A mesh machine

By designing the modular equipment and automated transmission lines of the grid machine, the problem of manual operation of steel wire and plastic pipes in existing equipment is solved, efficient grid forming is achieved, and production efficiency and product quality are improved.

CN113290176BActive Publication Date: 2025-07-25ZHEJIANG YAHU AUTO PARTS
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Patent Information

Application Number
CN202110689164.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-22
Publication Date
2025-07-25
Estimated Expiration
2041-06-22

AI Technical Summary

Technical Problem

Existing mesh forming equipment requires straight wire material, and the length of the wire and plastic positioning pipes need to be cut in advance. Manual operation leads to large dimensional errors and low efficiency.

Method used

A grid machine is designed, including a molding station, a spring wire feeding module, a plastic pipe feeding module, a support wire feeding module and a support wire winding module. Through automated transmission lines and modular equipment, it realizes automatic straightening, cutting and assembly of spring wire, plastic pipe and support wire.

Benefits of technology

It improves production efficiency and product qualification rate, reduces workers' production intensity, and achieves higher production stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a mesh machine, which relates to the field of mesh production equipment. The technical solution of the present invention includes a forming station, a spring steel wire feeding module, a spring steel wire cutting module, a plastic pipe feeding module, a plastic pipe cutting and positioning module, a support steel wire feeding module, a support steel wire winding module, and a support steel wire positioning and cutting module. The forming station is longitudinally connected to a plastic pipe conveyor line and a plastic-coated pipe conveyor line; the forming station is longitudinally connected to a spring steel wire conveyor line; the support steel wire winding module is provided at the intersection of the spring steel wire conveyor line and the support steel wire conveyor line; the support steel wire positioning and cutting module is provided at the intersection of the spring steel wire conveyor line and the plastic pipe conveyor line. It can significantly improve production efficiency, product qualification rate and stability, and reduce the production intensity of workers.
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Description

Technical Field

[0001] The present invention relates to the field of grid production equipment, and particularly to a grid machine. Background Art

[0002] In order to improve the comfort of an automobile seat backrest, a patent document with the patent publication number CN 204323134 U discloses a seat backrest steel wire curtain. The backrest mainly includes a plastic pipe longitudinally arranged in the middle, support rods longitudinally arranged on both sides of the plastic pipe, and spring steel wires transversely arranged. This seat backrest steel wire curtain is a grid structure. Currently, the forming equipment for producing this grid has the following deficiencies:

[0003] 1. Straight steel wire materials are required;

[0004] 2. The lengths of the steel wires and the plastic positioning pipes need to be cut in advance;

[0005] 3. The steel wires need to be wound and woven manually through a tooling;

[0006] 4. Manual operation results in large dimensional errors and low efficiency. Summary of the Invention

[0007] To solve the above technical problems, the present invention provides a grid machine, which can significantly improve production efficiency, product qualification rate and stability, and reduce the production intensity of workers.

[0008] The technical solution adopted by the present invention to solve its technical problems is: a grid machine includes a forming station, a spring steel wire feeding module, a spring steel wire cutting module, a plastic pipe feeding module, a plastic pipe cutting and positioning module, a support steel wire feeding module, a support steel wire winding module, and a support steel wire positioning and cutting module;

[0009] A plastic pipe conveyor line and a plastic-coated pipe conveyor line are longitudinally docked at the forming station;

[0010] A spring steel wire conveyor line is longitudinally docked at the forming station;

[0011] The support steel wire winding module is provided at the intersection of the spring steel wire conveyor line and the support steel wire conveyor line;

[0012] The support steel wire positioning and cutting module is provided at the intersection of the spring steel wire conveyor line and the plastic pipe conveyor line;

[0013] The spring steel wire conveyor line is provided with a spring steel wire feeding module and the spring steel wire cutting module;

[0014] The plastic pipe conveyor line is provided with a plastic pipe conveying module and a plastic pipe cutting and positioning module;

[0015] The support wire conveyor line is provided with a support wire feeding module and a support wire positioning and cutting module.

[0016] Based on the special structures of the spring wire, plastic tube and support wire of the automobile seat backrest grid, this solution sets up a spring wire conveyor line, a plastic tube conveyor line and a plastic-coated tube conveyor line according to their directions;

[0017] The plastic tube is sent to the forming station and cut through the plastic tube conveying module and the plastic tube cutting and positioning module on the plastic tube conveyor line;

[0018] The support wire is sent to the forming station and formed and assembled through the support wire feeding module on the support wire conveyor line, and then cut through the support wire positioning and cutting module;

[0019] Through the spring wire feeding module and the spring wire cutting module on the spring wire conveyor line, the spring wire is sent to the forming station, the spring wire is cut on the forming machine and formed and assembled with the support wire and the plastic tube. After the spring wire relatively fixes the support wire and the plastic tube, after moving a predetermined distance, the support wire is cut through the support wire positioning and cutting module.

[0020] Preferably, the spring wire feeding module and the spring wire cutting module are used as a set of spring feeding units, and a set of spring wire feeding units are respectively arranged in the two longitudinal directions of the forming station. Since the proportion of the spring wire is larger, cross-feeding with two spring wire feeding units can supply materials more quickly.

[0021] Preferably, the spring wire feeding module includes a guiding device, a straightening device, a conveying device, a buffering device and a feeding device; the guiding device, the straightening device and the conveying device are sequentially distributed on the spring wire conveyor line;

[0022] The guiding device includes a guiding base plate and a guiding wheel set, and the guiding wheel set includes a plurality of guiding wheels distributed on both sides of the spring wire conveyor line;

[0023] A plurality of groups of the straightening devices are distributed on the spring wire conveyor line at different angles. The straightening device includes a straightening base plate and a straightening wheel set, and the straightening wheel set includes a plurality of straightening wheels respectively located on both sides of the spring wire conveyor line;

[0024] The straightening wheel includes a fixed straightening wheel and a movable straightening wheel respectively located on both sides of the spring wire transmission line. The straightening substrate is respectively provided with a straightening pressure adjusting component corresponding to the movable straightening wheel. The straightening pressure adjusting component includes a straightening slider, a straightening screw, a straightening fastening nut, a circular scale disk and a pointer. The movable straightening wheel is rotationally fitted to the straightening slider. The straightening slider is slidably fitted to the straightening substrate along the direction pointing to the spring wire transmission line. The front end of the straightening screw is rotationally fitted to the straightening substrate. The front end of the straightening screw abuts against the rear end of the straightening slider. The periphery of the straightening screw is fitted with the straightening fastening nut. A circular scale disk is coaxially provided at the outer end of the straightening screw. The pointer is fixed to the straightening substrate, and the tip of the pointer points to the circular scale disk.

[0025] The conveying device includes a spring wire conveying substrate and a plurality of conveying wheel sets.

[0026] The conveying wheel set includes a spring wire fixed conveying wheel and a spring wire movable conveying wheel arranged in parallel on both sides of the spring wire transmission line. The spring wire fixed conveying wheel and the spring wire movable conveying wheel are respectively provided with spring wire coaxial gears that mesh with each other. The spring wire coaxial gears are meshed with a spring wire driving gear. The spring wire conveying substrate is respectively provided with a spring wire conveying pressure adjusting component corresponding to the spring wire movable conveying wheel. The spring wire conveying pressure adjusting component includes a spring wire conveying slide plate, a spring wire conveying screw and a spring wire conveying fastening nut. The spring wire movable conveying wheel is rotationally fitted to the spring wire conveying slide plate. The spring wire conveying slide plate is slidably fitted to the spring wire conveying substrate along the direction pointing to the corresponding spring wire fixed conveying wheel. The spring wire conveying screw is rotationally fitted to the spring wire conveying substrate. The front end of the spring wire conveying screw is rotationally fitted to the rear end of the spring wire conveying substrate. The periphery of the spring wire conveying screw is fitted with the spring wire conveying fastening nut.

[0027] The buffering device includes a buffering disk.

[0028] The buffering disk is fixed on a bracket. A disk table is provided in the middle of the buffering disk. An outer railing is provided on the periphery of the buffering disk. A guard railing is fixed to the disk table, and the outer end of the guard railing extends to the outer railing. The outer railing is provided with a feed inlet and a discharge outlet communicating with the outside.

[0029] At least one set of start induction devices is provided in the inner circle of the disk surface of the buffering disk. The start induction device includes a first 0v metal rod and a first 24v metal rod. The first 0v metal rod and the first 24v metal rod are respectively electrically connected to a control unit.

[0030] At least one set of stop sensing devices is provided on the outer circumference of the buffer disk surface. The stop sensing devices include a second 0V metal rod and a second 24V metal rod, which are electrically connected to the control unit respectively;

[0031] The feeding device includes the coding assembly, the transition pulley set, the penetrating pulley set and the spring wire feeding cylinder, which are sequentially arranged on the spring wire transmission line;

[0032] The encoder pulley set includes a coding detection pulley and a coding mating pulley arranged side by side on both sides of the spring wire transmission line. The coding detection pulley is fixed on the input shaft of the encoder; the coding mating pulley is arranged on the coding slider; the transition pulley set includes two transition rotating pulleys arranged side by side on both sides of the spring wire transmission line; the penetrating pulley set includes a penetrating driving pulley and a penetrating driven pulley arranged side by side, and the spring wire feeding cylinder is docked at the downstream ports of the penetrating driving pulley and the penetrating driven pulley.

[0033] The spring wire is pulled by the power provided by the transmission device. The spring wire is first guided from the place where the wire is stored through the guiding device, and then straightened by the straightening device. Multiple sets of straightening devices in different directions are used to straighten the wire from multiple directions and angles to avoid the wire bending in a certain direction. A straightening screw is provided at the straightening device to adjust the straightening angle. At the same time, a circular scale and a pointer are used to achieve precise control of the straightening force.

[0034] A buffer device is provided between the transmission device and the final forming station. When there is a surplus in the feeding speed relative to the assembly speed of the forming station, the radius of the "circle" formed by the spring wire will expand. The enlarged spring wire circle will simultaneously contact the first 0V metal rod and the first 24V metal rod located on the outer circle. The control unit detects the connection of the first 0V metal rod and the first 24V metal rod and stops feeding;

[0035] When the feeding speed is slower than the assembly speed of the forming station, the radius of the "circle" formed by the spring wire will shrink. When the shrunk spring wire circle contacts the second 0V metal rod and the second 24V metal rod located on the inner circle at the same time, the control unit detects the connection of the second 0V metal rod and the second 24V metal rod and starts feeding or speeds up feeding or directly stops the material consumption at the forming station.

[0036] Preferably, one plastic-coated pipe conveying line is provided on each side of the plastic pipe conveying line; each module located on the same plastic-coated pipe conveying line is arranged on a sliding seat, which is slidably matched with the base platform. The sliding direction of the sliding seat is perpendicular to the direction of the plastic-coated pipe conveying line. The two sliding seats are connected by an adjusting screw rod. The adjusting screw rod successively includes a first thread section, a second thread section and a third thread section. The first thread section and the second thread section have opposite thread directions, and the first thread section and the second thread section are respectively threadedly matched with the two sliding seats. A fixed platform is provided on the base platform, and an adjusting through hole is provided on the fixed platform corresponding to the adjusting screw rod. The third thread section passes through the adjusting through hole, and nuts adapted to the third thread section are respectively provided on both sides of the adjusting through hole.

[0037] By rotating the adjusting screw rod relative to the two sliding seats, the relative distance between the two sliding seats can be changed. By means of the nuts, the relative position of the adjusting screw rod and the fixed platform can be changed, and further the overall position of the two sliding seats can be adjusted. The change of the sliding seats means the change of the distance between the supporting steel wire and the plastic pipe. Thus, the production of automotive seat back grids of different specifications can be realized.

[0038] Preferably, the spring wire cutting module includes a spring wire cutting base, a spring wire eccentric driving wheel, a spring wire pressing rod, a spring wire upper knife seat, a spring wire upper cutting knife, a spring wire lower knife seat and a spring wire lower cutting knife;

[0039] The spring wire eccentric driving wheel is rotatably matched with the upper part of the spring wire cutting base. The upper end of the spring wire pressing rod is connected to the spring wire eccentric driving wheel through a bearing. The lower end of the spring wire pressing rod is hinged to the spring wire upper knife seat. The spring wire upper knife seat is vertically slidably matched with the spring wire cutting base. The spring wire upper cutting knife is arranged downward on the spring wire upper knife seat. A spring wire lower knife seat is provided on the spring wire cutting base corresponding to the lower part of the spring wire upper cutting knife. The spring wire lower cutting knife is arranged upward on the spring wire lower knife seat. A spring wire feeding pipe is provided in the middle of the spring wire cutting base, and the downstream pipe orifice of the spring wire feeding pipe is butted between the spring wire upper cutting knife and the spring wire lower cutting knife;

[0040] It further includes a reciprocating movement component, which includes a slide rail, a slide plate and a ball screw. The slide plate is slidably matched with the slide rail. The spring wire cutting base is located on the slide plate. The slide rail is arranged parallel to the spring wire conveying line. The moving part of the ball screw is fixed to the slide plate.

[0041] The eccentric drive wheel of the spring wire drives the upper and lower sliding of the spring wire upper tool holder through the spring wire pressure rod. When the spring wire upper cutter is driven by the spring wire upper tool holder to slide downward, the spring wire located at the spring wire lower cutter will be cut off. Among them, the reciprocating movement component can guide the wire to the forming station after the wire is cut, making the spring wire cutting module closer to the forming station, so that the spring wire can be more accurately guided to the position matched with the plastic pipe.

[0042] Preferably, the plastic pipe feeding module includes a plastic pipe driven idler wheel group, a plastic pipe feeding cylinder, a plastic pipe driving wheel group and a plastic pipe discharging cylinder. The plastic pipe driven idler wheel group, the plastic pipe feeding cylinder, the plastic pipe driving wheel group and the plastic pipe discharging cylinder are sequentially distributed on the plastic pipe transmission line; the plastic pipe driven idler wheel group includes idler wheels respectively located on both sides of the plastic pipe transmission line; the plastic pipe feeding cylinder and the plastic pipe discharging cylinder are respectively butted against the feeding port and the discharging port of the plastic pipe driving wheel group. The plastic pipe driving wheel group includes plastic pipe driving rotating wheels arranged in parallel on both sides of the plastic pipe transmission line. The plastic pipe driving rotating wheels are respectively provided with plastic pipe coaxial gears that mesh with each other, and the plastic pipe coaxial gears mesh with plastic pipe driving gears.

[0043] The plastic pipe driving wheel group can drive the plastic pipe to move. Among them, the plastic pipe driven idler wheel group, the plastic pipe feeding cylinder and the plastic pipe discharging cylinder guide the movement of the plastic pipe, and the supply of the plastic pipe is very stable throughout the process.

[0044] Preferably, the plastic pipe cutting and positioning module includes a plastic pipe cutting base, a plastic pipe cutter, a plastic pipe upper fixing seat, an upper clamping strip, a plastic pipe lower fixing seat and a lower clamping strip;

[0045] The plastic pipe cutting base is provided with a plastic pipe positioning inlet hole corresponding to the discharging port of the plastic pipe discharging cylinder. The plastic pipe cutter is slidably matched with the plastic pipe cutting base along the direction pointing to the plastic pipe positioning inlet hole. The plastic pipe cutter is driven by a cylinder, and the cutting edge of the plastic pipe cutter is arranged at one end close to the plastic pipe positioning inlet hole;

[0046] On the upper part of the plastic pipe cutting base corresponding to the discharging side of the plastic pipe positioning inlet hole, there is provided the upper fixing seat of the plastic pipe. The upper fixing seat of the plastic pipe is provided with a plastic pipe positioning outlet hole corresponding to the plastic pipe positioning inlet hole. On the discharging side of the upper fixing seat of the plastic pipe corresponding to the plastic pipe positioning outlet hole, there is provided the upper clamping strip. The lower edge of the upper clamping strip is provided with a semi-circular through groove for upper positioning of the plastic pipe corresponding to the plastic pipe positioning outlet hole. The lower fixing seat of the plastic pipe is vertically slidably matched with the lower part of the plastic pipe cutting base. The lower fixing seat of the plastic pipe is driven by a cylinder. The lower clamping strip is fixed to the lower fixing seat of the plastic pipe corresponding to the upper clamping strip. The upper edge of the lower clamping strip is provided with a semi-circular through groove for lower positioning of the plastic pipe corresponding to the semi-circular through groove for upper positioning of the plastic pipe. The upper edge of the lower clamping strip is provided with a spring wire positioning through groove perpendicular to the direction of the semi-circular through groove for lower positioning of the plastic pipe.

[0047] After the plastic pipe slides out a predetermined length from the plastic pipe positioning inlet hole and the plastic pipe positioning outlet hole, the plastic pipe is clamped by the upper clamping strip and the lower clamping strip. The plastic pipe is located between the semi-circular through groove for upper positioning of the plastic pipe and the semi-circular through groove for lower positioning of the plastic pipe. At this time, the cylinder drives the plastic pipe cutter to slide downwards, and the cutting edge of the plastic pipe cutter cuts off the plastic pipe. At the same time, the spring wire slides into the channel of the spring wire positioning through groove, that is, the spring wire will pass through the plastic pipe. In this way, the positioning, cutting and combination of the plastic pipe with the spring wire can be realized.

[0048] Preferably, the support wire feeding module includes a support wire fixed transmission wheel and a support wire movable transmission wheel arranged in parallel on both sides of the support wire transmission line. The support wire fixed transmission wheel and the support wire movable transmission wheel are respectively provided with support wire coaxial gears that mesh with each other. The support wire coaxial gears mesh with the support wire driving gear. The support wire transmission substrate is respectively provided with support wire transmission pressure adjusting components corresponding to the support wire movable transmission wheel. The support wire transmission pressure adjusting components include a support wire transmission slide plate, a support wire transmission screw rod and a support wire transmission fastening nut. The support wire movable transmission wheel is rotatably matched with the support wire transmission slide plate. The support wire transmission slide plate is slidably matched with the support wire transmission substrate in the direction pointing to the corresponding support wire fixed transmission wheel. The support wire transmission screw rod is rotatably matched with the support wire transmission substrate. The front end of the support wire transmission screw rod is rotatably matched with the rear end of the support wire transmission substrate. The periphery of the support wire transmission screw rod is fitted with the support wire transmission fastening nut.

[0049] The support wire fixed transmission wheel and the support wire movable transmission wheel provide power for the transmission of the support wire. The support wire transmission pressure adjusting components can adjust the tightness of the support wire, which is convenient for more stable transmission of the plastic pipe.

[0050] Preferably, the support wire winding module includes a support wire feeding cylinder, a wire twisting disc and a wire twisting needle;

[0051] The support wire feeding cylinder is arranged in the housing corresponding to the support wire transmission line, and the feeding port of the support wire feeding cylinder is butted with the discharging port of the support wire feeding module. A cylindrical cam is rotatably arranged on the outer periphery of the middle part of the feeding cylinder, a cam groove is arranged on the outer periphery of the cylindrical cam, and a cam follower extending into the cam groove is arranged in the housing; The discharging end periphery of the feeding cylinder is rotationally matched with the wire twisting disc, and the back surface of the wire twisting disc is butted and fixed with the front end of the cylindrical cam; The wire twisting needle is eccentrically arranged on the front surface of the wire twisting disc, and an annular positioning groove is arranged on the outer periphery of the wire twisting needle; A support is arranged in front of the wire twisting disc, and a space for the wire twisting needle to move is left between the support and the wire twisting disc.

[0052] The support wire moves out from the discharging port of the support wire feeding cylinder, and the spring wire is sent from the spring wire feeding module to the forming station. During this process, the spring wire will pass in front of the wire twisting disc. The wire twisting disc rotates, and the spring wire is wound around the support wire through the wire twisting needle, thereby realizing the winding of the spring wire around the support wire. And the use of the cam groove and the cam follower can make the wire twisting disc move axially during the rotation process, so that the electric spring wire undergoes a spiral displacement along the support wire transmission line during the wire twisting process, so as to wind the spring wire around the support wire in a spiral shape. The front end of the support rod moves out from the discharging hole of the feeding cylinder to above the support, and then the wire twisting needle drives the spring wire to wind around the periphery of the support rod. Due to the existence of the support rod, it can be avoided that the support rod is bent during the process of the spring wire winding around the support rod, affecting the parallelism of the support rod before and after in the wire curtain of the seat back.

[0053] Preferably, the support wire positioning and cutting module includes a moving table, a support wire guiding member and a support wire cutting assembly; The support wire guiding member is arranged above the moving table along the direction of the support wire transmission line, and a gap for the grid to pass through is left between the support wire guiding member and the moving table; The support wire cutting assembly is arranged on both sides of the moving table corresponding to the coated steel wire transmission line,

[0054] The support wire cutting assembly includes a support wire cutting base, a support wire eccentric driving wheel, a support wire pressing rod, a support wire upper knife seat, a support wire upper cutting knife, a support wire lower knife seat and a support wire lower cutting knife;

[0055] The upper part of the support wire cutting base is rotationally fitted with the support wire eccentric drive wheel. The upper end of the support wire pressure rod is connected to the support wire eccentric drive wheel through a bearing. The lower end of the support wire pressure rod is hinged to the support wire upper knife seat. The support wire upper knife seat is vertically slidably fitted to the support wire cutting base. The support wire upper knife is arranged downward on the support wire upper knife seat. The support wire cutting base is provided with a support wire lower knife seat corresponding to the lower side of the support wire upper knife. The support wire lower knife is arranged upward on the support wire lower knife seat. A support wire feeding pipe is arranged in the middle of the support wire cutting base. The downstream pipe orifice of the support wire feeding pipe is butted between the support wire upper knife and the support wire lower knife.

[0056] After the spring wire is cut off and cooperates with the support wire and the plastic pipe, it moves onto the moving table. The length of the support wire is determined according to the length of the grid of the automobile seat backrest, that is, after the plastic-coated part moves to the preset length, the support wire eccentric drive wheel drives the support wire upper knife seat to move downward through the support wire pressure rod, and the support wire upper knife acts on the support wire, thereby cutting off the support wire.

[0057] Advantages of the present invention:

[0058] Based on the special structures of the spring wire, the plastic pipe and the support wire of the grid of the automobile seat backrest, the spring wire transmission line, the plastic pipe transmission line and the plastic-coated pipe transmission line are arranged according to their directions. The spring wire is automatically straightened, and the spring wire, the plastic pipe and the support wire are transmitted and supplied to the forming station, and the assembly of the spring wire with the plastic pipe and the support wire is realized through the plastic pipe cutting and positioning module and the support wire winding module. It can significantly improve the production efficiency, product qualification rate and stability, and reduce the production intensity of workers. Description of the Drawings

[0059] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments. Obviously, the following drawings are only 17 of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0060] Figure 1 It is a three-dimensional view of the whole of the embodiment of the present invention;

[0061] Figure 2 It is a schematic diagram of the spring wire feeding module of the embodiment of the present invention;

[0062] Figure 3 It is a schematic diagram of the back of the straightening device and the transmission device of the embodiment of the present invention;

[0063] Figure 4 The front view of the straightening device according to the embodiment of the present invention;

[0064] Figure 5 The perspective view of the feeding device according to the embodiment of the present invention;

[0065] Figure 6 The front view of the feeding device according to the embodiment of the present invention;

[0066] Figure 7 The front perspective view of the spring wire cutting module according to the embodiment of the present invention;

[0067] Figure 8 The other perspective view of the spring wire cutting module according to the embodiment of the present invention;

[0068] Figure 9 The schematic diagram of the plastic pipe conveying line and the supporting wire conveying line according to the embodiment of the present invention;

[0069] Figure 10 The top view of the plastic pipe conveying line and the supporting wire conveying line according to the embodiment of the present invention;

[0070] Figure 11 The schematic diagram of the plastic pipe conveying line and one of the supporting wire conveying lines according to the embodiment of the present invention;

[0071] Figure 12 The schematic diagram of the support member in the support wire winding module according to the embodiment of the present invention;

[0072] Figure 13 The front view of the plastic pipe cutting module according to the embodiment of the present invention;

[0073] Figure 14 The internal schematic diagram of the plastic pipe cutting and positioning module according to the embodiment of the present invention;

[0074] Figure 15 The front perspective view of the wire winding disc according to the embodiment of the present invention;

[0075] Figure 16 The back perspective view of the wire winding disc according to the embodiment of the present invention;

[0076] Figure 17 The schematic diagram of the support wire positioning and cutting module according to the embodiment of the present invention.

[0077] Among them, the guiding substrate 0101, guiding wheel set 0102, straightening slider 0201, movable straightening wheel 0202, straightening screw 0203, straightening fastening nut 0204, circular scale 0205, pointer 0206, straightening substrate 0207, fixed straightening wheel 0208, spring wire conveying substrate 0301, spring wire movable conveying wheel 0302, spring wire fixed conveying wheel 0303, spring wire conveying fastening nut 0304, spring wire conveying screw 0305, spring wire driving gear 0306, buffer disc 0401, outer railing 0402, turntable 0403, second 0v metal rod 0404, guard railing 0405, first 24v metal rod 0406, direction control roller 0407, feeding roller 0408, second 24v metal rod 0409, first 0v metal rod 0410, coding detection wheel 0501, coding mating wheel 0502, transition wheel set 0503, penetrating wheel set 0504, spring wire feeding cylinder 0505, spring wire cutting base 0601, spring wire eccentric driving wheel 0602, spring wire pressing rod 0603, spring wire upper knife seat 0604, spring wire upper cutter 0605, spring wire lower knife seat 0606, slide rail 0607, ball screw 0608, slide plate 0609, spring wire lower cutter 0610, adjusting screw 0701, first thread section 0702, second thread section 0703, third thread section 0704, fixed table 0705, plastic pipe driven guide wheel set 0801, plastic pipe feeding cylinder 0802, plastic pipe driving wheel set 0803, plastic pipe discharging cylinder 0804, plastic pipe cutting base 0901, plastic pipe cutter 0902, plastic pipe lower positioning semi-circular through groove 0903, plastic pipe positioning inlet hole 0904, plastic pipe upper fixing seat 0905, plastic pipe lower fixing seat 0906, upper clamping strip 0907, lower clamping strip 0908, plastic pipe upper positioning semi-circular through groove 0909, spring wire positioning through groove 0910, plastic pipe positioning outlet hole 0911, support wire fixed conveying wheel 1001, support wire movable conveying wheel 1002, support wire coaxial gear 1003, support wire conveying fastening nut 1004, support wire conveying screw 1005, wire winding disc 1101, winding driving gear 1102, cam groove 1103, cam follower 1104, support wire feeding cylinder 1105, annular positioning groove 1106, wire winding needle 1107, support member 1108, support wire eccentric driving wheel 1201, support wire pressing rod 1202, moving table 1203, support wire upper knife seat 1204, support wire lower knife seat 1205, support wire lower cutter 1206, support wire guide 1207, support wire upper cutter 1208, spring wire 1000, support wire 2000. Detailed implementation mode

[0078] To deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the protection scope of the present invention.

[0079] Embodiment

[0080] As Figure 1 shown, a grid machine includes a forming station, a spring wire feeding module, a spring wire cutting module, a plastic tube feeding module, a plastic tube cutting and positioning module, a support wire feeding module, a support wire winding module, and a support wire positioning and cutting module;

[0081] A plastic tube conveyor line and a plastic-coated tube conveyor line are longitudinally docked at the forming station;

[0082] A spring wire conveyor line is longitudinally docked at the forming station;

[0083] A support wire winding module is provided at the intersection of the spring wire conveyor line and the support wire conveyor line;

[0084] A support wire positioning and cutting module is provided at the intersection of the spring wire conveyor line and the plastic tube conveyor line;

[0085] The spring wire conveyor line is provided with a spring wire feeding module and a spring wire cutting module;

[0086] The plastic tube conveyor line is provided with a plastic tube conveying module and a plastic tube cutting and positioning module;

[0087] The support wire conveyor line is provided with a support wire feeding module and a support wire positioning and cutting module.

[0088] Based on the special structures of the spring wire, plastic tube, and support wire of the automobile seat backrest grid, this solution sets the spring wire conveyor line, plastic tube conveyor line, and plastic-coated tube conveyor line according to their directions;

[0089] The plastic tube is sent to the forming station and cut through the plastic tube conveying module and the plastic tube cutting and positioning module on the plastic tube conveyor line;

[0090] The support wire is sent to the forming station and formed and assembled through the support wire feeding module on the support wire conveyor line, and then cut through the support wire positioning and cutting module;

[0091] Through the spring wire feeding module and the spring wire cutting module on the spring wire conveyor line, the spring wire is sent to the forming station, the spring wire is cut at the forming company and formed and assembled with the support wire and the plastic tube. After the spring wire relatively fixes the support wire and the plastic tube, after moving a predetermined distance, the support wire is cut through the support wire positioning and cutting module.

[0092] The spring wire feeding module and the spring wire cutting module are used as a set of spring feeding units, and there is a set of spring wire feeding units in each of the two longitudinal directions of the forming station. Since there is a larger proportion of spring wire, cross-feeding with two spring wire feeding units can supply materials more quickly.

[0093] The spring wire feeding module includes a guiding device, a straightening device, a conveying device, a buffering device and a feeding device; the guiding device, the straightening device and the conveying device are sequentially distributed on the spring wire conveying line;

[0094] The guiding device includes a guiding substrate 0101 and a guiding wheel set 0102, and the guiding wheel set 0102 includes several guiding wheels distributed on both sides of the spring wire conveying line;

[0095] Several groups of straightening devices are distributed on the spring wire conveying line at different angles. The straightening device includes a straightening substrate 0207 and a straightening wheel set. The straightening wheel set includes several straightening wheels respectively located on both sides of the spring wire conveying line;

[0096] The straightening wheel includes a fixed straightening wheel 0208 and a movable straightening wheel 0202 respectively located on both sides of the spring wire conveying line. The straightening substrate 0207 is respectively provided with a straightening pressure adjusting component corresponding to the movable straightening wheel 0202. The straightening pressure adjusting component includes a straightening slider 0201, a straightening screw 0203, a straightening fastening nut 0204, a circular scale 0205 and a pointer 0206. The movable straightening wheel 0202 is rotationally matched with the straightening slider 0201. The straightening slider 0201 is slidably matched with the straightening substrate 0207 in the direction pointing to the spring wire conveying line. The front end of the straightening screw 0203 is rotationally matched with the straightening substrate 0207. The front end of the straightening screw 0203 abuts against the rear end of the straightening slider 0201. The periphery of the straightening screw 0203 is fitted with a straightening fastening nut 0204. The outer end of the straightening screw 0203 is coaxially provided with a circular scale 0205. The pointer 0206 is fixed to the straightening substrate, and the tip of the pointer 0206 points to the circular scale 0205;

[0097] The conveying device includes a spring wire conveying substrate 0301 and several conveying wheel sets;

[0098] The conveying wheel set includes a spring wire fixed conveying wheel 0303 and a spring wire movable conveying wheel 0302 arranged in parallel on both sides of the spring wire conveying line. The spring wire fixed conveying wheel 0303 and the spring wire movable conveying wheel 0302 are respectively provided with spring wire coaxial gears that mesh with each other. The spring wire coaxial gears mesh with a spring wire driving gear 0306. The spring wire conveying substrate 0301 is respectively provided with spring wire conveying pressure regulating components corresponding to the spring wire movable conveying wheel 0302. The spring wire conveying pressure regulating components include a spring wire conveying slide plate, a spring wire conveying screw 0305, and a spring wire conveying fastening nut 0304. The spring wire movable conveying wheel 0302 is rotationally fitted to the spring wire conveying slide plate. The spring wire conveying slide plate is slidably fitted to the spring wire conveying substrate 0301 in the direction pointing to the corresponding spring wire fixed conveying wheel 0303. The spring wire conveying screw 0305 is rotationally fitted to the spring wire conveying substrate 0301. The front end of the spring wire conveying screw 0305 is rotationally fitted to the rear end of the spring wire conveying substrate 0301. The periphery of the spring wire conveying screw 0305 is fitted with a spring wire conveying fastening nut 0304;

[0099] The buffer device includes a buffer disc 0401;

[0100] The buffer disc 0401 is fixed to the bracket. A disc platform 0403 is provided in the middle of the buffer disc 0401. An outer railing 0402 is provided on the periphery of the buffer disc 0401. A guard railing 0405 is fixed to the disc platform 0403. The outer end of the guard railing 0405 extends to the outer railing 0402. The outer railing 0402 is provided with a feed inlet and a discharge outlet communicating with the outside;

[0101] At least one set of start induction devices 0406 is provided in the inner circle of the disc surface of the buffer disc 0401; The start induction device 0406 includes a first 0v metal rod 0410 and a first 24v metal rod 0406. The first 0v metal rod 0410 and the first 24v metal rod 0406 are respectively electrically connected to the control unit;

[0102] At least one set of stop induction devices 0404 is provided in the outer circle of the disc surface of the buffer disc 0401. The stop induction device 0406 includes a second 0v metal rod 0404 and a second 24v metal rod 0409. The second 0v metal rod 0404 and the second 24v metal rod 0409 are respectively electrically connected to the control unit.

[0103] The feeding device includes the coding component, a transition wheel set 0503, a piercing wheel set 0504, and a spring wire feeding cylinder 0505 that are sequentially arranged on the spring wire conveying line;

[0104] The encoder wheel set includes an encoding detection wheel 0501 and an encoding mating wheel 0502 arranged side by side on both sides of the spring steel wire conveyor line. The encoding detection wheel 0501 is fixed on the input shaft of the encoder; the encoding mating wheel 0502 is arranged on the encoding slider; the transition wheel set 0503 includes two transition rotating wheels arranged side by side on both sides of the spring steel wire conveyor line; the threading wheel set 0504 includes a threading driving wheel and a threading driven wheel arranged side by side, and a spring steel wire feeding cylinder 0505 is docked at the downstream ports of the threading driving wheel and the threading driven wheel.

[0105] The spring steel wire is pulled by the power provided by the conveying device. The spring steel wire first passes through the guiding device and is guided from the place where the steel wire is stored, and then is straightened by the straightening device. Multiple sets of straightening devices in different directions are used to straighten the steel wire from multiple directions and angles to prevent the steel wire from bending in a certain direction. A straightening screw 0203 is provided at the straightening device, which can adjust the straightening angle. At the same time, a circular scale 0205 and a pointer 0206 are used to accurately control the straightening force.

[0106] A buffer device is provided between the transmission device and the final forming station. When there is a surplus in the feeding speed relative to the assembly speed of the forming station, the radius of the "circle" formed by the spring steel wire will expand, and the enlarged spring steel wire circle will simultaneously contact the first 0v metal rod and the first 24v metal rod located on the outer circle. The control unit detects the connection of the first 0v metal rod and the first 24v metal rod and stops feeding.

[0107] When the feeding speed is slower than the assembly speed of the forming station, the radius of the "circle" formed by the spring steel wire will shrink. When the shrinking spring steel wire circle contacts the second 0v metal rod and the second 24v metal rod located on the inner circle at the same time, the control unit detects the connection of the second 0v metal rod and the second 24v metal rod and starts feeding or speeds up feeding or directly stops the material consumption at the forming station.

[0108] On both sides of the plastic pipe conveyor line, there is a plastic-coated pipe conveyor line respectively; each module located on the same plastic-coated pipe conveyor line is arranged on a sliding seat, and the sliding seat is slidably matched with the base. The sliding direction of the sliding seat is perpendicular to the direction of the plastic-coated pipe conveyor line. The two sliding seats are connected by an adjusting screw 0701. The adjusting screw 0701 successively includes a first thread section 0702, a second thread section 0703 and a third thread section 0704. The first thread section 0702 and the second thread section 0703 have opposite thread directions, and the first thread section 0702 and the second thread section 0703 are respectively threadedly matched with the two sliding seats. There is a fixed table 0705 on the base. The fixed table 0705 is provided with an adjusting through hole corresponding to the adjusting screw 0701. The third thread section 0704 passes through the adjusting through hole, and nuts adapted to the third thread section 0704 are respectively provided on both sides of the adjusting through hole.

[0109] The adjusting screw 0701 rotates relative to the two sliding seats, which can change the relative distance between the two sliding seats. By means of the nut, the relative position of the adjusting screw 0701 and the fixed table 0705 can be changed, and then the overall position of the two sliding seats can be adjusted. The change of the sliding seats means the change of the distance between the supporting steel wire and the plastic pipe. Thus, the production of automotive seat back grids of different specifications can be realized.

[0110] The spring wire cutting module includes a spring wire cutting base 0601, a spring wire eccentric driving wheel 0602, a spring wire pressing rod 0603, a spring wire upper tool holder 0604, a spring wire upper cutting tool 0605, a spring wire lower tool holder 0606 and a spring wire lower cutting tool 0610;

[0111] The upper part of the spring wire cutting base 0601 is rotatably fitted with a spring wire eccentric driving wheel 0602. The upper end of the spring wire pressing rod 0603 is connected to the spring wire eccentric driving wheel 0602 through a bearing. The lower end of the spring wire pressing rod 0603 is hinged to the spring wire upper tool holder 0604. The spring wire upper tool holder 0604 is vertically slidably fitted to the spring wire cutting base 0601. The spring wire upper tool holder 0604 is provided with a spring wire upper cutting tool 0605 downward. The spring wire cutting base 0601 is provided with a spring wire lower tool holder 0606 corresponding to the lower part of the spring wire upper cutting tool 0605. The spring wire lower tool holder 0606 is provided with a spring wire lower cutting tool 0610 upward. A spring wire feeding pipe is arranged in the middle of the spring wire cutting base 0601. The downstream pipe orifice of the spring wire feeding pipe is butted between the spring wire upper cutting tool 0605 and the spring wire lower cutting tool 0610;

[0112] It further includes a reciprocating movement assembly. The reciprocating movement assembly includes a slide rail 0607, a slider 0609 and a ball screw 0608. A slide plate 0609 is slidably fitted on the slide rail 0607. The spring wire cutting base 0601 is located on the slide plate 0609. The slide rail 0607 is arranged parallel to the spring wire transmission line. The moving part of the ball screw is fixed to the slide plate 0609.

[0113] The spring wire eccentric driving wheel 0602 drives the spring wire upper tool holder 0604 to slide up and down through the spring wire pressing rod 0603. When the spring wire upper cutting tool 0605 is driven by the spring wire upper tool holder 0604 to slide downward, the spring wire located at the spring wire lower cutting tool 0610 will be cut off. Among them, the reciprocating movement assembly can guide the steel wire to the forming station after the steel wire is cut off, making the spring wire cutting module closer to the forming station, so that the spring wire can be more accurately guided to the position where it cooperates with the plastic pipe.

[0114] The plastic pipe feeding module includes a plastic pipe driven idler wheel group 0801, a plastic pipe feeding cylinder 0802, a plastic pipe driving wheel group 0803, and a plastic pipe discharging cylinder 0804. The plastic pipe driven idler wheel group 0801, the plastic pipe feeding cylinder 0802, the plastic pipe driving wheel group 0803, and the plastic pipe discharging cylinder 0804 are sequentially distributed on the plastic pipe conveyor line. The plastic pipe driven idler wheel group 0801 includes idler wheels located on both sides of the plastic pipe conveyor line respectively. The plastic pipe feeding cylinder 0802 and the plastic pipe discharging cylinder 0804 are respectively docked to the feeding port and the discharging port of the plastic pipe driving wheel group 0803. The plastic pipe driving wheel group 0803 includes plastic pipe driving rotating wheels arranged in parallel on both sides of the plastic pipe conveyor line. The plastic pipe driving rotating wheels are respectively provided with plastic pipe coaxial gears that mesh with each other, and the plastic pipe coaxial gears mesh with plastic pipe driving gears.

[0115] The plastic pipe driving wheel group 0803 can drive the plastic pipe to move. Among them, the plastic pipe driven idler wheel group 0801, the plastic pipe feeding cylinder 0802, and the plastic pipe discharging cylinder 0804 guide the movement of the plastic pipe, and the supply of the plastic pipe is very stable throughout the process.

[0116] The plastic pipe cutting and positioning module includes a plastic pipe cutting base 0901, a plastic pipe cutter 0902, a plastic pipe upper fixing seat 0905, an upper clamping strip 0907, a plastic pipe lower fixing seat 0906, and a lower clamping strip 0908.

[0117] The plastic pipe cutting base 0901 is provided with a plastic pipe positioning inlet hole 0904 corresponding to the discharging port of the plastic pipe discharging cylinder 0804. The plastic pipe cutter 0902 is slidably fitted to the plastic pipe cutting base along the direction pointing to the plastic pipe positioning inlet hole 0904. The plastic pipe cutter 0902 is driven by a cylinder, and the cutting edge of the plastic pipe cutter 0902 is arranged at one end close to the plastic pipe positioning inlet hole 0904.

[0118] The plastic pipe cutting base 0901 is provided with a plastic pipe upper fixing seat 0905 on the discharging side corresponding to the plastic pipe positioning inlet hole. The plastic pipe upper fixing seat 0905 is provided with a plastic pipe positioning outlet hole 0911 corresponding to the plastic pipe positioning inlet hole 0904. The plastic pipe upper fixing seat 0905 is provided with an upper clamping strip 0907 on the discharging side corresponding to the plastic pipe positioning outlet hole 0911. The lower edge of the upper clamping strip 0907 is provided with a plastic pipe upper positioning semi-circular through groove 0909 corresponding to the plastic pipe positioning outlet hole 0911. The plastic pipe lower fixing seat 0906 is vertically slidably fitted to the lower part of the plastic pipe cutting base 0901. The plastic pipe lower fixing seat 0906 is driven by a cylinder. The lower clamping strip 0908 is fixed to the plastic pipe lower fixing seat 0906 corresponding to the upper clamping strip 0907. The upper edge of the lower clamping strip 0908 is provided with a plastic pipe lower positioning semi-circular through groove 0903 corresponding to the plastic pipe upper positioning semi-circular through groove 0909. The upper edge of the lower clamping strip 0908 is provided with a spring wire positioning through groove 0910 in a direction perpendicular to the plastic pipe lower positioning semi-circular through groove 0903.

[0119] After the plastic pipe slides out a predetermined length from the plastic pipe positioning inlet hole 0904 and the plastic pipe positioning outlet hole 0911, the plastic pipe is clamped by the upper clamping strip 0907 and the lower clamping strip. The plastic pipe is located between the upper positioning semi-circular through groove 0909 of the plastic pipe and the lower positioning semi-circular through groove 0903 of the plastic pipe. At this time, the air cylinder drives the plastic pipe cutter 0902 to slide downward, and the blade of the plastic pipe cutter 0902 cuts off the plastic pipe. At the same time, the spring wire slides into the passage of the spring wire positioning through groove 0910, that is, the spring wire will pass through the plastic pipe. The above can realize the positioning, cutting and combination of the plastic pipe with the spring wire.

[0120] The support wire feeding module includes a support wire fixed transmission wheel 1001 and a support wire movable transmission wheel 1002 arranged in parallel on both sides of the support wire transmission line. The support wire fixed transmission wheel 1001 and the support wire movable transmission wheel 1002 are respectively provided with support wire coaxial gears 1003 that mesh with each other. The support wire coaxial gears 1003 mesh with the support wire drive gear. The support wire transmission substrate is respectively provided with a support wire transmission pressure adjustment component corresponding to the support wire movable transmission wheel 1002. The support wire transmission pressure adjustment component includes a support wire transmission slide plate, a support wire transmission screw 1005 and a support wire transmission fastening nut 1004. The support wire movable transmission wheel 1002 is rotationally matched with the support wire transmission slide plate. The support wire transmission slide plate is slidably matched with the support wire transmission substrate in the direction pointing to the corresponding support wire fixed transmission wheel 1001. The support wire transmission screw 1005 is rotationally matched with the support wire transmission substrate. The front end of the support wire transmission screw 1005 is rotationally matched with the rear end of the support wire transmission substrate. The periphery of the support wire transmission screw 1005 is fitted with a support wire transmission fastening nut 1004.

[0121] The support wire fixed transmission wheel 1001 and the support wire movable transmission wheel 1002 provide power for the transmission of the support wire. The support wire transmission pressure adjustment component can adjust the tightness of the support wire, which is convenient for more stable transmission of the plastic pipe.

[0122] The support wire winding module includes a support wire feeding cylinder 1105, a wire winding disc 1101 and a wire winding needle 1107;

[0123] The support wire feeding cylinder 1105 is arranged in the housing corresponding to the support wire transmission line, and the feeding port of the support wire feeding cylinder 1105 is butted against the discharging port of the support wire feeding module. A cylindrical cam is rotatably arranged on the outer periphery of the middle part of the feeding cylinder. A cam groove 1103 is arranged on the outer periphery of the cylindrical cam, and a cam follower 1104 extending into the cam groove 1103 is arranged in the housing; The outer periphery of the discharging end of the feeding cylinder is rotationally matched with the wire twisting disc 1101, and the back of the wire twisting disc 1101 is butted and fixed with the front end of the cylindrical cam; An eccentric wire twisting needle 1107 is arranged on the front surface of the wire twisting disc 1101, and an annular positioning groove 1106 is arranged on the outer periphery of the wire twisting needle 1107; A winding driven gear is fixed at the rear end of the cylindrical cam, and the winding driven gear is meshed with a winding driving gear 1102, and the winding driving gear 1102 is driven by a motor.

[0124] A support member 1108 is arranged in front of the wire twisting disc 1101, and a space for the wire twisting needle 1107 to move is left between the support member 1108 and the wire twisting disc 1101. The support member 1108 is arranged at both ends of the lower clamping strip.

[0125] The front end of the support rod moves out of the discharging hole of the feeding cylinder to above the support member 1108, and then the wire twisting needle drives the spring wire to wind around the periphery of the support rod. Due to the existence of the support rod, it is possible to prevent the support rod from being bent during the process of the spring wire winding around the support rod, which affects the parallelism of the support rod before and after in the wire curtain of the seat back.

[0126] The support wire moves out from the discharging port of the support wire feeding cylinder 1105, and the spring wire is sent from the spring wire feeding module to the forming station. During this process, the spring wire will pass in front of the wire twisting disc 1101. The wire twisting disc 1101 rotates, and the spring wire is wound around the support wire through the wire twisting needle 1107, thereby realizing the winding of the spring wire around the support wire.

[0127] The support wire positioning and cutting module includes a moving table 1203, a support wire guide 1207 and a support wire cutting assembly; The support wire guide 1207 is arranged above the moving table 1203 along the direction of the support wire transmission line, and a gap for the grid to pass through is left between the support wire guide 1207 and the moving table 1203; The support wire cutting assembly is arranged on both sides of the moving table 1203 corresponding to the coated steel wire transmission line.

[0128] The support wire cutting assembly includes a support wire cutting base, a support wire eccentric driving wheel 1201, a support wire pressing rod 1202, a support wire upper knife seat 1204, a support wire upper cutter 1208, a support wire lower knife seat 1205 and a support wire lower cutter 1206.

[0129] The upper part of the support wire cutting base is rotationally fitted with a support wire eccentric drive wheel 1201. The upper end of the support wire pressure rod 1202 is connected to the support wire eccentric drive wheel 1201 through a bearing. The lower end of the support wire pressure rod 1202 is hinged to the support wire upper knife base 1204. The support wire upper knife base 1204 is vertically slidably fitted to the support wire cutting base. The support wire upper knife base 1204 is provided with a support wire upper cutter 1208 downward. The support wire cutting base is provided with a support wire lower knife base 1205 corresponding to the lower part of the support wire upper cutter 1208. The support wire lower knife base 1205 is provided with a support wire lower cutter 1206 upward. The middle part of the support wire cutting base is provided with a support wire feeding pipe. The downstream pipe orifice of the support wire feeding pipe is butted between the support wire upper cutter 1208 and the support wire lower cutter 1206.

[0130] After the spring wire is cut and matched with the support wire and the plastic pipe, it moves onto the moving table 1203. The length of the support wire is determined according to the length of the mesh of the car seat backrest, that is, after the plastic-coated wire moves to the preset length, the support wire eccentric drive wheel 1201 drives the support wire upper knife base 1204 to move downward through the support wire pressure rod 1202, and the support wire upper cutter 1208 acts on the support wire, thereby cutting the support wire.

[0131] Based on the special structures of the spring wire, plastic pipe and support wire of the car seat backrest mesh, the spring wire transmission line, plastic pipe transmission line and plastic-coated pipe transmission line are arranged according to their directions, and the spring wire, plastic pipe and support wire are transmitted and supplied to the forming station, and the assembly of the spring wire with the plastic pipe and the support wire is realized through the plastic pipe cutting and positioning module and the support wire winding module. It can significantly improve the production efficiency, product qualification rate and stability, and reduce the production intensity of workers.

[0132] The control unit adopted in this embodiment is a single-chip microcomputer of model AT89s51.

[0133] The above embodiments should not limit the present invention in any way. All technical solutions obtained by means of equivalent substitution or equivalent conversion fall within the protection scope of the present invention.

Claims

1. A grid machine, characterized in that, It includes a forming station, a spring wire feeding module, a spring wire cutting module, a plastic pipe feeding module, a plastic pipe cutting and positioning module, a support wire feeding module, a support wire winding module, and a support wire positioning and cutting module; The forming station is longitudinally docked with a plastic pipe conveyor line and a plastic-coated pipe conveyor line; The forming station is longitudinally docked with a spring wire conveyor line; The support wire winding module is provided at the intersection of the spring wire conveyor line and the support wire conveyor line; The support wire positioning and cutting module is provided at the intersection of the spring wire conveyor line and the plastic pipe conveyor line; The spring wire conveyor line is provided with a spring wire feeding module and the spring wire cutting module; The plastic pipe conveyor line is provided with a plastic pipe feeding module and a plastic pipe cutting and positioning module; The support wire conveyor line is provided with a support wire feeding module and a support wire positioning and cutting module; The spring wire feeding module includes a guiding device, a straightening device, a conveying device, a buffering device, and a feeding device; the guiding device, the straightening device, and the conveying device are sequentially distributed on the spring wire conveyor line; The buffering device includes a direction control component and a buffering disc; The direction control component is respectively arranged on both sides of the buffering disc. The direction control component includes two juxtaposed direction control rollers and a horizontally arranged feeding roller, and the feeding roller is closer to the buffering disc than the direction control rollers; The buffering device includes a buffering disc; The buffering disc is fixed on a bracket. The middle of the buffering disc is provided with a disc platform, the periphery of the buffering disc is provided with an outer railing, the disc platform is fixed with guardrail rods, the outer ends of the guardrail rods extend to the outer railing, and the outer railing is provided with a feeding port and a discharging port communicating with the outside; At least one set of start induction devices is provided on the inner circle of the buffering disc surface; the start induction device includes a first 0v metal rod and a first 24v metal rod, and the first 0v metal rod and the first 24v metal rod are respectively electrically connected to a control unit; At least one set of stop induction devices is provided on the outer circle of the buffering disc surface. The stop induction device includes a second 0v metal rod and a second 24v metal rod, and the second 0v metal rod and the second 24v metal rod are respectively electrically connected to a control unit; The support wire winding module includes a support wire feeding cylinder (1105), a wire winding disc (1101), and a wire winding needle (1107); The support wire feeding cylinder (1105) is arranged in a housing corresponding to the support wire conveyor line, and the feeding port of the support wire feeding cylinder (1105) is docked with the discharging port of the support wire feeding module. A cylindrical cam is rotatably arranged on the outer periphery of the middle of the feeding cylinder, a cam groove (1103) is arranged on the outer periphery of the cylindrical cam, and a cam follower (1104) extending into the cam groove (1103) is arranged in the housing; the outer periphery of the discharging end of the feeding cylinder is rotationally matched with the wire winding disc (1101), and the back of the wire winding disc (1101) is butt-jointed and fixed with the front end of the cylindrical cam; the wire winding needle (1107) is eccentrically arranged on the front surface of the wire winding disc (1101), and an annular positioning groove (1106) is arranged on the outer periphery of the wire winding needle (1107); A support member (1108) is provided in front of the wire winding disc (1101), and a space for the wire winding needle (1107) to move is left between the support member (1108) and the wire winding disc (1101).

2. The mesh machine according to claim 1, characterized in that: The spring wire feeding module and the spring wire cutting module are used as a group of spring wire feeding units, and a group of spring wire feeding units are respectively arranged in the longitudinal two directions of the forming station.

3. A wire mesh machine according to claim 1, wherein: The guiding device includes a guiding substrate (0101) and a guiding wheel set (0102), and the guiding wheel set (0102) includes a plurality of guiding wheels distributed on both sides of the spring wire transmission line; A plurality of groups of straightening devices are distributed on the spring wire transmission line at different angles. The straightening device includes a straightening substrate (0207) and a straightening wheel set. The straightening wheel set includes a plurality of straightening wheels respectively located on both sides of the spring wire transmission line; The straightening wheel includes a fixed straightening wheel (0208) and a movable straightening wheel (0202) respectively located on both sides of the spring wire transmission line. The straightening substrate (0207) is respectively provided with a straightening pressure adjusting component corresponding to the movable straightening wheel (0202). The straightening pressure adjusting component includes a straightening slider (0201), a straightening screw (0203), a straightening fastening nut (0204), a circular scale (0205) and a pointer (0206). The movable straightening wheel (0202) is rotationally matched with the straightening slider (0201). The straightening slider (0201) is slidably matched with the straightening substrate (0207) in the direction pointing to the spring wire transmission line. The front end of the straightening screw (0203) is rotationally matched with the straightening substrate (0207). The front end of the straightening screw (0203) abuts against the rear end of the straightening slider (0201). The outer periphery of the straightening screw (0203) is fitted with the straightening fastening nut (0204). The outer end of the straightening screw (0203) is coaxially provided with a circular scale (0205). The pointer (0206) is fixed to the straightening substrate (0207), and the tip of the pointer (0206) points to the circular scale (0205); The conveying device includes a spring wire conveying substrate (0301) and a plurality of conveying wheel sets; The conveying wheel set includes a spring wire fixed conveying wheel (0303) and a spring wire movable conveying wheel (0302) arranged in parallel on both sides of the spring wire conveying line. The spring wire fixed conveying wheel (0303) and the spring wire movable conveying wheel (0302) are respectively provided with spring wire coaxial gears that mesh with each other. The spring wire coaxial gears mesh with a spring wire driving gear (0306). The spring wire conveying substrate (0301) is respectively provided with spring wire conveying pressure adjusting components corresponding to the spring wire movable conveying wheel (0302). The spring wire conveying pressure adjusting components include a spring wire conveying slide plate, a spring wire conveying screw (0305), and a spring wire conveying fastening nut (0304). The spring wire movable conveying wheel (0302) is rotationally fitted to the spring wire conveying slide plate. The spring wire conveying slide plate is slidably fitted to the spring wire conveying substrate (0301) in a direction pointing to the corresponding spring wire fixed conveying wheel (0303). The spring wire conveying screw (0305) is rotationally fitted to the spring wire conveying substrate (0301). The front end of the spring wire conveying screw (0305) is rotationally fitted to the rear end of the spring wire conveying substrate (0301). The periphery of the spring wire conveying screw (0305) is fitted with the spring wire conveying fastening nut (0304); The feeding device includes a coding component, a transition wheel set (0503), a piercing wheel set (0504), and a spring wire feeding cylinder (0505) sequentially arranged on the spring wire conveying line; The coding component includes an encoder, coding detection wheels (0501) and coding matching wheels (0502) arranged in parallel on both sides of the spring wire conveying line. The coding detection wheels (0501) are fixed on the input shaft of the encoder; the coding matching wheels (0502) are arranged on coding sliders; the transition wheel set (0503) includes two transition rotating wheels arranged in parallel on both sides of the spring wire conveying line; the piercing wheel set (0504) includes a piercing driving wheel and a piercing driven wheel arranged in parallel. The downstream ports of the piercing driving wheel and the piercing driven wheel are butted with the spring wire feeding cylinder (0505).

4. A grid machine according to claim 1, characterized in that: On both sides of the plastic pipe conveyor line, there is respectively provided a plastic-coated pipe conveyor line; each module located on the same plastic-coated pipe conveyor line is arranged on a sliding seat, and the sliding seat is slidably engaged with the base platform. The sliding direction of the sliding seat is perpendicular to the direction of the plastic-coated pipe conveyor line. The two sliding seats are connected by an adjusting screw rod (0701). The adjusting screw rod (0701) successively includes a first threaded section (0702), a second threaded section (0703) and a third threaded section (0704). The first threaded section (0702) and the second threaded section (0703) have opposite thread directions, and the first threaded section (0702) and the second threaded section (0703) are respectively threadedly engaged with the two sliding seats. There is a fixed platform (0705) on the base platform. The fixed platform (0705) is provided with an adjusting through hole corresponding to the adjusting screw rod (0701). The third threaded section (0704) passes through the adjusting through hole, and nuts adapted to the third threaded section (0704) are respectively provided on both sides of the adjusting through hole.

5. A grid machine according to claim 1, characterized in that: The spring wire cutting module includes a spring wire cutting base (0601), a spring wire eccentric drive wheel (0602), a spring wire pressure rod (0603), a spring wire upper knife seat (0604), a spring wire upper cutting knife (0605), a spring wire lower knife seat (0606) and a spring wire lower cutting knife (0610); The upper part of the spring wire cutting base (0601) is rotatably engaged with the spring wire eccentric drive wheel (0602). The upper end of the spring wire pressure rod (0603) is connected to the spring wire eccentric drive wheel (0602) through a bearing. The lower end of the spring wire pressure rod (0603) is hinged to the spring wire upper knife seat (0604). The spring wire upper knife seat (0604) is vertically slidably engaged with the spring wire cutting base (0601). The spring wire upper knife seat (0604) is provided with the spring wire upper cutting knife (0605) downward. The spring wire cutting base (0601) is provided with a spring wire lower knife seat (0606) corresponding to the lower part of the spring wire upper cutting knife (0605). The spring wire lower knife seat (0606) is provided with the spring wire lower cutting knife (0610) upward. A spring wire feeding pipe is provided in the middle of the spring wire cutting base (0601). The downstream pipe orifice of the spring wire feeding pipe is butted between the spring wire upper cutting knife (0605) and the spring wire lower cutting knife (0610); It further includes a reciprocating movement assembly. The reciprocating movement assembly includes a slide rail (0607), a slide plate (0609) and a ball screw (0608). The slide plate (0609) is slidably engaged with the slide rail (0607). The spring wire cutting base (0601) is located on the slide plate (0609). The slide rail (0607) is arranged parallel to the spring wire conveyor line. The moving part of the ball screw is fixed to the slide plate (0609).

6. The mesh machine according to claim 1, wherein: The plastic pipe feeding module includes a plastic pipe driven idler wheel group (0801), a plastic pipe feeding cylinder (0802), a plastic pipe driving wheel group (0803) and a plastic pipe discharging cylinder (0804). The plastic pipe driven idler wheel group (0801), the plastic pipe feeding cylinder (0802), the plastic pipe driving wheel group (0803) and the plastic pipe discharging cylinder (0804) are sequentially distributed on the plastic pipe conveyor line. The plastic pipe driven idler wheel group (0801) includes idler wheels located on both sides of the plastic pipe conveyor line respectively. The plastic pipe feeding cylinder (0802) and the plastic pipe discharging cylinder (0804) are respectively docked to the feeding port and the discharging port of the plastic pipe driving wheel group (0803). The plastic pipe driving wheel group (0803) includes plastic pipe driving rotating wheels arranged side by side on both sides of the plastic pipe conveyor line. The plastic pipe driving rotating wheels are respectively provided with plastic pipe coaxial gears that mesh with each other, and the plastic pipe coaxial gears mesh with plastic pipe driving gears.

7. The grid machine according to claim 6, characterized in that: The plastic pipe cutting and positioning module includes a plastic pipe cutting base (0901), a plastic pipe cutter (0902), a plastic pipe upper fixing seat (0905), an upper clamping strip (0907), a plastic pipe lower fixing seat (0906) and a lower clamping strip (0908); The plastic pipe cutting base (0901) is provided with a plastic pipe positioning inlet hole (0904) corresponding to the discharging port of the plastic pipe discharging cylinder (0804). The plastic pipe cutter (0902) is slidably matched with the plastic pipe cutting base (0901) along the direction pointing to the plastic pipe positioning inlet hole (0904). The plastic pipe cutter (0902) is driven by a cylinder. The cutting edge of the plastic pipe cutter (0902) is arranged at one end close to the plastic pipe positioning inlet hole (0904); The upper part of the plastic pipe cutting base (0901) is provided with the plastic pipe upper fixing seat (0905) on the discharging side corresponding to the plastic pipe positioning inlet hole. The plastic pipe upper fixing seat (0905) is provided with a plastic pipe positioning outlet hole (0911) corresponding to the plastic pipe positioning inlet hole (0904). The upper clamping strip (0907) is arranged on the discharging side corresponding to the plastic pipe positioning outlet hole (0911) of the plastic pipe upper fixing seat (0905). The lower edge of the upper clamping strip (0907) is provided with a plastic pipe upper positioning semi-circular through groove (0909) corresponding to the plastic pipe positioning outlet hole (0911). The plastic pipe lower fixing seat (0906) is slidably matched with the lower part of the plastic pipe cutting base (0901) vertically. The plastic pipe lower fixing seat (0906) is driven by a cylinder. The lower clamping strip (0908) is fixed to the plastic pipe lower fixing seat (0906) corresponding to the upper clamping strip (0907). The upper edge of the lower clamping strip (0908) is provided with a plastic pipe lower positioning semi-circular through groove (0903) corresponding to the plastic pipe upper positioning semi-circular through groove (0909). The upper edge of the lower clamping strip (0908) is provided with a spring wire positioning through groove (0910) perpendicular to the direction of the plastic pipe lower positioning semi-circular through groove (0903).

8. A grid machine according to claim 1, characterized in that: The support wire feeding module includes a support wire fixed transmission wheel (1001) and a support wire movable transmission wheel (1002) arranged in parallel on both sides of the support wire transmission line. The support wire fixed transmission wheel (1001) and the support wire movable transmission wheel (1002) are respectively provided with support wire coaxial gears (1003) that mesh with each other. The support wire coaxial gears (1003) are meshed with a support wire drive gear. The support wire transmission substrate is respectively provided with support wire transmission pressure adjusting components corresponding to the support wire movable transmission wheel (1002). The support wire transmission pressure adjusting components include a support wire transmission slide plate, a support wire transmission screw (1005), and a support wire transmission fastening nut (1004). The support wire movable transmission wheel (1002) is rotationally matched with the support wire transmission slide plate. The support wire transmission slide plate is slidably matched with the support wire transmission substrate in the direction pointing to the corresponding support wire fixed transmission wheel (1001). The support wire transmission screw (1005) is rotationally matched with the support wire transmission substrate. The front end of the support wire transmission screw (1005) is rotationally matched with the rear end of the support wire transmission substrate. The periphery of the support wire transmission screw (1005) is fitted with the support wire transmission fastening nut (1004).

9. A grid machine according to claim 1, characterized in that: The support wire positioning and cutting module includes a moving table (1203), a support wire guide (1207), and a support wire cutting component. The support wire guide (1207) is arranged above the moving table (1203) along the direction of the support wire transmission line. A gap for the grid to pass through is left between the support wire guide (1207) and the moving table (1203). The support wire cutting component is arranged on both sides of the moving table (1203) corresponding to the coated steel wire transmission line. The support wire cutting component includes a support wire cutting base, a support wire eccentric drive wheel (1201), a support wire pressure rod (1202), a support wire upper knife seat (1204), a support wire upper cutting knife (1208), a support wire lower knife seat (1205), and a support wire lower cutting knife (1206). The upper part of the supporting wire cutting base is rotationally fitted with the supporting wire eccentric driving wheel (1201). The upper end of the supporting wire pressing rod (1202) is connected to the supporting wire eccentric driving wheel (1201) through a bearing. The lower end of the supporting wire pressing rod (1202) is hinged to the supporting wire upper knife holder (1204). The supporting wire upper knife holder (1204) is vertically slidably fitted to the supporting wire cutting base. The supporting wire upper knife (1208) is arranged downward on the supporting wire upper knife holder (1204). The supporting wire lower knife holder (1205) is arranged corresponding to the lower part of the supporting wire upper knife (1208) on the supporting wire cutting base. The supporting wire lower knife (1206) is arranged upward on the supporting wire lower knife holder (1205). A supporting wire feeding pipe is arranged in the middle of the supporting wire cutting base. The downstream pipe orifice of the supporting wire feeding pipe is butted between the supporting wire upper knife (1208) and the supporting wire lower knife (1206).

Citation Information

Patent Citations

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