Experimental detection of special animal fiber washing equipment
Patent Information
- Application Number
- CN202110376143.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-08
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2041-04-08
AI Technical Summary
[0014]This invention utilizes the combined use of annular end walls, an inner barrel, an inner cylindrical flow channel, an outer cylindrical flow channel, a heating chamber, an open barrel opening, a third axial propeller, a drive shaft, a third rotary motor, an L-shaped hanger, a platform, a lower central perforation, a first axial propeller, a first rotary motor, a bracket, a second rotary motor, a second axial propeller, an eccentric perforation, an inlet hole, a magnetron, a recessed mounting part, a sealing cap, an upper central perforation, distilled water inlet and outlet ports, a central tube, an ultrasonic transducer, an aerogel insulation sleeve, a washing chamber, a barrel body, a through pipe, a lower shell, an upper shell, an outlet hole, a support plate, a through hole, a sealing shell, and an inner and outer peripheral shell to allow animals placed inside the barrel to... Plush fibers can be washed in a microwave environment, giving the experimental animal plush fiber washing equipment a microwave cleaning function. Simultaneously, a first rotary motor and a first axial propeller, a second rotary motor and a second axial propeller respectively provide airflow to the magnetron, the statically fixed central tube, and the ultrasonic transducer for cooling. This allows the central tube and magnetron to be cooled by ambient air, improving their operational reliability and extending their lifespan. The cooled central tube also cools the washing liquid or water in the washing chamber, preventing excessively high temperatures from damaging the original quality of the plush fibers in the sample to be tested.
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Figure CN113026270B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a cleaning device, specifically a water washing device for animal hair fibers used in laboratory testing. Background Technology
[0002] The structure of wool fibers is a very complex protein structure. The cortex is usually composed of orthocortical and paracortical cells, which have different structures and different physical and chemical properties. Orthocortical cells are relatively small and uniform, with clear boundaries, and easily adsorb basic pigments. Paracortical cells are larger, irregularly shaped, and more easily adsorb acidic pigments. Washing equipment, as the name suggests, is equipment that uses water to clean. Similar in meaning to washing equipment, washing machinery, and water washing machinery, washing equipment is used to wash cotton, wool, synthetic fibers, silk, and other fabrics. It can be used in garment factories to wash denim and silk garments. Washing equipment is suitable for hotels, restaurants, hospitals, schools, factories, and other fields, meeting the requirements for large-capacity laundry.
[0003] When testing animal plush fibers in the laboratory, the fibers need to be cleaned to remove dust and other impurities from the surface. Therefore, a water washing device is proposed to suit laboratory use. Summary of the Invention
[0004] The purpose of this invention is to provide a special animal hair fiber washing device for experimental testing, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A specialized animal plush fiber washing device for laboratory testing includes a tub body. The tub body comprises an annular end wall, a lower shell, an upper shell, an inner shell, and an outer peripheral shell. The outer edge of the bottom surface of the annular end wall is fixedly connected to the top surface of the outer peripheral shell, and the inner edge of the bottom surface of the annular end wall is fixedly connected to the top surface of the inner shell. The upper shell is fixedly connected to the bottom surface of the inner shell, and the lower shell is fixedly connected to the bottom surface of the outer peripheral shell. A washing chamber is located inside the tub body, and an open tub opening connects to the washing chamber. A heating chamber is located between the lower and upper shells inside the tub body, and a cylindrical heat transfer channel is located between the inner and outer peripheral shells. The heating chamber and the cylindrical heat transfer channel together form a hot water jacket. A lower central perforation is located at the center of the lower shell, and a lower central perforation is located at the center of the upper shell. There is an upper central perforation equal to the lower central perforation. A through-tube is installed within both the lower and upper central perforations. The upper end of the through-tube is statically sealed and fixed to the upper central perforation, and the lower end of the through-tube is statically sealed and fixed to the lower central perforation. An inner barrel is installed within the cylindrical heat transfer channel to divide it into an inner cylindrical guide channel and an outer cylindrical guide channel. The top of the inner barrel is fixedly connected to the annular end wall, and the bottom surface of the inner barrel is fixedly connected to the lower shell. The lower parts of both the inner barrel and the inner cylindrical guide channel are located within the heating chamber. The inner cylindrical guide channel is connected to the heating chamber. The top circumference of the inner barrel has equidistant outlet holes for connecting the inner and outer cylindrical guide channels. The bottom circumference of the inner barrel also has equidistant outlet holes for connecting the inner and outer cylindrical guide channels. The cylindrical guide channel has an inlet hole, and the annular end wall has a distilled water inlet / outlet that communicates with the outer cylindrical guide channel. The distilled water inlet / outlet is threadedly fitted with a sealing cap for sealing the distilled water inlet / outlet. A matching central tube is installed inside the through-tube. The central tube vertically penetrates the lower and upper shells of the tank body through the through-tube and is statically and securely fixed to the through-tube. The upper end of the central tube is inserted into the washing chamber, and its inner wall is fixedly connected to a thermal insulation coating layer. Ultrasonic transducers are fixedly installed at equal intervals along the circumferential and vertical directions on the thermal insulation coating layer. An aerogel insulation sleeve is fixedly connected to the inner side of the lower end of the central tube. The upper end face of the aerogel insulation sleeve is flush with the top surface of the upper shell of the tank body. The top of the central tube extends out of the tank body. The lower shell is located near the inner annular portion of the lower central perforation. The device has through holes evenly distributed circumferentially around the central tube. Above each through hole is a matching sealing shell, which is fixedly connected to the lower wall shell. A magnetron is installed inside the sealing shell. On the outer annular portion of the lower wall shell away from the lower central through hole, there are eccentric through holes evenly distributed circumferentially around the central tube. A drive shaft is installed inside each eccentric through hole. The drive shaft passes through the lower wall shell through the eccentric through hole and is dynamically sealed to the eccentric through hole by rotating. Below the eccentric through hole, there is a corresponding L-shaped hanger, which is fixedly connected to the bottom surface of the lower wall shell. A third rotary motor is fixedly mounted on the L-shaped hanger. One end of the drive shaft is inserted into the heating chamber and fixedly connected to a third axial propeller. The other end of the drive shaft is fixedly connected to the output shaft of the third rotary motor via a coupling.A frame is fixedly mounted on the bottom of the barrel. A matching support plate is fixedly connected to the inner bottom of the frame. A first rotary motor, corresponding to the central tube, is fixedly mounted on the center of the top surface of the support plate. The output shaft of the first rotary motor is vertically upward and fixedly connected to a first axial propeller via a coupling. A bracket, facing the magnetron, is fixedly mounted on the outer circumference of the top surface of the support plate. A second rotary motor is fixedly mounted on the top surface of the bracket. The output shaft of the second rotary motor is vertically upward and fixedly mounted to a second axial propeller via a coupling.
[0007] As a further aspect of the present invention, the barrel body is entirely made of metal.
[0008] As a further embodiment of the present invention: the heating chamber is interconnected through an inlet hole, an outer cylindrical guide channel, an outlet hole, and an inner cylindrical guide channel.
[0009] As a further aspect of the present invention: the ultrasonic transmitting probes at the top of the ultrasonic transducer are all arranged radially along the central tube and point towards the inner wall shell of the barrel.
[0010] As a further embodiment of the present invention: the bottom wall of the sealing shell faces upward toward the upper shell, the interior of the sealing shell is exposed from the outer surface of the lower shell, and the sealing shell as a whole or its bottom wall is made of an insulator that can transmit microwaves.
[0011] As a further embodiment of the present invention: the front end face of the third rotary motor with a power output shaft adjacent to the outer surface of the lower wall shell is provided with a gap and does not contact each other, so as to prevent the heat of the high-temperature distilled water being heated in the heating chamber from being conducted to the third rotary motor through the lower wall shell.
[0012] As a further embodiment of the present invention: the first axial propeller is suspended near the lower end of the central tube in a non-contact manner, and the second axial propeller is suspended near the back of the magnetron in a non-contact manner.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] This invention utilizes the combined use of annular end walls, an inner barrel, an inner cylindrical flow channel, an outer cylindrical flow channel, a heating chamber, an open barrel opening, a third axial propeller, a drive shaft, a third rotary motor, an L-shaped hanger, a platform, a lower central perforation, a first axial propeller, a first rotary motor, a bracket, a second rotary motor, a second axial propeller, an eccentric perforation, an inlet hole, a magnetron, a recessed mounting part, a sealing cap, an upper central perforation, distilled water inlet and outlet ports, a central tube, an ultrasonic transducer, an aerogel insulation sleeve, a washing chamber, a barrel body, a through pipe, a lower shell, an upper shell, an outlet hole, a support plate, a through hole, a sealing shell, and an inner and outer peripheral shell to allow animals placed inside the barrel to... Plush fibers can be washed in a microwave environment, giving the experimental animal plush fiber washing equipment a microwave cleaning function. Simultaneously, a first rotary motor and a first axial propeller, a second rotary motor and a second axial propeller respectively provide airflow to the magnetron, the statically fixed central tube, and the ultrasonic transducer for cooling. This allows the central tube and magnetron to be cooled by ambient air, improving their operational reliability and extending their lifespan. The cooled central tube also cools the washing liquid or water in the washing chamber, preventing excessively high temperatures from damaging the original quality of the plush fibers in the sample to be tested. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of a specialized animal hair fiber washing equipment for experimental testing.
[0016] Figure 2 This is an enlarged view of component A in a specialized animal wool fiber washing device used for experimental testing.
[0017] Figure 3 A schematic diagram of a specialized animal wool fiber washing equipment for experimental testing.
[0018] Figure 4 This is an enlarged view of B in a specialized animal wool fiber washing device used for experimental testing.
[0019] In the diagram: 1. Annular end wall, 2. Internal barrel, 3. Inner cylindrical guide channel, 4. Outer cylindrical guide channel, 5. Heating chamber, 6. Open barrel opening, 7. Third axial propeller, 8. Drive shaft, 9. Third rotary motor, 10. L-shaped hanger, 11. Stand, 12. Lower central perforation, 13. First axial propeller, 14. First rotary motor, 15. Support, 16. Second rotary motor, 17. Second axial propeller, 18. Eccentric perforation, 19. Inlet hole, 20. Magnetron, 21. Recessed mounting part, 22. Sealing cap, 23. Upper central perforation, 24. Distilled water inlet / outlet, 25. Central tube, 26. Ultrasonic transducer, 27. Aerogel insulation sleeve, 28. Washing chamber, 29. Barrel body, 30. Through pipe, 31. Lower shell, 32. Upper shell, 33. Outlet hole, 34. Support plate, 35. Through hole, 36. Sealing shell, 37. Inner shell, 38. Outer peripheral shell. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Please see Figures 1-4In this embodiment of the invention, the experimental testing equipment for washing animal plush fibers includes a tub body 29 and a recessed mounting part 21. The tub body 29 includes an annular end wall 1, a lower wall shell 31, an upper wall shell 32, an inner wall shell 37, and an outer peripheral wall shell 38. The outer edge of the bottom surface of the annular end wall 1 is fixedly connected to the top surface of the outer peripheral wall shell 38, and the inner edge of the bottom surface of the annular end wall 1 is fixedly connected to the top surface of the inner wall shell 37. The upper wall shell 32 is fixedly connected to the bottom surface of the inner wall shell 37, and the lower wall shell 31 is fixedly connected to the bottom surface of the outer peripheral wall shell 38. A washing chamber 28 is provided inside the tub body 29, and an open tub opening 6 is provided at the opening of the tub body 29. The open tub opening 6 and the washing chamber 28 are connected. A heating chamber 5 is provided between the lower shell 31 and the upper shell 32 of the barrel 29, which are connected. A cylindrical heat transfer channel is provided between the inner shell 37 and the outer peripheral shell 38 of the barrel 29. The heating chamber 5 and the cylindrical heat transfer channel together form a water supply jacket. A lower central perforation 12 is opened at the center of the lower shell 31, and an upper central perforation 23 of the same size as the lower central perforation 12 is opened at the center of the upper shell 32. A through pipe 30 is provided in both the lower central perforation 12 and the upper central perforation 23. The upper end of the through pipe 30 is statically sealed and fixed to the upper central perforation 23, and the lower end of the through pipe 30 is statically sealed and fixed to the lower central perforation 12. A heat transfer channel is provided with a heating chamber 5 between the lower shell 31 and the upper shell 32, and a cylindrical heat transfer channel is provided with a heating chamber 5 between the lower shell 31 and the upper shell 32, which are connected. An inner barrel 2 is used to divide the cylindrical heat transfer channel into an inner cylindrical guide channel 3 and an outer cylindrical guide channel 4. The top of the inner barrel 2 is fixedly connected to the annular end wall 1, and the bottom of the inner barrel 2 is fixedly connected to the lower shell 31. The lower parts of the inner barrel 2 and the inner cylindrical guide channel 3 are both located in the heating chamber 5. The inner cylindrical guide channel 3 is connected to the heating chamber 5. The top circumference of the inner barrel 2 is provided with outlet holes 33 for connecting the inner cylindrical guide channel 3 and the outer cylindrical guide channel 4 at equal intervals. The bottom circumference of the inner barrel 2 is provided with inlet holes 19 for connecting the inner cylindrical guide channel 3 and the outer cylindrical guide channel 4 at equal intervals. The annular end wall 1 is provided with a channel for connecting the outer cylindrical guide channel 4. The distilled water inlet and outlet 24 are connected to the channel 4. The distilled water inlet and outlet 24 is threadedly fixed with a sealing cap 22 for sealing the distilled water inlet and outlet 24. A central tube 25 adapted to it is provided inside the through pipe 30. The central tube 25 vertically passes through the lower shell 31 and upper shell 32 of the barrel body 29 through the through pipe 30 and is statically and tightly fixed to the through pipe 30. The upper end of the central tube 25 is inserted into the washing chamber 28 and its inner wall is fixedly connected with a heat insulation coating layer. Ultrasonic transducers 26 are fixedly installed at equal intervals in the circumferential and vertical directions on the heat insulation coating layer. The ultrasonic transducers 26 adopt existing cleaning-specific ultrasonic transducers and are manufactured by Honda Japan. The device, manufactured and commercially available by Electronics Co., Ltd. with model number HEC-45402, or manufactured and commercially available by Yiwei Ultrasonic Technology (Shenzhen) Co., Ltd. with model number CD-38-5600, has an aerogel insulation sleeve 27 fixedly connected to the inner side of the lower end of the central tube 25. The upper end face of the aerogel insulation sleeve 27 is flush with the top surface of the upper shell 32 of the barrel 29, and the top end of the central tube 25 extends out of the barrel 29.The lower wall shell 31 has through holes 35 evenly distributed around the central tube 25 in the circumferential direction at the inner annular portion near the lower central perforation 12. A matching sealing shell 36 is provided above the through holes 35, and the sealing shell 36 is fixedly connected to the lower wall shell 31. A magnetron 20 is installed inside the sealing shell 36. The magnetron 20 is manufactured and commercially available from Panasonic Corporation of Japan, model MG12W-M31. The microwaves emitted by the microwave transmitter inside the recessed mounting portion 21 can penetrate unimpeded through the sealing shell 36 into the heating water jacket. The lower wall shell 31 has eccentric perforations 18 evenly distributed around the central tube 25 in the circumferential direction at the outer annular portion away from the lower central perforation 12. A drive shaft 8 is installed inside the eccentric perforation 18. The drive shaft 8 passes through the eccentric perforation 18, penetrates the lower wall shell 31, and dynamically seals with the eccentric perforation 18 by rotating. A corresponding L-shaped hanger 10 is provided on the lower outer side of the eccentric perforation 18. A hanger 10 is fixedly connected to the bottom surface of the lower shell 31. A third rotary motor 9 is fixedly installed on the L-shaped hanger 10. One end of the drive shaft 8 is inserted into the heating chamber 5 and fixedly connected to a third axial propeller 7. The other end of the drive shaft 8 is fixedly connected to the output shaft of the third rotary motor 9 via a coupling. A platform 11 is fixedly installed on the bottom surface of the barrel 29. A matching support plate 34 is fixedly connected to the inner bottom of the platform 11. A first rotary motor 14 corresponding to the central tube 25 is fixedly installed in the middle of the top surface of the support plate 34. The output shaft of the first rotary motor 14 is vertically upward and fixedly connected to a first axial propeller 13 via a coupling. A bracket 15, facing the magnetron 20, is fixedly installed on the outer circumference of the top surface of the support plate 34. A second rotary motor 16 is fixedly installed on the top surface of the bracket 15. The output shaft of the second rotary motor 16 is vertically upward and fixedly connected to a second axial propeller 17 via a coupling.
[0022] The barrel body 29 is entirely made of metal.
[0023] The heating chamber 5 is interconnected through the inlet hole 19, the outer cylindrical guide channel 4, the outlet hole 33 and the inner cylindrical guide channel 3.
[0024] The ultrasonic transmitting probes on the top of the ultrasonic transducer 26 are all arranged radially along the central tube 25 and point towards the inner wall shell 37 of the barrel 29.
[0025] The bottom wall of the sealing shell 36 faces upward toward the upper shell 32, and the interior of the sealing shell 36 is exposed from the outer surface of the lower shell 31. The sealing shell 36 as a whole or its bottom wall is made of an insulator that can transmit microwaves.
[0026] The front end face of the third rotary motor 9, which has a power output shaft, is provided with a gap between itself and the lower wall shell 31 so that they do not contact each other. This is to prevent the heat of the high-temperature distilled water being heated in the heating chamber 5 from being conducted to the third rotary motor 9 through the lower wall shell 31.
[0027] The first axial propeller 13 is suspended near the lower end of the central tube 25 in a non-contact manner, and the second axial propeller 17 is suspended near the back of the magnetron 20 in a non-contact manner.
[0028] The working principle of this invention is:
[0029] Before its first application, ensure that the water jacket of the container 29 is filled with distilled water. Therefore, first place the invention upright in a plush fiber laboratory. Under essentially dust-free conditions and room temperature, first manually unscrew the sealing cap 22 that originally fixed and sealed the distilled water inlet / outlet 24, and remove the sealing cap 22. Then, pour the prepared distilled water into the water jacket through the distilled water inlet / outlet 24 until the water level in the water jacket rises to the distilled water inlet / outlet 24 and covers the uppermost edge of the distilled water inlet / outlet 24 or slightly overflows from the distilled water inlet / outlet 24. Ensure that all air in the water jacket is discharged from the container 29 through the distilled water inlet / outlet 24. Then, manually screw the sealing cap 22 to fix and seal the distilled water inlet / outlet 24. Since the distilled water can be isolated in the water jacket for a long time and will not be contaminated by the outside, thereafter, under normal circumstances, it is not necessary to open the distilled water inlet / outlet 24.
[0030] When starting up, first pour sufficient tap water (preferably high-efficiency filtered tap water with low hardness to avoid significant sediment buildup on the inner wall of the washing chamber 28 after heating) into the washing chamber 28 through the open spout 6. However, the water level in the washing chamber 28 should be lower than the top of the tub 29 to prevent water from overflowing from the upper end of the central pipe 25 and wetting the ultrasonic transducer 26. This also further prevents water from dripping down the central pipe 25 onto the first rotary motor 14, preventing damage to the ultrasonic transducer 26 and the first rotary motor 14 from water immersion, ensuring electrical safety. Then add a cashmere and wool detergent (yuan) matching the weight of the tap water in the washing chamber 28. Adding ingredients such as sodium sulfate (or similar powders), tap water and detergent are initially stirred manually with a wooden stirring rod to form a washing solution. Then, an appropriate amount of wool fiber samples collected from various wool-producing sheep and alpacas (such as Merino sheep) are added to the washing chamber 28. The total weight of the wool fiber samples added to the purified water matches the weight of the washing solution. Because the central tube 25 is statically and seamlessly fixed to the through-tube 30 by passing through it, the washing solution in the washing chamber 28 will not flow down through the through-tube 30 to the bottom of the tank 29 and wet the corresponding electrical components such as the rotary motor and magnetron 20. The magnetron 20 is then activated to emit microwaves at a frequency of 2450MHz (the electromagnetic wave frequency of a microwave oven) into the water jacket, starting the first... The second rotary motor 16 drives the second axial propeller 17 to rotate, causing air to flow towards or away from the magnetron 20, thus providing timely air cooling for the magnetron 20 which generates heat during operation. This ensures reliable and stable operation of the magnetron 20 and extends its service life. Since the shell of the barrel 29 is made of microwave-reflective metal, the sample fibers are washed and heated without damage. Microwaves reflect back and forth along different paths within the heating chamber 5 and the cylindrical heat transfer channel according to the ultra-high frequency electromagnetic wave reflection law, subsequently filling the water jacket comprehensively. The microwave heating effect rapidly raises the temperature of the distilled water. After heating, the distilled water acts as a heat transfer medium, continuously heated through the inner wall shell 37 of the washing chamber 28. The washing solution inside chamber 28, after being dissolved in tap water, performs a non-destructive chemical cleaning of the sample wool and cashmere. The heated washing solution simultaneously heats the sample wool fibers, further enhancing the washing effectiveness of the detergent. The groove-shaped sealing shell 36 is made of rigid engineering plastic. Microwaves emitted from the microwave transmitter, whose magnetron is built into the recessed mounting part 21, can penetrate unimpeded through the sealing shell 36 into the heating water jacket. The metal shell of the barrel 29 prevents electromagnetic waves from penetrating into the washing chamber 28 and outside the barrel 29, ensuring safe use and shielding the sample wool fibers, which are composed of organic proteins, from harmful physical effects of microwaves. Simultaneously, the ultrasonic transducer 26 is activated.The ultrasonic transducer 26 emits ultrasonic waves at a frequency of 20-40kHz radially through the peripheral wall of the central tube 25 towards the washing liquid and sample wool / cashmere in the washing chamber 28 in a static, fixed state. This activates the first rotary motor 14, which drives the first axial propeller 13 to rotate, causing cooler air to flow towards the lower end of the central tube 25. The air enters the central tube 25 through the lower end and flows upwards, exiting from the upper end of the central tube 25. This air flow effectively cools the ultrasonic transducer 26, which generates heat during operation. The air, heated by the absorption of heat from the ultrasonic transducer 26, flows out from the upper end of the central tube 25, thus providing timely cooling for the ultrasonic transducer. The transducer 26 operates reliably and stably. The heat-insulating coating layer, fixedly applied to the tail end face of the ultrasonic transducer 26 or evenly distributed and fixedly applied to the inner circumferential wall of the central tube 25, effectively prevents the heat from the high-temperature washing liquid or water in the washing chamber 28 from being conducted to the ultrasonic transducer 26 through the circumferential wall of the central tube 25. This avoids the ultrasonic transducer 26 being heated by the washing liquid or water, extending its service life. Furthermore, the cooler air discharged to the central tube 25 by the first axial propeller 13 enters the central tube 25 to cool the ultrasonic transducer 26. To prevent the cooler air from being affected by the second axial propeller 17 below the barrel 29 when flowing through the section of the central tube 25 below the heating chamber 5, further measures are taken. The hotter air, driven by the magnetron 20, is heated. To prevent the cooler air from being heated by the distilled water in the heating chamber 5 as it flows upward through the central tube 25 surrounded by the through tube 30, an aerogel insulation sleeve 27 is fixedly fitted inside the section of the central tube 25 that passes through and is located below the heating chamber 5. The aerogel insulation sleeve 27 blocks the high heat of the microwave-heated distilled water from being conducted through the through tube 30 and the central tube 25 to the air flowing upward through the aerogel insulation sleeve 27 in the central tube 25. This ensures that the air entering from the lower end of the central tube 25 is not heated by the distilled water, thus minimizing the temperature rise of the air flowing through the central tube 25 and allowing the air to be heated as much as possible. Multiple locations absorb heat from the ultrasonic transducer 26, improving the cooling efficiency of the ambient air flowing upward through the central tube 25. The ultrasonic waves cavitate, radiate pressure, and generate acoustic flow in the washing liquid, physically ultrasonically cleaning the wool and cashmere samples through these processes. The third rotary motor 9 is activated, driving the third axial propeller to rotate via the drive shaft 8. Because the drive shaft 8 and the eccentric perforation 18 are dynamically sealed, the water in the heating chamber 5 will not leak through the eccentric perforation 18 to the bottom of the barrel 29 and wet the third rotary motor 9. When the third axial propeller 7 rotates, it can forcefully drive the heated water located between the sealing shell 36 and the inlet hole 19 in the heating chamber 5 towards the inlet hole 19.Driven by the third axial propeller 7, the heated water can only circulate sequentially through the inlet hole 19, the outer cylindrical guide channel 4, the outlet hole 33, and the inner cylindrical guide channel 3 into the heating chamber 5. This circulation within the water jacket not only facilitates the rapid and seamless diffusion of the microwave-heated distilled water to all parts of the heating water jacket, but also allows the heated water, when forced to flow upwards through the outer cylindrical guide channel 4, to exchange heat with the cooler air outside the barrel 29 via the outer peripheral wall shell 38. This dissipates heat from the excessively hot distilled water flowing through the outer cylindrical guide channel 4, resulting in a significant temperature reduction. Consequently, the temperature of the water flowing through the inner cylindrical guide channel 3 and ultimately into the heating chamber 5 is also reduced. This will correspondingly lower the temperature, maintaining the temperature of the distilled water in the heating water jacket between 70℃ and 75℃, thus appropriately cooling the washing solution in the washing chamber 28 and limiting its temperature to between 65℃ and 70℃. This prevents the washing solution from becoming too hot. If the sample wool fibers are heated in an excessively high-temperature environment, subsequent quality inspection results after washing and drying will be distorted, rendering the inspection results meaningless. Therefore, lowering the temperature of the washing solution to a temperature that the sample wool fibers can tolerate ensures that the quality of the sample wool fibers to be tested is not significantly affected. The chemical non-destructive cleaning of the detergent and the microwave heating and ultrasonic cavitation cleaning can effectively remove various tiny impurity particles originally present in the sample wool fibers (which are inherently...). Some oil particles and adhering dust particles detach from the sample fibers, causing most of them to remain suspended in the washing liquid or a very small portion to settle on the bottom surface of the washing chamber 28. This results in the washing liquid collecting tiny impurities and forming wastewater. After heating for a sufficiently long time, the magnetron 20 and ultrasonic transducer 26 are first turned off, while all rotating motors are kept running for an appropriate period to allow the distilled water, magnetron 20, and ultrasonic transducer 26 to cool down significantly. Then, all rotating motors are turned off again. Once the washing liquid has cooled down significantly, the sample fibers are removed from the washing liquid and placed in a container. Then, one end of the inlet pipe connected to the inlet of the small wastewater pump is placed at the bottom of the washing chamber 28, and the small wastewater pump is turned on to pump the wastewater from the washing chamber 28. Wastewater from washing the sample fibers is discharged into the sewer through an inlet pipe, a small wastewater pump, and an outlet pipe connected to the pump's outlet. Any remaining impurities or sediment on the bottom of the washing chamber 28 can be wiped away with a damp sponge or other cleaning cloth. Next, add an appropriate amount of clean water to the washing chamber 28, and then place the sample fibers, which have just been washed with detergent and microwave ultrasonic heating, back into the chamber, but without adding detergent. The remaining operations follow the corresponding sections of the above-described procedure. The sample fibers, initially washed with detergent, undergo a second microwave ultrasonic heating wash. After removing the sample fibers from the washing chamber 28 and completing the necessary operations, they are drained / spin-dried and then dried before proceeding with subsequent quality inspection procedures.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A special animal hair fiber washing device for experimental testing, comprising a tank (29), characterized in that: The tub body (29) includes an annular end wall (1), a lower wall shell (31), an upper wall shell (32), an inner wall shell (37), and an outer peripheral wall shell (38). The outer edge of the bottom surface of the annular end wall (1) is fixedly connected to the top surface of the outer peripheral wall shell (38), and the inner edge of the bottom surface of the annular end wall (1) is fixedly connected to the top surface of the inner wall shell (37). The upper wall shell (32) is fixedly connected to the bottom surface of the inner wall shell (37), and the lower wall shell (31) is fixedly connected to the bottom surface of the outer peripheral wall shell (38). A washing chamber (28) is provided inside the tub body (29), and an open tub opening (6) is provided at the opening of the tub body (29). The open tub opening (6) is connected to the washing chamber (28). A heating chamber (5) is provided between the lower wall shell (31) and the upper wall shell (32) inside the tub body (29). A cylindrical heat transfer channel is provided between the inner shell (37) and the outer peripheral shell (38) of the barrel body (29). The heating chamber (5) and the cylindrical heat transfer channel together form a water supply jacket. A lower central perforation (12) is provided at the center of the lower shell (31), and an upper central perforation (23) of the same size as the lower central perforation (12) is provided at the center of the upper shell (32). A through pipe (30) is provided in both the lower central perforation (12) and the upper central perforation (23). The upper end of the through pipe (30) is statically sealed and fixed to the upper central perforation (23), and the lower end of the through pipe (30) is statically sealed and fixed to the lower central perforation (12). The cylindrical heat transfer channel is provided with an inner cylindrical guide channel (3) and an outer cylindrical guide channel (4) for dividing the cylindrical heat transfer channel into an inner cylindrical guide channel (3) and an outer cylindrical guide channel (4). The inner barrel (2) is fixedly connected to the annular end wall (1) at its top and to the lower wall shell (31) at its bottom. The lower parts of the inner barrel (2) and the inner cylindrical guide channel (3) are both located in the heating chamber (5). The inner cylindrical guide channel (3) is connected to the heating chamber (5). The top circumference of the inner barrel (2) is provided with outlet holes (33) for connecting the inner cylindrical guide channel (3) and the outer cylindrical guide channel (4) at equal intervals. The bottom circumference of the inner barrel (2) is provided with inlet holes (19) for connecting the inner cylindrical guide channel (3) and the outer cylindrical guide channel (4) at equal intervals. The annular end wall (1) is provided with distilled water inlet and outlet ports (24) connected to the outer cylindrical guide channel (4). 4) A sealing cap (22) for sealing the inlet and outlet of distilled water (24) is fixedly installed by threads. A central tube (25) adapted to it is provided in the through pipe (30). The central tube (25) passes vertically through the through pipe (30) through the lower shell (31) and upper shell (32) of the barrel (29) and is statically and tightly fixed with the through pipe (30). The upper end of the central tube (25) is inserted into the washing chamber (28) and its inner wall is fixedly connected with a heat insulation coating layer. Ultrasonic transducers (26) are fixedly installed at equal intervals in the circumferential and vertical directions in the heat insulation coating layer. An aerogel heat insulation sleeve (27) is fixedly connected to the inner side of the lower end of the central tube (25). The end face of the upper end of the aerogel heat insulation sleeve (27) is flush with the top surface of the upper shell (32) of the barrel (29).The top of the central tube (25) extends out of the barrel body (29). The inner annular part of the lower wall shell (31) near the lower central perforation (12) has through holes (35) evenly distributed around the central tube (25) in the circumferential direction. A sealing shell (36) is provided above the through holes (35) and is fixedly connected to the lower wall shell (31). A magnetron (20) is installed inside the sealing shell (36). The outer annular part of the lower wall shell (31) away from the lower central perforation (12) An eccentric perforation (18) is provided around the central tube (25) and evenly distributed in the circumferential direction. A drive shaft (8) is provided inside the eccentric perforation (18). The drive shaft (8) passes through the eccentric perforation (18) and penetrates the lower wall shell (31) through the eccentric perforation (18) and is dynamically sealed with the eccentric perforation (18) by rotating. An L-shaped hanger (10) is provided on the lower outer side of the eccentric perforation (18). The L-shaped hanger (10) is fixedly connected to the bottom surface of the lower wall shell (31). A first... A three-rotary electric motor (9) has a drive shaft (8) inserted into the heating chamber (5) and fixedly connected to a third axial propeller (7). The other end of the drive shaft (8) is fixedly connected to the output shaft of the third rotary electric motor (9) via a coupling. A frame (11) is fixedly installed on the bottom surface of the barrel (29). A matching support plate (34) is fixedly connected to the inner bottom of the frame (11). A first rotary electric motor (14) corresponding to the central tube (25) is fixedly installed in the middle of the top surface of the support plate (34). The output shaft of the first rotary electric motor (14) is vertically upward and fixedly connected to a first axial propeller (13) via a coupling. A bracket (15) opposite to the magnetron (20) is fixedly installed on the outer circumference of the top surface of the support plate (34). A second rotary electric motor (16) is fixedly installed on the top surface of the bracket (15). The output shaft of the second rotary electric motor (16) is vertically upward and fixedly connected to a second axial propeller (17) via a coupling.
2. The experimental testing equipment for washing animal hair fibers according to claim 1, characterized in that: The barrel (29) is made entirely of metal.
3. The experimental testing equipment for washing animal hair fibers according to claim 1, characterized in that: The heating chamber (5) is interconnected through the inlet hole (19), the outer cylindrical guide channel (4), the outlet hole (33), and the inner cylindrical guide channel (3).
4. The experimental testing equipment for washing animal hair fibers according to claim 1, characterized in that: The ultrasonic transmitting probes at the top of the ultrasonic transducer (26) are all arranged radially along the central tube (25) and point towards the inner wall shell (37) of the barrel (29).
5. The experimental testing equipment for washing animal hair fibers according to claim 1, characterized in that: The bottom wall of the sealing shell (36) faces upward toward the upper shell (32), and the interior of the sealing shell (36) is exposed from the outer surface of the lower shell (31). The sealing shell (36) as a whole or its bottom wall is made of an insulator that can transmit microwaves.
6. The experimental testing equipment for washing animal hair fibers according to claim 1, characterized in that: The front end face of the third rotary motor (9) with a power output shaft adjacent to the outer surface of the lower wall shell (31) is provided with a gap so that they do not contact each other, in order to prevent the heat of the high-temperature distilled water heated in the heating chamber (5) from being conducted to the third rotary motor (9) through the lower wall shell (31).
7. The experimental testing equipment for washing animal hair fibers according to claim 1, characterized in that: The first axial propeller (13) is suspended near the lower end of the central tube (25) in a non-contact manner, and the second axial propeller (17) is suspended near the back of the magnetron (20) in a non-contact manner.
Citation Information
Patent Citations
Special animal plush fiber washing equipment for experimental detection
CN214655754U