A clamp, an assembly tool and an assembly method
By designing a fixture with a V-shaped clamping port, the problems of unstable and inadequate clamping of the laser bar plate coating fixture in the prior art are solved, and uniform coating and efficient assembly of the laser bar plate are achieved.
Patent Information
- Application Number
- CN202110638389.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-08
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2041-06-08
AI Technical Summary
The existing semiconductor laser end surface coating fixtures have problems such as unstable clamping, difficulty in assembly, and inability to adjust clamping width or thickness, resulting in uneven coating thickness and product loss.
A clamp is designed, the clamping port of the clamping plate is V-shaped, and the contact between the clamping plate and the end face of the laser bar is in line contact, which is suitable for laser bar bars of different end face thicknesses. The clamp includes a fixing frame, a removable clamp and a fastener. The two ends of the clamp are provided with threaded holes and step positions. The fastener is a screw that can slide along the slide chute to adjust the position of the clamp.
The uniform coating treatment of laser bars is achieved, which avoids warping and is suitable for laser bars of different thicknesses, improving the efficiency of coating and product success rate.
Smart Images

Figure CN113231975B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of semiconductor laser coating, and in particular to a fixture, an assembly tool and an assembly method for clamping a laser bar. Background Art
[0002] Semiconductor lasers (LDs) have the advantages of small size, light weight, high conversion efficiency, and long service life. They are widely used in solid-state laser pumping, industrial processing, laser medical treatment, and military fields, and have very broad application prospects and market value. In the process of semiconductor laser chip production, end-face coating of laser bars is one of the most important process steps. A good coating effect can optimize the laser threshold current and emission efficiency, and ultimately achieve the maximum laser power output on a single side.
[0003] There are many types of existing bar-shaped semiconductor laser end face coating fixtures, which are used in the coating process. The main purpose is to clamp a certain number of chip carriers arranged in parallel. There are many problems with the existing fixtures, as follows:
[0004] 1. The fixture structure is not designed reasonably. When the fixture is installed on the coating furnace bracket, it is easy to fall off due to improper operation. At the same time, during the coating process, the active end of the fixture is clamped by the fixed end of the coating furnace bracket and cannot be effectively clamped, causing the workpiece to fall.
[0005] 2. It is difficult to assemble the product into the fixture. The movable end of the fixture needs to be pressed manually during operation, which requires high skills of personnel. As a result, the work efficiency is low, the success rate of strip installation is not high, and it is easy to cause product loss.
[0006] 3. The width or thickness of the clamping end of the product is fixed, and it cannot be adjusted accordingly for products of different widths or thicknesses. Especially for the thickness of the bar, if the width of the bar is smaller than the thickness of the clamping end, the product will be blocked by the clamping end during the coating process, resulting in uneven thickness of the coated film; on the contrary, if the width of the bar is much thicker than the thickness of the clamping end, it is easy to cause product warping, increase the gap between the products, and cause the coating film material to penetrate. Summary of the invention
[0007] The first object of the present invention is to provide a clamp, wherein the clamping opening of the clamping plate is a V-shaped clamping opening, and the contact between the clamping plate and the end face of the laser bar is a line contact, which can fully coat the laser bar and is applicable to laser bars with different end face thicknesses.
[0008] To achieve the above object, the solution provided by the present invention is:
[0009] A clamp for clamping a laser bar, the clamp comprising a fixed frame, a clamp detachably connected to the fixed frame, and a fastener for connecting the fixed frame and the clamp, the fixed frame is hollowed out in the middle, the fixed frame comprises a first fixed edge and a second fixed edge, the first fixed edge and the second fixed edge are both provided with a slide groove, one end of the clamp is mounted on the first fixed edge, and the other end is mounted on the second fixed edge, the fastener passes through the slide groove and is connected to the clamp, and the fastener can slide along the slide groove, at least two clamps are provided, two adjacent clamps are used to clamp the laser bar, and each clamp is provided with a V-shaped clamping opening on the side facing the other clamp, and the laser bar is clamped in the V-shaped clamping opening of the two adjacent clamps.
[0010] Preferably, it is characterized in that threaded holes are provided at both ends of the clamping plate, and the fasteners are screws, and the screws are adapted to the threaded holes.
[0011] Preferably, it is characterized in that both ends of the clamping plate are recessed with step positions, the threaded holes are arranged on the step positions, and the fixing frame is assembled on the step positions.
[0012] Preferably, it is characterized in that positioning holes are provided on the clamping plate.
[0013] Preferably, the fixing frame is provided with a connecting hole, and the connecting hole is used for connecting with the coating machine.
[0014] The second object of the present invention is to provide an assembly tool, which is used to assemble a laser bar onto the fixture as described above, wherein a positioning hole is provided on the clamp, and the assembly tool comprises a loading platform, a first push rod, a second push rod and a positioning pin adapted to the positioning hole of the clamp, a gas channel is provided inside the loading platform, an air inlet connected to the gas channel is provided on the side of the loading platform, and the air inlet is used to connect to a negative pressure system, a groove and a boss are provided on the top of the loading platform, and an air outlet connected to the gas channel is provided through the boss, and two grooves are provided, and the two grooves are respectively provided on both sides of the boss, the first push rod is slidably connected to one of the grooves, and the second push rod is slidably connected to the other groove, both ends of the first push rod are provided with a first mounting groove adapted to the end of the clamp and a first mounting hole connected to the first mounting groove, the first mounting hole is adapted to the positioning pin, and both ends of the second push rod are provided with a second mounting groove adapted to the end of the clamp and a second mounting hole connected to the second mounting groove, and the second mounting hole is adapted to the positioning pin.
[0015] Preferably, a slider is disposed at the bottom of the first push rod and the bottom of the second push rod, and the slider is slidably connected in the groove.
[0016] Preferably, the assembly tool further comprises a breadboard, standard threaded holes are evenly arranged on the breadboard, through holes are arranged at the four corners of the loading platform, and the loading platform is fixedly connected to the breadboard by screws.
[0017] The third object of the present invention is to provide an assembly method for assembling a laser bar onto the fixture as described above, the assembly method comprising the following steps:
[0018] Step S10, providing the assembly tool as described above, placing a group of laser bars on the boss, and connecting a negative pressure system to the air inlet, and adsorbing the laser bars on the boss through the negative pressure system to complete the positioning of the laser bars;
[0019] Step S20, after installing positioning pins in the first mounting hole and the second mounting hole respectively, the clamping plate is installed in the first mounting groove and the second mounting groove respectively, and the positioning holes of the clamping plate are inserted into the positioning pins to complete the positioning of the clamping plate;
[0020] Step S30, assembling the first push rod and the second push rod on the loading platform respectively, completing the positioning of the first push rod and the second push rod;
[0021] Step S40, sliding the first push rod and the second push rod so that the end surfaces of both sides of the laser bar are flatly clamped in the V-shaped clamping openings of the two clamping plates, thereby completing the assembly of a set of laser bars;
[0022] Step S50, connecting the fixed frame and the clamping plate by fasteners to complete the assembly of the clamping plate and the fixed frame;
[0023] Step S60, removing the fixing frame, adjusting the positions of the first push rod and the second push rod, installing the inner clamping plate on the fixing frame on the first push rod, and placing a new clamping plate on the second push rod to complete the positioning of the clamping plate;
[0024] Step S70, placing a new set of laser bars on the boss, and under the action of the negative pressure system, the laser bars are adsorbed on the boss to complete the positioning of the laser bars;
[0025] Step S80, sliding the first push rod and the second push rod so that the end surfaces of both sides of the laser bar are flatly clamped in the V-shaped clamping openings of the two clamping plates, thereby completing the assembly of the laser bar;
[0026] Step S90, connecting the fixed frame and the clamping plate on the second push rod through fasteners to complete the assembly of the clamping plate and the fixed frame;
[0027] Step S100, repeating steps S60 to S90 for several times until the assembly of several groups of laser bars is completed.
[0028] The clamp provided by the present invention has the following advantages:
[0029] First, the hollowed-out area in the middle of the fixed frame is used to place the clamping plate with the laser bar, so that the laser bar is unobstructed on both sides. Therefore, the fixture is suitable for any type of coating machine, and double-sided coating can be achieved by installing the bar once, thereby reducing secondary damage to the product.
[0030] Second, the clamping opening of the clamp is a V-shaped clamping opening, so the contact between the clamp and the end face of the laser bar is a line contact, which can fully coat the laser bar, so that the laser bar has a uniform coating thickness.
[0031] Third, the clamping opening of the clamping plate is a V-shaped clamping opening, so the thickness of the clamping plate is greater than the thickness of the laser bar, thereby avoiding the phenomenon of warping of the laser bar.
[0032] Fourthly, the clamping opening of the clamping plate is a V-shaped clamping opening, so the clamping plate can be suitable for laser bars with different end face thicknesses.
[0033] The assembly tool provided by the present invention has a simple structure, novel design, strong practicality and convenient assembly. Moreover, the assembly tool of the present invention connects a negative pressure system to the loading platform to ensure that the laser bar does not move arbitrarily, and adjusts the position of the clamping plate by adjusting the position of the first push rod and the second push rod, so that the operator does not need to manually press the clamping plate, which simplifies the operation of the personnel and improves the success rate of the adjustment and the assembly efficiency.
[0034] The assembly method provided by the present invention completes the assembly of the laser bar on an assembly tool. During assembly, a negative pressure system is connected to the loading platform to ensure that the laser bar does not move arbitrarily, and the position of the clamping plate is adjusted by adjusting the positions of the first push rod and the second push rod. The operator does not need to manually press the clamping plate, which simplifies the operation of the personnel and improves the success rate of installation and assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0036] Figure 1 is a schematic structural diagram of a clamp provided by an embodiment of the present invention;
[0037] Figure 2 is a partial cross-sectional view of a clamp provided by an embodiment of the present invention;
[0038] Figure 3 is a schematic diagram of a combination of an assembly tool and a fixture provided in an embodiment of the present invention;
[0039] Figure 4 is a partial cross-sectional view of an assembly tool and a fixture provided in an embodiment of the present invention;
[0040] Figure 5 is a schematic diagram of a combination of a loading platform, a first push rod, a second push rod and a clamp provided in an embodiment of the present invention;
[0041] Figure 6 is a schematic structural diagram of a loading platform provided by an embodiment of the present invention;
[0042] Figure 7 It is a structural schematic diagram of a method for assembling a laser bar provided in an embodiment of the present invention.
[0043] Description of Figure Numbers:
[0044] 10. fixed frame; 11. first fixed edge; 12. second fixed edge; 121. slide groove;
[0045] 20. Clamping plate; 21. V-shaped clamping opening; 22. Threaded hole; 23. Step position; 24. Positioning hole;
[0046] 30. Fasteners;
[0047] 100, loading platform; 101, gas channel; 102, air inlet; 103, groove; 104, boss; 105, air outlet;
[0048] 200, first push rod; 201, first mounting groove; 202, first mounting hole;
[0049] 300, second push rod; 301, second mounting groove; 302, second mounting hole;
[0050] 400, positioning pin;
[0051] 500, breadboard;
[0052] 3. Laser bars. DETAILED DESCRIPTION
[0053] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0054] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0055] It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0056] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0057] like Figures 1 to 5 As shown, it is a clamp of an embodiment of the present invention, which is used to clamp the laser bar 3. The laser bar 3 is relatively small, usually with a length of 5-10.8mm, a width of 1-3mm, and a thickness of 0.25-1mm. The clamping opening of the clamp is a V-shaped clamping opening 21, so the contact between the clamp and the end face of the laser bar 3 is a line contact, which can fully coat the laser bar 3, so that the laser bar 3 has a uniform coating thickness, and the thickness of the clamp is greater than the thickness of the laser bar 3, so the phenomenon of warping of the laser bar 3 can be avoided.
[0058] See also Figure 1-Figure 5The clamp of the embodiment of the present invention includes a fixed frame 10, a clamping plate 20 detachably connected to the fixed frame 10, and a fastener 30 for connecting the fixed frame 10 and the clamping plate 20. The fixed frame 10 is hollowed out in the middle. The fixed frame 10 includes a first fixed edge 11 and a second fixed edge 12. The first fixed edge 11 and the second fixed edge 12 are both provided with a slide groove 121. One end of the clamping plate 20 is installed on the first fixed edge 11, and the other end is installed on the second fixed edge 12. The fastener 30 passes through the slide groove 121 and is connected to the clamping plate 20, and the fastener 30 can slide along the slide groove 121, so that the clamping plate 20 can be fixed at different positions of the fixed frame 10. At least two clamping plates 20 are provided, and two adjacent clamping plates 20 are used to clamp the laser bar 3, and each clamping plate 20 is provided with a V-shaped clamping opening 21 on the side facing the other clamping plate 20, and the laser bar 3 is clamped in the V-shaped clamping opening 21 of the two adjacent clamping plates 20.
[0059] It can be understood that the slide groove 121 of the first fixed side 11 can be set as a long slide groove 121, or it can be composed of a plurality of short slide grooves 121. In order to facilitate the adjustment of the position of the clamping plate 20 and to limit the position of the clamping plate 20, the slide groove 121 of the embodiment of the present invention is composed of a plurality of short slide grooves 121. The length of each short slide groove 121 can be different, and it can be suitable for one clamping plate 20 or two clamping plates 20. It can also load the laser bar 3 to the maximum extent according to the laser bars 3 of different sizes. The slide groove 121 of the second fixed side 12 is set corresponding to the slide groove 121 of the first fixed side 11.
[0060] Optionally, threaded holes 22 are provided at both ends of the clamping plate 20, and the fasteners 30 are screws, which are adapted to the threaded holes 22. The clamping plate 20 and the fixed frame 10 are connected by screws, and the connection method is simple and reliable, and the adjustment is convenient.
[0061] Furthermore, both ends of the clamping plate 20 are recessed with step positions 23 , the threaded holes 22 are arranged on the step positions 23 , and the fixing frame 10 is assembled on the step positions 23 , which can further improve the assembly efficiency.
[0062] Optionally, a positioning hole 24 is provided on the clamping plate 20 .
[0063] It should be noted that the fixed frame 10 is provided with a connection hole (not shown) matching the coating machine, and the fixed frame 10 equipped with the laser bar 3 is placed in the coating machine. The upper and lower surfaces of the laser bar 3 are suspended, and the V-shaped clamping opening 21 of the clamping plate 20 is in line contact with the laser bar 3, which does not affect the coating effect. In addition, clamping the laser bar 3 by the clamping plate 20 is safe and reliable, and can prevent the material source from being contaminated after falling off.
[0064] Furthermore, the fixing frame 10 can be flipped relative to the coating machine, so that double-sided coating of the laser bar 3 can be achieved.
[0065] The clamp of the embodiment of the present invention has the following advantages:
[0066] First, the hollowed-out area in the middle of the fixed frame 10 is used to place the clamp 20 with the laser bar 3, so that the laser bar 3 is unobstructed on both sides. Therefore, the clamp is suitable for any type of coating machine, and can achieve double-sided coating in one installation, thereby reducing secondary damage to the product.
[0067] Second, the clamping opening of the clamping plate 20 is a V-shaped clamping opening 21, so the contact between the clamp and the end surface of the laser bar 3 is a line contact, which can fully coat the laser bar 3, so that the laser bar 3 has a uniform coating thickness.
[0068] Thirdly, the clamping opening of the clamping plate 20 is a V-shaped clamping opening 21 , so the thickness of the clamping plate 20 is greater than the thickness of the laser bar 3 , thereby preventing the laser bar 3 from warping.
[0069] Fourthly, the clamping opening of the clamping plate 20 is a V-shaped clamping opening 21 , so the clamping plate 20 can be suitable for laser bars 3 with different end face thicknesses.
[0070] See also Figure 1-Figure 6 The embodiment of the present invention further provides an assembly tool for assembling the laser bar 3 to the fixture, that is, for assembling the laser bar 3 to the clamp 20, and then assembling the clamp 20 to the fixed frame 10. The assembly tool has a simple structure, novel design, strong practicality, and is easy to assemble. It also simplifies the operation of personnel and improves the success rate of assembly and adjustment and assembly efficiency.
[0071] The assembly tool provided in the embodiment of the present invention includes a loading platform 100, a first push rod 200, a second push rod 300 and a positioning pin 400 adapted to the positioning hole 24 of the clamping plate 20, a gas channel 101 is arranged inside the loading platform 100, an air inlet 102 connected to the gas channel 101 is arranged on the side of the loading platform 100, and the air inlet 102 is used to connect to the negative pressure system, a groove 103 and a boss 104 are arranged on the top of the loading platform 100, and the boss 104 is penetrated by a gas outlet 105 connected to the gas channel 101, and two grooves 103 are arranged, and the two grooves 103 are respectively arranged Arranged on both sides of the boss 104, the first push rod 200 is slidably connected to one of the grooves 103, and the second push rod 300 is slidably connected to the other groove 103. Both ends of the first push rod 200 are provided with a first mounting groove 201 adapted to the end of the clamping plate 20 and a first mounting hole 202 connected to the first mounting groove 201, and the first mounting hole 202 is adapted to the positioning pin 400. Both ends of the second push rod 300 are provided with a second mounting groove 301 adapted to the end of the clamping plate 20 and a second mounting hole 302 connected to the second mounting groove 301, and the second mounting hole 302 is adapted to the positioning pin 400.
[0072] Optionally, a slider (not shown) is disposed at the bottom of the first push rod 200 and the bottom of the second push rod 300 , and the slider is slidably connected in the groove 103 , and the connection relationship is simple and reliable.
[0073] The assembly tool also includes a breadboard 500 , on which standard threaded holes 22 are evenly arranged. The four corners of the loading platform 100 are provided with through holes, and are fixed to the breadboard 500 by screws.
[0074] The assembly steps of the assembly tool of the embodiment of the present invention are as follows:
[0075] Step S10, providing the assembly tool as described above, placing a group of laser bars 3 on the boss 104, connecting the air inlet 102 to the negative pressure system, and adsorbing the laser bars 3 on the boss 104 through the negative pressure system to complete the positioning of the laser bars 3.
[0076] Step S20, respectively install the positioning pins 400 in the first mounting hole 202 and the second mounting hole 302, respectively install the clamping plate 20 in the first mounting groove 201 and the second mounting groove 301, and insert the positioning hole 24 of the clamping plate 20 on the positioning pins 400 to complete the positioning of the clamping plate 20.
[0077] Step S30 , assembling the first push rod 200 and the second push rod 300 on the loading platform 100 respectively, and completing the positioning of the first push rod 200 and the second push rod 300 .
[0078] Step S40 , slide the first push rod 200 and the second push rod 300 to make the end surfaces of both sides of the laser bar 3 flatly clamped in the V-shaped clamping openings 21 of the two clamping plates 20 , and complete the assembly of a group of laser bars 3 .
[0079] Step S50 , connecting the fixing frame 10 and the clamping plate 20 via the fasteners 30 , thereby completing the assembly of the clamping plate 20 and the fixing frame 10 .
[0080] Step S60 , remove the fixed frame 10 , adjust the positions of the first push rod 200 and the second push rod 300 , install the inner clamping plate 20 on the fixed frame on the first push rod 200 , and place a new clamping plate 20 on the second push rod 300 .
[0081] Step S70 , assembling a new set of laser bars 3 , placing the new set of laser bars 3 on the boss 104 , and adsorbing the laser bars 3 on the boss 104 under the action of the negative pressure system.
[0082] Step S80 , slide the first push rod 200 and the second push rod 300 to make the end surfaces of both sides of the laser bar 3 flatly clamped in the V-shaped clamping openings 21 of the two clamping plates 20 , and complete the assembly of the laser bar 3 .
[0083] Step S90 , connecting the fixed frame 10 and the clamping plate 20 on the second push rod 300 through the fastener 30 , thereby completing the assembly of the clamping plate 20 and the fixed frame 10 .
[0084] Step S100, repeat steps S60-S90 several times until the assembly of several groups of laser bars 3 is completed. After the fixed frame 10 is fully assembled with laser bars 3 or a preset number of laser bars 3 are assembled, the fixed frame 10 assembled with the laser bars 3 is placed in the coating machine to complete the coating operation of the laser bars 3.
[0085] The assembly tool of the embodiment of the present invention has a simple structure, novel design, strong practicality, and convenient assembly. In addition, the assembly tool of the embodiment of the present invention connects a negative pressure system to the loading platform 100 to ensure that the laser bar 3 does not move arbitrarily, and adjusts the position of the clamping plate 20 by adjusting the position of the first push rod 200 and the second push rod 300, so that the operator does not need to manually press the clamping plate 20, which simplifies the operation of the personnel and improves the success rate of the adjustment and the assembly efficiency.
[0086] See also Figure 1-Figure 7 The embodiment of the present invention further provides a method for assembling a laser bar 3, comprising the following steps:
[0087] Step S10, placing a group of laser bars 3 on the boss 104, connecting the air inlet 102 to the negative pressure system, and adsorbing the laser bars 3 on the boss 104 through the negative pressure system to complete the positioning of the laser bars 3.
[0088] Step S20, respectively install the positioning pins 400 in the first mounting hole 202 and the second mounting hole 302, respectively install the clamping plate 20 in the first mounting groove 201 and the second mounting groove 301, and insert the positioning hole 24 of the clamping plate 20 on the positioning pins 400 to complete the positioning of the clamping plate 20.
[0089] Step S30 , assembling the first push rod 200 and the second push rod 300 on the loading platform 100 respectively, and completing the positioning of the first push rod 200 and the second push rod 300 .
[0090] Step S40 , slide the first push rod 200 and the second push rod 300 to make the end surfaces of both sides of the laser bar 3 flatly clamped in the V-shaped clamping openings 21 of the two clamping plates 20 , and complete the assembly of a group of laser bars 3 .
[0091] Step S50 , connecting the fixing frame 10 and the clamping plate 20 via the fasteners 30 , thereby completing the assembly of the clamping plate 20 and the fixing frame 10 .
[0092] Step S60 , remove the fixed frame 10 , adjust the positions of the first push rod 200 and the second push rod 300 , install the inner clamping plate 20 on the fixed frame on the first push rod 200 , and place a new clamping plate 20 on the second push rod 300 .
[0093] Step S70 , assembling a new set of laser bars 3 , placing the new set of laser bars 3 on the boss 104 , and adsorbing the laser bars 3 on the boss 104 under the action of the negative pressure system.
[0094] Step S80 , slide the first push rod 200 and the second push rod 300 to make the end surfaces of both sides of the laser bar 3 flatly clamped in the V-shaped clamping openings 21 of the two clamping plates 20 , and complete the assembly of the laser bar 3 .
[0095] Step S90 , connecting the fixing frame 10 and the clamping plate 20 on the second push rod 300 through the fastener 30 , thereby completing the assembly of the clamping plate 20 and the fixing frame 10 .
[0096] Step S100, repeat steps S60-S90 several times until the assembly of several groups of laser bars 3 is completed. After the fixed frame 10 is fully assembled with laser bars 3 or a preset number of laser bars 3 are assembled, the fixed frame 10 assembled with the laser bars 3 is placed in the coating machine to complete the coating operation of the laser bars 3.
[0097] The assembly method of the embodiment of the present invention completes the assembly of the laser bar 3 on the assembly tool. During assembly, a negative pressure system is connected to the loading platform 100 to ensure that the laser bar 3 does not move arbitrarily, and the position of the clamping plate 20 is adjusted by adjusting the positions of the first push rod 200 and the second push rod 300. There is no need for the operator to manually press the clamping plate 20, which simplifies the operation of the personnel and improves the success rate of installation and assembly efficiency.
[0098] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An assembly tool for assembling a laser bar onto a fixture, characterized in that: The clamp comprises a fixed frame, a clamping plate detachably connected to the fixed frame, and a fastener for connecting the fixed frame and the clamping plate, the fixed frame is hollowed out in the middle, the fixed frame comprises a first fixed edge and a second fixed edge, the first fixed edge and the second fixed edge are both provided with a slide groove, one end of the clamping plate is mounted on the first fixed edge, and the other end is mounted on the second fixed edge, the fastener passes through the slide groove and is connected to the clamping plate, and the fastener can slide along the slide groove, at least two clamping plates are provided, two adjacent clamping plates are used to clamp the laser bar, and each clamping plate is provided with a V-shaped clamping opening on a side facing the other clamping plate, the laser bar is clamped in the V-shaped clamping opening of the two adjacent clamping plates, and the clamping plate is provided with a positioning hole; The assembly tooling includes a loading platform, a first push rod, a second push rod and a positioning pin adapted to the positioning hole of the clamp plate, a gas channel is arranged inside the loading platform, an air inlet connected to the gas channel is arranged on the side of the loading platform, the air inlet is used to connect to the negative pressure system, a groove and a boss are arranged on the top of the loading platform, the boss is penetrated by a gas outlet connected to the gas channel, two grooves are arranged, and the two grooves are respectively arranged on both sides of the boss, the first push rod is slidably connected to one of the grooves, and the second push rod is slidably connected to the other groove, both ends of the first push rod are provided with a first mounting groove adapted to the end of the clamp plate and a first mounting hole connected to the first mounting groove, the first mounting hole is adapted to the positioning pin, and both ends of the second push rod are provided with a second mounting groove adapted to the end of the clamp plate and a second mounting hole connected to the second mounting groove, and the second mounting hole is adapted to the positioning pin.
2. The assembly tool according to claim 1, characterized in that: Both ends of the clamping plate are provided with threaded holes, and the fasteners are screws, which are adapted to the threaded holes.
3. The assembly tool according to claim 2, characterized in that: Both ends of the clamping plate are concavely provided with step positions, the threaded holes are arranged on the step positions, and the fixing frame is assembled on the step positions.
4. The assembly tool according to claim 1, characterized in that: The fixing frame is provided with a connecting hole, and the connecting hole is used for connecting with the coating machine.
5. The assembly tool according to claim 1, characterized in that: The bottom of the first push rod and the bottom of the second push rod are both provided with a sliding block, and the sliding block is slidably connected in the groove.
6. The assembly tool according to claim 1, characterized in that: The assembly tool also includes a breadboard, on which standard threaded holes are evenly arranged, through holes are arranged at the four corners of the loading platform, and the loading platform is fixedly connected to the breadboard by screws.
7. An assembly method, using the assembly tool as claimed in any one of claims 1 to 6, characterized in that: The assembly method is used to assemble the laser bar onto the fixture, and the assembly method comprises the following steps: Step S10, providing an assembly tool, placing a group of laser bars on the boss, and connecting a negative pressure system to the air inlet, and adsorbing the laser bars on the boss through the negative pressure system to complete the positioning of the laser bars; Step S20, after installing positioning pins in the first mounting hole and the second mounting hole respectively, the clamping plate is installed in the first mounting groove and the second mounting groove respectively, and the positioning holes of the clamping plate are inserted into the positioning pins to complete the positioning of the clamping plate; Step S30, assembling the first push rod and the second push rod on the loading platform respectively, completing the positioning of the first push rod and the second push rod; Step S40, sliding the first push rod and the second push rod so that the end surfaces of both sides of the laser bar are flatly clamped in the V-shaped clamping openings of the two clamping plates, thereby completing the assembly of a set of laser bars; Step S50, connecting the fixed frame and the clamping plate by fasteners to complete the assembly of the clamping plate and the fixed frame; Step S60, removing the fixing frame, adjusting the positions of the first push rod and the second push rod, installing the inner clamping plate on the fixing frame on the first push rod, and placing a new clamping plate on the second push rod to complete the positioning of the clamping plate; Step S70, placing a new set of laser bars on the boss, and under the action of the negative pressure system, the laser bars are adsorbed on the boss to complete the positioning of the laser bars; Step S80, sliding the first push rod and the second push rod so that the end surfaces of both sides of the laser bar are flatly clamped in the V-shaped clamping openings of the two clamping plates, thereby completing the assembly of the laser bar; Step S90, connecting the fixed frame and the clamping plate on the second push rod through fasteners to complete the assembly of the clamping plate and the fixed frame; Step S100, repeating steps S60 to S90 for several times until the assembly of several groups of laser bars is completed.
Citation Information
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