A test bench for manufacturing vehicle head-up display equipment

Abstract

A test bench for manufacturing vehicle-mounted head-up display equipment. It includes a bottom control box, an upper truss, a portal track bracket, an image detector, a glass bracket assembly, an optically adjustable bracket assembly, a display screen assembly, and a rotary control box; the upper truss is arranged on the bottom control box and the lower end surface of the upper truss is connected to the upper end surface of the bottom control box, the portal track bracket is arranged at the upper end of the bottom control box and is located in the upper truss, the glass bracket assembly is arranged at the upper end of the portal track bracket for adjusting the position of the automobile windshield, the optically adjustable bracket assembly is arranged at the middle and lower part of the portal track bracket, and the image detector is arranged at the front end of the portal track bracket. The test bench is provided with a portal track bracket, an adjustable glass bracket assembly, an adjustable display screen assembly, an optically adjustable bracket assembly, and a rotary control box, so that the various component modules of the vehicle-mounted head-up display equipment are convenient to test and adjust, and is suitable for the assembly line production of vehicle-mounted head-up display equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of optical equipment production, and in particular to a test bench provided with a door-type track bracket, an adjustable glass bracket assembly, an adjustable display screen assembly, an optical-mechanical adjustable bracket assembly, and a rotary control box, which facilitates the test and adjustment of various functional modules of a vehicle-mounted head-up display device and is suitable for the assembly line production of the vehicle-mounted head-up display device. Background Art

[0002] The in-vehicle head-up display device is abbreviated as HUD, also known as the parallel display system. Due to its advanced assisted driving function, it is currently being vigorously promoted.

[0003] The vehicle-mounted head-up display device is mainly composed of a light source component, a light guide component, a free-form lens component, a car windshield, a human eye observation window, and a virtual image position. When imaging, the light from the light source passes through each component in turn, and finally forms an image through the accurate coordination of each component. Therefore, when the vehicle-mounted head-up display device is produced, the performance parameters of each component need to be tested, adjusted and calibrated multiple times.

[0004] At present, the various components of the vehicle-mounted head-up display equipment are generally processed and debugged separately, and then debugged together when assembled into a complete machine. Once a component does not meet the standards, it needs to be disassembled as a whole. At the same time, when assembled into a complete machine, most of the components are fixedly connected or the component connections have poor adjustability. The parameter requirements of optical components are relatively strict, and multiple debugging and correction are required. The existing production method is obviously not convenient for the manufacture of optical equipment, and has poor production efficiency and low yield rate. Summary of the invention

[0005] The purpose of the present invention is to solve the above-mentioned technical problems and provide a test bench for the manufacture of vehicle-mounted head-up display equipment. The test bench is provided with a door-type track bracket, an adjustable glass bracket assembly, an adjustable display screen assembly, an optical-mechanical adjustable bracket assembly and a rotary control box, so that the component modules of the vehicle-mounted head-up display equipment can be tested and adjusted conveniently, and is suitable for the assembly line production of vehicle-mounted head-up display equipment.

[0006] In order to solve the above-mentioned prior art problems, the technical solution of the present invention is:

[0007] The present invention discloses a test bench for manufacturing a vehicle-mounted head-up display device, which comprises a bottom control box, an upper truss, a door-type track bracket, an image detector, a glass bracket assembly, an optical-mechanical adjustable bracket assembly, a display screen assembly, and a rotary control box;

[0008] The upper truss is arranged on the bottom control box and the lower end surface of the upper truss is connected to the upper end surface of the bottom control box, the portal track bracket is arranged on the upper end of the bottom control box and is located in the upper truss, the glass bracket assembly is arranged on the upper end of the portal track bracket for adjusting the position of the automobile windshield, the optical machine adjustable bracket assembly is arranged in the middle and lower part of the portal track bracket for adjusting the position of the optical machine, the image detector is arranged at the front end of the portal track bracket for detecting the imaging of the optical machine on the automobile windshield, the rotary control box includes a power control box and is arranged on the side of the upper truss, and the display screen assembly is arranged on the side of the upper truss and is located above the rotary control box for displaying test information;

[0009] The gantry track bracket includes two gantry brackets on both sides, two bottom beams connected between the two gantry brackets, two middle beams connected between the two gantry brackets, an X-axis beam connected between the two bottom beams, and a connecting column connected between the bottom beams and the middle beams. The gantry bracket of the gantry track bracket includes a track beam at the upper end, and a limit plate for limiting the forward movement of the glass bracket assembly is also provided at the front end of the track beam.

[0010] The glass support assembly comprises two side supports, a plurality of support beams, a car windshield, a glass base, a plurality of movable adjustment parts, and a limiting part; the two ends of the plurality of support beams are respectively fixed to the upper ends of the two side supports, the glass base is a frame-type structure, the frame-type structure is fixed to the front ends of the two side supports at a certain inclination angle, and the support beams, the side supports, and the glass base are connected to form a glass support frame body; the outer end surfaces of the two side supports are provided with a plurality of pulleys, and the pulleys of the two side supports are respectively slidably arranged on the track-type beams at the upper ends of the door-type track supports, and the glass support frame body can slide back and forth on the track-type beams through the pulleys, so as to conveniently adjust the front and rear positions of the car windshield; the pulley comprises an outer sliding part and an inner limiting part, the diameter of the limiting part is larger than the diameter of the sliding part and is coaxially arranged, and the connection part between the sliding part and the limiting part is straight to the limiting part The flange structure with a gradually increasing diameter can reduce the friction between the pulley and the track-type crossbeam; the movable adjustment member includes a horizontal plate and an adjustment plate, the horizontal plate is formed with screw holes and is fixed to the glass base through the screw holes, and a plurality of movable adjustment members are slidably arranged on the four sides of the glass base, an adjustment screw is arranged at the upper end of the adjustment plate, the lower end of the adjustment screw is threadedly connected to the adjustment plate, and a screw head is fixed at the upper end of the adjustment screw, and the screw head is used to adsorb and fix the automobile windshield, and the upper and lower positions of different parts of the automobile windshield can be adjusted by adjusting the adjustment screw up and down, and the X-axis and Y-axis positions of the movable adjustment member on the glass base can be adjusted by adjusting the X-axis and Y-axis positions of the automobile windshield; the limiting member is a right-angle Z-shaped structure, and the limiting member includes a connecting edge at the lower end, and the connecting edge is connected to the glass base through a screw hole, and the limiting member is used to limit the lateral or longitudinal movement of the movable adjustment member on the glass base.

[0011] The optical machine adjustable bracket assembly includes an optical machine, a semi-frame fixing frame, a turntable mechanism, a short-axis sliding module, a short-axis screw slide, a short-axis telescopic belt, a long-axis sliding module, a long-axis screw slide, a long-axis telescopic belt, and a bracket base; the semi-frame fixing frame includes a bottom plate at the lower end, fixed columns on both sides, two cantilevers, and two lifting cylinders, the two lifting cylinders are respectively arranged at the upper ends of the fixed columns on both sides, the upper ends of the lifting cylinders are respectively connected to the cantilevers through connecting rods, and the cantilevers are driven up and down by the lifting cylinders, the upper ends of the cantilevers are provided with connecting parts, and the two sides of the optical machine are respectively fixed to the two cantilevers through the connecting parts In the middle, the cantilever and the optical machine are arranged obliquely, and a guide rod for guiding the cantilever to rise and fall is also arranged between the cantilever and the fixed column, and the cantilever is movably sleeved on the guide rod through the shaft hole; the turntable mechanism includes a middle rotating shaft, a turntable motor, and a turntable connecting part; the short-axis sliding module includes a fixed seat at the upper end and a sliding seat arranged at the lower end of the fixed seat, the turntable mechanism is arranged on the fixed seat of the short-axis sliding module, the upper end of the rotating shaft of the turntable mechanism is connected to the lower end of the bottom plate of the semi-frame-shaped fixed frame, the turntable motor is connected to the lower end of the rotating shaft, and the rotating shaft is driven to rotate by the turntable motor, which in turn drives the semi-frame-shaped fixed frame The frame and the optical machine rotate; the short-axis lead screw slide includes a short-axis motor, a lead screw, and a short-axis slide; the upper end of the short-axis slide is provided with a slide rail for sliding the sliding seat in the X-axis; the middle position of the lower end of the sliding seat of the short-axis sliding module is formed with an internal threaded shaft hole and is connected to the lead screw of the short-axis lead screw slide through the internal threaded shaft hole; the two sides of the lower end of the sliding seat of the short-axis sliding module are slidably arranged on the slide rail at the upper end of the short-axis slide, and the lead screw is driven to rotate by the short-axis motor to drive the sliding seat to move along the slide rail at the upper end of the short-axis slide in the X-axis; the long-axis sliding module includes a fixed seat at the upper end, a long-axis set at the lower end of the fixed seat Axis sliding seat, the short-axis lead screw slide is arranged on the fixed seat of the long-axis sliding module; the long-axis lead screw slide includes a long-axis motor, a lead screw, and a long-axis slide, the upper end of the long-axis slide is provided with a slide rail for the Y-axis sliding of the long-axis sliding seat, the middle position of the lower end of the sliding seat of the long-axis sliding module is formed with an internal threaded shaft hole and is connected to the lead screw of the long-axis lead screw slide through the internal threaded shaft hole, the long-axis sliding seat of the long-axis sliding module is slidably arranged on the slide rails on the upper end of the long-axis slide at both sides of the lower end, and the lead screw is driven to rotate by the long-axis motor, driving the long-axis sliding seat to move along the slide rails on the upper end of the long-axis slide to perform Y-axis movement.

[0012] The display screen assembly is used to display the test parameters of the optical device, and the display screen assembly includes a display screen, a first support, a first connecting member, a main rod, a second connecting member, and a second connecting seat; the first support is fixed to the rear end of the display screen through a screw hole and a screw, the first support extends backward to have a vertical opening connecting portion, the vertical opening connecting portion is formed with an X-axis shaft hole, the first connecting member includes a first connecting portion with an X-axis shaft hole formed at the upper end, and a second connecting portion with a Y-axis shaft hole formed at the lower end, the first connecting portion is embedded in the vertical opening connecting portion at the rear end of the first support, and the first connecting portion and the vertical opening connecting portion are rotatably connected through the shaft X-axis; The upper end of the main rod is an open connecting part formed with a Y-axis axis hole, and the lower end of the main rod is a third connecting part formed with an X-axis axis hole. The second connecting part of the first connecting member is embedded in the open connecting part of the upper end of the main rod, and the second connecting part and the open connecting part of the main rod are rotatably connected through the shaft rod Y axis; the left end of the second connecting member is an open connecting part formed with an X-axis axis hole, and the third connecting part at the lower end of the main rod is embedded in the open connecting part of the left end of the second connecting member, and the third connecting part and the open connecting part of the second connecting member are rotatably connected through the shaft rod X axis; the second connecting seat is a semi-frame structure, and the open end of the semi-frame structure is fixed to the upper truss of the test bench through screw holes and screws, and the rear end of the second connecting member and the left end of the semi-frame structure are connecting plates formed with axis holes and are rotatably connected through the shaft rod.

[0013] The rotary control box includes two supports which are separately arranged on the left and right sides, two rotating arms which are separately arranged on the left and right sides, and a power control box. The support includes a fixing part and a connecting part. The fixing part is used to fix the support on the upper truss of the test bench. The connecting part is formed with two spaced screw holes. The upper end of the rotating arm is provided with a U-shaped hole, and a screw hole is provided below the U-shaped hole of the rotating arm. The support is connected to the rotating arm by two bolts, one of which is provided in the screw hole of the support connecting part and the screw hole at the upper end of the corresponding rotating arm as a rotating axis, and the other bolt is provided in the screw hole of the support connecting part and the U-shaped hole at the upper end of the rotating arm as a rotating locating pin; a fixed axis is respectively provided on both sides of the power control box, and an axis hole is also provided at the lower end of the rotating arm. The fixed axes on both sides of the power control box are respectively fixed in the axis holes of the rotating arms on the left and right sides, thereby fixing the power control box in the middle of the two rotating arms.

[0014] The power control box and the rotating arm of the rotary control box can rotate around the rotating shaft bolt, and the rotating positioning pin limits the rotating range of the power control box by limiting the rotating range of the U-shaped hole.

[0015] The working process of the test bench is as follows: the tester places the optical machine on the upper end of the semi-frame fixed frame of the optical machine adjustable bracket assembly, fixes the optical machine through the cantilever connecting piece, realizes the Y-axis movement of the optical machine through the long-axis sliding module and the long-axis lead screw slide, and realizes the Z-axis rotation of the optical machine through the turntable mechanism. When the optical machine moves to the specified position of the portal track bracket, the X-axis movement of the optical machine is realized through the short-axis sliding module and the short-axis lead screw slide, and the optical machine is moved along the X-axis direction to the specified position below the car windshield. At this time, the optical machine projects the light path onto the car windshield to form an image, and detects the imaging of the optical machine on the car windshield through the image detector, and transmits the image detection data to the computer for processing and displays it on the display screen of the display screen assembly for the tester to judge. After the detection is completed, the optical machine returns along the original route, is removed, and is reinstalled into a new optical machine device for the next step of testing.

[0016] Furthermore, in the rotary control box, two bolts connected to the support and the rotating arm are respectively provided with elastic gaskets; further, the power control box has a plurality of terminals, and the image detector, optical machine, short-axis motor, turntable motor, long-axis motor, and display screen are respectively electrically connected to the terminals;

[0017] Preferably, in the display screen assembly, the rear end of the second connecting member and the left end of the semi-frame structure are connecting plates respectively formed with a Y-axis hole, the open end of the semi-frame structure is vertically fixed to the truss of the test bench through a screw hole and a screw, and the connecting plate at the rear end of the second connecting member and the connecting plate at the left end of the second connecting seat are rotatably connected through the Y-axis of the damping adjuster;

[0018] Preferably, in the display screen assembly, the rear end of the second connecting member and the left end of the semi-frame structure are connecting plates formed with Z-axis axial holes, and the open end of the semi-frame structure is horizontally fixed to the truss of the test bench through screw holes and screws, and the connecting plate at the rear end of the second connecting member and the connecting plate at the left end of the second connecting seat are rotatably connected on the Z-axis through a damping adjuster.

[0019] Furthermore, in the optical-mechanical adjustable bracket assembly, the long-axis screw slide is arranged on the bracket base; the bracket base is arranged on the portal track bracket; further, the short-axis telescopic belt is arranged on the fixed seat at the upper end of the long-axis sliding module, and the long-axis telescopic belt is arranged on the bracket base at the upper end of the long-axis sliding module; further, the short-axis telescopic belt and the long-axis telescopic belt are used for routing power lines and control lines; further, the optical-mechanical adjustable bracket assembly is compatible with various types of optical machines.

[0020] Further, in the glass bracket assembly, the screw head is made of a wear-resistant material with a hardness of 60°, which can prevent the car windshield from being hard installed and prevent the glass from slipping; further, in the glass bracket assembly, a resistance plate is also provided between the pulley and the track beam, and the resistance plate is a wear-resistant self-lubricating POM material for reducing friction;

[0021] Further, the image detector is provided with a plurality of photoelectric position sensors for detecting image position information;

[0022] Furthermore, in the portal track bracket, a plurality of reinforcing ribs are provided at the lower end of the portal bracket.

[0023] The present invention provides a test bench for manufacturing a vehicle-mounted head-up display device, which has the following beneficial effects:

[0024] 1. The test bench is equipped with a door-type track bracket, an adjustable glass bracket assembly, an adjustable display screen assembly, an optical-mechanical adjustable bracket assembly, and a rotary control box, which makes it convenient to test and adjust the various component modules of the vehicle-mounted head-up display device, and is suitable for the assembly line production of vehicle-mounted head-up display devices;

[0025] 2. The test bench enables high efficiency and high yield rate in the production of vehicle head-up display equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 , which is a whole machine diagram of a test bench for manufacturing a vehicle head-up display device according to the present invention;

[0027] Figure 2 , which is a disassembled diagram of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0028] Figure 3 , is an overall diagram of a portal track bracket of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0029] Figure 4 , is an overall diagram of a glass support assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0030] Figure 5 , which is a disassembled view of a glass bracket assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0031] Figure 6 ,for Figure 4 A partial enlarged view of the middle A;

[0032] Figure 7 , which is a structural diagram of a limiter of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0033] Figure 8 , which is a structural diagram of an adjustment screw of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0034] Fig. 9 , is an overall view of a side bracket of a glass bracket assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0035] Fig.10 , which is a disassembled diagram of an optical-mechanical adjustable bracket assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0036] Fig.11 , is a composition diagram of an optical-mechanical adjustable bracket assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0037] Fig.12 , which is an overall diagram of a display screen assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0038] Fig.13 , which is a disassembled diagram of a display screen assembly of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0039] Fig.14 , is an overall diagram of a rotary control box of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention;

[0040] Fig.15 , which is a disassembled diagram of a rotary control box of a test bench for manufacturing a vehicle-mounted head-up display device according to the present invention. DETAILED DESCRIPTION

[0041] The present invention will be further described below in conjunction with embodiments:

[0042] Example:

[0043] like Figure 1 to Figure 15 The present invention discloses a test bench for manufacturing a vehicle head-up display device, which comprises a bottom control box 1, an upper truss 2, a door-type track bracket 3, an image detector 4, a glass bracket assembly 5, an optical-mechanical adjustable bracket assembly 6, a display screen assembly 7, and a rotary control box 8;

[0044] The upper truss 2 is arranged on the bottom control box 1 and the lower end surface of the upper truss is connected to the upper end surface of the bottom control box, the portal track bracket 3 is arranged at the upper end of the bottom control box and is located in the upper truss, the glass bracket assembly 5 is arranged at the upper end of the portal track bracket for adjusting the position of the automobile windshield, the optical machine adjustable bracket assembly 6 is arranged at the lower middle of the portal track bracket for adjusting the position of the optical machine, the image detector 4 is arranged at the front end of the portal track bracket for detecting the imaging of the optical machine on the automobile windshield, the rotary control box 8 includes a power control box and is arranged on the side of the upper truss, and the display screen assembly 7 is arranged on the side of the upper truss and is located above the rotary control box for displaying test information;

[0045] The gantry track bracket 3 includes two gantry brackets 31 on both sides, two bottom cross beams 32 connected between the two gantry brackets, two middle cross beams 33 connected between the two gantry brackets, an X-axis cross beam 34 connected between the two bottom cross beams, and a connecting column 35 connected between the bottom cross beams and the middle cross beams; the gantry bracket 31 of the gantry track bracket includes a track cross beam 311 at the upper end, and a limit plate 312 is also provided at the front end of the track cross beam;

[0046] The glass support assembly 5 includes two side supports 51, a plurality of support beams 52, a car windshield 53, a glass base 54, a plurality of movable adjustment parts 55, and a limiter 56; the two ends of the plurality of support beams 52 are respectively fixed to the upper ends of the two side supports 51, the glass base 54 is a frame-type structure, the frame-type structure is fixed to the front ends of the two side supports at a certain inclination angle, and the support beams, the side supports, and the glass base are connected to form a glass support frame; the outer end surfaces of the two side supports 51 are provided with a plurality of pulleys 511, and the pulleys 511 of the two side supports are respectively slidably arranged on the track-type beam 311, and the glass support frame can slide forward and backward on the test bench through the pulleys, so as to conveniently adjust the front and rear positions; the pulley 511 includes an outer sliding part 511a and an inner limiter 511b, the diameter of the limiter is larger than the diameter of the sliding part and is coaxially arranged, and the connection part between the sliding part and the limiter is to the limiter The flange structure with gradually increasing diameter can reduce the friction between the pulley and the rail beam; the movable adjustment member 55 includes a horizontal plate 551 and an adjustment plate 552, the horizontal plate is formed with screw holes and is fixed to the glass base through the screw holes, and multiple movable adjustment members are slidably arranged on the four sides of the glass base, the upper end of the adjustment plate is provided with an adjustment screw 553, the lower end of the adjustment screw is threadedly connected to the adjustment plate, and the upper end of the adjustment screw is fixed with a screw head 553a, the screw head is used to adsorb and fix the automobile windshield, and the upper and lower positions of different parts of the automobile windshield can be adjusted by adjusting the adjustment screw up and down, and the X-axis and Y-axis positions of the automobile windshield can be adjusted by adjusting the X-axis and Y-axis positions of the movable adjustment member on the glass base; the limiting member 56 is a right-angle Z-shaped structure, the limiting member includes a connecting edge 561 at the lower end, the connecting edge is connected to the glass base through a screw hole, and the limiting member is used to limit the lateral or longitudinal movement of the movable adjustment member on the glass base.

[0047] The optical machine adjustable bracket assembly 6 includes an optical machine 61, a semi-frame fixing frame 62, a turntable mechanism 63, a short-axis sliding module 64, a short-axis screw slide 65, a short-axis telescopic belt 661, a long-axis sliding module 67, a long-axis screw slide 68, a long-axis telescopic belt 662, and a bracket base 69; the semi-frame fixing frame 62 includes a bottom plate 621 at the lower end, and fixed columns 622 on both sides, and two cantilevers 623, and two lifting cylinders 624, the two lifting cylinders are respectively arranged at the upper ends of the fixed columns on both sides, and the upper ends of the lifting cylinders are respectively connected to the cantilevers through connecting rods, and the cantilevers are driven up and down by the lifting cylinders. The upper end of the cantilever is provided with a connecting piece 625, The two sides of the optical machine are respectively fixed to the middle of the two cantilevers by connecting parts, the cantilever and the optical machine are arranged at an angle, and a guide rod for guiding the cantilever to rise and fall is also arranged between the cantilever and the fixed column, and the cantilever is movably sleeved on the guide rod through the shaft hole; the turntable mechanism 63 includes a middle rotating shaft 631, a turntable motor, and a turntable connecting part 632; the short-axis sliding module 64 includes a fixed seat 641 at the upper end and a sliding seat 642 arranged at the lower end of the fixed seat, the turntable mechanism is arranged on the fixed seat of the short-axis sliding module, the upper end of the rotating shaft of the turntable mechanism is connected to the lower end of the bottom plate of the semi-frame fixing frame, the turntable motor is connected to the lower end of the rotating shaft, and the turntable motor is connected to the lower end of the rotating shaft. The driving shaft rotates, which in turn drives the semi-frame fixed frame and the optical machine to rotate; the short-axis lead screw slide 65 includes a short-axis motor 651, a lead screw, and a short-axis slide. The upper end of the short-axis slide is provided with a slide rail 653 for the X-axis sliding of the sliding seat. The middle position of the lower end of the sliding seat of the short-axis sliding module is formed with an internal threaded shaft hole and is connected to the lead screw of the short-axis lead screw slide through the internal threaded shaft hole. The two sides of the lower end of the sliding seat of the short-axis sliding module are slidably set on the slide rail at the upper end of the short-axis slide. The lead screw is driven to rotate by the short-axis motor, driving the sliding seat to move along the slide rail at the upper end of the short-axis slide in the X-axis; the long-axis sliding module 67 includes a fixed seat 671 at the upper end, a set The long-axis sliding seat 672 is placed at the lower end of the fixed seat, and the short-axis screw slide is arranged on the fixed seat of the long-axis sliding module; the long-axis screw slide 68 includes a long-axis motor 681, a screw, and a long-axis slide, and the upper end of the long-axis slide is provided with a slide rail 682 for the Y-axis sliding of the long-axis sliding seat, and an internal threaded shaft hole is formed in the middle position of the lower end of the sliding seat of the long-axis sliding module and is connected to the screw of the long-axis screw slide through the internal threaded shaft hole, and the long-axis sliding seat of the long-axis sliding module is slidably arranged on the slide rails on the upper end of the long-axis slide at both sides of the lower end, and the screw is driven to rotate by the long-axis motor, driving the long-axis sliding seat to move along the Y-axis along the slide rails on the upper end of the long-axis slide.

[0048] The display screen assembly 7 is used to display the test parameters of the optical device. The display screen assembly 7 includes a display screen 71, a first support 72, a first connecting member 73, a main rod 74, a second connecting member 75, and a second connecting seat 76; the first support 72 is fixed to the rear end of the display screen 71 through a screw hole and a screw, the first support extends backward to have a vertical opening connecting portion 721, the vertical opening connecting portion is formed with an X-axis shaft hole, the first connecting member 73 includes a first connecting portion 731 with an X-axis shaft hole formed at the upper end, and a first connecting portion 731 with a Y-axis shaft hole formed at the lower end. The second connecting part 732 of the shaft hole, the first connecting part is embedded in the vertical opening connecting part at the rear end of the first support, and the first connecting part and the vertical opening connecting part are rotatably connected through the shaft X axis; the upper end of the main rod 74 is an opening connecting part 741 formed with a Y axis shaft hole, the lower end of the main rod is a third connecting part 742 formed with an X axis shaft hole, the second connecting part of the first connecting member is embedded in the opening connecting part at the upper end of the main rod, and the second connecting part and the opening connecting part of the main rod are rotatably connected through the shaft Y axis; The left end of the second connecting member 75 is an open connecting portion 751 formed with an X-axis axial hole, the third connecting portion at the lower end of the main rod is embedded in the open connecting portion at the left end of the second connecting member, and the third connecting portion and the open connecting portion of the second connecting member are rotatably connected via the X-axis of the shaft rod; the second connecting seat 76 is a semi-frame structure, the open end of the semi-frame structure is fixed to the truss of the test bench via screw holes and screws, the rear end 752 of the second connecting member and the left end 761 of the semi-frame structure are connecting plates formed with axial holes and are rotatably connected via the shaft rod.

[0049] The rotary control box 8 includes two supports 81 separately arranged on the left and right, two rotating arms 82 separately arranged on the left and right, and a power control box 83. The support 81 includes a fixing portion 811 and a connecting portion 812. The fixing portion is used to fix the support on the test bench. The connecting portion 812 is formed with two spaced screw holes. The upper end of the rotating arm 82 is provided with a U-shaped hole 821, and a screw hole 822 is provided below the U-shaped hole of the rotating arm. The support and the rotating arm are connected by two bolts 823, one of which is provided in the screw hole of the support connecting portion and the screw hole at the upper end of the corresponding rotating arm as a rotating axis, and the other bolt is provided in the screw hole of the support connecting portion and the U-shaped hole at the upper end of the rotating arm as a rotating positioning pin; a fixed axis 831 is provided on both sides of the power control box 83, and an axis hole 824 is also provided at the lower end of the rotating arm 82. The fixed axes on both sides of the power control box are respectively fixed in the axis holes of the rotating arms on the left and right sides, thereby fixing the power control box in the middle of the two rotating arms.

[0050] The power control box and the rotating arm of the rotary control box can rotate around the rotating shaft bolt, and the rotating positioning pin limits the rotating range of the power control box by limiting the rotating range of the U-shaped hole.

[0051] The working process of the test bench is as follows: the tester places the optical machine on the upper end of the semi-frame fixed frame of the optical machine adjustable bracket assembly, fixes the optical machine through the cantilever connecting piece, realizes the Y-axis movement of the optical machine through the long-axis sliding module and the long-axis lead screw slide, and realizes the Z-axis rotation of the optical machine through the turntable mechanism. When the optical machine moves to the specified position of the portal track bracket, the X-axis movement of the optical machine is realized through the short-axis sliding module and the short-axis lead screw slide, and the optical machine is moved along the X-axis direction to the specified position below the car windshield. At this time, the optical machine projects the light path onto the car windshield to form an image, and detects the imaging of the optical machine on the car windshield through the image detector, and transmits the image detection data to the computer for processing and displays it on the display screen of the display screen assembly for the tester to judge. After the detection is completed, the optical machine returns along the original route, is removed, and is reinstalled into a new optical machine device for the next step of testing.

[0052] Furthermore, in the rotary control box 8, two bolts connected to the support and the rotary arm are respectively provided with elastic gaskets 825; the power control box 83 has a plurality of terminals 832;

[0053] In the display screen assembly, the rear end 752 of the second connecting member and the left end 761 of the semi-frame structure are respectively connecting plates formed with Y-axis holes, and the open end of the semi-frame structure is vertically fixed to the truss of the test bench through screw holes and screws, and the connecting plate at the rear end of the second connecting member and the connecting plate at the left end of the second connecting seat are rotatably connected through the Y-axis of the damping adjuster.

[0054] Furthermore, in the optical-mechanical adjustable bracket assembly, the long-axis screw slide 68 is arranged on the bracket base 69; the bracket base is arranged on the portal track bracket; further, the short-axis telescopic belt is arranged on the fixed seat at the upper end of the long-axis sliding module, and the long-axis telescopic belt is arranged on the bracket base at the upper end of the long-axis sliding module; further, the short-axis telescopic belt and the long-axis telescopic belt are used for routing power lines and control lines; further, the optical-mechanical adjustable bracket assembly is compatible with various types of optical machines.

[0055] Further, in the glass bracket assembly, the screw head 553a is made of a wear-resistant material with a hardness of 60°, which can prevent the car windshield from being hard installed and prevent the glass from slipping; further, in the glass bracket assembly, a resistance plate is also provided between the pulley and the track beam, and the resistance plate is a wear-resistant self-lubricating POM material for reducing friction;

[0056] The image detector is provided with a plurality of photoelectric position sensors for detecting image position information.

[0057] In the portal track bracket 3 , a plurality of reinforcing ribs 313 are provided at the lower end of the portal bracket 31 .

[0058] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims

1. A test bench for manufacturing vehicle head-up display equipment, characterized in that: It includes a bottom control box, an upper truss, a door-type track bracket, an image detector, a glass bracket assembly, an optical-mechanical adjustable bracket assembly, a display assembly, and a rotating control box; The upper truss is arranged on the bottom control box and the lower end surface of the upper truss is connected to the upper end surface of the bottom control box, the portal track bracket is arranged on the upper end of the bottom control box and is located in the upper truss, the glass bracket assembly is arranged on the upper end of the portal track bracket for adjusting the position of the automobile windshield, the optical machine adjustable bracket assembly is arranged in the middle and lower part of the portal track bracket for adjusting the position of the optical machine, the image detector is arranged at the front end of the portal track bracket for detecting the imaging of the optical machine on the automobile windshield, the rotary control box includes a power control box and is arranged on the side of the upper truss, and the display screen assembly is arranged on the side of the upper truss and is located above the rotary control box for displaying test information; The gantry track bracket includes two gantry brackets on both sides, two bottom beams connected between the two gantry brackets, two middle beams connected between the two gantry brackets, an X-axis beam connected between the two bottom beams, and a connecting column connected between the bottom beams and the middle beams. The gantry bracket of the gantry track bracket includes a track beam at the upper end, and a limit plate for limiting the forward movement of the glass bracket assembly is also provided at the front end of the track beam. The glass support assembly comprises two side supports, a plurality of support beams, a car windshield, a glass base, a plurality of movable adjustment parts, and a limiting part; the two ends of the plurality of support beams are respectively fixed to the upper ends of the two side supports, the glass base is a frame-type structure, the frame-type structure is fixed to the front ends of the two side supports at a certain inclination angle, and the support beams, the side supports, and the glass base are connected to form a glass support frame body; the outer end surfaces of the two side supports are provided with a plurality of pulleys, and the pulleys of the two side supports are respectively slidably arranged on the track-type beams at the upper ends of the door-type track supports, and the glass support frame body can slide back and forth on the track-type beams through the pulleys, so as to conveniently adjust the front and rear positions of the car windshield; the pulley comprises an outer sliding part and an inner limiting part, the diameter of the limiting part is larger than the diameter of the sliding part and is coaxially arranged, and the connection part between the sliding part and the limiting part is straight to the limiting part The flange structure with a gradually increasing diameter can reduce the friction between the pulley and the track-type crossbeam; the movable adjustment member includes a horizontal plate and an adjustment plate, the horizontal plate is formed with screw holes and is fixed to the glass base through the screw holes, and a plurality of movable adjustment members are slidably arranged on the four sides of the glass base, an adjustment screw is arranged at the upper end of the adjustment plate, the lower end of the adjustment screw is threadedly connected to the adjustment plate, and a screw head is fixed at the upper end of the adjustment screw, and the screw head is used to adsorb and fix the automobile windshield, and the upper and lower positions of different parts of the automobile windshield can be adjusted by adjusting the adjustment screw up and down, and the X-axis and Y-axis positions of the movable adjustment member on the glass base can be adjusted by adjusting the X-axis and Y-axis positions of the automobile windshield; the limiting member is a right-angle Z-shaped structure, and the limiting member includes a connecting edge at the lower end, and the connecting edge is connected to the glass base through a screw hole, and the limiting member is used to limit the lateral or longitudinal movement of the movable adjustment member on the glass base.

2. A test bench for manufacturing a vehicle head-up display device according to claim 1, characterized in that: The optical machine adjustable bracket assembly includes an optical machine, a semi-frame fixing frame, a turntable mechanism, a short-axis sliding module, a short-axis screw slide, a short-axis telescopic belt, a long-axis sliding module, a long-axis screw slide, a long-axis telescopic belt, and a bracket base; the semi-frame fixing frame includes a bottom plate at the lower end, fixed columns on both sides, two cantilevers, and two lifting cylinders, the two lifting cylinders are respectively arranged at the upper ends of the fixed columns on both sides, the upper ends of the lifting cylinders are respectively connected to the cantilevers through connecting rods, and the cantilevers are driven up and down by the lifting cylinders, the upper ends of the cantilevers are provided with connecting parts, and the two sides of the optical machine are respectively fixed to the two cantilevers through the connecting parts In the middle, the cantilever and the optical machine are arranged obliquely, and a guide rod for guiding the cantilever to rise and fall is also arranged between the cantilever and the fixed column, and the cantilever is movably sleeved on the guide rod through the shaft hole; the turntable mechanism includes a middle rotating shaft, a turntable motor, and a turntable connecting part; the short-axis sliding module includes a fixed seat at the upper end and a sliding seat arranged at the lower end of the fixed seat, the turntable mechanism is arranged on the fixed seat of the short-axis sliding module, the upper end of the rotating shaft of the turntable mechanism is connected to the lower end of the bottom plate of the semi-frame-shaped fixed frame, the turntable motor is connected to the lower end of the rotating shaft, and the rotating shaft is driven to rotate by the turntable motor, which in turn drives the semi-frame-shaped fixed frame The frame and the optical machine rotate; the short-axis lead screw slide includes a short-axis motor, a lead screw, and a short-axis slide; the upper end of the short-axis slide is provided with a slide rail for sliding the sliding seat in the X-axis; the middle position of the lower end of the sliding seat of the short-axis sliding module is formed with an internal threaded shaft hole and is connected to the lead screw of the short-axis lead screw slide through the internal threaded shaft hole; the two sides of the lower end of the sliding seat of the short-axis sliding module are slidably arranged on the slide rail at the upper end of the short-axis slide, and the lead screw is driven to rotate by the short-axis motor to drive the sliding seat to move along the slide rail at the upper end of the short-axis slide in the X-axis; the long-axis sliding module includes a fixed seat at the upper end, a long-axis set at the lower end of the fixed seat Axis sliding seat, the short-axis lead screw slide is arranged on the fixed seat of the long-axis sliding module; the long-axis lead screw slide includes a long-axis motor, a lead screw, and a long-axis slide, the upper end of the long-axis slide is provided with a slide rail for the Y-axis sliding of the long-axis sliding seat, the middle position of the lower end of the sliding seat of the long-axis sliding module is formed with an internal threaded shaft hole and is connected to the lead screw of the long-axis lead screw slide through the internal threaded shaft hole, the long-axis sliding seat of the long-axis sliding module is slidably arranged on the slide rails on the upper end of the long-axis slide at both sides of the lower end, and the lead screw is driven to rotate by the long-axis motor, driving the long-axis sliding seat to move along the slide rails on the upper end of the long-axis slide to perform Y-axis movement.

3. A test bench for manufacturing a vehicle head-up display device according to claim 2, characterized in that: The display screen assembly is used to display the test parameters of the optical device, and the display screen assembly includes a display screen, a first support, a first connecting member, a main rod, a second connecting member, and a second connecting seat; the first support is fixed to the rear end of the display screen through a screw hole and a screw, the first support extends backward to have a vertical opening connecting portion, the vertical opening connecting portion is formed with an X-axis shaft hole, the first connecting member includes a first connecting portion with an X-axis shaft hole formed at the upper end, and a second connecting portion with a Y-axis shaft hole formed at the lower end, the first connecting portion is embedded in the vertical opening connecting portion at the rear end of the first support, and the first connecting portion and the vertical opening connecting portion are rotatably connected through the shaft X-axis; The upper end of the main rod is an open connecting part formed with a Y-axis axis hole, and the lower end of the main rod is a third connecting part formed with an X-axis axis hole. The second connecting part of the first connecting member is embedded in the open connecting part of the upper end of the main rod, and the second connecting part and the open connecting part of the main rod are rotatably connected through the shaft rod Y axis; the left end of the second connecting member is an open connecting part formed with an X-axis axis hole, and the third connecting part at the lower end of the main rod is embedded in the open connecting part of the left end of the second connecting member, and the third connecting part and the open connecting part of the second connecting member are rotatably connected through the shaft rod X axis; the second connecting seat is a semi-frame structure, and the open end of the semi-frame structure is fixed to the upper truss of the test bench through screw holes and screws, and the rear end of the second connecting member and the left end of the semi-frame structure are connecting plates formed with axis holes and are rotatably connected through the shaft rod.

4. A test bench for manufacturing a vehicle head-up display device according to claim 3, characterized in that: The rotary control box includes two supports separately arranged on the left and right, two rotating arms separately arranged on the left and right, and a power control box. The support includes a fixing part and a connecting part. The fixing part is used to fix the support on the test bench. The connecting part is formed with two spaced apart screw holes. The upper end of the rotating arm is provided with a U-shaped hole, and a screw hole is provided below the U-shaped hole of the rotating arm. The support is connected to the rotating arm by two bolts, one of which is provided in the screw hole of the support connecting part and the screw hole at the upper end of the corresponding rotating arm as a rotating axis, and the other bolt is provided in the screw hole and The U-shaped hole at the upper end of the rotating arm serves as a rotating positioning pin; a fixed shaft is respectively provided on both sides of the power control box, and an axial hole is also provided at the lower end of the rotating arm. The fixed shafts on both sides of the power control box are respectively fixed in the axial holes of the left and right rotating arms, so that the power control box is fixed in the middle of the two rotating arms; in the rotary control box, elastic gaskets are also respectively provided on the two bolts connected to the support and the rotating arm; the power control box has a plurality of terminals, and the image detector, optical machine, short-axis motor, turntable motor, long-axis motor and display screen are respectively electrically connected to the terminals.

5. The test bench for manufacturing a vehicle head-up display device according to claim 3, characterized in that: In the display screen assembly, the rear end of the second connecting member and the left end of the semi-frame structure are connecting plates formed with Y-axis holes, respectively, the open end of the semi-frame structure is vertically fixed to the upper truss of the test bench through screw holes and screws, and the connecting plate at the rear end of the second connecting member and the connecting plate at the left end of the second connecting seat are rotatably connected to the Y-axis of the damping adjuster; or the rear end of the second connecting member and the left end of the semi-frame structure are connecting plates formed with Z-axis holes, the open end of the semi-frame structure is horizontally fixed to the truss of the test bench through screw holes and screws, and the connecting plate at the rear end of the second connecting member and the connecting plate at the left end of the second connecting seat are rotatably connected to the Z-axis of the damping adjuster.

6. A test bench for manufacturing a vehicle head-up display device according to claim 3, characterized in that: In the optical-mechanical adjustable bracket assembly, the long-axis screw slide is arranged on the bracket base; the bracket base is arranged on the portal track bracket; the short-axis telescopic belt is arranged on the fixed seat at the upper end of the long-axis sliding module, and the long-axis telescopic belt is arranged on the bracket base at the upper end of the long-axis sliding module; the short-axis telescopic belt and the long-axis telescopic belt are used for routing power lines and control lines; the optical-mechanical adjustable bracket assembly is compatible with various types of optical machines.

7. A test bench for manufacturing a vehicle head-up display device according to claim 1, characterized in that: In the glass bracket assembly, the screw head is made of wear-resistant material with a hardness of 60°, which can avoid hard installation of the car windshield and prevent the glass from slipping; in the glass bracket assembly, a resistance plate is also arranged between the pulley and the track beam, and the resistance plate is made of wear-resistant self-lubricating POM material to reduce friction.

8. The test bench for manufacturing a vehicle head-up display device according to claim 1, characterized in that: The image detector is provided with a plurality of photoelectric position sensors for detecting image position information. In the portal track bracket, a plurality of reinforcing rib plates are provided at the lower end of the portal bracket.

Images