive hole 61 and a second conductive hole 62 for the first connecting piece 2 and the second connecting piece 3 to pass through. In a specific embodiment, the first conductive hole 61 and the second conductive hole 62 can also be set on the side of the main frame 100, but in actual installation, the power connection pins of the first connecting piece 2 and the second connecting piece 3 are set at the bottom to facilitate connection with the circuit board 81, such as direct welding or snap-on connection, and the preferred solution is welding.

[0027] In view of the fact that power sockets are divided into three-pole sockets and two-pole sockets, in order to be used in conjunction with three-pole power sockets, the modular converter of the present invention further includes a grounding connection piece 4 arranged on the other side of the middle frame 101, and a third slot 13 is arranged on the side of the middle frame 101 away from the first side frame 102, and the third slot 13 is arranged corresponding to the positions of the first slot 11 and the second slot 12, and the grounding connection piece 4 is provided with a third connecting portion 41 extending into the third slot 13. Through the cooperation of the middle frame 101 and the second side frame 103 and the reasonable design of the grounding connection piece 4, the third slot is arranged on the same side, which facilitates the assembly of the modular converter, and reasonably utilizes the space of the main frame 100, reducing the volume and weight of the modular converter.

[0028] Specifically, the middle frame 101 is provided with a second side frame 103 at a position away from the first side frame 102, the second side frame 103 or the middle frame 101 is provided with a third limiting groove 53 for clamping the ground wire connecting piece 4, the third connecting part extends into the third slots 13 located on the upper side, left side and right side of the middle frame 101 respectively, and the bottom of the middle frame 101 is provided with a third conductive hole 63 for the ground wire connecting piece 4 to pass through, that is, the ground wire connecting piece 4 is electrically connected to the circuit board 81 after passing through the third conductive hole 63. The ground wire connecting piece 4 and the third connecting part are clamped on the middle frame 101 by the cooperation of the second limiting groove 52 and the third slot 13; the third conductive hole 63 also plays a positioning role.

[0029] Furthermore, the middle frame 101 is provided with a screw through hole 71, and the first side frame 102 and the second side frame 103 are respectively provided with a first screw hole 72 and a second screw hole 73 matching the screw through hole 71, and the first side frame 102, the middle frame 101 and the second side frame 103 are fixedly installed after the screw 74 passes through the first screw hole 72, the screw through hole 71 and the second screw hole, that is, the first connecting plate 2, the second connecting plate 3 and the ground connecting plate 4 are fixed between the first side frame 102, the middle frame 101 and the second side frame 103, so as to realize the assembly of the modular converter.

[0030] A socket includes a housing 200, a power pin 82 mounted on the housing 200, and the above-mentioned modular converter, wherein the modular converter is arranged in the housing and electrically connected to the power pin 82. Since the socket adopts all the technical solutions of all the embodiments of the above-mentioned modular converter, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here. That is, the electrical connection of the circuit board 81 facilitates the installation of the modular converter, that is, the first connecting piece 2, the second connecting piece 3 and the ground connecting piece 4 extending out of the main frame 100 are welded to the circuit board 81. Among them, the power pin 82 can be directly connected to the modular converter or indirectly connected to the modular converter (for example, a circuit board or an adapter cable).

[0031] Specifically, it also includes a circuit board 81, which is electrically connected to the power pin, and the first connecting piece 2, the second connecting piece 3 and the ground connecting piece 4 are electrically connected to the circuit board 81 after passing through the first conductive hole 61, the second conductive hole 62 and the third conductive hole 63.

[0032] More specifically, the shell 200 includes an upper cover 201 and a bottom shell 202 that fit together. The upper cover 201 and the bottom shell 202 are detachably connected by screws or a snap-on structure, and enclose a storage space that can accommodate a modular converter, and the modular converter is provided with at least one group; the bottom shell 202 is provided with a pin hole for the power pin 82 to pass through.

[0033] In the embodiment of the present invention, the circuit board 81 is provided with a surge protection device 83, the circuit board 81 is also connected to a USB charging module 84, and the circuit board 81 is also provided with a lightning protection indicator light; the housing 200 is provided with a charging socket 85 for installing the USB charging module 84 (wherein the charging socket 85 is arranged above the housing 200 to facilitate the insertion and removal of the USB plug). Through the cooperation of the surge protection device 83 and the circuit board 81, the current of the socket is more stable, the assembly steps are fewer and more convenient, the types and quantities of materials are effectively reduced, the assembly efficiency is accelerated, and the cost of labor and production capacity is greatly reduced.

[0034] In the embodiment of the present invention, the conversion socket of the present invention can be a conversion socket of specifications such as American standard, Chinese standard, British standard or European standard, and is preferably an American standard conversion socket.

[0035] In an embodiment of the present invention, the circuit board 81 is fixedly mounted on the bottom shell 202, and the inner wall of the upper shell is provided with a limiting frame 9 which is adapted to the shape of the outer wall of the main frame 100. The limiting frame 9 can make the circuit board 81 and the trapezoidal adapter module more stable as a whole, and the stability of the internal structure can be guaranteed even in abnormal use.

[0036] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A modular converter, comprising a main frame, a first connecting piece, a second connecting piece and a ground wire connecting piece, characterized in that: the main frame is integrally trapezoidal, and at least one side of the upper side, left side and right side of the main frame is provided with a first slot, a second slot and a third slot, the first connecting piece and the second connecting piece are arranged on the same side of the main frame and are arranged in a staggered manner. The first connecting piece and the second connecting piece are respectively provided with a first connecting portion and a second connecting portion in opposite directions. The first connecting portion and the second connecting portion are respectively inserted into the first slot and the second slot; the ground wire connecting piece is arranged on the other side of the main frame. The ground wire connecting piece is provided with a third connecting portion corresponding to the first connecting portion and the second connecting portion. The third connecting portion is inserted into the third slot; the upper side, left side and right side of the main frame are all provided with a first slot, a second slot and a third slot that cooperate with each other; the main frame includes a middle frame and a first side frame arranged on one side of the middle frame. The first slot and the second slot are arranged between the middle frame and the first side frame; the bottom wall of the middle frame away from the first side frame is provided with a first limiting groove for clamping the first connecting piece. The first connecting piece has three first connecting portions, and the first connecting portions respectively extend into the first slots on the upper side, left side and right side of the middle frame; the middle frame or the first side frame is provided with a second limiting groove for clamping the second connecting piece. The second connecting piece has three second connecting portions, and the second connecting portions respectively extend into the second slots on the upper side, left side and right side of the middle frame; the bottom of the main frame is provided with a first conductive hole, a second conductive hole and a third conductive hole for the first connecting piece, the second connecting piece and the third connecting piece to pass through; a second side frame is arranged at a position of the middle frame away from the first side frame. The second side frame or the middle frame is provided with a third limiting groove for clamping the ground wire connecting piece. The third connecting portions respectively extend into the third slots on the upper side, left side and right side of the middle frame. The bottom of the middle frame is provided with a third conductive hole for the ground wire connecting piece to pass through.

2. The modular converter according to claim 1, characterized in that: the middle frame is provided with screw through holes, and the first side frame and the second side frame are respectively provided with a first screw hole and a second screw hole that cooperate with the screw through holes. After a screw passes through the first screw hole, the screw through hole and the second screw hole, the first side frame, the middle frame and the second side frame are fixedly installed.

3. A socket, characterized in that: it includes a housing, a circuit board installed in the housing, a power plug electrically connected to the circuit board, and a modular converter according to any one of claims 1-2. The modular converter is arranged in the housing and is electrically connected to the power plug.

4. The socket according to claim 3, characterized in that: after passing through the first conductive hole, the second conductive hole and the third conductive hole, the first connecting piece, the second connecting piece and the ground wire connecting piece are electrically connected to the circuit board or are electrically connected through the jacks of the circuit board.

5. The socket according to claim 4, characterized in that: The housing includes a top cover and a bottom case that are buckled together. The top cover and the bottom case are detachably fixed by screws or snap structures and enclose a receiving space for accommodating the modular converter, and at least one set of the modular converters is provided; the bottom case is provided with pin holes for power pins to pass through.

6. The socket according to claim 4, characterized in that: The circuit board is provided with a surge protection device, the circuit board is also connected with a USB charging module, and the circuit board is also provided with a lightning protection indicator light; the housing is provided with a charging socket for installing the USB charging module.

7. The socket according to claim 3, characterized in that: The socket is a US standard socket.

8. The socket according to claim 5, characterized in that: The circuit board is fixedly installed on the bottom case, and the inner wall of the top cover is provided with a limiting skeleton adapted to the outer wall shape of the main frame.

Citation Information

Patent Citations

  • Multi-bit conversion device and conversion socket with same

    CN212257938U

  • Modular converter and socket with same

    CN214754577U