Feeding device for automatic filling and pressing machine of fleece material
By designing the automatic filling press loading device for velvet-shaped materials, the problem of low processing efficiency of velvet-shaped materials under traditional manual operation is solved, and automatic quantitative loading is realized, which improves production efficiency and accuracy.
Patent Information
- Application Number
- CN202110384970.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2041-04-09
AI Technical Summary
The processing of traditional plush and mugwort-like velvet relies on manual operations, which makes it difficult to accurately control the weight of the filling material, which reduces production efficiency and increases time cost.
A feeding device for automatic filling pressing molding machine of velvet-shaped materials is designed, including a filling mechanism, a quantitative feeding mechanism, a feeding mechanism, a discharge setting mechanism and a transmission mechanism, and a quantitative feeding operation of velvet-shaped materials is realized through an automated production mode.
It effectively improves production efficiency, ensures loading accuracy, and reduces the inconvenience and time cost of manual operation.
Smart Images

Figure CN113148256B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filling equipment, in particular to a feeding device for a fluff material automatic filling and pressing molding machine. Background Art
[0002] In our daily life, we often need to use materials such as plush and moxa to make various products; however, in the deep processing of plush, moxa and other fluffy materials, due to their fluffy body and small weight, they often need to be pressed into shape, such as pressed into sheets, strips or other shapes, to facilitate subsequent processing.
[0003] At present, most traditional processing manufacturers use manual methods to process plush, moxa and other fluffy materials. For example, the plush material is manually poured into the corresponding mold and pressed into shape, and then the material is poured out for subsequent processing steps. The weight of the material for a single filling cannot be accurately controlled, and the production efficiency is reduced and the time cost is increased, which is inconvenient. Summary of the invention
[0004] Based on this, it is necessary to provide a feeding device for an automatic filling and pressing machine for fluffy materials to address the technical problem of low efficiency in the existing filling process of fluffy materials such as plush and moxa.
[0005] In order to achieve the purpose of the present invention, the present invention adopts the following technical solutions:
[0006] The feeding device of the automatic filling and pressing machine for velvet materials comprises a filling mechanism, a quantitative material distribution mechanism, a material receiving mechanism, a material discharging and shaping mechanism and a transmission mechanism, wherein the material receiving mechanism comprises a material receiving motor and a material receiving barrel, and the material receiving barrel is moved to the lower end of the filling mechanism or the quantitative material distribution mechanism by the rotation of the material receiving motor; the material discharging and shaping mechanism comprises a support plate, a plurality of material storage barrels and a push rod, a longitudinal material lifting assembly and a rotary shaping assembly, the material storage barrel is connected to the support plate by an elastic member, the push rod is installed on the support plate and partially penetrates the material storage barrel, the longitudinal material lifting assembly is connected to the support plate, and the rotary shaping assembly is connected to the push rod to make the push rod produce a rotational motion; the transmission mechanism is connected to the material discharging and shaping mechanism, so that the plurality of material storage barrels can move to the lower end of the material receiving barrel respectively.
[0007] The feeding device for the automatic filling and pressing machine for fluffy materials of the present invention is suitable for processing fluffy materials such as plush and moxa, and adopts an automated production mode to realize quantitative feeding operation of fluffy materials, effectively improving production efficiency and ensuring feeding accuracy.
[0008] In one embodiment, the filling mechanism includes a filling motor, a rotating rod and a hopper, the rotating rod is connected to the filling motor, the rotating rod is provided with a threaded section, the hopper is provided with a feed port and a discharge port, and one end of the rotating rod away from the filling motor is passed through the discharge port.
[0009] In one embodiment, the material receiving mechanism also includes a material receiving slide rail assembly, and the material receiving slide rail assembly includes a first slide rail and a first pulley, the first slide rail is located on both sides of the material receiving barrel, the first pulley is installed on the material receiving barrel through a connecting piece, and the first pulley abuts against the first slide rail.
[0010] In one embodiment, the quantitative dosing mechanism includes a dosing motor, a push rod, a pressure sensor and a stroke detection component. The pressure sensor is connected to the lower end of the dosing motor, and the push rod can move to the inside of the receiving barrel through the transmission action of the dosing motor.
[0011] In one embodiment, the travel detection component includes a baffle and a sensor, the sensor is disposed close to the baffle, and the baffle is installed at one end of the push rod.
[0012] In one embodiment, the longitudinal lifting assembly includes a lifting slide rail, a lifting motor and a screw component, support sliders are provided at both ends of the support plate, the lifting motor is connected to the screw component, and the support slider is connected to the ball nut of the screw component.
[0013] In one embodiment, the rotary shaping component includes a rotary motor, a rotating shaft, a driving gear, a driven gear, a synchronous rotating shaft, a first bevel gear and a second bevel gear, the rotary motor is connected to the rotating shaft, the rotating shaft is connected to the driving gear, the driven gear is meshed with the driving gear, the synchronous rotating shaft is installed on the driven gear, the first bevel gear is installed on the synchronous rotating shaft, the second bevel gear is connected to the bottom of the top rod, and the first bevel gear is meshed with the second bevel gear.
[0014] In one embodiment, the transmission mechanism includes an X-axis transmission assembly and a Y-axis transmission assembly, the Y-axis transmission assembly is connected to the discharge and shaping mechanism so that the discharge and shaping mechanism generates Y-axis movement; the X-axis transmission assembly is connected to the Y-axis transmission assembly so that the Y-axis transmission assembly and the discharge and shaping mechanism generate X-axis movement.
[0015] In one embodiment, the Y-axis transmission assembly includes a first transmission slide rail, a first motor and a first screw rod component, and the discharge and shaping mechanism is provided with a first slider and a first fixed block, the first slider is installed on the first transmission slide rail, and the first fixed block is connected to the ball nut of the first screw rod component.
[0016] In one embodiment, the X-axis transmission assembly includes a second transmission slide rail, a second motor and a second screw rod component. A connecting slider and a connecting fixing block are provided at the bottom of the first transmission slide rail. The connecting slider is installed on the second transmission slide rail, and the connecting fixing block is connected to the ball nut of the second screw rod component. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of a feeding device for a fleece material automatic filling and pressing machine according to a preferred embodiment of the present invention, wherein the receiving cylinder is located at the lower end of the filling mechanism;
[0018] Figure 2 for Figure 1 Another perspective schematic diagram of a feeding device for a fleece material automatic filling and pressing machine, wherein a receiving barrel is located at the lower end of a quantitative dispensing mechanism;
[0019] Figure 3 for Figure 1 An enlarged schematic diagram of the circle A portion;
[0020] Figure 4 for Figure 2 An enlarged schematic diagram of the circle B portion;
[0021] Figure 5 for Figure 1 A schematic diagram of a filling mechanism;
[0022] Figure 6 for Figure 1 Installation diagram of quantitative material dispensing mechanism and material receiving mechanism;
[0023] Figure 7 for Figure 1 A schematic diagram of a discharging and shaping mechanism;
[0024] Figure 8 for Figure 1 Installation diagram of the discharging shaping mechanism and the transmission mechanism;
[0025] Fig. 9 for Figure 8 Another angle diagram of the discharging shaping mechanism and the transmission mechanism.
[0026] Description of Figure Numbers:
[0027] 100. A feeding device for a machine for automatically filling and pressing a velvet material;
[0028] 10. Filling mechanism, 11. Filling motor, 12. Rotating rod, 13. Hopper, 14. Fixed seat,
[0029] 20. quantitative material dispensing mechanism, 21. material dispensing motor, 22. push rod, 23. pressure sensor, 24. baffle, 25. induction element, 30. material receiving mechanism, 31. material receiving motor, 32. material receiving barrel, 33. first slide rail, 34. first pulley, 40. material discharging shaping mechanism, 41. support plate, 42. material storage barrel, 43. ejector rod, 44. elastic element, 45. ejector slide rail, 46. ejector motor, 47. screw rod component, 481. rotating motor, 482. rotating shaft, 483. driving gear, 484. driven gear,
[0030] 485. Synchronous rotating shaft; 486. First bevel gear; 487. Second bevel gear; 50. Transmission mechanism; 51. First transmission slide rail; 52. First motor; 53. Second transmission slide rail; 54. Second motor. DETAILED DESCRIPTION
[0031] In order to facilitate the understanding of the present invention, the present invention will be described more fully below. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0034] See also Figures 1 to 9, which is a preferred embodiment of the present invention, a feeding device 100 for an automatic filling and pressing machine for velvet materials, includes a filling mechanism 10, a quantitative material distribution mechanism 20, a material receiving mechanism 30, a material discharging and shaping mechanism 40 and a transmission mechanism 50. The material receiving mechanism 30 includes a material receiving motor 31 and a material receiving barrel 32. The material receiving barrel 32 moves to the lower end of the filling mechanism 10 or the quantitative material distribution mechanism 20 through the rotation of the material receiving motor 31; the material discharging and shaping mechanism 40 includes a support plate 41, a plurality of storage barrels 42 and a push rod 43, a longitudinal material pushing assembly and a rotary shaping assembly. The storage barrel 42 is connected to the support plate 41 through an elastic member 44, and the push rod 43 is installed on the support plate 41 and partially penetrates the storage barrel 42; the transmission mechanism 50 is connected to the material discharging and shaping mechanism 40 so that the plurality of storage barrels 42 can move to the lower end of the material receiving barrel 32 respectively. Among them, the material to be processed is discharged from the filling mechanism 10 to the receiving mechanism 30, and then the receiving mechanism 30 rotates to the bottom of the quantitative distribution mechanism 20, and quantitative processing is realized during the distribution process of the quantitative distribution mechanism 20, so that the weight of the materials on several storage barrels 42 is the same, which effectively improves the production efficiency and ensures the accuracy of the discharge.
[0035] Furthermore, the feeding mechanism 10 includes a feeding motor 11, a rotating rod 12 and a hopper 13. The rotating rod 12 is connected to the feeding motor 11, and is provided with a threaded section. The hopper 13 is provided with a feed port and a discharge port. The end of the rotating rod 12 away from the feeding motor 11 is passed through the discharge port. Correspondingly, the rotation of the feeding motor 11 causes the rotating rod 12 to rotate synchronously, thereby realizing a rotary feeding operation mode, which is convenient for feeding fiber materials such as plush. Specifically, a fixing seat 14 is provided at the top of the hopper 13, and the feeding motor 11 is installed on the fixing seat 14. The hopper 13 is arranged in a funnel shape. At the same time, the feed port is located at the upper end of the hopper, and the discharge port is located at the lower end of the hopper.
[0036] Furthermore, the material receiving mechanism 30 further includes a material receiving slide rail assembly, which includes a first slide rail 33 and a first pulley 34. The first slide rail 33 is located on both sides of the material receiving barrel 32. The first pulley 34 is installed on the material receiving barrel 32 through a connector, and the first pulley 34 abuts against the first slide rail 33. Specifically, the first slide rail 33 is arranged in an arc shape, which can be used for the material receiving barrel 32 to generate a circular motion under the rotation of the material receiving motor 31. By adding the material receiving slide rail assembly to ensure the smooth movement of the material receiving barrel, the material receiving stability is improved.
[0037] Furthermore, the quantitative material dispensing mechanism 20 includes a material dispensing motor 21, a push rod 22, a pressure sensor 23 and a stroke detection component. The pressure sensor 23 is connected to the lower end of the material dispensing motor 21. The push rod 22 can move to the inside of the material receiving barrel 32 through the transmission action of the material dispensing motor 21. Among them, the pressure sensor 23 is used to receive the pressure feedback signal, and then combined with the stroke detection component to receive and control the movement stroke of the push rod 22, and the quantitative material dispensing function is realized by pressure feedback and movement stroke control, which effectively ensures the accuracy of material dispensing. Specifically, the stroke detection component includes a baffle 24 and a sensor 25. The sensor 25 is arranged close to the baffle 24, and the baffle is installed at one end of the push rod 22, thereby realizing the detection feedback of the movement stroke of the push rod 22.
[0038] Furthermore, the longitudinal ejection assembly includes an ejection slide rail 45, an ejection motor 46 and a screw component 47. Support sliders are provided at both ends of the support plate 41. The ejection motor 46 is connected to the screw component 47, and the support slider is connected to the ball nut of the screw component. Specifically, when the ejection motor 46 is in operation, it drives the support slider and the ball nut to produce linear motion, thereby driving the linear motion of the ejector rod 43, and then ejecting the material in the storage barrel 42 to the unloading device of the filling machine, and finally realizing the material discharge processing.
[0039] Further, the rotary shaping assembly includes a rotary motor 481, a rotating shaft 482, a driving gear 483, a driven gear 484, a synchronous rotating shaft 485, a first bevel gear 486 and a second bevel gear 487. The rotary motor 481 is connected to the rotating shaft 482, the rotating shaft 482 is connected to the driving gear 483, the driven gear 484 is meshed with the driving gear 483, the synchronous rotating shaft 485 is installed on the driven gear 484, the first bevel gear 486 is installed on the synchronous rotating shaft 485, the second bevel gear 487 is connected to the bottom of the top rod 43, and the first bevel gear 486 is meshed with the second bevel gear 487. Specifically, the rotating shaft is driven by the rotary motor to move, so that the synchronous rotating shaft generates synchronous rotation, prompting the first bevel gear to drive the rotation of the second bevel gear, and finally realizing the rotation of the top rod, which is convenient for the material to be shaped in the unloading device.
[0040] Furthermore, the transmission mechanism 50 includes an X-axis transmission assembly and a Y-axis transmission assembly, wherein the Y-axis transmission assembly is connected to the material discharging and shaping mechanism 40 so that the material discharging and shaping mechanism 40 generates Y-axis movement; and the X-axis transmission assembly is connected to the Y-axis transmission assembly so that the Y-axis transmission assembly and the material discharging and shaping mechanism generate X-axis movement. The X-axis transmission assembly and the Y-axis transmission assembly can realize the lateral and longitudinal movement of the storage barrel 42, thereby making the plurality of storage barrels 42 on the limiting plate move to the lower end of the receiving barrel 32 respectively, so as to realize automatic material receiving processing.
[0041] Furthermore, the Y-axis transmission assembly includes a first transmission rail 51, a first motor 52 and a first screw component. The discharge and shaping mechanism is provided with a first slider and a first fixed block. The first slider is installed on the first transmission rail, and the first fixed block is connected to the ball nut of the first screw component.
[0042] Furthermore, the X-axis transmission assembly includes a second transmission slide rail 53, a second motor 54 and a second screw component. The bottom of the first transmission slide rail is provided with a connecting slider and a connecting fixed block. The connecting slider is installed on the second transmission slide rail, the connecting fixed block, and the ball nut connected to the second screw component.
[0043] The working principle of the feeding device of the automatic filling and pressing machine for velvet materials is as follows: the filling motor 11 drives the rotating rod 12 to rotate in the working state, so that the material to be processed in the hopper 13 falls into the receiving barrel 32 of the receiving mechanism 30, and then the receiving motor 31 rotates to move the receiving barrel 32 to the lower end of the quantitative distribution mechanism 20, and then the distribution motor 21 drives the push rod 22 to move downward into the receiving barrel 32, and combines the quantitative function of the pressure sensor and the stroke detection component to push the material in the receiving barrel 32 to fall quantitatively into a single storage barrel 42, and then the X-axis transmission assembly and the Y-axis transmission assembly are used to move the support plate 41, so that all the storage barrels 42 on the support plate are moved to the lower end of the quantitative distribution mechanism 20, and finally the automated feeding process is completed.
[0044] The feeding device for the automatic filling and pressing machine for fluffy materials of the present invention is suitable for processing fluffy materials such as plush and moxa, and adopts an automated production mode to realize quantitative feeding operation of fluffy materials, effectively improving production efficiency and ensuring feeding accuracy.
[0045] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0046] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A feeding device for a fleece material automatic filling and pressing machine, characterized in that: It includes a filling mechanism, a quantitative material distribution mechanism, a material receiving mechanism, a material discharging and shaping mechanism and a transmission mechanism. The material receiving mechanism includes a material receiving motor and a material receiving barrel. The material receiving barrel moves to the lower end of the filling mechanism or the quantitative material distribution mechanism through the rotation of the material receiving motor. The material discharging and shaping mechanism includes a support plate, a plurality of storage barrels and a push rod, a longitudinal material pushing assembly and a rotary shaping assembly. The storage barrel is connected to the support plate through an elastic member. The push rod is installed on the support plate and partially penetrates the storage barrel. The transmission mechanism is connected to the material discharging and shaping mechanism so that the plurality of storage barrels can move to the lower end of the material receiving barrel respectively. The feeding mechanism comprises a feeding motor, a rotating rod and a hopper, wherein the rotating rod is connected to the feeding motor, the rotating rod is provided with a threaded section, the hopper is provided with a feeding port and a discharging port, and an end of the rotating rod away from the feeding motor is passed through the discharging port; The material receiving mechanism further comprises a material receiving slide rail assembly, wherein the material receiving slide rail assembly comprises a first slide rail and a first pulley, wherein the first slide rail is located at both sides of the material receiving barrel, the first pulley is installed on the material receiving barrel through a connecting piece, and the first pulley abuts against the first slide rail; The quantitative material dispensing mechanism includes a material dispensing motor, a push rod, a pressure sensor and a stroke detection component. The pressure sensor is connected to the lower end of the material dispensing motor. The push rod can be moved to the inside of the material receiving barrel through the transmission action of the material dispensing motor. The travel detection component includes a baffle and a sensor, wherein the sensor is arranged close to the baffle, and the baffle is installed at one end of the push rod; The longitudinal ejection assembly includes an ejection slide rail, an ejection motor and a screw rod component. Support sliders are provided at both ends of the support plate. The ejection motor is connected to the screw rod component. The support slider is connected to the ball nut of the screw rod component. The rotary shaping assembly comprises a rotary motor, a rotary shaft, a driving gear, a driven gear, a synchronous rotary shaft, a first bevel gear and a second bevel gear, wherein the rotary motor is connected to the rotary shaft, the rotary shaft is connected to the driving gear, the driven gear is meshed with the driving gear, the synchronous rotary shaft is mounted on the driven gear, the first bevel gear is mounted on the synchronous rotary shaft, the second bevel gear is connected to the bottom of the push rod, and the first bevel gear is meshed with the second bevel gear; The transmission mechanism includes an X-axis transmission assembly and a Y-axis transmission assembly, wherein the Y-axis transmission assembly is connected to the discharging and shaping mechanism so that the discharging and shaping mechanism generates Y-axis movement; the X-axis transmission assembly is connected to the Y-axis transmission assembly so that the Y-axis transmission assembly and the discharging and shaping mechanism generate X-axis movement; The Y-axis transmission assembly includes a first transmission slide rail, a first motor and a first screw rod component. The discharging and shaping mechanism is provided with a first slider and a first fixed block. The first slider is installed on the first transmission slide rail, and the first fixed block is connected to the ball nut of the first screw rod component.
2. The feeding device for the automatic filling and pressing machine of fleece material according to claim 1 is characterized in that: The X-axis transmission assembly includes a second transmission slide rail, a second motor and a second screw rod component. A connecting slider and a connecting fixing block are provided at the bottom of the first transmission slide rail. The connecting slider is installed on the second transmission slide rail, and the connecting fixing block is connected to the ball nut of the second screw rod component.
Citation Information
Patent Citations
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