A high basis weight and high strength corrugated base paper dust removal device

Abstract

A high-basis-weight, high-strength corrugated base paper chip removal device includes a chassis, vertical wall, top plate, winding mechanism, conveying assembly, and chip removal mechanism. The winding mechanism includes a clamping assembly, a first shaft, a first motor, and a frame. The clamping assembly is divided into clamping assembly one and clamping assembly two. The conveying assembly includes a second shaft, pulleys, a conveyor belt, and a second motor. The chip removal mechanism includes a vibration assembly and a cleaning assembly. The vibration assembly includes a housing, holes, impact hammers, a flat plate, a third motor, a shaped cam, a screw, and a spring. This invention facilitates feeding and allows workers to install corrugated base paper rolls, and can clamp corrugated base paper rolls of different sizes. The conveying assembly enables automatic movement of the corrugated base paper while providing strength support. The vibration assembly uses the kinetic energy of vibration to remove chips, and the impact force can be adjusted by adjusting the tension of the spring.

Description

Technical Field

[0001] This invention relates to the field of corrugated base paper production equipment technology, and in particular to a high basis weight and high strength corrugated base paper dust removal device. Background Technology

[0002] Corrugated base paper is one of the essential materials for producing corrugated cardboard. It requires good fiber bonding strength, a smooth surface, good density and stiffness, and a certain degree of elasticity to ensure the resulting cartons have shockproof and pressure-resistant capabilities. Currently, corrugated base paper often undergoes a cutting process during production. The surface of the cut base paper often has paper scraps adhering to it and easily attracts dust and other foreign matter. There is currently no effective method to remove these debris. Simply removing it manually is labor-intensive and inefficient. Summary of the Invention

[0003] (I) Purpose of the Invention

[0004] To address the technical problems existing in the background art, this invention proposes a high basis weight and high strength corrugated base paper descrambling device. It is convenient for feeding and easy for workers to install corrugated base paper rolls. It can clamp corrugated base paper rolls of different sizes. It is equipped with a conveying component to realize automatic movement of the corrugated base paper while providing strength support for the corrugated base paper. It is equipped with a vibration component to remove debris by using the kinetic energy of vibration. The impact force can be adjusted by adjusting the tension of the spring.

[0005] (II) Technical Solution

[0006] To address the aforementioned problems, this invention provides a high basis weight and high strength corrugated base paper lint removal device, comprising a chassis, vertical walls, a top plate, a winding mechanism, a conveying assembly, and a lint removal mechanism; winding mechanisms are respectively arranged at both ends of the chassis; two sets of vertical walls are arranged on the upper end of the chassis, and the upper ends of the two sets of vertical walls are provided with the same top plate; the conveying assembly is arranged on the upper end of the chassis; the lint removal mechanism is arranged on the opposite side walls of the two sets of vertical walls; the winding mechanism includes a clamping assembly, a shaft, a motor, and a frame; the clamping assembly is divided into a clamping assembly one and a clamping assembly two; the shaft is horizontally arranged, one end of which is connected to the clamping assembly one, and the other end is rotatably connected to the chassis and driven by the motor; the frame is vertically arranged on one side of the upper end of the chassis; the clamping assembly two is slidably arranged on the frame in a vertical direction; a power assembly for driving the clamping assembly two to slide is arranged on the frame; the conveying assembly includes... The system comprises a second shaft, pulleys, a conveyor belt, and a second motor. Two sets of second shafts are vertically arranged, with their ends rotatably connected to the chassis and top plate, respectively. One set of second shafts is connected to the second motor via a transmission connection. Several sets of pulleys are mounted on the second shafts. The conveyor belt is mounted on the corresponding two sets of pulleys. The chip removal mechanism includes a vibration component and a cleaning component. The vibration component includes a housing, a hole, an impact hammer, a plate, a third motor, a shaped cam, a screw, and a spring. The housing has a hole. The impact hammer passes through the hole, and a plate is positioned at one end inside the housing. The third motor is located inside the housing, with a shaped cam on its output shaft. The shaped cam is located on the side of the plate near the impact hammer and contacts the plate. The screw passes through the side wall of the housing, is threadedly connected to the housing, and is located on one side of the impact hammer. One end of the spring is connected to the plate, and the other end is rotatably connected to the end of the screw inside the housing.

[0007] Preferably, the cleaning component includes a vertical plate and brushes; the vertical plate is set on a vertical wall and is parallel to the vertical wall; the brushes are set on the end of the vertical plate away from the vertical wall, and multiple sets are set, each corresponding to a number of conveyor belts.

[0008] Preferably, clamping assembly one includes a movable plate, a rotating plate, a motor four, and a positioning cylinder; the movable plate is horizontally arranged; the rotating plate is horizontal and rotatably connected to the movable plate, and is drivenly connected to the motor four; the positioning cylinder is located at the center of the rotating plate at the end away from the movable plate; the positioning cylinder of clamping assembly one is upwardly arranged, and the movable plate of clamping assembly one is connected to shaft one; the structure of clamping assembly two is the same as that of clamping assembly one, and it is arranged opposite to clamping assembly one; the movable plate of clamping assembly two is slidably arranged on the frame.

[0009] Preferably, a rubber ring is fitted on the end of the positioning cylinder near the rotating plate; the outer diameter of the rubber ring gradually increases along its axial direction, and the end with the larger outer diameter contacts the rotating plate.

[0010] Preferably, the power assembly includes a lead screw, a motor, and a moving block; the lead screw is vertically mounted on the frame, with both ends rotatably connected to the frame, and one end is connected to the motor; the moving block is sleeved on the lead screw and threadedly connected to the lead screw; the moving plate of the clamping assembly is connected to the moving block.

[0011] Preferably, a groove is provided at the upper end of the chassis; a grid plate is provided at the upper end of the groove, with the middle of the bottom surface being higher and the four sides being lower, and a blower and a discharge pipe are provided inside the groove; the blower is located at the highest point of the bottom surface of the groove, and an air outlet pipe is provided on the side wall of the blower; several sets of discharge pipes are provided, located on the four sides of the bottom surface of the groove, and connecting the groove to the outside.

[0012] Preferably, the impact end of the impact hammer is provided with a rubber pad; and a ring for easy gripping is provided on the end of the screw located outside the housing.

[0013] Preferably, a second fan is installed on the top plate; the second fan is located above the conveying assembly and the air outlet direction is downward.

[0014] This invention also provides a method for using a high basis weight, high strength corrugated base paper lint removal device, the steps of which are as follows:

[0015] S1. Control motor one to rotate the positioning cylinder of clamping component one to the horizontal, install the corrugated paper roll, control the positioning cylinder of clamping component one to reset, the power component drives clamping component two to descend, fix the corrugated paper roll, and pass the paper end of the corrugated paper through the conveying component and the cleaning component, and fix it on another set of winding mechanism.

[0016] S2. Start motor four and fan two. Motor four drives the corrugated paper to move, and fan two blows air downwards.

[0017] S3. Start motor three. Motor three drives the plate and impact hammer to move through the irregular cam and stretch the spring. When the irregular cam rotates one revolution, the spring pulls the impact hammer to reset and impact the corrugated paper to shake off the debris on the corrugated paper. Rotating the screw can adjust the impact force. When the corrugated paper passes through the cleaning component, the brush sweeps off the debris at the contact position between the corrugated paper and the conveyor belt.

[0018] S4. The debris falls into the tank under the action of blower two. Blower one is started to blow the debris into the discharge pipe and discharge it from the discharge pipe.

[0019] The above-described technical solution of the present invention has the following beneficial technical effects:

[0020] In this invention, feeding is convenient. By rotating the positioning cylinder of clamping component one to a horizontal position, it is easy for workers to install corrugated paper rolls. The height of clamping component two can be changed to clamp corrugated paper rolls of different sizes. A conveying component is set up to use a conveyor belt to clamp and move the corrugated paper, achieving automatic movement of the corrugated paper while providing strong support to prevent the vibration component from breaking the corrugated paper. A vibration component is set up to impact the corrugated paper, using the kinetic energy of the vibration to remove debris. The impact force can be adjusted by adjusting the tension of the spring. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the high basis weight and high strength corrugated paper dust removal device proposed in this invention.

[0022] Figure 2 This is a top sectional view of the high basis weight and high strength corrugated paper dust removal device proposed in this invention.

[0023] Figure 3 This is a schematic diagram of the oscillation component in the high basis weight and high strength corrugated base paper de-dust removal device proposed in this invention.

[0024] Figure 4 This is a magnified view of point A in the high basis weight and high strength corrugated paper dust removal device proposed in this invention.

[0025] Figure 5 This is a magnified view of part B in the high basis weight and high strength corrugated paper dust removal device proposed in this invention.

[0026] Reference numerals: 1. Chassis; 2. Vertical wall; 3. Top plate; 4. Groove; 5. Mesh plate; 6. Shaft 1; 7. Motor 1; 8. Frame; 9. Shaft 2; 10. Pulley; 11. Conveyor belt; 12. Motor 2; 13. Housing; 14. Hole; 15. Impact hammer; 16. Flat plate; 17. Motor 3; 18. Irregular cam; 19. Screw; 20. Spring; 21. Vertical plate; 22. Brush; 23. Moving plate; 24. Turning plate; 25. Motor 4; 26. Positioning cylinder; 27. Rubber ring; 28. Lead screw; 29. ​​Motor 5; 30. Moving block; 31. Fan 1; 32. Discharge pipe; 33. Rubber pad; 34. Ring; 35. Fan 2. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments and the accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of the invention. Furthermore, descriptions of well-known structures and techniques are omitted in the following description to avoid unnecessarily obscuring the concept of the invention.

[0028] Example 1

[0029] like Figure 1-5As shown, the present invention proposes a high basis weight and high strength corrugated base paper lint removal device, comprising a chassis 1, vertical walls 2, a top plate 3, a winding mechanism, a conveying assembly, and a lint removal mechanism; winding mechanisms are respectively arranged at both ends of the chassis 1; two sets of vertical walls 2 are arranged on the upper end of the chassis 1, and the upper ends of the two sets of vertical walls 2 are provided with the same top plate 3; the conveying assembly is arranged on the upper end of the chassis 1; the lint removal mechanism is arranged on the opposite side walls of the two sets of vertical walls 2; the winding mechanism includes a clamping assembly, a shaft 6, a motor 7, and a frame. 8; The clamping assembly is divided into clamping assembly one and clamping assembly two; Shaft one 6 is horizontally arranged, one end of which is connected to clamping assembly one, and the other end is rotatably connected to the chassis 1 and driven by motor one 7; The frame 8 is vertically arranged on one side of the upper end of the chassis 1; Clamping assembly two is slidably arranged on the frame 8 in the vertical direction; The frame 8 is equipped with a power assembly for driving the sliding of clamping assembly two; The transmission assembly includes shaft two 9, pulley 10, conveyor belt 11 and motor two 12; Shaft two 9 is arranged in two sets vertically, shaft The two ends of shaft 29 are rotatably connected to chassis 1 and top plate 3 respectively, and one set of shaft 29 is connected to motor 212 for transmission; pulleys 10 are sleeved on shaft 29, and several sets are arranged; conveyor belt 11 is sleeved on the corresponding two sets of pulleys 10; the chip removal mechanism includes a vibration component and a cleaning component; the vibration component includes a housing 13, a hole 14, an impact hammer 15, a plate 16, a motor 317, a shaped cam 18, a screw 19 and a spring 20; the housing 13 is provided with a hole 14; the impact hammer 15 is disposed through the hole 14, and a plate 16 is provided at one end inside the housing 13; the motor 317 is disposed inside the housing 13, and a shaped cam 18 is provided on the output shaft; the shaped cam 18 is located on the side of the plate 16 near the impact hammer 15 and is in contact with the plate 16; the screw 19 is disposed through the side wall of the housing 13 and is threadedly connected to the housing 13, and is located on one side of the impact hammer 15; one end of the spring 20 is connected to the plate 16, and the other end is rotatably connected to the end of the screw 19 inside the housing 13.

[0030] In an optional embodiment, the cleaning component includes a vertical plate 21 and bristles 22; the vertical plate 21 is disposed on the vertical wall 2 and is parallel to the vertical wall 2; the bristles 22 are disposed on the end of the vertical plate 21 away from the vertical wall 2, and multiple sets are disposed thereon, each corresponding to a number of sets of conveyor belts 11.

[0031] In an optional embodiment, clamping assembly one includes a movable plate 23, a rotating plate 24, a motor 25, and a positioning cylinder 26; the movable plate 23 is horizontally arranged; the rotating plate 24 is horizontal and rotatably connected to the movable plate 23, and is drivenly connected to the motor 25; the positioning cylinder 26 is located at the center of the end of the rotating plate 24 away from the movable plate 23; the positioning cylinder 26 of clamping assembly one is upwardly arranged, and the movable plate 23 of clamping assembly one is connected to shaft 6; the structure of clamping assembly two is the same as that of clamping assembly one, and it is arranged opposite to clamping assembly one; the movable plate 23 of clamping assembly two is slidably arranged on the frame 8.

[0032] In an optional embodiment, a rubber ring 27 is fitted on one end of the positioning cylinder 26 near the rotating plate 24; the outer diameter of the rubber ring 27 gradually increases along its axial direction, and the end with the larger outer diameter contacts the rotating plate 24.

[0033] In an optional embodiment, the power assembly includes a lead screw 28, a motor 29, and a moving block 30; the lead screw 28 is vertically mounted on the frame 8, with both ends rotatably connected to the frame 8, and one end is connected to the motor 29 for transmission; the moving block 30 is sleeved on the lead screw 28 and threadedly connected to the lead screw 28; the moving plate 23 of the clamping assembly 2 is connected to the moving block 30.

[0034] In an optional embodiment, a groove 4 is provided at the upper end of the chassis 1; a grid plate 5 is provided at the upper end of the groove 4, with the middle of the bottom surface being higher and the four sides being lower, and a fan 31 and a discharge pipe 32 are provided inside the groove 4; the fan 31 is located at the highest point of the bottom surface of the groove 4, and an inclined downward air outlet pipe is provided on the side wall of the fan 31; several sets of discharge pipes 32 are provided, located on the four sides of the bottom surface of the groove 4, and connect the groove 4 to the outside.

[0035] In an optional embodiment, the impact end of the impact hammer 15 is provided with a rubber pad 33; and the end of the screw 19 located outside the housing 13 is provided with a ring 34 for easy gripping.

[0036] In an optional embodiment, a second fan 35 is provided on the top plate 3; the second fan 35 is located above the conveying assembly and the air outlet direction is downward.

[0037] The lint removal device in this invention is easy to load. By rotating the positioning cylinder 26 of the clamping component one to a horizontal position, it is convenient for workers to install corrugated paper rolls. The height of the clamping component two can be changed to clamp corrugated paper rolls of different sizes. A conveying component is set up, which uses the conveyor belt 11 to clamp and move the corrugated paper, realizing automatic movement of the corrugated paper while providing strong support to prevent the vibration component from breaking the corrugated paper. A vibration component is set up to impact the corrugated paper, using the kinetic energy of the vibration to remove debris. The impact force can be adjusted by adjusting the tension of the spring 20.

[0038] Example 2

[0039] This invention also provides a method for using a high basis weight, high strength corrugated base paper lint removal device, the steps of which are as follows:

[0040] S1. Control motor 7 to rotate the positioning cylinder 26 of clamping assembly 1 to a horizontal position, install the corrugated paper roll, control the positioning cylinder 26 of clamping assembly 1 to reset, drive clamping assembly 2 to descend, fix the corrugated paper roll, and pass the paper end of the corrugated paper through the conveying assembly and cleaning assembly, and fix it on another set of winding mechanism.

[0041] S2. Start motor 425 and fan 235. Motor 425 drives the corrugated paper to move, and fan 235 blows air downwards.

[0042] S3. Start motor 17. Motor 17 drives the plate 16 and impact hammer 15 to move through the irregular cam 18 and stretches the spring 20. When the irregular cam 18 rotates one revolution, the spring 20 pulls the impact hammer 15 to reset and impact the corrugated paper to shake off the debris on the corrugated paper. Rotating the screw 19 can adjust the impact force. When the corrugated paper passes through the cleaning component, the brush 22 sweeps off the debris on the corrugated paper at the contact position with the conveyor belt 11.

[0043] S4. The debris falls into the tank 4 under the action of the second blower 35. The first blower 31 is started to blow the debris into the discharge pipe 32 and discharge it from the discharge pipe 32.

[0044] The high basis weight and high strength corrugated base paper de-dust device of the present invention is easy to feed and can adapt to corrugated base paper rolls of different sizes. It uses vibration to de-dust the corrugated base paper, the vibration intensity is adjustable, and it can collect the debris.

[0045] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of the invention and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of the invention should be included within the protection scope of the invention. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A high basis weight and high strength corrugated base paper dust removal device, characterized in that, It includes a chassis (1), vertical walls (2), a top plate (3), a winding mechanism, a conveying assembly, and a chip removal mechanism; winding mechanisms are respectively provided at both ends of the chassis (1); two sets of vertical walls (2) are provided, located at the upper end of the chassis (1), and the upper end of the two sets of vertical walls (2) is provided with the same top plate (3); the conveying assembly is provided at the upper end of the chassis (1); the chip removal mechanism is provided on the opposite side walls of the two sets of vertical walls (2); The winding mechanism includes a clamping assembly, a shaft (6), a motor (7), and a frame (8); the clamping assembly is divided into a clamping assembly one and a clamping assembly two; the shaft (6) is horizontally arranged, with one end connected to the clamping assembly one and the other end rotatably connected to the chassis (1), and is connected to the motor (7) in a transmission connection; the frame (8) is vertically arranged on one side of the upper end of the chassis (1); the clamping assembly two is slidably arranged on the frame (8) in the vertical direction; the frame (8) is provided with a power assembly for driving the clamping assembly two to slide. The conveying assembly includes a second shaft (9), pulleys (10), a conveyor belt (11), and a second motor (12); two sets of second shafts (9) are vertically arranged, and the two ends of the second shafts (9) are rotatably connected to the chassis (1) and the top plate (3) respectively, and one set of second shafts (9) is connected to the second motor (12) for transmission; several sets of pulleys (10) are sleeved on the second shafts (9); the conveyor belt (11) is sleeved on the corresponding two sets of pulleys (10); The dandruff removal mechanism includes a vibration component and a cleaning component; the vibration component includes a housing (13), a hole (14), an impact hammer (15), a plate (16), a motor (17), a shaped cam (18), a screw (19), and a spring (20); the housing (13) is provided with a hole (14); the impact hammer (15) is provided through the hole (14), and a plate (16) is provided at one end inside the housing (13); the motor (17) is provided inside the housing (13), and a shaped cam (18) is provided on the output shaft; the shaped cam (18) is located on the side of the plate (16) near the impact hammer (15) and is in contact with the plate (16); the screw (19) is provided through the side wall of the housing (13), is threadedly connected to the housing (13), and is located on one side of the impact hammer (15); one end of the spring (20) is connected to the plate (16), and the other end is rotatably connected to the end of the screw (19) inside the housing (13); The cleaning components include a vertical plate (21) and bristles (22); the vertical plate (21) is set on the vertical wall (2) and is parallel to the vertical wall (2); the bristles (22) are set on the end of the vertical plate (21) away from the vertical wall (2), and multiple sets are set, corresponding one to one with several sets of conveyor belts (11); Clamping assembly one includes a movable plate (23), a rotating plate (24), a motor four (25), and a positioning cylinder (26); the movable plate (23) is horizontally arranged; the rotating plate (24) is horizontal and rotatably connected to the movable plate (23), and is drivenly connected to the motor four (25); the positioning cylinder (26) is located at the center of the rotating plate (24) away from the movable plate (23); the positioning cylinder (26) of clamping assembly one is upwardly arranged, and the movable plate (23) of clamping assembly one is connected to shaft one (6); the structure of clamping assembly two is the same as that of clamping assembly one, and it is arranged opposite to clamping assembly one; the movable plate (23) of clamping assembly two is slidably arranged on the frame (8); The power assembly includes a lead screw (28), a motor (29), and a moving block (30); the lead screw (28) is vertically mounted on the frame (8), with both ends rotatably connected to the frame (8), and one end is connected to the motor (29) for transmission; the moving block (30) is sleeved on the lead screw (28) and threadedly connected to the lead screw (28); the moving plate (23) of the clamping assembly is connected to the moving block (30).

2. The high basis weight and high strength corrugated base paper dust removal device according to claim 1, characterized in that, A rubber ring (27) is fitted on one end of the positioning cylinder (26) near the rotating plate (24); the outer diameter of the rubber ring (27) gradually increases along its axial direction, and the end with the larger outer diameter contacts the rotating plate (24).

3. The high basis weight and high strength corrugated base paper dust removal device according to claim 1, characterized in that, A groove (4) is provided at the upper end of the chassis (1); a grid plate (5) is provided at the upper end of the groove (4), with the middle of the bottom surface being higher and the four sides being lower, and a blower (31) and a discharge pipe (32) are provided inside the groove (4); the blower (31) is located at the highest point of the bottom surface of the groove (4), and an air outlet pipe is provided on the side wall of the blower (31) at an angle downward; several sets of discharge pipes (32) are provided, located on the four sides of the bottom surface of the groove (4), and connecting the groove (4) and the outside.

4. The high basis weight and high strength corrugated base paper dust removal device according to claim 1, characterized in that, The impact end of the impact hammer (15) is provided with a rubber pad (33); the screw (19) is provided with a ring (34) for easy gripping at one end outside the housing (13).

5. The high basis weight and high strength corrugated base paper dust removal device according to claim 3, characterized in that, A second fan (35) is installed on the top plate (3); the second fan (35) is located above the conveying assembly and the air outlet direction is downward.

6. A method for removing lint from high-basis-weight, high-strength corrugated base paper, employing the high-basis-weight, high-strength corrugated base paper lint removal device as described in claim 5, characterized in that... The steps are as follows: S1. Control motor one (7) to rotate the positioning cylinder (26) of clamping component one to the horizontal, install the corrugated paper roll, control the positioning cylinder (26) of clamping component one to reset, the power component drives clamping component two to descend, fix the corrugated paper roll, and pass the paper end of the corrugated paper through the conveying component and the cleaning component, and fix it on another set of winding mechanism. S2. Start motor four (25) and fan two (35). Motor four (25) drives the corrugated paper to move, and fan two (35) blows air downwards. S3. Start motor three (17). Motor three (17) drives the plate (16) and impact hammer (15) to move through the shaped cam (18) and stretch the spring (20). When the shaped cam (18) rotates one revolution, the spring (20) pulls the impact hammer (15) to reset and impact the corrugated paper to shake off the debris on the corrugated paper. Rotating the screw (19) can adjust the impact force. When the corrugated paper passes through the cleaning component, the brush (22) sweeps off the debris on the corrugated paper at the contact position with the conveyor belt (11). S4. The debris falls into the tank (4) under the action of the second blower (35). The first blower (31) is started to blow the debris into the discharge pipe (32) and discharge it from the discharge pipe (32).

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