Method for making intelligent modular service library

Abstract

The application discloses a kind of production methods of intelligent modular service library. Including the production of box-shaped plate of modular library body: first, steel bar and dovetail groove block are respectively welded in corresponding parts of two connecting side plates, a polygonal ring plate is welded on a corresponding one side connecting side plate, the inner and outer side plates are respectively welded with the polygonal ring plate and two side connecting side plates, then the top sealing plate is welded, the cement is poured in it, and the shaped box-shaped plate is made, the silicate cotton is laid on the outer wall of the two connecting side plates that are butted against each other, the two-way dovetail wedge is sequentially inserted into the dovetail groove block of adjacent two box-shaped plates, and then the box-shaped plates are linked to form a modular enclosure. The simply assembled box plates of the modular top body and the bottom body are respectively spliced and embedded in the modular enclosure. The production method of the intelligent modular service library has simple and reasonable structure, is convenient for transportation, on-site setting layout, has simple assembly process, is safe, solid and durable.

Description

Technical Field

[0001] This invention relates to a method for creating an intelligent modular business library. Background Technology

[0002] Banking vaults are cash depositories set up by specialized banks and commercial banks at their grassroots branches to handle daily cash receipts and payments. With the continuous increase in daily banking transactions, these vaults, compared to ordinary automated teller machines (ATMs) and safes, are characterized by their large capacity, size, and weight. Existing banking vaults of this type invariably use a modular structure, manufactured in factories using methods such as welding, riveting, casting, and injection molding, forming a single unit. Most are finished products with a frame combined with panels. The process of manufacturing the vaults and then transporting them to the user's location involves a massive undertaking of transportation, handling, loading, unloading, and installation. Due to their size and weight, they require significant manpower and resources, are time-consuming, and have high installation and operating costs. The main problems with existing modular banking vaults are their complex structure, high precision requirements for component manufacturing, complex manufacturing processes, high material consumption, and the need for a full range of tools for cutting, welding, and fastening during assembly, leading to installation difficulties and high overall costs. Due to the limitations of their modular design and the rationality of their assembly connections, the modular approach to manufacturing banking vaults fails to meet requirements for sturdiness, stability, and security, or presents a significant conflict between security and manufacturing economics. Furthermore, the large size of the vaults necessitates thick steel plates for the enclosure, making plate bending difficult and further increasing manufacturing costs. Summary of the Invention

[0003] The purpose of this invention is to address the problems existing in the prior art by providing a method for manufacturing an intelligent modular business database. This method for manufacturing an intelligent modular business database has a simple and reasonable structure, is easy to transport and set up on-site, has a simple assembly process, and is safe, sturdy, and durable.

[0004] The method for manufacturing the intelligent modular business library of the present invention includes: manufacturing box-shaped panels of the modular library body: firstly, steel bars and dovetail groove blocks are welded to the corresponding parts of the two connecting side plates, and polygonal ring plates are welded to the corresponding connecting side plates. The inner and outer side panels are welded to the polygonal ring plates and the two connecting side plates respectively. Then, a top sealing plate is welded and concrete is poured into it to form a box-shaped panel. Silicate cotton is laid on the outer wall surface of the two connecting side plates that are connected to each other. Bidirectional dovetail wedges are simultaneously wedged into the dovetail groove blocks of the two adjacent box-shaped panels. Then, the box-shaped panels are connected to form a modular enclosure. The simplified box-shaped panels of the modular top and bottom are assembled and embedded into the modular enclosure, and the assembly quick-assembly connection device is used to connect and fasten them.

[0005] The modular storage unit constructed by the method of this invention is not only exceptionally simple and rational in structure, but also extremely robust. In particular, its modular disassembly and assembly method and its construction are scientifically sound and reasonable. The disassembled modular components are lightweight and small in size, yet easy to transport, assemble, and install on-site. The assembly equipment involves no welding, the assembly process is exceptionally simple and convenient with few steps, and the required equipment and tools are minimal. The assembled modules exhibit no deformation, resulting in high-quality products with high resistance to violent damage, high robustness, and high safety. The assembly and manufacturing costs are low. It fundamentally solves the contradiction between robustness, safety, and reliability versus the complexity and economy of manufacturing processes inherent in traditional industry methods that rely on all-welded manufacturing and modular construction using fasteners and welding connections. Its simplified manufacturing process perfectly combines economy and safety. Attached Figure Description

[0006] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present invention; Figure 2 A schematic diagram of the cross-sectional structure of an embodiment of the present invention; Figure 3-7 These are three-dimensional structural schematic diagrams of an embodiment of the straight-edged box-shaped plate, the left and right corner box-shaped plates, and the multi-step box-shaped plates of the left and right gantry 4 of the present invention; Figure 8-10 These are cross-sectional structural diagrams of a straight-edged box-shaped plate, a left-side corner box-shaped plate, and a left-side multi-step box-shaped plate, respectively, according to an embodiment of the present invention. Figure 11 This is a three-dimensional connection structure diagram of the straight-edge box-shaped plate and the corner box-shaped plate of the present invention; Figure 12 This is a schematic diagram of an embodiment of the stable, brake-free connection device of the present invention; Figure 13 A schematic diagram of the connection structure between the horizontal frame box plate and the stepped box plate; Figure 14-16 These are schematic diagrams of another embodiment of the anti-burst belly shaping and reinforcing device of the present invention; Figure 17 This is a schematic diagram of another embodiment of the linking and matching device of the present invention. Detailed Implementation

[0007] To facilitate a better understanding of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0008] like Figure 1-13 As shown. The method for manufacturing the intelligent modular business library of the present invention includes a modular library body, which includes a top body, a bottom body, a library door, and a modular enclosure, etc. The modular enclosure includes several box-shaped panels, etc.

[0009] In this example, the box-shaped panels include stepped box-shaped panels 4, corner box-shaped panels 3, and straight-edge box-shaped panels 2, which are interconnected to form the left, right, and rear enclosures. The straight-edge box-shaped panels 2 are respectively located at the rear and the opposite left and right sides, the corner box-shaped panels 3 are respectively located at the two corners of the rear, and the stepped box-shaped panels 4 are located at the opposite sides of the front (door).

[0010] In this example, the top body and the bottom body are modular top and bottom bodies, respectively.

[0011] Its straight-edged box-shaped panel 2 includes inner and outer rectangular side panels 1a and left and right connecting side panels 1b that are fixedly connected to each other by welding.

[0012] The corner box-shaped panel 3 includes two adjacent outer panels 1a that are welded to each other at right angles on one side, two adjacent inner connecting side panels that are welded to the other side of the two outer panels at right angles on one side, and corner inner panels 1a1 that are welded to the other side of the two inner connecting side panels on opposite sides. The corner inner panel 1a1 is right-angled in its top view.

[0013] The stepped box-shaped panel 4 includes two outer panels 1a that are welded to each other at right angles on one side, two consecutive stepped inner panels 1a2 that are fixedly connected to the corresponding outer panel at right angles on one side by welding, and connecting side panels 1b that are welded to the opposite side of the two consecutive stepped inner panels 1a2 and the other outer panel at right angles on their respective sides.

[0014] The reinforcing and leveling device includes multiple reinforcing strips 6 respectively installed on the straight-edge box-shaped panels 2, corner box-shaped panels 3, and stepped box-shaped panels 4. The reinforcing strips are staggered on both sides of each box-shaped panel, and the reinforcing strips on the connecting side plates of two mating box-shaped panels are also staggered. The reinforcing strips are welded and fixed to the outer wall of the corresponding connecting side plate along its length or height. The reinforcing strips can be constructed of square steel.

[0015] The bridging and containment device includes bridging strips 11, which are fixedly installed on opposite sides of the connecting side panels on the corresponding sides of the straight-edge box-shaped plate 2 and the corner box-shaped plate 3, and correspond to the corresponding reinforcing strips 6. The bridging and containment device also includes bridging strips 11 installed on the corresponding stepped box-shaped plate. The bridging strips 11 can be formed by extending the corresponding sidewalls of the inner and outer side panels of the straight-edge box-shaped plate 2, the corner box-shaped plate 3, and the corresponding stepped box-shaped plate 4 to the outer side of the corresponding reinforcing strip.

[0016] By incorporating reinforcing and leveling devices and their bridging and containing devices, the corresponding side panels of the box-shaped panels can be kept straight along the length direction, thereby providing correlated reinforcement to the side panels and the box-shaped panels they form, and preventing deformation along the length of the box body.

[0017] In this embodiment, the seamless docking coupling device includes protruding side edges 12 on opposite sides of the corresponding connecting side plates of the straight-edged box-shaped plate, the corner box-shaped plate, and the corresponding stepped box-shaped plate. Each protruding side edge 12 is formed by extending the width edge 11 of the inner and outer side panels of the straight-edged box-shaped plate, the corner box-shaped plate, and the stepped box-shaped plate beyond the outer edge of the reinforcing strip on that side. This effectively prevents gaps from appearing at the contact connection interfaces of the interconnected box-shaped plates due to manufacturing errors or deformation during welding, fundamentally ensuring the overall connection quality and external shape of the modular storage unit.

[0018] When the corresponding reinforcing strip 6 is simultaneously provided with a connecting side plate welded to the inner and / or outer panel of the box-shaped plate and between the two protruding sides 12, its protruding side 12 simultaneously constitutes a welded connection strengthening device for connecting the reinforcing strip with the inner and outer panels.

[0019] The welded connection strengthening device includes protruding corner edges 13 disposed on the corresponding side connecting plate of the box-shaped panel. The protruding corner edges 13 are formed by protruding edges of the inner and outer side panels of the straight-edged box-shaped panel, the corner box-shaped panel, and the corresponding stepped box-shaped panel, protruding from the outer wall of the connecting side plate. This welded connection strengthening device can effectively widen and expand the welded connection area and thickness between the box-shaped panels, thereby enhancing the welded connection strength and reliability, and improving the overall robustness of the box-shaped panel.

[0020] A connecting and mating device is provided between the corresponding interconnected box-shaped panels. This device includes dovetail groove blocks 7 and corresponding bidirectional dovetail wedges 8, all disposed on the respective box-shaped panels. Each dovetail groove block 7 is welded to the upper part of the outer wall of the connecting side plate of the straight-edge box-shaped panel 2, the corner box-shaped panel 3, and the stepped box-shaped panel 4. The dovetail groove blocks of two corresponding connecting side plates of each interconnected box-shaped panel face each other, and the bidirectional dovetail wedges connect between these two facing dovetail groove blocks 7. A clearance is provided between the corresponding two dovetail groove blocks 7 after connection by the bidirectional dovetail wedges to avoid affecting the connectability and reliability of the interconnection of the box-shaped panels.

[0021] Through the dovetail groove and the multiple positioning vertical mating surfaces of the bidirectional dovetail wedges, it ensures that the interfaces of the box-shaped panels of the modular enclosure are flush and fit together, guaranteeing the overall flatness of the inner and outer walls of the enclosure, while also ensuring the perpendicularity and consistency of the connections between the box-shaped panels.

[0022] The straight-edge box-shaped plate 2, the corner box-shaped plate 3, and the stepped box-shaped plate 4 are each equipped with an anti-burst shaping and reinforcing device. The anti-burst shaping and reinforcing device consists of a right-angled polygonal ring plate corresponding to the cross-sectional shape of the inner cavity of the stepped box-shaped plate 4, the corner box-shaped plate 3, and the straight-edge box-shaped plate 2. The right-angled polygonal ring plate is welded to the upper and lower inner peripheral walls of the stepped box-shaped plate 4, the corner box-shaped plate 3, and the straight-edge box-shaped plate 2, respectively.

[0023] Its anti-burst shaping and strengthening device ensures that the box-shaped panels maintain right angles after welding, keeps the top and bottom shapes and sizes of the box-shaped panels consistent after forming, prevents deformation of the box-shaped panels, and also prevents bursting when pouring concrete into the inner cavity of the box-shaped panels, so as to further compact the concrete pouring and enhance the strength of the concrete entity; and it can also facilitate the assembly of modular equipment such as box-shaped panels of modular warehouses.

[0024] The modular storage unit of this invention also includes a labyrinth-style safety isolation device. This device comprises a curved inner space 9 formed between two opposing connecting side plates of two adjacent box-shaped panels, and a layer of silicate cotton refractory material 10 filling the curved inner space 9. This effectively blocks and isolates external flames that may enter from the connecting parts of the box-shaped panels, thus providing safe and reliable protection for the items stored inside the storage unit.

[0025] Each straight-edge box-shaped panel 2 and corner box-shaped panel 3 is provided with corresponding enclosing connecting sides 21 and open connecting sides 22. The stepped box-shaped panel 4 is provided with either an enclosing mating side 21 or an open mating side 22. The enclosing mating side includes one side of the box-shaped panel with connecting side plates 1b on its opposite sides having mating edge strips 11. The open mating side 22 includes one side of the box-shaped panel with connecting side plates 1b on its opposite sides having protruding corner edges 13. (A certain claim should be added.)

[0026] The left, right, and rear straight-edge box-shaped panels 2 of the modular enclosure, as well as the left and right corner box-shaped panels 3 at the rear left and right corners, are sequentially connected to the corresponding open connecting sides of adjacent box-shaped panels via their enclosing connecting sides 21. The stepped box-shaped panel 4-1 and the right stepped box-shaped panel 4-2 are respectively connected to the corresponding open connecting sides 22 and enclosing connecting sides 21 of the left and right straight-edge box-shaped panels of the modular enclosure via their open connecting sides 22 and enclosing connecting sides 21. Furthermore, the inner and outer panels of each interconnected box-shaped panel form a seamless contact joint with their protruding sides 12 and corresponding protruding corner sides 13.

[0027] The two stepped box-shaped panels on the left and right not only constitute a part of the modular enclosure, but also form the left and right side door frames of the modular gantry of the warehouse door. The modular gantry also includes two symmetrical upper and lower horizontal box-shaped panels 14 connected between the two stepped box-shaped panels on the left and right.

[0028] Its modular storage box-shaped panels are equipped with upper end caps 17, which are embedded and welded to the inner peripheral wall of the corresponding box-shaped panels.

[0029] The modular base 16 and modular top 15 are each composed of simple packaging box panels 20 with a rectangular cross-section. End sealing plates are fixedly connected to both sides of the simple packaging box panels.

[0030] The modular top and bottom bodies are embedded in the upper and lower inner sides of the box-shaped panels of the modular enclosure through a prefabricated quick-installation connection device, and are fastened to each other from the inside of the modular enclosure by the prefabricated quick-installation connection device.

[0031] The prefabricated quick-connect device includes angle steel 18 and several polygonal threaded-hole columns 19, which are fixed by freezing (stopping) the concrete within the box-shaped panels and are respectively located on the upper and lower parts of the box-shaped panels. The cross-sectional shape of the polygonal threaded-hole columns 19 is polygonal. One end of the polygonal threaded-hole column 19 is provided with a reduced-diameter connecting part 19a, and the root of the reduced-diameter connecting part 19a is provided with an annular coupling shoulder 19b. The threaded hole 19c is provided at one end of the reduced-diameter connecting part. The polygonal threaded-hole column 19 engages with the inner wall of the inner side panel of the box-shaped panel through its annular coupling shoulder, and is inserted into the equipment through hole 25 opened on the inner side panel of the box-shaped panel through its reduced-diameter connecting part, and is welded and fixed to the upper and lower parts of each box-shaped panel.

[0032] The straight-edged box-shaped panels and corner box-shaped panels on the left, right and rear sides of the modular enclosure, as well as the upper and lower ends of the stepped box-shaped panels on the opposite sides, are fastened to the modular top and bottom box-shaped panels by corresponding angle steel from their adjacent side walls through hexagonal screws 26 and the internal threaded holes of polygonal internal threaded column bodies 19.

[0033] The modular gantry's crossbeam box panel 14 and stepped box-shaped panel are connected by polygonal threaded-hole columns 19. The crossbeam box panel 14 is fixedly connected to the inner panel 1a2 of the stepped box-shaped panel from both ends via angle steel 18. The connection method of the polygonal threaded-hole columns is similar to the corresponding connection method of the box-shaped panel. The modular gantry uses a decorative edging to conceal the angle steel and other equipment components of the crossbeam box panel 14. The manufacturing dimensions of the stepped box-shaped panel and the crossbeam box panel 14 can accommodate the thickness of the decorative edging.

[0034] The assembly and connection device of this invention has a particularly simple structure, a particularly reasonable equipment connection and fixing method, and a simple, convenient, and quick assembly process. Furthermore, the fastening connection is safe and reliable. There are no exposed force entry points or areas for illegal prying or damage at the connection of any of the modules and components of the entire storage unit. This makes the storage unit safer and more robust.

[0035] The vault door can be installed between the two stepped inner panels 1a2 of the two stepped box-shaped panels via a door pier hinge device 23 installed on the outer panel of the corresponding side of the stepped box-shaped panel. The vault door is not shown in the figure. The vault door and the door pier hinge device connecting it to the modular enclosure can be similar to existing devices.

[0036] The manufacturing method of the intelligent modular business library of the present invention is as follows: the library body is divided into multiple sections (modules) according to its shape and connection characteristics: including straight-edge box-shaped sections, corner box-shaped sections, and stepped box-shaped sections of the modular enclosure, simple box-shaped sections of the modular top and bottom, and horizontal frame sections of the modular gantry. The interconnection between the box-shaped sections of the main body of the library body is achieved by setting a connecting and matching device between each two adjacent box-shaped sections to realize the same-plane assembly connection of the inner and outer surfaces of the entire modular enclosure. Furthermore, each box-shaped section has protruding corner edges and / or protruding side edges on the outer edges of its inner and outer side panels to form a linear contact seamless connection between the side edges of each box-shaped section. Each section is assembled and installed as a whole in the modular library body inside the library body using an equipment-type quick-installation connection device.

[0037] The manufacturing process of the modular warehouse body of this invention includes the following steps: manufacturing the raw material plates for each module, and manufacturing the plates for each part of the warehouse body. Manufacturing the box-shaped plates: First, weld steel bars and dovetail groove blocks to the corresponding parts of the two connecting side plates. Weld one side of the polygonal ring plate to the corresponding connecting side plate. Weld polygonal internally threaded column bodies to the upper and lower parts of the inner panel. Weld the inner side plate walls of the inner and outer side panels to the two sides of the connecting side plate on that side. Simultaneously, weld the steel bars on the connecting side plate to the inner side plate walls of the inner and outer side panels. Weld the inner and outer side panels to the opposite sides of the polygonal ring plate. Weld the other side of the connecting side plate to the inner and outer side panel walls. Weld the other side of the polygonal ring plate to the other connecting side plate. During welding, protruding corner edges and protruding side edges are left on the opposite sides of the inner and outer side panels. Weld the top sealing plates to the upper end faces of the box-shaped plates. Pour concrete into the opening end of each box-shaped plate. Soil was poured into the simple box-shaped panels and the cross-frame box-shaped panels, which were open at both ends, and the poured concrete panels were dried to form each panel. Bidirectional dovetail wedges were then simultaneously wedged into the dovetail grooves of the opposing dovetail grooves of each pair of adjacent box-shaped panels. Before each wedging into the dovetail groove, silica cotton was laid on the outer wall of the two connecting side panels, thus linking the box-shaped panels to form a modular enclosure. The simple box-shaped panels of the modular top and bottom were then assembled and embedded into the upper and lower ports of the modular enclosure, keeping the upper wall of the modular top and bottom flush with the upper surface of the modular enclosure. Angle steel and hexagonal screws were used for assembly and fastening. The cross-frame box-shaped panels were then embedded between the upper and lower ends of one side of the door frame of the stepped box-shaped panels, and assembled and fastened with angle steel and hexagonal screws. When assembling a modular enclosure, force can be applied to the relatively outer walls of the left and right sides of the rear enclosure to create a compressive force on each box-shaped panel, thereby further improving the equipment's effectiveness and quality.

[0038] In Embodiment 2 of the method for creating the intelligent modular business library of the present invention, as follows: Figure 14-16 As shown. The explosion-proof shaping and reinforcing device of its straight-edge box-shaped plate includes a double-arrow-shaped diagonal plate 5a facing away from each other, and the two ends of the double-arrow-shaped diagonal plate facing away from each other are right-angled end faces 5a1. The right-angled end faces of the two ends of the double-arrow-shaped diagonal plate facing away from each other are respectively connected to the inner wall surfaces of two adjacent plates at the corners of a pair of corners of the box-shaped plate.

[0039] The explosion-proof shaping and reinforcing device for corner box-shaped panels and stepped box-shaped panels includes a double-arrow-shaped diagonal plate 5b in the same direction. Both ends of the double-arrow-shaped diagonal plate have right-angled end faces with the same pointed direction; one end is a convex right-angled end face 5b1, and the other end is a concave right-angled end face 5b2. The right-angled end faces of the double-arrow-shaped diagonal plate are respectively connected to the inner wall surfaces of two adjacent plates at a pair of corners of the box-shaped panel. Its manufacturing process is simpler, requires less material, and has lower production costs. The remaining structural components, configuration methods, and corresponding equipment connection methods in this example are similar to those in the above embodiments.

[0040] In Example 3, as Figure 17 As shown. In this example, the connecting and mating device also includes a cross-groove opening 30 opened on and / or at the lower end of the connecting side plate 1b of the box-shaped plate. The interlocking wedge is a horseshoe-shaped dovetail wedge 8a, and its dovetail groove is connected to the lower part of the cross-groove opening of the connecting side plate. The horseshoe-shaped dovetail wedge 8a is wedged into the dovetail groove of the two dovetail grooves from the cross-groove opening of the connecting plate of the two interconnected box-shaped plates.

[0041] The reinforcing and leveling device includes steel strips 6 respectively disposed at a pair of corresponding corners within the inner cavity of the box-shaped panel. The outer peripheral wall of the box-shaped panel is a flat wall, without protruding corner edges, protruding side edges, or fitting strips. Each box-shaped panel of the modular enclosure connects to each other surface-to-surface via its connecting plate side. The connecting and fitting device can be disposed on the side biased towards the outer panel. The remaining structures, corresponding construction methods, and assembly methods in this example are similar to any of the above embodiments.

[0042] In Example 4, the top body, bottom body, and door components are components similar to those in the prior art or other independent components of any arbitrary structure. The remaining structures, corresponding configuration methods, and equipment methods in this example are all similar to any of the above embodiments.

Claims

1. A method for creating an intelligent modular business library, characterized by: This involves dividing the warehouse into multiple modules based on its shape and connection characteristics: these include straight-edge box-shaped modules, corner box-shaped modules, and stepped box-shaped modules for the modular enclosure; simplified box-shaped modules for the modular top and bottom; and horizontal frame modules for the modular gantry. The production of the box-shaped modules for the modular warehouse involves: first, welding steel bars and dovetail groove blocks to corresponding parts of the two connecting side plates; welding polygonal ring plates to the corresponding connecting side plates; welding the inner and outer side panels to the polygonal ring plates and the two connecting side plates; then welding the top sealing plate; pouring concrete into it to form the box-shaped modules; laying silicate cotton on the outer walls of the two interlocking connecting side plates; and then simultaneously wedging bidirectional dovetail wedges into the dovetail grooves of adjacent box-shaped modules to connect the modules and form the modular enclosure; finally, assembling and embedding the simplified box-shaped modules of the modular top and bottom into the modular enclosure. Weld the top sealing plate to the upper end of the box-shaped plate respectively. Pour concrete into one open end of each box-shaped plate. Pour concrete into the simple box plate and the cross frame box plate with open ends respectively. The plate with poured concrete is dried to form each plate. Use the equipment-type quick-connection device to connect and fasten the equipment respectively.

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