A vertical drying system for fiberboard production

By introducing an oscillating device and a crushing fan blade into the fiberboard production system, the problem of cyclone separator clogging was solved, drying efficiency and system efficiency were improved, and energy consumption was reduced.

CN113183274BActive Publication Date: 2025-12-05FUREN WOOD INDUSTRY (PUTIAN) CO LTD
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Patent Information

Application Number
CN202110260163.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-10
Publication Date
2025-12-05
Estimated Expiration
2041-03-10

AI Technical Summary

Technical Problem

In existing cyclone separators, wood fibers tend to accumulate at the bottom of the conical cylinder during long-term operation, leading to outlet blockage and affecting the drying efficiency of fiberboard production.

Method used

A vertical drying system for fiberboard production was designed, which combines a vibrating device with a cyclone separator. The motor drives the gear to drive the slide bar and the protrusion to vibrate the discharge port to prevent blockage. The system disperses the agglomerated wood fibers by crushing the fan blades. A bag filter and an insulation jacket are used to improve the system efficiency.

Benefits of technology

It effectively prevents clogging of the cyclone separator discharge port, improves drying efficiency, reduces the system footprint, and reduces energy consumption through bag dust collectors and insulation jackets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of fiberboard production equipment, in particular to a vertical drying system for fiberboard production, which comprises a dust removal device, a heating device, a first fan, a first conveying pipe, a first cyclone separator, a second cyclone separator and a second fan; the discharge outlets of the first cyclone separator and the second cyclone separator are both provided with an oscillation device, the oscillation device comprises a support, the support is provided with a mounting seat, the mounting seat is slidingly connected with a sliding rod, the sliding rod is provided with a protruding block, the sliding rod is provided with a push block, the outer wall of the sliding rod is provided with a spring, one end of the spring abuts against the mounting seat, the other end of the spring abuts against the push block, and the support is connected with a driving device. The cam is driven to rotate by the motor, the sliding rod is reciprocatingly moved by the cam, the movement of the sliding rod causes the rubber block to collide with the sidewall of the discharge outlet of the first cyclone separator and the second cyclone separator, the sidewall of the discharge outlet is vibrated, and thus the wood fibers blocked in the discharge outlet are shaken off.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fiberboard production equipment, in particular to a vertical drying system for fiberboard production. BACKGROUND

[0002] In the existing fiberboard production process, after being cut and hot ground, the raw wood is added with glue and laid, and then formed into qualified fiberboard products through hot pressing. After being hot ground, the fiber slurry contains about 60%-70% of water. In order to control the water content to about 10%, the fiber slurry needs to be dried. The existing drying process is to send the hot ground wood fiber into a pipeline and send hot air into the pipeline, so that the wood fiber is dried by mixing with the hot air. After drying, the wood fiber is separated from the air by a cyclone separator. However, under the condition of long-time operation, the separated wood fiber is easy to accumulate at the bottom of the conical cylinder, which may cause outlet blockage.

[0003] Therefore, the present application provides a vertical drying system for fiberboard production to solve the above technical problems. SUMMARY

[0004] The present application aims to provide a vertical drying system for fiberboard production to solve the above technical problems.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a vertical drying system for fiberboard production, comprising a dust removal device, the dust removal device is connected with a heating device through a pipeline, the heating device is connected with a first fan, the first fan is connected with a first conveying pipe, the first conveying pipe is provided with a feeding port for feeding, the end of the first conveying pipe is connected with a first cyclone separator, the exhaust end of the first cyclone separator is connected with a second cyclone separator through a second conveying pipe, the end of the second conveying pipe away from the second cyclone separator is provided with a second fan, the second fan is in communication with the heating device, and the second cyclone separator is in communication with the dust removal device.

[0006] The discharge port of the first cyclone separator and the second cyclone separator is provided with a vibrating device, the vibrating device comprises a bracket, the top of the bracket is provided with a mounting seat, the mounting seat is slidingly connected with a sliding rod, one end of the sliding rod close to the side wall of the discharge port is provided with a protruding block, the other end of the sliding rod away from the protruding block is provided with a push block, the outer wall of the sliding rod is provided with a spring, one end of the spring abuts against the mounting seat, and the other end of the spring abuts against the push block, and the bracket is connected with a driving device for sliding the sliding rod.

[0007] Preferably, the driving device comprises a gear ring rotatably connected to the support, an arc-shaped section is arranged on the inner wall of the gear ring, the diameter of the arc-shaped section is smaller than the inner diameter of the gear ring, a gear is connected to the outer wall of the gear ring in a meshing mode, a mounting frame is connected to the top of the support, a motor is arranged on the top of the mounting frame, and the output end of the motor is connected to the gear.

[0008] Preferably, the rubber block is arranged on one side of the side wall of the discharge port.

[0009] Preferably, a crushing fan blade is arranged on one end of the first conveying pipe close to the feeding port.

[0010] Preferably, the dust removal device comprises two bag-type dust collectors, the bag-type dust collectors are respectively connected with first control valves, and the first control valves are connected with the heating device.

[0011] Preferably, a backflow fan is connected to the exhaust end of the second cyclone separator, and the second cyclone separator is communicated with the dust removal device through the backflow fan.

[0012] Preferably, the heating device is connected with a high-temperature adjusting valve for adjusting the air inlet amount of the first fan and the second fan.

[0013] Preferably, the outer walls of the first conveying pipe and the second conveying pipe are wrapped with heat preservation sleeves.

[0014] Preferably, the first conveying pipe is composed of a first vertical pipe, a second vertical pipe, a horizontal pipe and a third vertical pipe, the first vertical pipe is connected with the first fan, the feeding port is arranged on the outer wall of the first vertical pipe, and the third vertical pipe is connected with the first cyclone separator.

[0015] Compared with the prior art, the beneficial effects of the present application are as follows: the motor drives the cam to rotate, the cam pushes the slide rod to move back and forth, the movement of the slide rod causes the rubber block to collide with the side wall of the discharge port of the first cyclone separator and the second cyclone separator, the side wall of the discharge port is vibrated, and the wood fiber blocked in the discharge port is shaken off. The arrangement of the rubber block prevents the direct collision between the convex block and the side wall of the discharge port during the sliding of the slide rod, and prevents the damage of the side wall of the discharge port. Through the arrangement of the first vertical pipe and the second vertical pipe, the land occupation of the system is reduced under the condition that the total length of the first output pipe is unchanged. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed for the following embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating laborious work.

[0017] Fig. 1Structure diagram of the present application;

[0018] Fig. 2 Structure diagram of the present application;

[0019] Fig. 3 Structure diagram of the present application;

[0020] In the drawings, the components represented by each reference numeral are listed as follows:

[0021] 1, dust removal device; 2, heating device; 3, first fan; 4, first conveying pipe; 5, feed inlet; 6, first cyclone separator; 7, second conveying pipe; 8, second cyclone separator; 9, second fan; 10, oscillating device; 11, support; 12, slide rod; 13, protruding block; 14, push block; 15, spring; 16, driving device; 17, motor; 18, mounting bracket; 19, rubber block; 20, crushing fan blade; 21, bag dust collector; 22, first control valve; 23, return air fan; 24, high-temperature regulating valve; 26, first vertical pipe; 27, second vertical pipe; 28, horizontal pipe; 29, third vertical pipe; 30, gear ring; 31, arc segment; 32, gear. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Embodiment:

[0024] Please refer to Figs. 1-3 The present application provides a technical solution: a vertical drying system for fiberboard production, comprising a dust removal device 1, the dust removal device 1 is connected with a heating device 2 through a pipeline, the heating device 2 is connected with a first fan 3, the first fan 3 is connected with a first conveying pipe 4, the first conveying pipe 4 is provided with a feed inlet 5 for feeding, the end of the first conveying pipe 4 is connected with a first cyclone separator 6, the exhaust end of the first cyclone separator 6 is connected with a second cyclone separator 8 through a second conveying pipe 7, the end of the second conveying pipe 7 away from the second cyclone separator 8 is provided with a second fan 9, the second fan 9 is in communication with the heating device 2, and the second cyclone separator 8 is in communication with the dust removal device 1;

[0025] The discharge outlets of the first cyclone separator 6 and the second cyclone separator 8 are respectively provided with oscillating devices 10, the oscillating device 10 comprises a support 11, the top of the support 11 is provided with a mounting seat, the mounting seat is slidably connected with a sliding rod 12, one end of the sliding rod 12 close to the side wall of the discharge outlet is provided with a protruding block 13, the other end of the sliding rod 12 away from the protruding block 13 is provided with a push block 14, the outer wall of the sliding rod 12 is provided with a spring 15, one end of the spring 15 abuts against the mounting seat, the other end of the spring 15 abuts against the push block 14, the support 11 is connected with a driving device 16 for sliding the sliding rod 12.

[0026] Specifically, the driving device 16 comprises a gear ring 30 rotatably connected to the support 11, the inner side wall of the gear ring 30 is provided with an arc segment 31, the diameter of the arc segment 31 is smaller than the inner diameter of the gear ring 30, the outer wall of the gear ring 30 is meshingly connected with a gear 32, the top of the support 11 is connected with a mounting frame 18, the top of the mounting frame 18 is provided with a motor 17, the output end of the motor 17 is connected with the gear 32. The motor 17 drives the gear 32 to rotate, and the gear 32 drives the gear ring 30 to rotate. During the rotation of the gear ring 30, the arc segment 31 sequentially contacts different push blocks 14, so that the sliding rod 12 slides to the side close to the side wall of the discharge outlet, the protruding block 13 collides with the side wall of the discharge outlet, causing the vibration of the side wall of the discharge outlet, thereby shaking off the wood fibers blocked in the discharge outlet.

[0027] Specifically, the side of the protruding block 13 close to the side wall of the discharge outlet is provided with a rubber block 19. The setting of the rubber block 19 prevents the direct collision between the protruding block and the side wall of the discharge outlet during the sliding of the sliding rod, thereby preventing the damage of the side wall of the discharge outlet.

[0028] Specifically, the end of the first conveying pipe 4 close to the inlet 5 is provided with a crushing fan blade 20. The airflow blown by the first fan 3 flows in the first conveying pipe 4, and the airflow flow drives the crushing fan blade 20 to rotate. The rotating crushing fan blade 20 disperses the caked wood fibers, avoids the caking of the wood fibers with high water content, and thereby reduces the drying efficiency.

[0029] Specifically, the dust removal device 1 comprises two bag dust collectors 21, the bag dust collectors 21 are respectively connected with first control valves 22, and the first control valves 22 are connected with the heating device 2. The passages of the air outlets of the corresponding bag dust collectors 21 are respectively controlled to be opened or closed through the first control valves 22. When one of the bag dust collectors 21 needs to be maintained and cleaned, the first control valve 22 connected with the bag dust collector 21 is closed, and the other first control valve 22 is opened, and the air from the bag dust collector 21 connected with the first control valve 22 enters the heating device 2.

[0030] The two bag dust collectors 21 are switched to use, thereby preventing the drying system from being temporarily stopped due to the need for the bag dust collector 21 to be cleaned.

[0031] Specifically, the exhaust end of the second cyclone separator 8 is connected with a backflow fan 23, and the second cyclone separator 8 is communicated with the dust removal device 1 through the backflow fan 23.

[0032] Specifically, the heating device 2 is connected with a high-temperature adjusting valve 24 for adjusting the air intake amount of the first fan 3 and the second fan 9.

[0033] Specifically, the outer walls of the first conveying pipe 4 and the second conveying pipe 7 are wrapped with heat preservation sleeves. The heat loss of the hot air in the conveying process in the first conveying pipe 4 and the second conveying pipe 7 is reduced through the heat preservation sleeves.

[0034] Specifically, the first conveying pipe 4 is composed of a first vertical pipe 26, a second vertical pipe 27, a horizontal pipe 28 and a third vertical pipe 29. The first vertical pipe 26 is connected with the first fan 3, and the feeding port 5 is arranged on the outer wall of the first vertical pipe 26. The third vertical pipe 29 is connected with the first cyclone separator 6.

[0035] One specific application of the embodiment is that the first fan 3 and the second fan 9 suck the air outside into the corresponding first conveying pipe 4 and second conveying pipe 7. After the air is sucked into the bag-type dust collector 21, the dust in the air is adsorbed by the bag-type dust collector 21. The purified air is heated by the heating device 2 and then blown to the first conveying pipe 4 and the second conveying pipe 7.

[0036] After being heated and ground, the wood fibers enter the first conveying pipe 4 through the feeding port 5, and the wood fibers move to the first cyclone separator 6 under the driving of the hot air. The air blown by the first fan 3 flows in the first conveying pipe 4, and the flow of the air flow drives the crushing fan blade 20 to rotate. The wood fibers encounter the rotating crushing fan blade 20 in the moving process, and the wood fibers are dispersed by the rotating crushing fan blade 20, so as to avoid the agglomeration of the wood fibers with high water content, thereby reducing the drying efficiency.

[0037] The hot air carrying the wood fibers enters the inner cavity of the first cyclone separator 6 from the tangential direction of the first cyclone separator 6. In the inner cavity of the first cyclone separator 6, the wood fibers are separated from the hot air for the first time, and the wood fibers slide along the inner cavity of the first cyclone separator 6 to the discharge port. The separated wood fibers are moved to the next process by the conveyor. The hot air carrying part of the unseparated wood fibers is discharged from the exhaust port at the top of the first cyclone separator 6 and enters the second conveying pipe 7. At the same time, the second fan 9 blows the hot air into the second conveying pipe 7 to make up for the heat loss of the hot air in the first conveying pipe 4. The hot air carrying part of the unseparated wood fibers enters the inner cavity of the second cyclone separator 8 from the tangential direction of the second cyclone separator 8. In the inner cavity of the second cyclone separator 8, the wood fibers are separated from the hot air for the second time, and the wood fibers slide along the inner cavity of the second cyclone separator 8 to the discharge port.

[0038] When the separated wood fibers block the discharge port of the first and second cyclone separators 6 and 8, the motor 17 drives the gear 32 to rotate, and the gear 32 drives the gear ring 30 to rotate. During the rotation of the gear ring 30, the arc-shaped section 31 contacts the different push blocks 14 in turn, so that the slide rod 12 slides to the side close to the discharge port side wall, and the protruding block 13 collides with the discharge port side wall, causing the vibration of the discharge port side wall, thereby shaking off the wood fibers blocked in the discharge port. After the arc-shaped section 31 is separated from the push block 14, the slide rod 12 is reset under the pushing of the spring 15.

[0039] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of the present specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.

Claims

1. A vertical drying system for the production of fiberboard, comprising a dust removal device (1) connected by means of a duct to a heating device (2) connected to a first fan (3), characterized in that: The first fan (3) is connected with a first conveying pipe (4), the first conveying pipe (4) is provided with a feeding port (5) for feeding, the tail end of the first conveying pipe (4) is connected with a first cyclone separator (6), the exhaust end of the first cyclone separator (6) is connected with a second cyclone separator (8) through a second conveying pipe (7), one end of the second conveying pipe (7) away from the second cyclone separator (8) is provided with a second fan (9), the second fan (9) is communicated with a heating device (2), and the second cyclone separator (8) is communicated with a dust removal device (1). The discharge port of the first cyclone separator (6) and the second cyclone separator (8) is provided with an oscillation device (10), the oscillation device (10) comprises a support (11), the top of the support (11) is provided with a mounting seat, the mounting seat is slidably connected with a sliding rod (12), one end of the sliding rod (12) close to the side wall of the discharge port is provided with a protruding block (13), the other end of the sliding rod (12) away from the protruding block (13) is provided with a push block (14), the outer wall of the sliding rod (12) is provided with a spring (15), one end of the spring (15) abuts against the mounting seat, the other end of the spring (15) abuts against the push block (14), and the support (11) is connected with a driving device (16) for sliding the sliding rod (12). The driving device (16) comprises a gear ring (30) rotatably connected to the support (11), an arc segment (31) is arranged on the inner side wall of the gear ring (30), the diameter of the arc segment (31) is smaller than the inner diameter of the gear ring (30), and the outer wall of the gear ring (30) is meshedly connected with a gear (32), the top of the support (11) is connected with a mounting frame (18), the top of the mounting frame (18) is provided with a motor (17), and the output end of the motor (17) is connected with the gear (32). The first conveying pipe (4) is composed of a first vertical pipe (26), a second vertical pipe (27), a horizontal pipe (28) and a third vertical pipe (29), the first vertical pipe (26) is connected with the first fan (3), the feeding port (5) is arranged on the outer wall of the first vertical pipe (26), and the third vertical pipe (29) is connected with the first cyclone separator (6).

2. A vertical drying system for the production of fibreboard according to claim 1, characterized in that: The side of the protruding block (13) close to the side wall of the discharge port is provided with a rubber block (19).

3. A vertical drying system for the production of fibreboard according to claim 1, characterized in that: One end of the first conveying pipe (4) close to the feeding port (5) is provided with a crushing fan blade (20).

4. A vertical drying system for the production of fiberboard according to claim 1, characterized in that: The dust removal device (1) comprises two bag dust collectors (21), the bag dust collectors (21) are respectively connected with first control valves (22), and the first control valves (22) are connected with the heating device (2).

5. A vertical drying system for the production of fiberboard according to claim 1, characterized in that: The exhaust end of the second cyclone separator (8) is connected with a backflow fan (23), and the second cyclone separator (8) is communicated with the dust removal device (1) through the backflow fan (23).

6. A vertical drying system for the production of fiberboard according to claim 1, characterized in that: The heating device (2) is connected with a high-temperature adjusting valve (24) for adjusting the air inlet amount of the first fan (3) and the second fan (9).

7. A vertical drying system for the production of fiberboard according to claim 1, characterized in that: The outer walls of the first conveying pipe (4) and the second conveying pipe (7) are wrapped with a heat preservation sleeve.

Citation Information

Patent Citations

  • Automatic production apparatus for grinding powder paint

    CN101367062A

  • Wood dust drying device

    CN107972153A