A shrimp body intestines picking device
By designing a shrimp body intestinal picking equipment including conveying drive parts, conveyor belts, support frames and thread-pulling mechanisms, the problems of high labor intensity and low efficiency in the process of intestinal removal of shrimp body in the prior art are solved, and a high degree of automation intestinal removal process is realized, which reduces the damage to shrimp meat and ensures the quality of shrimp meat.
Patent Information
- Application Number
- CN202010869239.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2040-08-25
AI Technical Summary
The prior art has high labor intensity, low efficiency, high production cost in the process of removing shrimp intestines, and poor treatment effect of the intestine removal machine, which can easily cause damage to shrimp meat and residues of shrimp intestines.
A shrimp body intestinal equipment including a conveying drive piece, a conveyor belt, a support frame and a thread-lifting mechanism is designed. The shrimp body is transported vertically through the conveyor groove structure of the conveyor belt, and the combination of the tangent knife and the hook wire knife is used to automatically cut off and hook the shrimp intestines to reduce the damage to shrimp meat.
A highly automated shrimp body intestinal removal process has been achieved, reducing shrimp meat damage, ensuring the quality of shrimp, reducing processing costs and improving processing efficiency.
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Figure CN113229321B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing equipment, in particular to a shrimp body intestines picking device. Background Art
[0002] Shrimp is extremely nutritious and has a very high nutritional value for the human body. Shrimp contains 20% protein, which is one of the foods with a high protein content, several times or even dozens of times that of fish, eggs, and milk; shrimp contains glycine, an amino acid with a very high content; compared with fish and poultry, it has less fat content and almost no animal sugar as an energy source; shrimp has a high cholesterol content and is rich in taurine that can lower human serum cholesterol; shrimp is rich in trace elements such as potassium, iodine, magnesium, phosphorus, and vitamin A. Its meat is soft and easy to digest, and it is an excellent food for people who are weak or need to recuperate after illness. Shrimp is rich in magnesium, which has an important regulatory effect on heart activity and can protect the cardiovascular system well. It can reduce the cholesterol content in the blood, prevent arteriosclerosis, and dilate the coronary artery, which is beneficial for preventing hypertension and myocardial infarction.
[0003] Even though transportation is relatively developed now, the transportation cost of live shrimp is still very high. Therefore, many shrimp processing companies use fresh shrimp as raw materials. After removing the shrimp heads, shells and intestines, they can get shrimp meat, which is further processed into frozen shrimp meat and frozen shrimp products.
[0004] At present, the domestic processing industry mainly relies on manual labor to open the back, remove the intestines and decapitation of shrimps. This operation method is not only labor-intensive, but also inefficient and has high production costs. In particular, the decapitation process of shrimps is difficult and has a great impact on the quality of the processed shrimps. At present, there are some shrimp decapitation machines that process shrimp bodies, but due to their simple structure, poor processing effect, residual shrimp threads and significant damage to shrimp meat, their utilization rate is very low. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a shrimp body intestines picking device with a high degree of automation, which can reduce the damage caused by shrimp meat and ensure that the processed shrimp meat has good quality.
[0006] In order to solve the above technical problems, the present invention provides a shrimp body intestine picking device, comprising a frame, a conveying driving member, a first conveying wheel, a second conveying wheel, a conveyor belt, a first support frame, a second support frame and a thread picking mechanism, wherein the conveying driving member is installed on the frame; the first conveying wheel is connected to the power output end of the conveying driving member and is installed on the frame, the second conveying wheel is installed on the frame, and the conveyor belt is drivingly connected to the first conveying wheel and the second conveying wheel; the first support frame is provided with a first channel for the conveying belt to pass through; the second support frame is located at the front side of the first support frame, and the second support frame is provided with a second channel for the conveying belt to pass through, and when the conveying belt passes through the first channel and the second channel in sequence, the two sides of the conveying belt are bent upward relative to each other to form a conveying trough;
[0007] The thread picking mechanism is located above the conveying trough, and includes a first driving member, a thread cutter, a second driving member and a thread hooking knife. The first driving member and the second driving member are arranged on the frame, the thread cutter is connected to the power output end of the first driving member, and a blade is provided at the end of the thread cutter. The thread hooking knife is connected to the power output end of the second driving member, and a hook end is provided at the end of the thread hooking knife. The first driving member can drive the thread cutter to extend downward into the conveying trough so that the blade cuts off the shrimp intestine at the shrimp tail position, and the second driving member can drive the thread hooking knife to extend downward into the conveying trough so that the hook end hooks the shrimp intestine.
[0008] As a preferred solution, the blade is in a U-shape or a V-shape with the opening facing downward.
[0009] As a preferred embodiment, the hook end includes a first hook rod and a second hook rod, the bottom end of the first hook rod is provided with a first hook portion extending obliquely upward to form a first hook groove between the top surface of the first hook portion and the first hook rod, the bottom end of the second hook rod is provided with a second hook portion extending obliquely upward to form a second hook groove between the top surface of the second hook portion and the second hook rod, and the first hook portion and the second hook portion are arranged facing each other.
[0010] As a preferred embodiment, the top surface of the first hook portion intersects with the bottom surface of the first hook portion to form a first hook tip, the top surface of the second hook portion intersects with the bottom surface of the second hook portion to form a second hook tip, the first hook tip is located above the second hook groove, and the second hook tip is arranged toward the bottom surface of the first hook portion.
[0011] As a preferred embodiment, it also includes a clamping mechanism, which is located below the thread picking mechanism. The clamping mechanism includes a clamping assembly and a clamping drive. The clamping drive is arranged on the frame. The clamping assembly is connected to the output end of the clamping drive. The clamping assembly abuts against the conveyor belt. Under the drive of the clamping drive, the clamping assembly can clamp the conveyor belt and then clamp the shrimp body in the conveying trough.
[0012] As a preferred embodiment, the clamping assembly includes a first clamping plate and a second clamping plate, the top end of the first clamping plate abuts against one side of the conveyor belt, the top end of the second clamping plate abuts against the other side of the conveyor belt, the bottom end of the first clamping plate and the bottom end of the second clamping plate are respectively connected to the output end of the clamping drive, and the clamping drive can drive the first clamping plate to approach or move away from the second clamping plate.
[0013] As a preferred solution, the clamping mechanism further includes a transmission assembly, the frame is provided with a mounting plate, the clamping drive member, the first drive member and the second drive member are respectively provided on the mounting plate,
[0014] The transmission assembly includes a first transmission arm and a second transmission arm, the first transmission arm and the second transmission arm are respectively rotatably connected to the mounting plate, one end of the first transmission arm is connected to the bottom end of the first clamping plate, one end of the second transmission arm is connected to the bottom end of the second clamping plate, and the other end of the first transmission arm and the other end of the second transmission arm are respectively connected to the output end of the clamping drive member.
[0015] As a preferred solution, an intestinal suction device is also provided on the mounting plate, and the air suction port of the intestinal suction device is close to the hook end.
[0016] As a preferred embodiment, it also includes a moving mechanism, which includes a moving drive member and a screw rod. The moving drive member is arranged on the frame, the screw rod is connected to the power output end of the moving drive member, the mounting plate is threadedly connected to the screw rod, the frame is provided with a slide rail, and the mounting plate is slidably connected to the slide rail.
[0017] As a preferred solution, it also includes a visual detector, which is used to identify the position of the transported items in the conveying trough. The visual detector is electrically connected to the mobile driving member and is installed on the frame.
[0018] Compared with the prior art, the shrimp intestines picking device provided by the present invention has the following beneficial effects:
[0019] The conveying drive member in the present invention can drive the conveyor belt to transmit between the first conveying wheel and the second conveying wheel to realize the conveying of the shrimp body. The first channel on the first support frame and the second channel on the second support frame are used to bend the two sides of the conveyor belt upward to form a conveying groove, so that the shrimp body is kept in a vertical state in the conveying groove for conveying. When the shrimp body to be processed is conveyed to the position below the thread picking mechanism, the first drive member can drive the thread cutter to extend downward into the conveying groove so that the blade cuts off the shrimp intestine near the shrimp tail. The second drive member can drive the thread hook knife to extend downward into the conveying groove so that the hook end is inserted into the shrimp back and hooks up the shrimp intestine, so that the shrimp intestine will not remain in the shrimp body, and the damage to the shrimp meat is very small, ensuring the quality of the processed shrimp meat, with the advantages of high degree of automation, reduced processing costs, and improved processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of a shrimp intestines picking device according to a preferred embodiment of the present invention.
[0021] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at A.
[0022] Figure 3 It is a side view structural schematic diagram of a shrimp body gutting device according to a preferred embodiment of the present invention.
[0023] Figure 4 It is a schematic diagram of the working principle of the thread picking mechanism in the shrimp intestine picking device of the preferred embodiment of the present invention.
[0024] Figure 5 It is a schematic diagram of the decomposition of the thread picking mechanism in the shrimp intestine picking device according to the preferred embodiment of the present invention.
[0025] Figure 6 It is a schematic structural diagram of a thread cutting knife in a shrimp intestine picking device according to a preferred embodiment of the present invention.
[0026] Figure 7 It is a structural schematic diagram of a hook wire knife in a shrimp body gutting device according to a preferred embodiment of the present invention.
[0027] Figure 8 It is a schematic diagram of the exploded view of the clamping mechanism in the shrimp intestines picking device according to the preferred embodiment of the present invention.
[0028] In the figure:
[0029] 100. Frame; 110. First support plate; 120. Second support plate;
[0030] 200. conveying mechanism; 210. conveying driving member; 220. first conveying wheel; 230. second conveying wheel; 240. conveying belt; 241. conveying trough; 250. first supporting frame; 251. first channel; 260. second supporting frame; 261. second channel;
[0031] 300. thread picking mechanism; 310. first driving member; 320. thread cutter; 321. blade; 322. first spike portion; 330. second driving member; 340. thread hooking knife; 341. first hook rod; 342. second hook rod; 343. first hook portion; 343a. first hook tip; 344. first hook groove; 345. second hook portion; 345a. second hook tip; 346. second hook groove; 347. second spike portion; 348. third spike portion; 350. first base; 351. first adjustment frame; 351a. first mounting groove; 352. first fastener; 360. second base; 361. second adjustment frame; 361a. second mounting groove; 362. second fastener;
[0032] 400. Clamping mechanism; 410. Clamping driving member; 420. First clamping plate; 430. Second clamping plate; 440. First transmission arm; 450. Second transmission arm;
[0033] 500. Mounting plate;
[0034] 600. Moving mechanism; 610. Moving driving member; 620. Screw rod; 630. Bearing seat;
[0035] 700. Slide rail;
[0036] 800. Intestinal suction device;
[0037] 900. Visual detector. DETAILED DESCRIPTION
[0038] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0039] In the description of the present invention, it should be noted that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0040] In the description of the present invention, it should be understood that the terms "connected", "connected", "fixed" and the like used in the present invention should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or a welding connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] like Figures 1 to 8 As shown, a preferred embodiment of the present invention provides a shrimp intestine picking device, including a frame 100, a conveying mechanism 200 and a thread picking mechanism 300, wherein the conveying mechanism 200 includes a conveying driving member 210, a first conveying wheel 220, a second conveying wheel 230, a conveyor belt 240, a first support frame 250 and a second support frame 260, wherein the conveying driving member 210 is installed on the frame 100, the first conveying wheel 220 is connected to the power output end of the conveying driving member 210 and is installed on the frame 100, and the second conveying wheel 230 is installed on the conveyor belt 240. On the frame 100, the conveyor belt 240 is transmission-connected to the first conveyor wheel 220 and the second conveyor wheel 230, the first support frame 250 is provided with a first channel 251 for the conveyor belt 240 to pass through, the second support frame 260 is located at the front side of the first support frame 250, and the second support frame 260 is provided with a second channel 261 for the conveyor belt 240 to pass through. When the conveyor belt 240 passes through the first channel 251 and the second channel 261 in sequence, the two sides of the conveyor belt 240 are bent upward relative to each other to form a conveying trough 241.
[0042] The thread picking mechanism 300 is located above the conveying trough 241, and the thread picking mechanism 300 includes a first driving member 310, a thread cutter 320, a second driving member 330 and a thread hooking knife 340. The first driving member 310 and the second driving member 330 are arranged on the frame 100. The thread cutter 320 is connected to the power output end of the first driving member 310, and a blade 321 is provided at the end of the thread cutter 320. The thread hooking knife 340 is connected to the power output end of the second driving member 330, and a hook end is provided at the end of the thread hooking knife 340. The first driving member 310 can drive the thread cutter 320 to extend downward into the conveying trough 241, so that the blade 321 cuts off the shrimp intestine at the shrimp tail position, and the second driving member 330 can drive the thread hooking knife 340 to extend downward into the conveying trough 241, so that the hook end hooks the shrimp intestine.
[0043] Based on the shrimp body gutting device with the above technical features, the conveying driving member 210 can drive the conveying belt 240 to transmit between the first conveying wheel 220 and the second conveying wheel 230 to realize the conveying of the shrimp body. Among them, the first channel 251 on the first support frame 250 and the second channel 261 on the second support frame 260 are used to bend the two sides of the conveyor belt 240 upward relative to each other to form a conveying groove 241, so that the shrimp body is kept in a vertical state in the conveying groove 241 for conveying. When the shrimp body to be processed is conveyed to the position below the thread picking mechanism 300, the first driving member 310 can drive the thread cutting knife 320 to extend downward into the conveying groove 241, so that the blade 321 cuts off the shrimp intestine near the shrimp tail. The second driving member 330 can drive the thread hooking knife 340 to extend downward into the conveying groove 241, so that the hook end is inserted into the shrimp back and hooks up the shrimp intestine, so that the shrimp intestine will not remain in the shrimp body, and the damage to the shrimp meat is very small, thereby ensuring the quality of the processed shrimp. It has the advantages of high degree of automation, reduced processing cost, and improved processing efficiency.
[0044] Among them, combined Figure 4 As shown, the shrimp intestine and shrimp tail inside the shrimp body are connected together, so the wire cutting knife 320 is inserted into the 5th section of the shrimp body (close to the shrimp tail) to disconnect the shrimp intestine and the shrimp tail, and then the wire hooking knife 340 is inserted into the 3rd section of the shrimp body and the shrimp intestine is hooked up to remove the entire shrimp intestine from the shrimp body and avoid it from remaining in the shrimp body.
[0045] In this embodiment, if Figures 4 to 5 As shown, the thread cutting knife 320 and the thread hooking knife 340 are both in the shape of strips, which facilitates the thread cutting knife 320 and the thread hooking knife 340 to be inserted into the interior of the shrimp body from top to bottom. On the one hand, it can reduce the resistance when inserting into the shrimp body, and on the other hand, it can reduce the incision caused to the shrimp body, thereby ensuring that the damage to the shrimp meat is small and ensuring the quality of the processed shrimp.
[0046] In this embodiment, if Figure 6 As shown, the blade 321 is in a U-shaped or V-shaped shape with the opening facing downward, and the opening has a certain width, that is, as long as the shrimp intestine enters the opening, it can be cut off, and there is no need to accurately locate the position of the shrimp intestine, which reduces the difficulty of processing. Among them, the first spike portion 322 is provided on both sides of the opening of the blade 321 to facilitate insertion into the shrimp body. The first driving member 310 and the second driving member 330 are both telescopic cylinders.
[0047] In this embodiment, if Figure 7As shown, the hook end includes a first hook rod 341 and a second hook rod 342, the first hook rod 341 has a first hook portion 343 extending obliquely upward at the bottom end, so that a first hook groove 344 is formed between the top surface of the first hook portion 343 and the first hook rod 341, and the second hook rod 342 has a second hook portion 345 extending obliquely upward at the bottom end, so that a second hook groove 346 is formed between the top surface of the second hook portion 345 and the second hook rod 342, the first hook portion 343 and the second hook portion 345 are arranged opposite to each other, that is, the first hook portion 343 and the second hook portion 345 form an entrance, when the shrimp intestine enters the entrance, it can enter the first hook groove 344 or the second hook groove 346, the second driving member 330 can drive the hook line knife 340 to rise, so as to lift the shrimp intestine, wherein the top surface and the bottom surface of the first hook portion 343 and the top surface and the bottom surface of the second hook portion 345 are planes or arc surfaces to avoid cutting or hooking the shrimp intestine.
[0048] Further, the top surface of the first hook portion 343 intersects with the bottom surface of the first hook portion 343 to form a first hook tip 343a, the top surface of the second hook portion 345 intersects with the bottom surface of the second hook portion 345 to form a second hook tip 345a, the first hook tip 343a is located above the second hook groove 346, there is a certain gap between the first hook tip 343a and the second hook rod 342, the second hook tip 345a is arranged toward the bottom surface of the first hook portion 343, there is a certain gap between the second hook tip 345a and the first hook portion 343, that is, the bottom surface of the first hook portion 343 and the bottom surface of the second hook portion 345 are combined to form an "entry"-shaped entrance, and the length of the bottom surface of the first hook portion 343 is greater than the length of the bottom surface of the second hook portion 345. The bottom surface of the first hook portion 343 and the bottom surface of the second hook portion 345 play a guiding role. When the shrimp intestine enters from the entrance, it moves to the top of the second hook groove 346 under the guidance of the bottom surface of the first hook portion 343 or the bottom surface of the second hook portion 345, and is lifted by the second hook groove 346; or if the hooking wire knife 340 is inserted deeper, the shrimp intestine will move to the top of the first hook groove 344, and be lifted by the first hook groove 344. When the hooking wire knife 340 is inserted to a certain depth, the structural design of the hook end can ensure that the shrimp intestine is lifted by the first hook groove 344 or the second hook groove 346, and has the advantages of simple structure and good stability.
[0049] Furthermore, the bottom surface of the first hook portion 343 intersects with the bottom end of the first hook rod 341 to form a second spike portion 347, and the bottom surface of the second hook portion 345 intersects with the bottom end of the second hook rod 342 to form a third spike portion 348. The second spike portion 347 and the third spike portion 348 are both conical, which facilitates the insertion of the hooking knife 340 into the shrimp body from top to bottom, and during the insertion process, the bottom surface of the first hook portion 343 or the bottom surface of the second hook portion 345 can guide the shrimp intestines. Among them, the second spike portion 347 and the third spike portion 348 are flush, and the second spike portion 347 and the third spike portion 348 are located on both sides of the entrance, which can limit the movement of the shrimp intestines between the second spike portion 347 and the third spike portion 348, ensuring that the shrimp intestines can be hooked up.
[0050] In this embodiment, if Figures 4 to 5 As shown, the power output end of the first driving member 310 is provided with a first base 350, the wire cutter 320 is provided on the side of the first base 350, the power output end of the second driving member 330 is provided with a second base 360, the wire hooking knife 340 is provided on the side of the second base 360, and the wire cutter 320 and the wire hooking knife 340 are arranged opposite to each other, so that the wire cutter 320 and the wire hooking knife 340 are relatively close to each other, which is convenient for adjusting the distance between the two.
[0051] The first base 350 is provided with a first adjustment frame 351 and a first fastener 352. The first adjustment frame 351 is provided with a first installation groove 351a that runs from top to bottom. The thread cutter 320 is provided in the first installation groove 351a. The first fastener 352 is provided on the first adjustment frame 351 to press the thread cutter 320 tightly in the first installation groove 351a to adjust the height of the thread cutter 320. The second base 360 is provided with a second adjustment frame 361 and a second fastener 362. The second adjustment frame 361 is provided with a second installation groove 361a that runs from top to bottom. The thread hooking knife 340 is provided in the second installation groove 361a. The second fastener 362 is provided on the second adjustment frame 361 to press the thread hooking knife 340 tightly in the second installation groove 361a to adjust the height of the thread hooking knife 340 to adapt to shrimps of different sizes and shapes.
[0052] In this embodiment, combined with Figure 1As shown, the longitudinal sections of the first channel 251 and the second channel 261 are U-shaped, that is, the longitudinal sections of the first channel 251 and the second channel 261 are U-shaped, so that the side walls of the first channel 251 and the second channel 261 restrict the conveyor belt 240, so that the two sides of the conveyor belt 240 are relatively bent upward to form a conveying trough 241, and the conveying trough 241 clamps the shrimp body, so that the shrimp body is kept in a vertical state in the conveying trough 241 for conveying, and will be squeezed and straightened to achieve the clamping and conveying of the shrimp body. The frame 100 is provided with a first support plate 110 and a second support plate 120, the first support frame 250 is arranged on the first support plate 110, and the second support frame 260 is arranged on the second support plate 120, so as to realize the installation of the first support frame 250 and the second support frame 260.
[0053] In this embodiment, if Figure 1 As shown, the shrimp body deveining device also includes a clamping mechanism 400, which is located below the thread-picking mechanism 300. The clamping mechanism 400 includes a clamping assembly and a clamping drive 410. The clamping drive 410 is arranged on the frame 100. The clamping assembly is connected to the output end of the clamping drive 410, and the clamping assembly abuts against the lower surface of the conveyor belt 240. Under the drive of the clamping drive 410, the clamping assembly can clamp the conveyor belt 240, and then clamp the shrimp body in the conveying trough 241. When the shrimp body is conveyed to the bottom of the thread-picking mechanism 300, the shrimp body in the conveying trough 241 is clamped by the clamping assembly to avoid lifting the shrimp body when hooking the shrimp intestines, thereby further ensuring the stability of the shrimp body deveining process.
[0054] Among them, Figure 8 As shown, the clamping assembly includes a first clamping plate 420 and a second clamping plate 430, the top of the first clamping plate 420 abuts against the lower surface of one side of the conveyor belt 240, and the top of the second clamping plate 430 abuts against the lower surface of the other side of the conveyor belt 240, the bottom end of the first clamping plate 420 and the bottom end of the second clamping plate 430 are respectively connected to the output end of the clamping drive 410, and the clamping drive 410 can drive the first clamping plate 420 to approach or move away from the second clamping plate 430, that is, when the first clamping plate 420 approaches the second clamping plate 430, the shrimp body is clamped, and when the first clamping plate 420 moves away from the second clamping plate 430, the conveyor belt 240 is loosened, so that the conveyor belt 240 can drive the shrimp body to be further transported.
[0055] Furthermore, the clamping drive 410 adopts a cylinder, and the top of the first clamping plate 420 and the top of the second clamping plate 430 are arc-shaped, so that the first clamping plate 420 and the second clamping plate 430 surround the shrimp body to avoid hooking the shrimp intestine, that is, to surround the upper and lower positions of the shrimp body to avoid clamping the shrimp body too tightly and affecting the quality of the shrimp.
[0056] In this embodiment, the clamping mechanism 400 also includes a transmission assembly, a mounting plate 500 is provided on the frame 100, and the clamping drive member 410, the first drive member 310 and the second drive member 330 are respectively provided on the mounting plate 500, so as to facilitate the simultaneous installation of the clamping mechanism 400 and the thread picking mechanism 300.
[0057] Among them, the transmission assembly includes a first transmission arm 440 and a second transmission arm 450, the first transmission arm 440 and the second transmission arm 450 are respectively rotatably connected to the mounting plate 500, one end of the first transmission arm 440 is connected to the bottom end of the first clamping plate 420, one end of the second transmission arm 450 is connected to the bottom end of the second clamping plate 430, the other end of the first transmission arm 440 and the other end of the second transmission arm 450 are respectively connected to the power output end of the clamping drive 410, the first transmission arm 440 and the second transmission arm 450 are both L-shaped, when the power output end of the clamping drive 410 moves up and down, it can drive the first transmission arm 440 and the second transmission arm 450 to swing, thereby realizing the clamping and loosening of the first clamping plate 420 and the second clamping plate 430.
[0058] In this embodiment, if Figure 1 and Figure 2 As shown, an intestinal sucker 800 is also provided on the mounting plate 500, and the air suction port of the intestinal sucker 800 is close to the hook end. When the hook wire knife 340 hooks the shrimp intestines and approaches the air suction port of the intestinal sucker 800, the shrimp intestines can be sucked away under the action of the negative pressure of the gas, thereby achieving the effect of removing the shrimp intestines.
[0059] In this embodiment, if Figure 1 and Figure 3As shown, the shrimp body intestine picking device also includes a moving mechanism 600, and the moving mechanism 600 includes a moving driving member 610 and a screw 620. The moving driving member 610 is arranged on the frame 100, and the screw 620 is connected to the power output end of the moving driving member 610. The end of the screw 620 is installed on the frame 100 through a bearing seat 630. The mounting plate 500 is threadedly connected to the screw 620. The moving driving member 610 drives the screw 620 to rotate, thereby driving the mounting plate 500 to move forward and backward to adjust the position of the clamping mechanism 400 and the thread picking mechanism 300. Further, the frame 100 is provided with a slide rail 700 arranged along the conveying direction, and the mounting plate 500 is slidably connected to the slide rail 700, so that the mounting plate 500 can move along the slide rail 700 to improve its stability. Among them, the moving driving member 610 adopts a servo motor.
[0060] In this embodiment, if Figure 1 and Figure 3 As shown, the shrimp body intestines removal device also includes a visual detector 900 and a control system (not marked in the figure), the visual detector 900 is used to identify the position of the transported items in the conveying trough 241, the visual detector 900 is electrically connected to the mobile driver 610 through the control system, and the control system is also electrically connected to the conveying driver 210, the first driver 310, the second driver 330 and the clamping driver 410, the visual detector 900 is installed on the frame 100 and is located above the first support frame 250, when the visual detector 900 detects the shrimp body, it sends a signal to the control system, and then the control system sends a signal to the mobile mechanism 600 to adjust the positions of the clamping mechanism 400 and the wire removal mechanism 300, and then sends a signal to the clamping driver 410, the first driver 310 and the second driver 330, so as to realize the automatic intestines removal of the shrimp body.
[0061] The working principle of the shrimp intestine removal device described in this embodiment is as follows: the shrimp tails of the headless shrimps are placed with their backs facing the moving direction of the conveyor belt 240, and the shrimps enter the conveyor trough 241 with their backs facing upwards. The shrimps are squeezed and straightened under the clamping of the conveyor belt 240. When the shrimps pass through the sensory detector, they are detected by the camera, and the control system receives the detection signal and sends a control command to the mobile driving member 610, so that the mounting plate 500 follows the movement of the shrimps along the slide rail 700. At the same time, the control system A control instruction is also sent to the clamping drive 410 to clamp the shrimp body, and the first drive 310 and the second drive 330 are started in sequence, so that the wire cutting knife 320 is inserted into the 5th section of the shrimp body (close to the shrimp tail) to disconnect the shrimp intestine from the shrimp tail. Then the wire hooking knife 340 is inserted into the 3rd section of the shrimp body and hooks up the shrimp intestine. When the hook is raised to a certain height, the intestine sucker 800 is started, and the hooked shrimp intestine is sucked away from the negative suction pipe under the action of negative suction, thereby achieving the result of removing the shrimp intestine.
[0062] In summary, the above-mentioned embodiments of the present invention provide a shrimp intestine removal device with the following advantages: (1) the first channel 251 on the first support frame 250 and the second channel 261 on the second support frame 260 are used to bend the two sides of the conveyor belt 240 upward to form a conveying trough 241, so that the shrimp body is kept in a vertical state in the conveying trough 241 for transportation; (2) the shrimp intestine is cut by the blade 321 of the wire cutting knife 320, and the cut shrimp intestine is hooked up and sucked away from another position by the hook end of the wire hooking knife 340, and the effect of automatically removing the shrimp intestine is achieved by a one-cut and one-hooked method, thereby reducing damage to the shrimp body; (3) the first clamping plate 420 and the second clamping plate 430 are used to clamp the shrimp body, thereby further improving the stability of removing the shrimp intestine; (4) the cooperation of the visual detector 900 and the moving mechanism 600 is used to realize the positioning of the position and shape of the shrimp body during transportation, thereby further improving the accuracy of removing the shrimp intestine; (5) it has the advantages of good processing quality, high degree of automation, reduced processing cost, and improved processing efficiency.
[0063] The above description is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A shrimp intestine removal device, characterized in that: include: frame; A conveying drive member, which is mounted on the frame; A first conveying wheel connected to the power output end of the conveying driving member and mounted on the frame; A second conveying wheel is mounted on the frame; A conveyor belt, which is drivingly connected to the first conveyor wheel and the second conveyor wheel; A first support frame, which is provided with a first passage for the conveyor belt to pass through; A second support frame, which is located in front of the first support frame, and the second support frame is provided with a second channel for the conveyor belt to pass through, when the conveyor belt passes through the first channel and the second channel in sequence, two sides of the conveyor belt are bent upwards relative to each other to form a conveying groove; The longitudinal sections of the first channel and the second channel are U-shaped; A thread picking mechanism is located above the conveying trough, and the thread picking mechanism includes a first driving member, a thread cutting knife, a second driving member and a thread hooking knife. The first driving member and the second driving member are arranged on the frame, the thread cutting knife is connected to the power output end of the first driving member, and the end of the thread cutting knife is provided with a blade for disconnecting the connection between the shrimp intestine and the shrimp tail. The thread hooking knife is connected to the power output end of the second driving member, and the end of the thread hooking knife is provided with a hook end. The first driving member can drive the thread cutting knife to extend downward into the conveying trough so that the blade cuts off the shrimp intestine at the shrimp tail position, and the second driving member can drive the thread hooking knife to extend downward into the conveying trough so that the hook end hooks the shrimp intestine; The blade is in a U-shape or a V-shape with the opening facing downward; The hook end includes a first hook rod and a second hook rod, the bottom end of the first hook rod is provided with a first hook portion extending obliquely upward to form a first hook groove between the top surface of the first hook portion and the first hook rod, the bottom end of the second hook rod is provided with a second hook portion extending obliquely upward to form a second hook groove between the top surface of the second hook portion and the second hook rod, and the first hook portion and the second hook portion are arranged facing each other.
2. The shrimp intestine removal device according to claim 1, characterized in that: The top surface of the first hook portion intersects with the bottom surface of the first hook portion to form a first hook tip, the top surface of the second hook portion intersects with the bottom surface of the second hook portion to form a second hook tip, the first hook tip is located above the second hook groove, and the second hook tip is arranged toward the bottom surface of the first hook portion.
3. The shrimp intestine removal device according to claim 1, characterized in that: Also includes: The clamping mechanism is located below the thread picking mechanism, and the clamping mechanism includes a clamping assembly and a clamping driving member. The clamping driving member is arranged on the frame, and the clamping assembly is connected to the output end of the clamping driving member. The clamping assembly abuts against the conveyor belt. Under the drive of the clamping driving member, the clamping assembly can clamp the conveyor belt and then clamp the shrimp body in the conveying trough.
4. The shrimp intestine removal device according to claim 3, characterized in that: The clamping assembly includes a first clamping plate and a second clamping plate, the top end of the first clamping plate abuts against one side of the conveyor belt, the top end of the second clamping plate abuts against the other side of the conveyor belt, the bottom end of the first clamping plate and the bottom end of the second clamping plate are respectively connected to the output end of the clamping drive, and the clamping drive can drive the first clamping plate to approach or move away from the second clamping plate.
5. The shrimp intestine removal device according to claim 4, characterized in that: The clamping mechanism further includes a transmission assembly, a mounting plate is provided on the frame, and the clamping drive member, the first drive member and the second drive member are respectively provided on the mounting plate. The transmission assembly includes a first transmission arm and a second transmission arm, the first transmission arm and the second transmission arm are respectively rotatably connected to the mounting plate, one end of the first transmission arm is connected to the bottom end of the first clamping plate, one end of the second transmission arm is connected to the bottom end of the second clamping plate, and the other end of the first transmission arm and the other end of the second transmission arm are respectively connected to the output end of the clamping drive member.
6. The shrimp intestine removal device according to claim 5, characterized in that: An intestinal suction device is also provided on the mounting plate, and an air suction port of the intestinal suction device is close to the hook end.
7. The shrimp intestine removal device according to claim 5, characterized in that: Also includes: The mobile mechanism includes a mobile driving member and a screw rod. The mobile driving member is arranged on the frame. The screw rod is connected to the power output end of the mobile driving member. The mounting plate is threadedly connected to the screw rod. The frame is provided with a slide rail. The mounting plate is slidably connected to the slide rail.
8. The shrimp intestine removal device according to claim 7, characterized in that: Also includes: A visual detector is used to identify the position of the transported items in the conveying trough. The visual detector is electrically connected to the mobile driving member and is installed on the frame.
Citation Information
Patent Citations
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