A sintered composite wall panel grouting robot and automatic grouting system

Abstract

The present invention discloses a jointing manipulator for sintered composite wall panels, which comprises: a spray gun, at least one of which is used to spray adhesive to joint the sintered composite wall panels; a clamping mechanism, at least one of which is used to clamp the spray gun; and a robot, which is used to drive the clamping mechanism to move along a preset track along the vertical joint direction of the sintered composite wall panels. The jointing manipulator provided by the present application can ensure the consistency, flatness and beauty of the joints during jointing; it has strong universality, can meet the requirements of jointing of different widths and multiple vertical joints at the same time, and improve production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of grouting of sintered composite wall panels, and more specifically to a grouting robot and an automatic grouting system for sintered composite wall panels. Background Art

[0002] At present, the market still mostly uses manual grouting in the automatic grouting process of sintered composite wall panels, which requires workers to grout the sintered finished bricks one by one, which is not only time-consuming and labor-intensive, but also cannot guarantee the consistency, flatness and beauty of the grouting. In the future, the demand in the construction market will increase, and it will be more and more difficult to find workers. In today's society, in the era of promoting intelligent industrial chains, product modularization is on the agenda of most companies.

[0003] From a certain perspective, in order to reduce labor costs, improve production efficiency and increase aesthetic performance, product modularization and intelligence will become the inevitable development method for many companies in the future. In today's society, in order to respond to the call of national policies, more and more industries are gradually changing their thinking and are working hard to move towards intelligent manufacturing. Summary of the invention

[0004] The present invention provides a sintered composite wall panel grouting robot and an automatic grouting system, in order to solve the problems in the background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] One aspect of the present invention is to provide a sintered composite wall panel jointing robot, comprising:

[0007] A spray gun, at least one of which is used to spray adhesive to perform jointing on the sintered composite wallboard;

[0008] A clamping mechanism, at least one of which is used to clamp the spray gun;

[0009] The robot is used to drive the clamping mechanism to move along a preset trajectory in the vertical seam direction of the sintered composite wall panel.

[0010] In some embodiments, there are two clamping mechanisms, each set of clamping mechanisms is provided with at least one spray gun, the outlet ends of the two spray guns arranged opposite to each other on the two clamping mechanisms are arranged opposite to each other, and the distance between the two spray guns arranged opposite to each other matches the thickness of the sintered composite wall panel.

[0011] In some embodiments, the clamping mechanism includes a mounting plate, and the spray gun is adjustably disposed on the mounting plate via a sliding component.

[0012] In some embodiments, the sliding component includes a slide, a fixed component and a first locking component. The slide is slidably set on the mounting plate. After the slide slides to the target position, it is locked by the first locking component. The fixed component is set on the slide to fasten the spray gun.

[0013] In some embodiments, the fixing component includes a lower half and an upper half, the lower half is fixed on the slide, a fixing groove for fixing the spray gun is opened between the lower half and the upper half, and the upper half is locked to the lower half or the slide or the mounting plate by a second locking component.

[0014] In some embodiments, a fixed bracket is further included, the mounting plate is connected to the fixed bracket, and the fixed bracket is connected to the robot.

[0015] In some embodiments, a delivery pipeline is further included, wherein the inlet end of the spray gun is connected to the delivery pipeline through a flexible connecting pipe, and the length of the flexible delivery pipeline satisfies the requirement that the spray gun can be adjusted to a preset distance on the mounting plate through a sliding component.

[0016] In some embodiments, a delivery pipeline is also included, and the inlet end of the spray gun is connected to the delivery pipeline through a connecting part, and the connecting part includes a first connecting pipe and a second connecting pipe, the first end of the first connecting pipe is connected to the delivery pipeline, the second end of the first connecting pipe is threadedly connected to the first end of the second connecting pipe, and the second end of the second connecting pipe is fixedly or threadedly connected to the inlet end of the spray gun.

[0017] Another aspect of the present invention is to provide an automatic grouting system, comprising any of the grouting robots described above.

[0018] Another aspect of the present invention is to provide an automatic grouting system, comprising an adhesive storage tank, a screw pump and any one of the grouting manipulators described above;

[0019] The inlet of the screw pump is connected to the adhesive storage tank through a pipeline;

[0020] The outlet of the screw pump delivers the mixture of adhesive and water to the spray gun through a material delivery pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of a sintered composite wall panel grouting robot according to some embodiments of the present application;

[0022] Figure 2 is a schematic structural diagram of an automatic grouting system according to some embodiments of the present application;

[0023] Markings in the figure: 1-spray gun, 2-mounting plate, 3-slide, 4-fixed component, 5-second connecting pipe, 6-conveying pipeline, 7-fixed bracket, 8-first connecting pipe, 9-adhesive storage tank, 10-material conveying pipe, 11-robot, 12-jointing robot, 13-screw pump. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0025] On the contrary, the present application covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present application as defined by the claims. Further, in order to make the public have a better understanding of the present application, some specific details are described in detail in the detailed description of the present application below. Those skilled in the art can fully understand the present application without the description of these details.

[0026] An embodiment of the present application relates to a grouting robot for sintered composite wall panels. By applying the grouting robot for sintered composite wall panels provided by the present application, the work of grouting sintered finished bricks one by one can be replaced by workers, thereby ensuring the consistency, flatness and beauty of the grouting and improving work efficiency.

[0027] Figure 1 This is a schematic diagram of the structure of the sintered composite wall panel jointing robot shown in some embodiments of the present application. Figure 1 The sintered composite wall panel grouting robot involved in the embodiment of the present application is described in detail. It should be noted that the following embodiments are only used to explain the present application and do not constitute a limitation on the present application.

[0028] In the embodiments of the present application, Figure 1As shown, the grouting manipulator 12 for sintered composite wall panels may include: a spray gun 1, at least one of which is used to spray adhesive to grout the sintered composite wall panels; a clamping mechanism, at least one of which is used to clamp the spray gun 1; a robot 11, which is used to drive the clamping mechanism to move along a preset trajectory along the vertical seam direction of the sintered composite wall panels, and the robot 11 is a general 6-axis industrial robot 11, which should have the function of driving the clamping mechanism to move horizontally, vertically or in other directions. It should be noted that those skilled in the art should know that the caliber of the outlet of the spray gun 1 selected in the embodiment of the present application is compatible with the width of the sintered composite wall panel hook, and the spray gun 1 is equipped with a flow regulating valve, which can control the flow of the adhesive flowing out of the spray gun 1 outlet to meet the fine-tuning according to the actual situation. In addition, one or more groups of spray guns are used according to the brick type configuration to realize the grouting operation of the brick vertical seam. When there are multiple spray guns 1, the spray gun 1 that is temporarily not involved in the grouting can be closed by the flow regulating valve of the spray gun 1.

[0029] When it is working, the adhesive is transported into the spray gun 1, and the adhesive material can be transported through a connecting pipe. Then the spray gun 1 is fixed on the clamping mechanism to fix the position during grouting. Then the clamping mechanism is clamped by a manipulator, and the movement trajectory of the spray gun 1 is indirectly controlled by the stroke of the manipulator to achieve grouting.

[0030] Of course, in order to achieve faster grouting, in some embodiments, there are two clamping mechanisms, each set of clamping mechanisms is provided with at least one spray gun 1, and the outlet ends of the two spray guns 1 arranged opposite to each other on the two clamping mechanisms are arranged opposite to each other, and the distance between the two spray guns 1 arranged opposite to each other is consistent with the thickness of the sintered composite wallboard. Usually, the two clamping mechanisms and the spray guns 1 arranged on the clamping mechanisms are arranged symmetrically, and the grouting operation can be performed on both ends of the sintered composite wallboard at the same time, and the sintered composite wallboard does not need to be turned over, the process is simple, and the efficiency is improved.

[0031] In actual work, the positions of the vertical seams of the wall panels may be different depending on the wall panel models, and there may be two or three vertical seams, such as "2+3 type". Therefore, in some embodiments, the clamping mechanism includes a mounting plate 2, and the spray gun 1 is adjustably arranged on the mounting plate 2 through a sliding component. In this way, the position of the spray gun 1 relative to the mounting plate 2 can be adjusted according to the number of vertical seams and the distance between adjacent vertical seams, thereby meeting the use requirements.

[0032] In some embodiments, the sliding component includes a slide 3, a fixing component 4 and a first locking component. The slide 3 is slidably arranged on the mounting plate 2. After the slide 3 slides to the target position, it is locked by the first locking component. The fixing component 4 is arranged on the slide 3 to fasten the spray gun 1. Through this structure, the position adjustment of the spray gun 1 can be achieved stably and efficiently. It should be noted that the sliding connection structure between the slide 3 and the mounting plate 2 can be achieved in a variety of ways. For example, a slide groove is arranged on both side ends of the mounting plate 2, and a slider matching the slide groove is arranged on both side ends of the slide 3. The slide 3 slides relative to the mounting plate 2 through the cooperation of the slider and the slide groove. Of course, the position of the slide groove can also be opened at a certain position on the front or back of the mounting plate 2.

[0033] It should be noted that if the relative positions of the two relatively arranged spray guns 1 are fixed, then when the thickness of the sintered composite wallboard changes, the grouting manipulators 12 of the two clamping mechanisms cannot meet the universal work requirements, and the grouting manipulators 12 with different distances between the two spray guns 1 need to be replaced according to the wallboards of different thicknesses. Therefore, this is not what those skilled in the art would like to see. In some embodiments, the fixing component 4 includes a lower half and an upper half, the lower half is fixed on the slide 3, a fixing groove for fixing the spray gun 1 is provided between the lower half and the upper half, and the upper half is locked to the lower half or the slide 3 or the mounting plate 2 by a second locking component. When the thickness of the sintered composite wallboard changes, it is only necessary to loosen the second locking component to replace or adjust one or two of the relatively spray guns 1 until the distance between the two spray guns 1 meets the thickness of the sintered composite wallboard.

[0034] In some embodiments, a fixing bracket 7 is further included, the mounting plate 2 is connected to the fixing bracket 7, and the fixing bracket 7 is connected to the robot 11. The fixing bracket 7 is mainly used to facilitate the connection between the manipulator and the mounting plate 2, and to improve assembly and operation stability.

[0035] The material transportation in the spray gun 1 can be in various forms. For example, each spray gun 1 can be independently connected to the pool of adhesive through a pipeline. This will result in a lot of pipelines on site, which is not conducive to safety management. In some embodiments, it also includes a delivery pipeline 6. The specific delivery pipeline 6 can be fixed on a fixed bracket 7 or fixedly hung on a mounting plate 2. The inlet end of the spray gun 1 is connected to the delivery pipeline 6 through a flexible connecting pipe, and the length of the flexible delivery pipeline 6 meets the requirement that the spray gun 1 can achieve a preset distance adjustment on the mounting plate 2 through a sliding component. The delivery pipeline 6 is connected to the delivery pipe of the adhesive, and the mixed adhesive is directly delivered to the delivery pipeline 6 through a main pipeline, and then delivered to each spray gun 1 separately, which saves a lot of pipelines, does not cause complicated pipelines on site, and is conducive to safety management.

[0036] In addition, the spray gun 1 and the conveying pipeline 6 are connected by a flexible connecting pipe so that the spray gun 1 can slide along the mounting plate 2, which is defined as the Y-axis direction, and can also adjust the distance between the two relatively arranged spray guns 1, which is defined as the X-axis direction. Therefore, the adjustment range of the spray gun 1 is greatly improved, and the universality of the grouting robot 12 is met.

[0037] In some embodiments, another structure for adjusting the position of the spray gun 1 in the X-axis direction is provided. However, this structure cannot simultaneously meet the requirements of adjusting the position in the Y-axis direction, and further includes a delivery pipe 6. The inlet end of the spray gun 1 is connected to the delivery pipe 6 through a connection portion. The connection portion includes a first connection pipe 8 and a second connection pipe 5. The first end of the first connection pipe 8 is connected to the delivery pipe 6. The second end of the first connection pipe 8 is threadedly connected to the first end of the second connection pipe 5. The second end of the second connection pipe 5 is fixedly or threadedly connected to the inlet end of the spray gun 1. The position of the spray gun 1 in the X-axis direction is adjusted by the spray gun 1 and the second connection pipe 5, the second connection pipe 5 and the first connection pipe 8, and the knob spray gun 1 and the second connection pipe 5, the second connection pipe 5 and the first connection pipe 8 at the same time.

[0038] like Figure 2 As shown, another aspect of the present invention is to provide an automatic grouting system, including any of the above-mentioned grouting manipulators 12. The automatic grouting system may include an adhesive storage tank 9, a screw pump 13, and any of the above-mentioned grouting manipulators 12; the inlet of the screw pump 13 is connected to the adhesive storage tank 9 through a pipeline; the outlet of the screw pump 13 conveys the mixture of adhesive and water to the spray gun 1 through the material conveying pipe 10. The adhesive storage tank 9 adopts a conventional mixer to evenly stir the special adhesive according to the proportion of the special adhesive to meet the grouting requirements. Then it is pumped by the screw pump 13 through the material conveying pipe 10 and conveyed to the spray gun 1. Here, conveying to the spray gun 1 can include directly conveying to each spray gun 1 through a single pipeline, or it can refer to conveying to the conveying pipeline 6 and then conveying to each spray gun 1.

[0039] It should be noted that, after a certain amount of grouting work is completed, the grouting manipulator 12 needs to be placed in the gun cleaning tank by the robot 11 for cleaning to ensure that the nozzle of the grouting manipulator 12 is clean.

[0040] The beneficial effects that may be brought about by the sintered composite wall panel grouting robot and automatic grouting system disclosed in the present application include but are not limited to: (1) The grouting robot provided in the present application effectively solves the shortcomings caused by factors such as manpower and material resources, and greatly improves the grouting efficiency; (2) The consistency, flatness and beauty of the grouting can be ensured during grouting; (3) It has strong universality and can meet the needs of grouting different widths and multiple vertical seams at the same time, thereby improving production efficiency; (4) It reduces the high-intensity actual operations of the staff and reduces the difficulty for the manufacturer to recruit suitable personnel for the position.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sintered composite wall panel grouting robot, characterized in that: include: A spray gun, at least one of which is used to spray adhesive to perform jointing on the sintered composite wallboard; A clamping mechanism, at least one of which is used to clamp the spray gun; A robot is used to drive the clamping mechanism to move along a preset trajectory in the vertical seam direction of the sintered composite wall panel; the clamping mechanism has two groups, each group of the clamping mechanisms is provided with at least one spray gun, the outlet ends of the two spray guns arranged opposite to each other on the two clamping mechanisms are arranged opposite to each other, and the distance between the two spray guns arranged opposite to each other is consistent with the thickness of the sintered composite wall panel; the clamping mechanism includes a mounting plate, and the spray gun is adjustably arranged on the mounting plate through a sliding component; the sliding component includes a slide, a fixing component and a first locking component, the slide is slidably arranged on the mounting plate, and after the slide slides to the target position, it is locked by the first locking component, and the fixing component is arranged on the slide for fastening the spray gun; the fixing component includes a lower half and an upper half, the lower half is fixed on the slide, a fixing groove for fixing the spray gun is opened between the lower half and the upper half, and the upper half is locked to the lower half or the slide or the mounting plate by a second locking component.

2. A sintered composite wall panel grouting robot according to claim 1, characterized in that: It also includes a fixing bracket, the mounting plate is connected to the fixing bracket, and the fixing bracket is connected to the robot.

3. A sintered composite wall panel grouting robot according to claim 2, characterized in that: It also includes a delivery pipeline, the inlet end of the spray gun is connected to the delivery pipeline through a flexible connecting pipe, and the length of the flexible delivery pipeline meets the requirement that the spray gun can be adjusted to a preset distance on the mounting plate through a sliding component.

4. A sintered composite wall panel grouting robot according to claim 1, characterized in that: It also includes a delivery pipeline, the inlet end of the spray gun is connected to the delivery pipeline through a connecting part, the connecting part includes a first connecting pipe and a second connecting pipe, the first end of the first connecting pipe is connected to the delivery pipeline, the second end of the first connecting pipe is threadedly connected to the first end of the second connecting pipe, and the second end of the second connecting pipe is fixedly or threadedly connected to the inlet end of the spray gun.

5. An automatic grouting system, characterized in that: It comprises a grouting robot as described in any one of claims 1-4.

6. An automatic grouting system, characterized in that: It comprises an adhesive storage tank, a screw pump and a grouting robot as claimed in any one of claims 1 to 4; The inlet of the screw pump is connected to the adhesive storage tank through a pipeline; The outlet of the screw pump delivers the mixture of adhesive and water to the spray gun through a material delivery pipe.

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