A fully automatic packaging machine for digital electronic detonators
By designing a digital electronic detonator fully automatic packaging machine to automate shaping, packaging, transportation, boxing and packaging, the problem of low manual packaging efficiency in the existing technology has been solved, and an efficient and automated packaging process has been achieved.
Patent Information
- Application Number
- CN202110662268.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2041-06-15
AI Technical Summary
The packaging process of existing digital electronic detonators relies on manual operations, resulting in low packaging efficiency and inability to meet production needs.
Design a fully automatic packaging machine for digital electronic detonators, including a shaping mechanism, a packaging mechanism, a transportation mechanism, a packing mechanism, an unboxing mechanism, a carton sealing machine and a packing machine. The digital electronic detonators can be shaped, packaged, transported, and processed through an automated process. Boxing and packing.
The automated packaging of digital electronic detonators is realized, reducing the space occupied, lowering transportation costs, and greatly improving packaging efficiency.
Smart Images

Figure CN113277188B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of digital electronic detonator packaging equipment, and in particular to a full-automatic packaging machine for digital electronic detonators. Background Art
[0002] Digital electronic detonators, also known as electronic detonators, digital detonators or industrial digital electronic detonators, are electric detonators that use electronic control modules to control the detonation process. In the existing digital electronic detonator production equipment, after the preparation of the digital electronic detonator is completed, one end of the digital electronic detonator is a horizontally extended detonator, and the other end is a horizontally extended junction box, which leads to the problem that the digital electronic detonator occupies a large space during the packaging process. The method adopted in the market is to transfer the finished digital electronic detonator to the conveyor line of the digital electronic detonator, and the staff on the conveyor line bend the two ends of the digital electronic detonator and then package it. The manual labor method can no longer meet the actual production needs, and there is a technical problem of low packaging efficiency. Summary of the invention
[0003] The technical problem solved by the present invention is to provide a digital electronic detonator automatic packaging machine in view of the defects existing in the above-mentioned prior art to solve the problems raised in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows:
[0005] A digital electronic detonator fully automatic packaging machine, characterized by comprising:
[0006] There are more than one rack, used to support and install various mechanical components;
[0007] A shaping mechanism, which is installed on the frame and bends and shapes the end of the digital electronic detonator;
[0008] A packaging mechanism, the packaging mechanism is connected with the shaping mechanism to package the shaped digital electronic detonator;
[0009] A transport mechanism, the transport mechanism is connected to the packaging mechanism and transports the packaged digital electronic detonators;
[0010] A packing mechanism, which is connected to the transport mechanism and places the packaged digital electronic detonators in a packaging box;
[0011] An unpacking mechanism, which is disposed on one side of the packing mechanism and is used to unpack and transport the packaging box;
[0012] A carton sealing machine, which is arranged on the other side of the packing mechanism and seals the packaging box;
[0013] A baler is connected to the carton sealing machine to pack the sealed packaging boxes with straps.
[0014] Furthermore, the shaping mechanism includes a pulling device for loading digital electronic detonators, a clamping device arranged above the pulling device for unlocking the digital electronic detonator carrier, a mobile clamping device arranged above the pulling device for clamping and moving the digital electronic detonators, and a shaping device arranged below the mobile clamping device for bending and folding the ends of the digital electronic detonators.
[0015] Furthermore, the shaping device includes a accommodating area for accommodating digital electronic detonators, and a Y-axis shaping device and a Z-axis shaping device arranged on the Y-axis shaping device are respectively provided on both sides of the accommodating area. The Y-axis shaping device drives the two ends of the digital electronic detonator to bend, and the Z-axis shaping device drives the digital electronic detonator to bend.
[0016] Furthermore, the mobile clamping device includes a support frame, an X-axis module is arranged on the support frame, a Z-axis moving device is installed on the X-axis module, a digital electronic detonator clamping device is installed on the Z-axis moving device, and the digital electronic detonator clamping device includes a sliding bar, a first clamp and a second clamp are respectively installed on the sliding bar, the first clamp is connected to the first cylinder, and the second clamp is connected to the second cylinder; a first clamping auxiliary component for clamping the detonator end of the digital electronic detonator and a second clamping auxiliary component for clamping the junction box end of the digital electronic detonator are respectively provided on both sides of the sliding bar.
[0017] Furthermore, the packaging mechanism includes a bag feeding and cutting device installed on the frame for transporting packaging bags and cutting packaging bags; a bag opening and pulling device connected to the bag feeding and cutting device for opening the bag opening of the packaging bag and moving the packaging bag; a bag filling device arranged on the opposite side of the bag feeding and cutting device for pushing digital electronic detonators into the packaging bag; a movable ejection device arranged on one side of the bag filling device for pushing out the digital electronic detonators and the packaging bag; and a bag sealing device arranged on the opposite side of the movable ejection device for sealing the bag opening of the packaging bag where the digital electronic detonator is placed.
[0018] Furthermore, a labeling machine for labeling packaging bags and a bag label feeding device installed on the frame are provided at the position of the bag feeding and cutting device, and the bag label feeding device drives the bag labels to move to the bagging device.
[0019] Furthermore, the packing mechanism includes a supporting frame, on which is disposed a packing Y-axis module, a packing X-axis module disposed on the packing Y-axis module, a packing Z-axis module disposed on the packing X-axis module, and a packing clamping device disposed on the packing Z-axis module.
[0020] Furthermore, a bill pushing device and a bill clamping device are provided on one side of the packing mechanism, and the bill clamping device is driven to the position of the bill pushing device to clamp the bill and place it in the packaging box.
[0021] Furthermore, the box opening mechanism includes a box opener and a packaging box conveyor line connected to the box opener, and the packaging box conveyor line transports the packaging boxes opened by the box opener to the box packing mechanism.
[0022] Furthermore, a cardboard pushing device is provided on one side of the packaging box conveyor line, and a cardboard clamping device is provided above the packaging box conveyor line. The cardboard clamping device is driven to the cardboard pushing device to clamp the cardboard into the packaging box.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention designs a fully automatic packaging machine for digital electronic detonators, and bends and shapes the detonator ends and junction box ends of the digital electronic detonators through a shaping mechanism, thereby reducing the space occupied by the digital electronic detonators and reducing transportation costs. At the same time, the packaging process of the digital electronic detonators is automated, thereby greatly improving the packaging efficiency of the digital electronic detonators and being more suitable for widespread use. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention.
[0025] Figure 2 It is a structural diagram of a digital electronic detonator.
[0026] Figure 3 It is a schematic diagram of the shaping change process of the digital electronic detonator.
[0027] Figure 4 It is a structural diagram of the shaping mechanism.
[0028] Figure 5 It is a structural schematic diagram of the material pulling device.
[0029] Figure 6 It is a structural schematic diagram of the clamping device.
[0030] Figure 7 It is a structural schematic diagram of the shaping device.
[0031] Figure 8 It is a schematic diagram of the structures of the Y-axis shaping device and the Z-axis shaping device.
[0032] Fig. 9 It is a structural diagram of the support frame and the X-axis module.
[0033] Fig.10 It is a structural schematic diagram of a Z-axis moving device and a digital electronic detonator clamping device.
[0034] Fig.11 It is a structural schematic diagram of a digital electronic detonator clamping device.
[0035] Fig.12 It is a partial structural schematic diagram of a digital electronic detonator clamping device.
[0036] Fig.13 It is a structural schematic diagram of the Z-axis moving device.
[0037] Fig.14 It is a structural diagram of the packaging mechanism.
[0038] Fig.15 It is a structural schematic diagram of a bag feeding and cutting device.
[0039] Fig.16 It is a structural schematic diagram of a bag opening and bag pulling device.
[0040] Fig.17 It is a structural schematic diagram of the bagging device.
[0041] Fig.18 It is a structural schematic diagram of the mobile ejection device.
[0042] Fig.19 It is a structural schematic diagram of the bag sealing device.
[0043] Fig. 20 It is a structural schematic diagram of a bag label feeding device.
[0044] Fig.21 It is a structural schematic diagram of a box packing structure, a bill pushing device and a bill clamping device.
[0045] Fig. 22 It is a partial structural schematic diagram of the present invention.
[0046] Figure numerals: 1. rack; 2. digital electronic detonator; 3. shaping mechanism; 4. packaging mechanism; 5. transportation mechanism; 6. packing mechanism; 7. packing box; 8. unpacking mechanism; 9. sealing machine; 10. baling machine; 11. foot line; 12. detonator; 13. junction box; 14. material pulling device; 15. clamping device; 16. mobile clamping device; 17. shaping device; 18. material pulling cylinder; 19. lifting cylinder; 20. guide rail; 21. clamping Z-axis cylinder; 22. clamping plate; 23. accommodating area; 24. Y-axis shaping device; 25. Z-axis shaping device; 26. Y-axis shaping cylinder Cylinder; 27. Push plate; 28. Z-axis shaping cylinder; 29. Press plate; 30. Support frame; 31. X-axis module; 32. Z-axis moving device; 33. Digital electronic detonator clamping device; 34. Sliding bar; 35. First clamp; 36. Second clamp; 37. First cylinder; 38. Second cylinder; 39. First clamping auxiliary component; 40. Second clamping auxiliary component; 41. Upper plate; 42. Mounting plate; 43. Lower plate; 44. Guide rod group; 45. Z-axis moving cylinder; 46. Clamping auxiliary cylinder; 47. Auxiliary clamp; 48. Bag feeding and cutting device; 49. Bag opening and pulling device; 50. Bagging device; 51. Moving ejection device; 52. Bag sealing device; 53. Bag rack; 54. Bag conveyor belt; 55. Bag ironing assembly; 56. Bag cutting assembly; 57. Mounting base plate; 58. Bag opening cylinder; 59. Sponge suction cup; 60. Bag pulling X-axis module; 61. Packing box; 62. Pushing device; 63. Ejecting Y-axis module; 64. Ejecting device; 65. Bracket; 66. Hot pressing assembly; 67. Top plate assembly; 68. Labeling machine; 69. Bag label feeding device; 70. Bag label pushing device; 71. Bag label clamping device; 72. Bag label rack; 7 3. Bag label Z-axis pushing device; 74. Bag label Y-axis module; 75. Bag label Z-axis cylinder; 76. Bag label nozzle assembly; 77. Support frame; 78. Packing Y-axis module; 79. Packing X-axis module; 80. Packing Z-axis module; 81. Packing clamping device; 82. Bill pushing device; 83. Bill clamping device; 84. Carton opener; 85. Packing box conveyor line; 86. Cardboard pushing device; 87. Cardboard clamping device; 88. Cardboard material rack; 89. Cardboard Z-axis moving device; 90. Cardboard Y-axis module; 91. Cardboard Z-axis module; 92. Cardboard nozzle assembly. DETAILED DESCRIPTION
[0047] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0048] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features directly contacting, or it can include the first and second features not directly contacting but contacting through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
[0049] like Figure 1-4As shown, a fully automatic packaging machine for digital electronic detonators implemented by the present invention comprises: a frame 1, which is more than one and is used to support and install various mechanical components; a shaping mechanism 3, which is installed on the frame 1 and bends and shapes the end of the digital electronic detonator 2; a packaging mechanism 4, which is connected with the shaping mechanism 3 and packages the shaped digital electronic detonator 2; a transportation mechanism 5, which is connected with the packaging mechanism 4 and transports the packaged digital electronic detonator 2; a packing mechanism 6, which is connected with the transportation mechanism 5 and places the packaged digital electronic detonator 2 in a packaging box 7; an unpacking mechanism 8, which is arranged on one side of the packing mechanism 6 and unpacks and transports the packaging box 7; a sealing machine 9, which is arranged on the other side of the packing mechanism 6 and seals the packaging box 7; and a baling machine 10, which is connected with the sealing machine 9 and straps the sealed packaging box 7.
[0050] In view of the technical problems existing in the background technology, the present invention provides a fully automatic packaging machine for digital electronic detonators. As shown in the figure, after the digital electronic detonator 2 completes the preparation process, the digital electronic detonator 2 mainly includes a foot line 11, a detonator 12 and a junction box 13. After the detonator 12 and the junction box 13 are assembled, the detonator 12 and the junction box 13 are in a horizontal extension state, which causes the digital electronic detonator 2 to occupy too much space. If it is directly packaged, it will lead to an increase in transportation costs. Therefore, the digital electronic detonator 2 is shaped by artificial bending. In this regard, a shaping mechanism 3 is designed to shape the position of the detonator 12 and the position of the junction box 13 of the digital electronic detonator 2, thereby reducing the space occupied by the digital electronic detonator 2.
[0051] The function of the packaging mechanism 4 is mainly to transport the packaging bag to the position of the shaping mechanism 3, and complete the bagging process of the shaped digital electronic detonators 2. The function of the transportation mechanism 5 is to transport the bagged digital electronic detonators 2 for the next step. The function of the packing mechanism 6 is to pack the bagged digital electronic detonators 2 on the transportation mechanism 5 into the packaging box 7. The unpacking mechanism 8 is to shape the packaging box 7 for unpacking and transportation, in preparation for the subsequent packing operation. The function of the sealing machine 9 is to seal the packaging box 7 filled with digital electronic detonators 2. The function of the baling machine 10 is to pack the sealed packaging box 7 with strapping.
[0052] The specific working process is as follows: after the finished digital electronic detonator 2 is bent and shaped at the detonator position 12 and the junction box 13 at the position of the shaping mechanism 3, the shaped digital electronic detonator 2 is put into a packaging bag through the packaging mechanism 4, and the bagged digital electronic detonator 2 is transported to the packing mechanism 6 under the operation of the transportation mechanism 5, and the bagged digital electronic detonator 2 is put into the packaging box 7 through the packing mechanism 6, and the boxed digital electronic detonator 2 is sealed by the sealing machine 9, and finally, the packaging box 7 is strapped and packed by the baling machine 10, thereby realizing the automatic packaging operation of the digital electronic detonator 2, thereby replacing the manual packaging method and improving the packaging efficiency.
[0053] As shown in the figure, as a preferred embodiment, in a specific implementation, the shaping mechanism 3 includes a pulling device 14 for loading the digital electronic detonator 2, a clamping device 15 arranged above the pulling device 14 and used to unlock the digital electronic detonator 2 carrier, a mobile clamping device 16 arranged above the pulling device 14 and used to clamp and move the digital electronic detonator 2, and a shaping device 17 arranged below the mobile clamping device 16 and used to bend and press the end of the digital electronic detonator 2.
[0054] The material pulling device 14 is mainly composed of a material pulling cylinder 18, a lifting cylinder 19 and a guide rail 20. The material pulling cylinder 15 is respectively arranged on both sides of the conveyor line for transporting the digital electronic detonators 2 and the carrier. The lifting cylinder 19 is connected to the output end of the material pulling cylinder 18. The lifting cylinder 19 is installed on the guide rail 20. After the lifting cylinder 19 lifts the carrier carrying the digital electronic detonator 2, it moves along the guide rail 20 under the drive of the material pulling cylinder 18 to complete the loading operation of the digital electronic detonator 2.
[0055] During the preparation of the digital electronic detonator 2, a carrier is required to clamp the digital electronic detonator 2 to facilitate the installation of the detonator 12 and the junction box 13. Therefore, after the loading operation of the digital electronic detonator 2 is completed, the clamping device 15 is required to unlock the carrier from the digital electronic detonator 2. The clamping device 15 mainly includes a clamping Z-axis cylinder 21 and a clamping plate 22 arranged on the clamping Z-axis cylinder 21. The clamping Z-axis cylinder 21 drives the clamping plate 22 to move toward the carrier, and the clamping plate 22 unlocks the lock on the carrier to unlock the digital electronic detonator 2.
[0056] The mobile clamping device 16 clamps the unlocked digital electronic detonator 2 and moves it to the shaping device 17 , and then the shaping device 17 shapes the position of the detonator 12 and the position of the junction box 13 of the digital electronic detonator 2 .
[0057] As shown in the figure, as a preferred embodiment, the shaping device 17 includes a accommodating area 23 for accommodating the digital electronic detonator 2, and the two sides of the accommodating area 23 are respectively provided with a Y-axis shaping device 24 and a Z-axis shaping device 25 arranged on the Y-axis shaping device 24, the Y-axis shaping device 25 drives the two ends of the digital electronic detonator 2 to be bent, and the Z-axis shaping device 25 drives the digital electronic detonator 2 to be pressed.
[0058] The accommodation area 23 is used to place the digital electronic detonator 2. When the mobile clamping device 16 clamps the digital electronic detonator 2 and places it in the accommodation area 23, the detonator 23 position of the digital electronic detonator 2 and the junction box 13 position are bent from the horizontal direction to the vertical direction. The Y-axis shaping device 24 includes a Y-axis shaping cylinder 26 and a push plate 27 arranged on the Y-axis shaping cylinder 26. The Y-axis shaping cylinder 26 is used to bend the detonator 12 position of the digital electronic detonator 2 and the junction box 13 position from the vertical state to the vertical state. Bending inward, the Z-axis shaping device 25 includes a Z-axis shaping cylinder 28 and a pressing plate 29 arranged on the Z-axis shaping cylinder 28. Since an opening is set on the push plate 27, the Z-axis shaping device 25 is installed at the opening position, so that when the push plate 27 bends the detonator 12 position and the junction box 13 position of the digital electronic detonator 2 inward from a vertical state, the Z-axis shaping cylinder 28 drives the pressing plate 29 to work, and further presses the detonator 12 position and the junction box 13 position of the digital electronic detonator 2 together.
[0059] As shown in the figure, as a preferred embodiment, the mobile clamping device 16 includes a support frame 30, an X-axis module 31 is arranged on the support frame 30, a Z-axis moving device 32 is installed on the X-axis module 31, a digital electronic detonator clamping device 33 is installed on the Z-axis moving device 32, and the digital electronic detonator clamping device 33 includes a sliding bar 34, a first clamp 35 and a second clamp 36 are respectively installed on the sliding bar 34, the first clamp 35 is connected to the first cylinder 37, and the second clamp 36 is connected to the second cylinder 38; a first clamping auxiliary component 39 for clamping the detonator end of the digital electronic detonator 2 and a second clamping auxiliary component 40 for clamping the junction box end of the digital electronic detonator 2 are respectively provided on both sides of the sliding bar 34.
[0060] The support frame 30 is a frame formed by connecting rods, and a pair of parallel X-axis modules 31 are installed on the support frame 30, a Z-axis moving device 32 is installed on the X-axis module 31, and a digital electronic detonator clamping device 33 is installed on the Z-axis moving device 32. The Z-axis moving device 32 drives the digital electronic detonator clamping device 33 to move along the Z-axis to clamp the digital electronic detonator 2, and then driven by the X-axis module 31, it moves to the accommodating area 23, and is driven by the Z-axis moving device 32 to place the digital electronic detonator 2 in the accommodating area 23. At the same time, the detonator 12 position and the junction box 13 position of the digital electronic detonator 2 are bent from a horizontal state to a vertical state.
[0061] Preferably, the Z-axis moving device 32 comprises an upper plate 41, a mounting plate 42, a lower plate 43, a guide rod group 44 and a Z-axis moving cylinder 45. The upper plate 41, the mounting plate 42 and the lower plate 43 are connected by the guide rod group 44. The Z-axis moving cylinder 45 is arranged on the mounting plate 42, and its output end is connected to the upper plate 41, so that when the Z-axis moving cylinder 45 is driven, the lower plate 43 moves along the guide rod group 44. The adopted digital electronic detonator clamping device 33 is installed on the lower plate 43. The working process of the digital electronic detonator clamping device 33 is as follows: the first clamp 35 and the second clamp 36 are concave in shape. When driven, the first cylinder 37 contracts its telescopic end and the first clamp 35 moves to the right along the sliding bar 34, and the second cylinder 38 extends its telescopic end and the second clamp 36 moves to the left along the sliding bar, thereby clamping two digital electronic detonators 2. Since the detonator 12 and the junction box 13 of the digital electronic detonator 2 are in a horizontal state during the clamping process, they are prone to bending and deformation under the action of their own gravity. Therefore, a first holding auxiliary component 39 and a second clamping auxiliary component 40 are provided. The components of the two clamping auxiliary components mainly include a clamping auxiliary cylinder 46 and an auxiliary clamp 47. The auxiliary clamp 47 is driven by the clamping auxiliary cylinder 46 to clamp the end of the digital electronic detonator 2 to prevent it from bending and deformation.
[0062] As shown in the figure, as a preferred embodiment, the packaging mechanism 4 includes a bag feeding and cutting device 48 installed on the frame 1 for transporting packaging bags and cutting packaging bags; a bag opening and pulling device 49 connected to the bag feeding and cutting device 48 for opening the bag opening of the packaging bag and moving the packaging bag; a bag filling device 50 arranged on the opposite side of the bag feeding and cutting device 48 for pushing the digital electronic detonator 2 into the packaging bag; a moving ejection device 51 arranged on one side of the bag filling device 50 for pushing out the digital electronic detonator 2 and the packaging bag; and a bag sealing device 52 arranged on the opposite side of the moving ejection device 51 for sealing the bag opening of the packaging bag where the digital electronic detonator 2 is placed.
[0063] The working process is as follows: the bag feeding and cutting device 48 seals and cuts one side of the packaging bag to form an independent packaging bag, the bag opening and pulling device 49 opens the bag mouth of the packaging bag and moves the packaging bag to the position of the bagging device 50, the bagging device 50 moves the digital electronic detonator 2 into the packaging bag, and then, the mobile pushing device 51 pushes the bagged digital electronic detonator 2 and the packaging bag to the bag sealing device 52, seals the bag mouth of the packaging bag, thereby completing the bagging and sealing operations of the digital electronic detonator 2.
[0064] The bag feeding and cutting device 48 comprises a bag material rack 53 for placing packages, a bag conveyor belt 54 for transporting bags, a bag ironing assembly 55 arranged on the bag conveyor belt 54, and a bag cutting assembly 56 arranged at the bag outlet position of the bag conveyor belt 54.
[0065] In actual use, since the packaging bags are in the form of material rolls, a packaging bag material rack 53 is set up to discharge the packaging bags, and the packaging bag conveyor belt 54 uses a motor as a power to drive the roller to roll and transport the packaging bags. During the feeding process of the packaging bags, in order to facilitate the subsequent bagging operation of the digital electronic detonator 2, one end of the packaging bag needs to be sealed in advance, so a bag hot pressing component 55 is set on the packaging bag conveyor belt 54. The bag hot pressing component 55 uses a hot pressing method to achieve bag sealing, mainly through a cylinder and a hot pressing rod. The hot pressing rod is driven by the cylinder to move toward the packaging bag conveyor belt 54 to achieve the bag sealing operation. In subsequent operations, the packaging bags need to be individually cut to form independent packaging bags. Therefore, a bag cutting component 56 is set at the bag outlet position of the packaging bag conveyor belt 54. The bag cutting component 56 includes a cutter and a cylinder. The cutter is driven by the cylinder to move toward the packaging bag conveyor belt 54 to cut the packaging bag.
[0066] The bag opening and pulling device 49 includes a mounting base 57, on which a pair of bag opening cylinders 58 with oppositely arranged telescopic ends are arranged, and sponge suction cups 59 are respectively connected to the telescopic ends of the bag opening cylinders 58. The sponge suction cups 59 are arranged relatively and distributed to suck the upper and lower sides of the packaging bag to open the bag. The mounting base 57 is installed on the bag pulling X-axis module 60.
[0067] The specific movement process is as follows: when the packaging bag moves to the bag opening and pulling device 49 on the packaging bag conveyor belt 54, the bag opening cylinder 58 drives its telescopic end to extend, and the sponge suction cups 59 arranged oppositely respectively adsorb the upper and lower sides of the packaging bag, and then the bag opening cylinder 58 is reset to realize the bag opening operation. Under the action of the bag pulling X-axis module 60, the mounting base plate 57 is moved to the bag filling device 50.
[0068] The bagging device 50 includes a packaging box 61 arranged on one side of the accommodating area 23, and the packaging box 61 is used to receive the packaging bag after the bag is opened. A pushing device 62 is arranged on the other side of the accommodating area 23, and the pushing device 62 includes a pushing motor and a pushing plate arranged on the pushing motor. The pushing motor drives the pushing plate to move, and the shaped digital electronic detonator 2 is moved into the packaging box 61.
[0069] The mobile ejection device 51 includes an ejection Y-axis module 63 and an ejection device 64 arranged on one side of the ejection Y-axis module 63. The packaging box 61 is installed on the ejection Y-axis module 63. After the digital electronic detonator 2 is pushed into the packaging box 61, the ejection Y-axis module 63 moves the packaging box 61 to the ejection device 64. The ejection device includes an ejection motor and an ejection plate arranged on the ejection motor. The ejection motor drives the ejection plate to push the digital electronic detonator 2 and the packaging bag into the bag sealing device 52.
[0070] The bag sealing device 52 includes a support frame 65, a hot pressing assembly 66 is installed on the upper part of the support frame 65, and a top plate assembly 67 is installed on the lower part of the support frame 65. The hot pressing assembly 66 and the top plate assembly 67 cooperate to seal the bag opening of the packaging bag. The hot pressing assembly 66 mainly includes a hot pressing cylinder and a hot pressing plate, and the top plate assembly 67 mainly includes a top plate cylinder and a top plate. Since the telescopic ends of the hot pressing cylinder and the top plate cylinder are arranged relative to each other, when the two are driven, the hot pressing plate and the top plate press the packaging bag together to complete the packaging bag sealing operation.
[0071] As shown in the figure, a labeling machine 68 for labeling packaging bags and a bag label feeding device 69 installed on the frame 1 are provided at the position of the bag feeding and cutting device 48 , and the bag label feeding device 69 drives the bag labels to move to the bagging device 50 .
[0072] Since the packaging process involves the need for labeling operations on the packaging bags and bagging operations of the bag labels, the present invention installs a labeling machine 68 to label the packaging bags, and a bag label feeding device 69 completes the bagging operation of the bag labels. The bag label feeding device 69 includes a bag label pushing device 70 and a bag label clamping device 71. The bag label pushing device 70 includes a bag label material rack 72 for placing bag labels and a bag label Z-axis pushing device 73 connected to the bag label material rack 72. The bag label clamping device 71 includes a bag label Y-axis module 74, a bag label Z-axis cylinder 75 arranged on the bag label Y-axis module 74, and a bag label suction nozzle assembly 76 installed on the bag label Z-axis cylinder 75. The bag label is driven by the bag label Y-axis module 74 to move to the position of the bag label pushing device 70, the bag label Z-axis cylinder moves along the Z-axis, and the bag label suction nozzle assembly 76 absorbs the bag label and moves to the bagging device 50 via the bag label Y-axis module 74. The bag label Z-axis pushing device 73 drives the bag label Z-axis movement and replenishment of the bag label material rack 72 .
[0073] As shown in the figure, as a preferred embodiment, the packing mechanism 6 includes a supporting frame 77, on which a packing Y-axis module 78 is provided, a packing X-axis module 79 is provided on the packing Y-axis module 78, a packing Z-axis module 80 is provided on the packing X-axis module 79, and a packing clamping device 81 is provided on the packing Z-axis module 80.
[0074] The specific working process is: the packing Y-axis module 78 drives the packing clamping device 81 to move to the transportation mechanism 5, and the packing Z-axis module 80 drives the packing clamping device 81 to clamp the packaged digital electronic detonators on the transportation mechanism 5. Preferably, the packing clamping device 81 adopts a suction nozzle assembly, and then, under the coordinated action of the packing Y-axis module 79, the packing X-axis module 79 and the packing Z-axis module 80, the packing operation of the digital electronic detonators 2 is completed.
[0075] As shown in the figure, a bill pushing device 82 and a bill clamping device 83 are also provided on one side of the packing mechanism 5 . The bill clamping device 83 is driven to the position of the bill pushing device 82 to clamp the bill and place it in the packaging box 7 .
[0076] Since the packing operation of the digital electronic detonator 2 involves the packing operation of bills such as packing lists and certificates of conformity, the present invention further provides a bill pushing device 82 and a bill clamping device 83, the number of which can be determined according to the number of bills placed. The bill pushing device 82 includes a bill rack for placing bills and a bill Z-axis moving device connected to the bill rack. The bill clamping device 83 includes a bill Y-axis module, a bill Z-axis cylinder installed on the bill Y-axis module, and a nozzle assembly installed on the bill Z-axis cylinder. The working process of the bill pushing device 82 and the bill clamping device 83 can refer to the working process of the bag label mentioned above, and will not be described in detail.
[0077] As shown in the figure, the unpacking mechanism 8 includes an unpacking machine 84 and a packaging box conveying line 85 connected to the unpacking machine 84, and the packaging box conveying line 85 transports the packaging box opened by the unpacking machine 84 to the packing mechanism 6. The unpacking machine 84 is an existing device, and its function is to shape and unpack the packaging box 7, and the packaging box conveying line 85 is used to transport the unpacked packaging box 7.
[0078] As shown in the figure, a cardboard pushing device 86 is provided on one side of the packaging box conveyor line 85, and a cardboard clamping device 87 is provided above the packaging box conveyor line 86. The cardboard clamping device 87 is driven to the cardboard pushing device 86 to clamp the cardboard into the packaging box 7.
[0079] In order to improve the packaging quality of the digital electronic detonator 2, cardboard is placed at the bottom of the packaging box 7 before the digital electronic detonator 2 is packed, and cardboard is placed on the upper part of the packaging box 7 after the digital electronic detonator 2 is packed. Therefore, two sets of cardboard pushing devices 86 and cardboard clamping devices 87 are required to be set, one set is installed at the position of the packaging box conveyor line 85, and the other set is installed at the position of the packing mechanism 6. The cardboard pushing device 86 includes a cardboard material rack 88 for placing cardboard and a cardboard Z-axis moving device 89 connected to the cardboard material rack 88. The cardboard clamping device 87 includes a cardboard Y-axis module 90, a cardboard Z-axis module 91 installed on the cardboard Y-axis module 90, and a cardboard suction nozzle assembly 92 set on the cardboard Z-axis module 91. Its working process can refer to the above-mentioned bag label bagging working form, and no more details will be given for this.
[0080] The above does not limit the technical scope of the present invention in any way. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A digital electronic detonator fully automatic packaging machine, characterized in that: include: There are more than one rack, used to support and install various mechanical components; A shaping mechanism, which is installed on the frame and bends and shapes the end of the digital electronic detonator; A packaging mechanism, the packaging mechanism is connected with the shaping mechanism to package the shaped digital electronic detonator; A transport mechanism, the transport mechanism is connected to the packaging mechanism and transports the packaged digital electronic detonators; A packing mechanism, which is connected to the transport mechanism and places the packaged digital electronic detonators in a packaging box; An unpacking mechanism, which is disposed on one side of the packing mechanism and is used to unpack and transport the packaging box; A carton sealing machine, which is arranged on the other side of the packing mechanism and seals the packaging box; A baler, the baler is connected to the carton sealing machine and bales the sealed packaging boxes with straps; The digital electronic detonator mainly includes a foot line, a detonator and a junction box. After the detonator and the junction box are assembled, the detonator and the junction box are in a horizontally extended state. The shaping mechanism includes a pulling device for feeding the digital electronic detonator, a clamping device arranged above the pulling device for unlocking the digital electronic detonator carrier, a mobile clamping device arranged above the pulling device for clamping and moving the digital electronic detonator, and a shaping device arranged below the mobile clamping device for bending and folding the end of the digital electronic detonator; The shaping device includes a storage area for accommodating digital electronic detonators, and two sides of the storage area are respectively provided with a Y-axis shaping device and a Z-axis shaping device arranged on the Y-axis shaping device. The Y-axis shaping device drives the two ends of the digital electronic detonator to bend, and the Z-axis shaping device drives the digital electronic detonator to be pressed. When the mobile clamping device clamps the digital electronic detonator and places it in the storage area, the detonator position and the junction box position of the digital electronic detonator are bent from the horizontal direction to the vertical direction. The Y-axis shaping device includes a Y-axis shaping cylinder and a Z-axis shaping device arranged on the Y-axis shaping device. The push plate of the shaping cylinder is used to bend the detonator position and the junction box position of the digital electronic detonator in the vertical direction inward from a vertical state through the Y-axis shaping cylinder. The Z-axis shaping device comprises a Z-axis shaping cylinder and a pressing plate arranged on the Z-axis shaping cylinder. An opening is arranged on the push plate. The Z-axis shaping device is installed at the opening position. When the push plate bends the detonator position and the junction box position of the digital electronic detonator inward from a vertical state, the Z-axis shaping cylinder drives the pressing plate to work, and further presses the detonator position and the junction box position of the digital electronic detonator together. The mobile clamping device includes a support frame, an X-axis module is arranged on the support frame, a Z-axis moving device is installed on the X-axis module, a digital electronic detonator clamping device is installed on the Z-axis moving device, the digital electronic detonator clamping device includes a sliding bar, a first clamp and a second clamp are respectively installed on the sliding bar, the first clamp is connected to the first cylinder, and the second clamp is connected to the second cylinder; a first clamping auxiliary component for clamping the detonator end of the digital electronic detonator and a second clamping auxiliary component for clamping the junction box end of the digital electronic detonator are respectively arranged on both sides of the sliding bar.
2. The digital electronic detonator fully automatic packaging machine according to claim 1 is characterized by: The packaging mechanism comprises a bag feeding and cutting device installed on the frame for transporting and cutting packaging bags; a bag opening and pulling device connected to the bag feeding and cutting device for opening the bag mouth of the packaging bag and moving the packaging bag; A bagging device, arranged on the side opposite to the bag feeding and cutting device, for pushing digital electronic detonators into a packaging bag; a moving pushing device, arranged on one side of the bagging device, for pushing out the digital electronic detonators and the packaging bag; and a bag sealing device, arranged on the side opposite to the moving pushing device, for sealing the bag opening of the packaging bag containing the digital electronic detonators.
3. The digital electronic detonator fully automatic packaging machine according to claim 2 is characterized by: A labeling machine for labeling packaging bags and a bag label feeding device installed on the frame are provided at the position of the bag feeding and cutting device, and the bag label feeding device drives the bag labels to move to the bagging device.
4. The fully automatic packaging machine for digital electronic detonators according to claim 1 is characterized by: The packing mechanism includes a supporting frame, on which is disposed a packing Y-axis module, a packing X-axis module disposed on the packing Y-axis module, a packing Z-axis module disposed on the packing X-axis module, and a packing clamping device disposed on the packing Z-axis module.
5. The fully automatic packaging machine for digital electronic detonators according to claim 4 is characterized in that: A bill pushing device and a bill clamping device are also provided on one side of the packing mechanism. The bill clamping device is driven to the position of the bill pushing device to clamp the bill and place it in the packaging box.
6. The digital electronic detonator fully automatic packaging machine according to claim 1 is characterized by: The box opening mechanism comprises a box opening machine and a packaging box conveying line connected to the box opening machine, and the packaging box conveying line transports the packaging boxes opened by the box opening machine to the box packing mechanism.
7. The fully automatic packaging machine for digital electronic detonators according to claim 6 is characterized by: A cardboard pushing device is provided at one side of the packaging box conveyor line, and a cardboard clamping device is provided above the packaging box conveyor line. The cardboard clamping device is driven to the cardboard pushing device to clamp the cardboard into the packaging box.
Citation Information
Patent Citations
Full-automatic packaging machine for digital electronic detonators
CN217075048U