A finished ceiling integrated light slot design structure and installation method

Abstract

The present invention discloses a finished ceiling integrated light trough design structure, belonging to the technical field of building prefabrication. A ceiling vertical frame is fixedly connected to the top surface base layer. The ceiling vertical frame is of a frame structure, and a light trough is formed therein. A ceiling horizontal frame is of a frame structure, and the ceiling horizontal frame is fixedly connected to the bottom of the ceiling vertical frame. A reinforcing member includes a planar reinforcing member. The side reinforcing member is a side edge flanging of the planar reinforcing member. The side reinforcing member is fixedly connected to the ceiling horizontal frame with the planar reinforcing member. The side reinforcing member is fixed to the inner side surface of the ceiling horizontal frame, and the planar reinforcing member is fixed to the bottom surface of the ceiling horizontal frame. A ceiling decorative panel is fixedly connected to the bottom surface of the planar reinforcing member. Through the dry construction method of factory prefabrication and on-site direct assembly, the overall construction process of the present invention is simple, green and environmentally friendly, and solves the problems of material waste, complicated structure and difficult maintenance.

Description

Technical Field

[0001] The present invention belongs to the technical field of building prefabrication, and particularly relates to a finished ceiling integrated light slot design structure and an installation method thereof. Background Art

[0002] The common practice in domestic construction is on-site fabrication, which has disadvantages such as high energy consumption, a large amount of wet work, and inability to guarantee building quality. In foreign countries, more residences are prefabricated in factories and assembled on-site. This is conducive to the realization of residential industrialization. Therefore, popularizing prefabricated residences is of great practical significance. At present, more and more finished residences are delivered in newly built real estate projects, but the construction process and procedures for the ceiling system of finished residences are still the conventional construction processes and ideas. The construction method is still on-site measurement of dimensions, cutting of keels, installation, sealing of gypsum boards or basic modeling wood boards, puttying, sanding, and painting with latex paint. However, due to the characteristics of small individual volume and large quantity in large-scale customized refined decoration projects, the construction area is divided relatively more, resulting in an increase in various processes and material processing work, and the following construction problems are likely to occur:

[0003] 1. The basic walls are measured by the project department and the team's setout workers using steel tapes and infrared rays to record the original dimensions, and then all the dimensions are entered into the computer. Due to the large number of customized refined decoration households, small dimensions, and the fact that although the overall dimensions are relatively unified, the actual dimensions between each household are not exactly equal, there are a large number of dimension data, and this process takes a long time. Moreover, manual recording is prone to problems such as incorrect dimension entry.

[0004] 2. There is a large amount of dust pollution during the on-site cutting of wood boards, which is harmful to the health of workers. For multiple puttying processes, it is necessary to consider the weather humidity factor, and the waiting time is an issue, which is not conducive to the construction period control. Sanding will also cause a large amount of floating ash to pollute the environment and increase the labor cost of on-site cleaning. Summary of the Invention

[0005] The purpose of the present invention is to provide a finished ceiling integrated light slot design structure in order to solve the problems of the existing light slot installation structure, which has many prefabricated parts, a complex overall installation structure, the use of glue for fixing between the prefabricated light slot decorative strips and the decorative panels, troublesome disassembly and assembly during later maintenance, and high maintenance costs.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solution: A finished ceiling integrated light slot design structure, comprising:

[0007] A ceiling vertical frame, which is fixedly connected to the top surface base layer. The ceiling vertical frame is a frame structure, and a light slot is formed inside it;

[0008] A ceiling horizontal frame, which is a frame structure. The ceiling horizontal frame is fixedly connected to the bottom of the ceiling vertical frame;

[0009] A structural reinforcement member, which includes a suspension rod and a reinforcement keel. The top end of the suspension rod is fixedly connected to the top surface base layer, the bottom end of the suspension rod is fixedly connected to the reinforcement keel, and the bottom of the reinforcement keel is fixedly connected to the ceiling horizontal frame;

[0010] A reinforcement member, which includes a side reinforcement member and a planar reinforcement member. The side reinforcement member is a flanging of the side edge of the planar reinforcement member. The side reinforcement member and the planar reinforcement member are fixedly connected to the ceiling horizontal frame. The side reinforcement member is fixed to the inner side surface of the ceiling horizontal frame, and the planar reinforcement member is fixed to the bottom surface of the ceiling horizontal frame. The ceiling decorative panel is fixedly connected to the bottom surface of the planar reinforcement member.

[0011] As a further description of the above technical solution:

[0012] The outer side surface of the ceiling horizontal frame is fixedly connected to the wall base layer.

[0013] As a further description of the above technical solution:

[0014] The ceiling vertical frame is a rectangular frame structure.

[0015] As a further description of the above technical solution:

[0016] The ceiling horizontal frame is a rectangular frame structure.

[0017] As a further description of the above technical solution:

[0018] A reinforcement member auxiliary installation mechanism is provided on the ceiling horizontal frame. The reinforcement member auxiliary installation mechanism includes a base, a ball, and a tightening unit. The base has a first mounting plate and a second mounting plate that are perpendicular to each other. The ball is rotatably installed on the inner side of the first mounting plate. A threaded hole is provided on the second mounting plate. The tightening unit includes a screw rod and a suction cup. The suction cup is fixedly connected to the screw rod. The screw rod is screwed into the threaded hole. The suction cup adsorbs on the outer side surface of the side reinforcement member. The ball is located inside the side edge of the ceiling horizontal frame.

[0019] On the other hand, the present invention also provides an installation method for a finished ceiling integrated light slot design structure. The specific installation steps are as follows:

[0020] 1. Fix the ceiling vertical frame to the top surface base layer, and fix the ceiling horizontal frame to the bottom of the ceiling vertical frame;

[0021] II. Place the reinforcement on the reinforcement installation position of the ceiling horizontal frame. Through the guiding function of the ball bearings inside the side edge of the ceiling horizontal frame, the reinforcement auxiliary installation mechanism reaches the reinforcement installation position of the reinforcement. Subsequently, rotate the screw of the reinforcement auxiliary installation mechanism so that the suction cup adsorbs on the side reinforcement, and pre-fix the side reinforcement and the planar reinforcement. Then, use rivets to fix the side reinforcement and the planar reinforcement on the ceiling horizontal frame;

[0022] III. Fix the ceiling decorative panel to the bottom surface of the planar reinforcement.

[0023] As a further description of the above technical solution:

[0024] In the first step, the top end of the suspender is also fixedly connected to the top surface base layer, then the bottom end of the suspender is fixedly connected to the reinforcement keel, and subsequently the bottom of the reinforcement keel is fixedly connected to the ceiling horizontal frame.

[0025] As a further description of the above technical solution:

[0026] In the first step, the outer side surface of the ceiling horizontal frame is also fixedly connected to the wall base layer.

[0027] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0028] 1. In the present invention, the ceiling vertical frame, ceiling horizontal frame, backlight trough board, side reinforcement, planar reinforcement, and ceiling decorative panel are processed according to the dimensions. The ceiling vertical frame is fixedly connected to the structure reinforcement on the top surface base layer. The ceiling vertical frame and the ceiling horizontal frame are spliced at a 90-degree angle. The ceiling installation system is installed and spliced according to the drawings. This installation structure enables the ceiling system to achieve post-factory finished product processing, avoiding on-site secondary processing, reducing dust pollution, and avoiding the pollution of indoor air by on-site processed materials.

[0029] 2. In the present invention, the types of finished products required for the installation structure of the entire prefabricated light trough are few, the installation structure between the finished products is simple, and rivets are used to fix them. It is also very convenient to disassemble later, ensuring convenient maintenance and low maintenance costs. At the same time, it improves the on-site installation efficiency and greatly shortens the construction period.

[0030] 3. In the present invention, the finished products in the light trough installation structure can be quickly connected. The special structure of the finished products strengthens the construction quality of the prefabricated installation. At the same time, it is prefabricated in the factory, saving resources, reducing decoration costs, and being more in line with the green and environmental protection decoration concept.

[0031] 4. In the present invention, at the corner installation of the lamp slot structure, an auxiliary installation mechanism for the reinforcement is used. The ball is clamped on the ceiling horizontal frame, and the screw is rotated so that the suction cup adsorbs on the reinforcement, and the reinforcement is pressed tightly against the ceiling horizontal frame to pre-fix the reinforcement, which facilitates the rapid fixing of the reinforcement by the rivet. At the same time, by loosening the screw, the rolling of the ball at the corner of the ceiling horizontal frame can be realized, and the reinforcement at the next corner of the splicing structure can be fixed. The whole structure facilitates the rapid fixing of the side reinforcement and the planar reinforcement, realizes the rapid splicing on site, and improves the on-site installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0033] Figure 1 is a three-dimensional view of an integrated lamp slot design structure for a finished ceiling Figure 1 .

[0034] Figure 2 is a three-dimensional view of an integrated lamp slot design structure for a finished ceiling Figure 2 .

[0035] Figure 3 is a three-dimensional view of an integrated lamp slot design structure for a finished ceiling Figure 3 .

[0036] Figure 4 is a schematic structural view of an auxiliary installation mechanism for the reinforcement in an integrated lamp slot design structure for a finished ceiling.

[0037] Legend:

[0038] 1 - ceiling vertical frame; 11 - ceiling horizontal frame; 2 - structural reinforcement; 21 - suspension rod; 22 - reinforcement keel; 4 - lamp slot; 5 - reinforcement; 51 - side reinforcement; 52 - planar reinforcement; 6 - ceiling decorative panel; 7 - top surface base layer; 71 - wall base layer; 8 - auxiliary installation mechanism for the reinforcement; 81 - base; 811 - first mounting plate; 812 - second mounting plate; 82 - ball; 83 - pressing unit; 831 - screw; 832 - suction cup. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0040] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are a part of the embodiments of the present invention, rather than all the embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0041] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0042] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0043] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "inner", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention.

[0044] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0045] Please refer to Figures 1-4 , the present invention provides a technical solution: a finished ceiling integrated lamp slot design structure, a ceiling vertical frame 1, which is fixedly connected to the top surface base layer 7, and the ceiling vertical frame 1 is a frame structure, and a lamp slot 4 is formed therein;

[0046] The ceiling horizontal frame 11 is of a frame structure and is fixedly connected to the bottom of the ceiling vertical frame 1.

[0047] The structural reinforcement member 2 includes a suspension rod 21 and a reinforcement keel 22. The top end of the suspension rod 21 is fixedly connected to the top surface base layer 7, the bottom end of the suspension rod 21 is fixedly connected to the reinforcement keel 22, and the bottom of the reinforcement keel 22 is fixedly connected to the ceiling horizontal frame 11.

[0048] The reinforcement member 5 includes a side reinforcement member 51 and a planar reinforcement member 52. The side reinforcement member 51 is a flanging of the side edge of the planar reinforcement member 52. The side reinforcement member 51 and the planar reinforcement member 52 are fixedly connected to the ceiling horizontal frame 11. The side reinforcement member 51 is fixed to the inner side surface of the ceiling horizontal frame 11, and the planar reinforcement member 52 is fixed to the bottom surface of the ceiling horizontal frame 11. The ceiling decorative panel 6 is fixedly connected to the bottom surface of the planar reinforcement member 52. The design of this structure improves the stability of the assembled light slot installation structure. The overall installation structure realizes the post - field finished product processing, avoids on - site secondary processing, reduces dust pollution, avoids the pollution of indoor air by on - site processed materials, saves on - site construction. At the same time, the entire light slot installation structure is simple. Using the reinforcement member to assist the installation mechanism, the reinforcement member can be pre - fixed through a screw rod, and the ball guides it to prevent deviation, facilitating the rapid fixation of the side reinforcement member and the planar reinforcement member, enabling rapid on - site splicing, improving the on - site installation efficiency. In addition, the reinforcement member is installed on the backlight slot board by rivets, the overall structure has good stability, and it is convenient to disassemble and assemble during later maintenance, with low maintenance costs.

[0049] The outer side surface of the ceiling horizontal frame 11 is fixedly connected to the wall base layer 71.

[0050] The ceiling vertical frame 1 is of a rectangular frame structure.

[0051] The ceiling horizontal frame 11 is of a rectangular frame structure.

[0052] The ceiling vertical frame 1 is made of light steel keel.

[0053] A reinforcement auxiliary installation mechanism 8 is provided on the ceiling horizontal frame 11. The reinforcement auxiliary installation mechanism 8 includes a base 81, a ball 82, and a tightening unit 83. The base 81 has a first mounting plate 811 and a second mounting plate 812 that are perpendicular to each other. The ball 83 is rotatably mounted on the inner side of the first mounting plate 811. A threaded hole is provided on the second mounting plate 812. The tightening unit 83 includes a screw 831 and a suction cup 832. The suction cup 832 is fixedly connected to the screw 831. The screw 831 is screwed into the threaded hole. The suction cup 832 adsorbs on the outer side of the side reinforcement 51. The ball 83 is located inside the side edge of the ceiling horizontal frame 11.

[0054] The present invention also provides an installation method for a finished ceiling integrated lamp trough design structure. The specific installation steps are as follows:

[0055] I. Fix the ceiling vertical frame 1 to the top surface base layer 7, and fix the ceiling horizontal frame 11 to the bottom of the ceiling vertical frame 1.

[0056] II. Place the reinforcement 5 at the reinforcement installation position of the ceiling horizontal frame 11. At this time, with the guiding action of the ball 83 of the reinforcement auxiliary installation mechanism 8 inside the side edge of the ceiling horizontal frame 11, the reinforcement auxiliary installation mechanism 8 reaches the reinforcement installation position of the reinforcement 5. Then rotate the screw 831 of the reinforcement auxiliary installation mechanism 8 so that the suction cup 832 adsorbs on the side reinforcement 51, pre-fix the side reinforcement 51 and the planar reinforcement 52, and then use rivets to fix the side reinforcement 51 and the planar reinforcement 52 to the ceiling horizontal frame 11.

[0057] III. Fix the ceiling decorative panel 6 to the bottom surface of the planar reinforcement 52.

[0058] In the first step, the top end of the suspension rod 21 is also fixedly connected to the top surface base layer 7, and then the bottom end of the suspension rod 21 is fixedly connected to the reinforcement keel 22. Subsequently, the bottom of the reinforcement keel 22 is fixedly connected to the ceiling horizontal frame 11.

[0059] In the first step, the outer side surface of the ceiling horizontal frame 11 is also fixedly connected to the wall base layer 71.

[0060] Working principle: Process the ceiling vertical frame, ceiling horizontal frame, backlight trough board, side reinforcement, plane reinforcement and ceiling decorative panel according to the dimensions. Fix the ceiling vertical frame and the structural reinforcement on the top surface base layer. The ceiling vertical frame and the ceiling horizontal frame are spliced at a 90-degree angle. The ceiling installation system is installed and spliced according to the drawings. At the installation location of the light trough corner, place the reinforcement on the reinforcement installation position of the ceiling horizontal frame. At this time, with the guiding effect of the ball in the side edge of the ceiling horizontal frame of the reinforcement auxiliary installation mechanism, the reinforcement auxiliary installation mechanism reaches the reinforcement installation position of the reinforcement. Subsequently, rotate the screw of the reinforcement auxiliary installation mechanism so that the suction cup adsorbs on the side reinforcement, and pre-fix the side reinforcement and the plane reinforcement. Then, use rivets to fix the side reinforcement and the plane reinforcement on the ceiling horizontal frame; The overall installation structure realizes the post-field finished product processing, greatly reduces the on-site secondary processing, reduces the dust pollution, avoids the pollution of the indoor air by the on-site processed materials, saves the on-site construction. At the same time, the entire light trough installation structure is simple. By using the reinforcement auxiliary installation mechanism, the reinforcement can be pre-fixed through the spiral screw, and the ball guides it to prevent deviation, which facilitates the rapid fixation of the side reinforcement and the plane reinforcement, and can realize the rapid splicing on-site, improving the on-site installation efficiency. In addition, the reinforcement is installed on the backlight trough board by using rivets, the overall structure has good stability, and it is convenient to disassemble and assemble during later maintenance, and the maintenance cost is low.

[0061] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. An integrated lamp slot design structure for a finished ceiling, characterized in that, Comprising: A ceiling vertical frame (1), which is fixedly connected to the top surface base layer (7). The ceiling vertical frame (1) is of a frame structure, and a lamp slot (4) is formed therein; A ceiling horizontal frame (11), which is of a frame structure. The ceiling horizontal frame (11) is fixedly connected to the bottom of the ceiling vertical frame (1); A structural reinforcement member (2), which includes a suspension rod (21) and a reinforcement keel (22). The top end of the suspension rod (21) is fixedly connected to the top surface base layer (7), the bottom end of the suspension rod (21) is fixedly connected to the reinforcement keel (22), and the bottom of the reinforcement keel (22) is fixedly connected to the ceiling horizontal frame (11); A reinforcement member (5), which includes a side reinforcement member (51) and a planar reinforcement member (52). The side reinforcement member (51) is a flanging of the side edge of the planar reinforcement member (52). The side reinforcement member (51) and the planar reinforcement member (52) are fixedly connected to the ceiling horizontal frame (11). The side reinforcement member (51) is fixed to the inner side surface of the ceiling horizontal frame (11), and the planar reinforcement member (52) is fixed to the bottom surface of the ceiling horizontal frame (11). A ceiling decorative panel (6) is fixedly connected to the bottom surface of the planar reinforcement member (52); A reinforcement member auxiliary installation mechanism (8) is provided on the ceiling horizontal frame (11). The reinforcement member auxiliary installation mechanism (8) includes a base (81), a ball (82), and a tightening unit (83). The base (81) has a first mounting plate (811) and a second mounting plate (812) that are perpendicular to each other. The ball (82) is rotatably installed on the inner side of the first mounting plate (811). A threaded hole is provided on the second mounting plate (812). The tightening unit (83) includes a screw rod (831) and a suction cup (832). The suction cup (832) is fixedly connected to the screw rod (831). The screw rod (831) is screwed into the threaded hole. The suction cup (832) adsorbs on the outer side surface of the side reinforcement member (51), and the ball (82) is located inside the side edge of the ceiling horizontal frame (11).

2. The design structure of a finished ceiling integrated light slot according to claim 1, characterized in that, The outer side surface of the ceiling horizontal frame (11) is fixedly connected to a wall base layer (71).

3. The design structure of a finished ceiling integrated light slot according to claim 1, characterized in that, The ceiling vertical frame (1) is of a rectangular frame structure.

4. The design structure of a finished ceiling integrated light slot according to claim 1, characterized in that, The ceiling horizontal frame (11) is of a rectangular frame structure.

5. The installation method of a finished ceiling integrated light slot design structure according to any one of claims 1-4, characterized in that, Including the following installation steps:

1. Fix the ceiling vertical frame (1) to the top surface base layer (7), and fix the ceiling horizontal frame (11) to the bottom of the ceiling vertical frame (1); Second, place the reinforcement member (5) at the installation position of the reinforcement member on the ceiling horizontal frame (11). At this time, due to the guiding effect of the ball (82) inside the side edge of the ceiling horizontal frame (11), the reinforcement member auxiliary installation mechanism (8) reaches the installation position of the reinforcement member (5). Subsequently, rotate the screw rod (831) of the reinforcement member auxiliary installation mechanism (8) so that the suction cup (832) adsorbs on the side reinforcement member (51), pre-fix the side reinforcement member (51) and the planar reinforcement member (52), and then use rivets to fix the side reinforcement member (51) and the planar reinforcement member (52) on the ceiling horizontal frame (11); Third, fixedly connect the ceiling decorative panel (6) to the bottom surface of the planar reinforcement member (52).

6. The installation method of a finished ceiling integrated light slot design structure according to claim 5, characterized in that, In the first step, the top end of the suspender (21) is also fixedly connected to the top surface base layer (7), then the bottom end of the suspender (21) is fixedly connected to the reinforcement keel (22), and subsequently the bottom of the reinforcement keel (22) is fixedly connected to the ceiling horizontal frame (11).

7. The installation method of a finished ceiling integrated light slot design structure according to claim 5, characterized in that, In the first step, the outer side surface of the ceiling horizontal frame (11) is also fixedly connected to the wall surface base layer (71).

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