A kind of organic waste gas pretreatment device based on regenerative oxidation incinerator and its use method

Abstract

The present invention belongs to the technical field of organic waste gas treatment, and in particular to an organic waste gas pretreatment device and use method based on a regenerative oxidation incinerator. In view of the problem that in the process of treating organic waste gas by chemical combustion in the existing oxidation incinerator, the organic waste gas has a relatively high flammability. If it continues to burn, it is easy to cause an explosion in the pipeline or the furnace, thereby causing a dangerous accident. The following scheme is now proposed, including a sphere, wherein the outer walls on both sides of the sphere are respectively provided with an air inlet and an air outlet, the inner wall of the air inlet is provided with a preheating mechanism, and the inner wall of the air inlet is provided with an air collecting hopper. The air dispersion holes on the air dispersion hopper of the present invention can disperse the high-pressure airflow and gradually disperse it into the entire sphere, and then ignite this part of the organic waste gas through an ignition rod, so that this part of the organic waste gas can be fully burned inside the sphere, and at the same time, the spherical air bag is prepared for the next organic waste gas combustion and inflation.

Description

Technical Field

[0001] The present invention relates to the technical field of organic waste gas treatment, and in particular to an organic waste gas pretreatment device based on a regenerative oxidation incinerator and a use method thereof. Background Art

[0002] Waste gas incinerator is a device that uses the heat generated by the combustion of auxiliary fuel to raise the temperature of combustible harmful gases to the reaction temperature, thereby causing oxidation and decomposition. There are two types of waste gas incinerators: "direct combustion" and "heat storage". The so-called "direct combustion" means that only the waste gas is burned, and the heat is not recovered. However, most of the waste gas incinerators used in the copper clad laminate industry recover heat to heat the gluing machine. In fact, the principles of "direct combustion" and "heat storage" are the same, and the difference is only whether there is heat storage material in the furnace. Waste gas incinerators are suitable for waste gas treatment of spraying and drying equipment, and purification of harmful gases emitted by petrochemical, pharmaceutical and other industries.

[0003] With the development of society, there are more and more heavy industries. Many chemical plants will produce a lot of organic waste gas in the production process. Organic waste gas is often accompanied by many harmful gases that are not good for the air. Therefore, it cannot be discharged directly. There are also many devices for treating organic waste gas. Most of the treatment methods use physical adsorption or chemical reaction to treat the waste gas.

[0004] However, in actual use, the existing oxidation incinerator has a relatively high flammability during the chemical combustion of organic waste gas. If it continues to burn, it is easy to cause an explosion in the pipeline or furnace, thereby causing dangerous accidents, and its practicality is poor. Summary of the invention

[0005] Based on the technical problem that in the process of treating organic waste gas by chemical combustion in the existing oxidation incinerator, the organic waste gas has a relatively high flammability. If it continues to burn, it is easy to cause an explosion in the pipeline or the furnace, thereby causing a dangerous accident, the present invention proposes an organic waste gas pretreatment device based on a regenerative oxidation incinerator and a method of use.

[0006] The present invention proposes an organic waste gas pretreatment device based on a regenerative oxidation incinerator and a method for using the device, comprising a sphere, wherein the outer walls on both sides of the sphere are respectively provided with an air inlet cylinder and an air outlet cylinder, the inner wall of the air inlet cylinder is provided with a preheating mechanism, and the inner wall of the air inlet cylinder is provided with a gas collecting hopper, one end of the gas collecting hopper is provided with a spherical air bag, the outer wall of the spherical air bag is provided with a pressure limiting valve, the outer wall of the sphere is provided with an ignition rod, the inner wall of the sphere is provided with a gas dispersion hopper, the outer wall of the gas dispersion hopper is provided with equidistantly distributed gas dispersion holes, the inner wall of the gas dispersion holes is provided with equidistantly distributed airflow guide bolts, the inner wall of the sphere is provided with a gas mixing mechanism, the outer wall of the sphere is provided with an oxygen mechanism, and one end of the gas storage cylinder is provided with an ash removal mechanism.

[0007] Preferably, the preheating mechanism comprises a preheating box, the outer wall of the air inlet cylinder is provided with a plug-in slot, the inner wall of the plug-in slot is provided with a sealing rail, the inner wall of the sealing rail is provided with a drying filter box, and the inner wall of the drying filter box is filled with desiccant.

[0008] Preferably, the oxygen mechanism comprises an air storage box, an outer wall of the air storage box is provided with an air suction pump, and an input end of the air suction pump is communicated with the interior of the air storage box.

[0009] Preferably, the gas mixing mechanism comprises a slide rail, the inner wall of the slide rail is slidably connected with a slip ring, and the inner wall of the slip ring is provided with a swivel.

[0010] Preferably, the inner wall of the rotating ring is provided with air inlet holes which are distributed at equal distances, and the inner wall of the air inlet hole is provided with an air baffle, which is used in conjunction with the air storage box.

[0011] Preferably, the ash removal mechanism comprises an air intake hopper and a water storage tank, the air intake hopper is arranged at the outlet of the air storage cylinder, and the air outlet end of the air intake hopper is plugged with an air intake pipe.

[0012] Preferably, a ceiling is provided at one end of the air inlet pipe, and the interior of the ceiling is provided as a cavity, and the inner wall of the cavity is provided with fixing holes distributed at equal distances.

[0013] Preferably, an air pipe is inserted into the inner wall of the fixing hole, and the air pipe is inserted into the water tank.

[0014] An organic waste gas pretreatment device based on a regenerative oxidation incinerator and a method of use, comprising the following steps:

[0015] S1: When in use, first introduce the organic waste gas into the device through the air inlet tube. At this time, as more and more organic waste gas enters the spherical airbag, the pressure inside the spherical airbag becomes larger and larger under the action of the organic waste gas, so the volume of the spherical airbag also becomes larger and larger. When the pressure inside the spherical airbag is greater than the maximum pressure set by the pressure limiting valve, the pressure limiting valve automatically opens, and at this time, all the organic waste gas in the spherical airbag is ejected from the outlet of the spherical airbag;

[0016] S2: The ejected organic waste gas enters the gas dispersion hopper. The gas dispersion holes on the gas dispersion hopper can disperse the high-pressure airflow and gradually disperse it into the entire sphere. At this time, people can start the suction pump to suck air into the air storage box. The air in the air storage box can push the air baffle and the rotating ring to rotate along the slide rail through the air inlet hole. While rotating, the air and the organic waste gas can be fully mixed, thereby providing a sufficient combustion-supporting environment for the organic waste gas.

[0017] S3: At this time, start the ignition rod to ignite the organic waste gas, allowing the organic waste gas to burn fully inside the sphere. A lot of solid particles may be produced in the organic waste gas after combustion. Driven by the air flow, the waste gas after combustion enters the intake pipe through the intake hopper, and then enters the ceiling through the intake pipe, and finally enters the water in the water tank through the gas pipe, so that the organic waste gas after combustion can be cleaned to prevent excessive solid particles from entering the atmosphere with the gas, which is clean and environmentally friendly.

[0018] The beneficial effects of the present invention are:

[0019] 1. The present invention is provided with an air inlet cylinder, an air collecting hopper, a spherical air bag, a pressure limiting valve, an air dispersion hopper and an air dispersion hole. When the organic waste gas enters the spherical air bag through the air collecting hopper, the pressure inside the spherical air bag becomes larger and larger under the action of the organic waste gas, so the volume of the spherical air bag also becomes larger and larger. When the pressure inside the spherical air bag is greater than the maximum pressure set by the pressure limiting valve, the pressure limiting valve automatically opens. At this time, all the organic waste gas in the spherical air bag is ejected from the outlet of the spherical air bag, and the ejected organic waste gas enters the air dispersion hopper. The air dispersion hole is The air holes on the bucket can disperse the high-pressure airflow, gradually disperse it into the entire sphere, and then ignite this part of the organic waste gas through the ignition rod, so that this part of the organic waste gas can be fully burned inside the sphere. At the same time, the spherical airbag prepares for the next organic waste gas combustion and inflation. Through this intermittent incineration of the organic waste gas, the pipeline can be blocked during the combustion process to prevent the gas from leaking around the pipeline and causing an explosion. At the same time, it can prevent the organic waste gas from continuously entering the sphere and causing incomplete combustion.

[0020] 2. The present invention is provided with an air suction pump, an air storage box, a slide rail, a swivel, a slip ring and an air baffle. The air is sucked into the air storage box by the air suction pump. The air in the air storage box can push the air baffle and the swivel to rotate along the slide rail through the air inlet hole. During the rotation, the air and the organic waste gas can be fully mixed, thereby providing a sufficient combustion-supporting environment for the organic waste gas. At the same time, it can also ensure that the organic waste gas is evenly distributed inside the sphere, thereby ensuring that the organic waste gas can be fully burned.

[0021] 3. The present invention is provided with a ceiling, a water tank, an air intake pipe and an air supply pipe. A lot of solid particles may be generated in the organic waste gas after combustion. Driven by the air flow, the waste gas after combustion enters the air intake pipe through the air intake hopper, then enters the ceiling through the air intake pipe, and finally enters the water in the water tank through the air supply pipe, so that the organic waste gas after combustion can be cleaned to prevent excessive solid particles from entering the atmosphere with the gas, which is clean and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of an organic waste gas pretreatment device based on a regenerative oxidation incinerator proposed by the present invention;

[0023] Figure 2 A three-dimensional structural diagram of a gas hopper of an organic waste gas pretreatment device based on a regenerative oxidation incinerator proposed by the present invention;

[0024] Figure 3 A three-dimensional structural diagram of a slide rail of an organic waste gas pretreatment device based on a regenerative oxidation incinerator proposed by the present invention;

[0025] Figure 4 A schematic diagram of the internal structure of a gas hopper of an organic waste gas pretreatment device based on a regenerative oxidation incinerator proposed by the present invention;

[0026] Figure 5 A three-dimensional structural diagram of an air inlet hopper of an organic waste gas pretreatment device based on a regenerative oxidation incinerator proposed by the present invention;

[0027] Figure 6 This is a three-dimensional structural diagram of a rotating ring of an organic waste gas pretreatment device based on a regenerative oxidation incinerator proposed by the present invention.

[0028] In the figure: 1 ceiling, 2 water tank, 3 air intake hopper, 4 air storage box, 5 preheating box, 6 air intake cylinder, 7 drying filter box, 8 sphere, 9 suction pump, 10 ignition rod, 11 air collecting hopper, 12 spherical air bag, 13 air diffusion hole, 14 air diffusion hopper, 15 pressure limiting valve, 16 slide rail, 17 swivel, 18 air baffle, 19 air flow guide bolt, 20 air supply pipe, 21 air intake pipe, 22 air intake hole, 23 slip ring. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Reference Figure 1-6, an organic waste gas pretreatment device based on a regenerative oxidation incinerator and a method of using the device, comprising a sphere 8, the outer walls of both sides of the sphere 8 are respectively provided with an air inlet tube 6 and an air outlet tube, the inner wall of the air inlet tube 6 is provided with a preheating mechanism, and the inner wall of the air inlet tube 6 is provided with a gas collecting bucket 11, one end of the gas collecting bucket 11 is provided with a spherical air bag 12, the outer wall of the spherical air bag 12 is provided with a pressure limiting valve 15, the outer wall of the sphere 8 is provided with an ignition rod 10, the inner wall of the sphere 8 is provided with a gas dispersion bucket 14, the outer wall of the gas dispersion bucket 14 is provided with equidistantly distributed gas dispersion holes 13, the inner wall of the gas dispersion hole 13 is provided with equidistantly distributed air flow guide bolts 19, the inner wall of the sphere 8 is provided with a gas mixing mechanism, the outer wall of the sphere 8 is provided with an oxygen mechanism, and one end of the gas storage cylinder is provided with an ash removal mechanism. When the organic waste gas enters the spherical air bag 12 through the gas collecting bucket 11, the pressure inside the spherical air bag 12 becomes higher and higher under the action of the organic waste gas. The larger the volume of the spherical airbag 12 is, the larger the volume is. When the pressure inside the spherical airbag 12 is greater than the maximum pressure set by the pressure limiting valve 15, the pressure limiting valve 15 automatically opens. At this time, all the organic waste gas in the spherical airbag 12 is ejected from the outlet of the spherical airbag 12, and the ejected organic waste gas enters the gas dispersion bucket 14. The gas dispersion holes 13 on the gas dispersion bucket 14 can disperse the airflow with a large pressure and gradually disperse it into the entire sphere 8. Then, this part of the organic waste gas is ignited by the ignition rod 10, so that this part of the organic waste gas can be fully burned inside the sphere 8. At the same time, the spherical airbag 12 prepares for the next organic waste gas combustion and inflation. Through this intermittent incineration treatment of the organic waste gas, the pipeline can be blocked during the combustion process to prevent the gas from leaking everywhere inside the pipeline and causing an explosion. At the same time, it can prevent the organic waste gas from continuously entering the sphere 8 and causing incomplete combustion.

[0031] The preheating mechanism of the present invention comprises a preheating box 5, an outer wall of an air inlet cylinder 6 is provided with a plug-in slot, an inner wall of the plug-in slot is provided with a sealing rail, an inner wall of the sealing rail is provided with a drying filter box 7, and the inner wall of the drying filter box 7 is filled with a desiccant.

[0032] The oxygen mechanism of the present invention comprises an air storage box 4 , an air suction pump 9 is arranged on the outer wall of the air storage box 4 , and an input end of the air suction pump 9 is communicated with the inside of the air storage box 4 .

[0033] The gas mixing mechanism in the present invention comprises a slide rail 16 , the inner wall of the slide rail 16 is slidably connected with a slip ring 23 , and the inner wall of the slip ring 23 is provided with a rotating ring 17 .

[0034] In the present invention, the inner wall of the rotating ring 17 is provided with air inlet holes 22 distributed at equal distances, and the inner wall of the air inlet hole 22 is provided with an air baffle 18. The air baffle 18 and the air storage box 4 are used in conjunction with each other, and the ejected organic waste gas enters the air dispersion hopper 14. The air dispersion holes 13 on the air dispersion hopper 14 can disperse the high-pressure airflow and gradually disperse it into the entire sphere 8. At this time, people can start the air suction pump 9 to suck air into the air storage box 4. The air in the air storage box 4 can push the air baffle 18 and the rotating ring 17 to rotate along the slide rail 16 through the air inlet hole 22. During the rotation, the air and the organic waste gas can be fully mixed, thereby providing a sufficient combustion-supporting environment for the organic waste gas.

[0035] The ash removal mechanism of the present invention comprises an air intake hopper 3 and a water storage tank 2. The air intake hopper 3 is arranged at the outlet of the air storage cylinder, and an air intake pipe 21 is plugged into the air outlet end of the air intake hopper 3.

[0036] In the present invention, a ceiling 1 is provided at one end of the air inlet pipe 21, and the interior of the ceiling 1 is provided as a cavity, and the inner wall of the cavity is provided with fixing holes distributed at equal distances.

[0037] In the present invention, an air pipe 20 is inserted into the inner wall of the fixed hole, and the air pipe 20 is inserted into the water tank 2. A lot of solid particles may be generated in the organic waste gas after combustion. Driven by the air flow, the waste gas after combustion enters the air intake pipe 21 through the air intake hopper 3, and then enters the ceiling 1 through the air intake pipe 21, and finally enters the water in the water tank 2 through the air pipe 20, so that the organic waste gas after combustion can be cleaned to prevent excessive solid particles from entering the atmosphere with the gas, which is clean and environmentally friendly.

[0038] An organic waste gas pretreatment device based on a regenerative oxidation incinerator and a method of use, comprising the following steps:

[0039] S1: When in use, the organic waste gas is first introduced into the device through the air inlet 6. At this time, as more and more organic waste gas enters the spherical airbag 12, the pressure inside the spherical airbag 12 becomes larger and larger under the action of the organic waste gas, so the volume of the spherical airbag 12 becomes larger and larger. When the pressure inside the spherical airbag 12 is greater than the maximum pressure set by the pressure limiting valve 15, the pressure limiting valve 15 automatically opens, and at this time, all the organic waste gas in the spherical airbag 12 is ejected from the outlet of the spherical airbag 12;

[0040] S2: The ejected organic waste gas enters the gas dispersion hopper 14. The gas dispersion holes 13 on the gas dispersion hopper 14 can disperse the high-pressure airflow and gradually disperse it into the entire sphere 8. At this time, people can start the air suction pump 9 to suck air into the air storage box 4. The air in the air storage box 4 can push the air blocking hopper 18 and the rotating ring 17 to rotate along the slide rail 16 through the air inlet hole 22. During the rotation, the air and the organic waste gas can be fully mixed, thereby providing a sufficient combustion-supporting environment for the organic waste gas.

[0041] S3: At this time, start the ignition rod 10 to ignite the organic waste gas, allowing the organic waste gas to fully burn inside the sphere 8. A lot of solid particles may be generated in the organic waste gas after combustion. Driven by the air flow, the waste gas after combustion enters the air intake pipe 21 through the air intake hopper 3, and then enters the ceiling 1 through the air intake pipe 21, and finally enters the water in the water tank 2 through the air supply pipe 20, so that the organic waste gas after combustion can be cleaned to prevent excessive solid particles from entering the atmosphere with the gas, which is clean and environmentally friendly.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An organic waste gas pretreatment device based on a regenerative thermal oxidation incinerator, comprising a sphere (8), characterized in that: The outer walls of both sides of the sphere (8) are respectively provided with an air inlet (6) and an air outlet, the inner wall of the air inlet (6) is provided with a preheating mechanism, and the inner wall of the air inlet (6) is provided with an air collecting hopper (11), one end of the air collecting hopper (11) is provided with a spherical air bag (12), the outer wall of the spherical air bag (12) is provided with a pressure limiting valve (15), the outer wall of the sphere (8) is provided with an ignition rod (10), the inner wall of the sphere (8) is provided with a gas dispersion hopper (14), and the outer wall of the gas dispersion hopper (14) is opened. There are air diffusion holes (13) distributed at equal distances, the inner wall of the air diffusion holes (13) is provided with air flow guide bolts (19) distributed at equal distances, the inner wall of the sphere (8) is provided with an air mixing mechanism, the outer wall of the sphere (8) is provided with an oxygen mechanism, one end of the air outlet tube is provided with an ash removal mechanism, the preheating mechanism includes a preheating box (5), the outer wall of the air inlet tube (6) is provided with a plug-in slot, and the inner wall of the plug-in slot is provided with a sealing plug-in rail, the inner wall of the sealing plug-in rail is provided with a drying filter box (7), and the drying filter box (7) The inner wall is filled with a desiccant, the oxygen mechanism comprises an air storage box (4), the outer wall of the air storage box (4) is provided with an air suction pump (9), and the input end of the air suction pump (9) is communicated with the inside of the air storage box (4), the gas mixing mechanism comprises a slide rail (16), the inner wall of the slide rail (16) is slidably connected with a slip ring (23), and the inner wall of the slip ring (23) is provided with a swivel (17), the inner wall of the swivel (17) is provided with air inlet holes (22) distributed at equal distances, and the inner wall of the air inlet hole (22) is provided with an air baffle (18), The air baffle (18) and the air storage box (4) are used in combination, the dust removal mechanism comprises an air intake hopper (3) and a water storage box (2), the air intake hopper (3) is arranged at the outlet of the air outlet, and the air outlet end of the air intake hopper (3) is plugged with an air intake pipe (21), one end of the air intake pipe (21) is provided with a ceiling (1), and the interior of the ceiling (1) is arranged as a cavity, the inner wall of the cavity is provided with fixing holes distributed at equal distances, the inner wall of the fixing hole is plugged with an air delivery pipe (20), and the air delivery pipe (20) is plugged into the interior of the water storage tank (2); The organic waste gas enters the spherical air bag (12) through the gas collecting hopper (11). The pressure inside the spherical air bag (12) increases under the action of the organic waste gas, and the volume of the spherical air bag (12) also increases. When the pressure inside the spherical air bag (12) is greater than the maximum pressure set by the pressure limiting valve, the pressure limiting valve automatically opens. At this time, all the organic waste gas in the spherical air bag (12) is ejected from the outlet of the spherical air bag (12). The ejected organic waste gas enters the gas dispersing hopper (14). The gas dispersing hopper (14) is The hole (13) can disperse the high-pressure airflow and gradually disperse it throughout the sphere. Then, the organic waste gas is ignited by the ignition rod, so that the organic waste gas is fully burned inside the sphere. At the same time, the spherical airbag (12) is prepared for the next organic waste gas combustion and inflation. Through this intermittent incineration of the organic waste gas, the pipeline can be blocked during the combustion process to prevent the pipeline from leaking gas and causing an explosion. At the same time, it can prevent the organic waste gas from continuously entering the sphere and causing incomplete combustion.

2. A method for using an organic waste gas pretreatment device based on a regenerative thermal oxidation incinerator, applied to an organic waste gas pretreatment device based on a regenerative thermal oxidation incinerator as claimed in claim 1, characterized in that: The following steps are involved: S1: When in use, the organic waste gas is first introduced into the device through the air inlet tube (6). At this time, as more and more organic waste gas enters the spherical airbag (12), the pressure inside the spherical airbag (12) increases under the action of the organic waste gas, so the volume of the spherical airbag (12) also increases. When the pressure inside the spherical airbag (12) is greater than the maximum pressure set by the pressure limiting valve (15), the pressure limiting valve (15) automatically opens, and at this time, all the organic waste gas in the spherical airbag (12) is ejected from the outlet of the spherical airbag (12); S2: The ejected organic waste gas enters the gas dispersion hopper (14). The gas dispersion holes (13) on the gas dispersion hopper (14) can disperse the high-pressure airflow and gradually disperse it into the entire sphere (8). At this time, people can start the air suction pump (9) to suck air into the air storage box (4). The air in the air storage box (4) can push the air blocking hopper (18) and the rotating ring (17) to rotate along the slide rail (16) through the air inlet hole (22). During the rotation, the air and the organic waste gas can be fully mixed, thereby providing a sufficient combustion-supporting environment for the organic waste gas. S3: At this time, the ignition rod (10) is started to ignite the organic waste gas, allowing the organic waste gas to fully burn inside the sphere (8). Many solid particles may be generated in the organic waste gas after combustion. Driven by the air flow, the waste gas after combustion enters the air intake pipe (21) through the air intake hopper (3), then enters the ceiling (1) through the air intake pipe (21), and finally enters the water in the water storage tank (2) through the air supply pipe (20), so that the organic waste gas after combustion can be cleaned to prevent excessive solid particles from entering the atmosphere with the gas, which is clean and environmentally friendly.

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