Atomizing assembly and atomizing device convenient for automatic assembly and manufacturing method thereof

Abstract

The present invention provides an atomizing assembly, an atomizing device and a manufacturing method thereof which are convenient for automatic assembly. The atomizing assembly comprises a heating assembly, a cover body and a seat body. The heating assembly comprises a heating element, the heating element comprises a heating part and an electrical connection part. The cover body is provided with a longitudinally open electrode connection hole for inserting an electrode, and the electrical connection part extends out of the opening of the electrode connection hole. The atomizing device comprises a shell and an atomizing assembly. The manufacturing method of the atomizing assembly comprises: assembling the heating assembly, the cover body and the seat body; inserting the electrode into the electrode connection hole, and the electrode bends the electrical connection part into the electrode connection hole. The manufacturing method of the atomizing device comprises installing the atomizing assembly into the shell. The atomizing assembly and the atomizing device have simple and reliable structures, good strength between the components, and very precise dimensional tolerances, which are very conducive to automatic assembly. The manufacturing method of the atomizing assembly and the atomizing device is simple and reliable, which is very conducive to automatic assembly.

Description

Technical Field

[0001] The present invention relates to the field of atomization technology, and in particular to an atomization component and an atomization device which are convenient for automatic assembly, and a manufacturing method thereof. Background Art

[0002] Usually, an atomizing component is a device that heats a liquid into atomized liquid, and the heating method is usually electric heating. Currently, many atomizing devices have complex structures and complex assembly methods, and it is difficult to achieve automated assembly. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an atomization component, an atomization device and a manufacturing method thereof which are easy to assemble automatically, in view of the above-mentioned defects in the related art.

[0004] The technical solution adopted by the present invention to solve its technical problems includes: providing an atomization component, including a heating component, a liquid-conducting liquid, a cover body and a seat body, the heating component includes a heating element, one of the cover body and the seat body is provided with a containing chamber open toward the other, the heating component and the liquid-conducting liquid are arranged in the containing chamber, the liquid-conducting liquid is in contact with the heating element, the seat body is connected to the cover body, and the heating component is clamped between the cover body and the seat body; the heating element includes a heating part for heating and atomizing liquid and an electrical connecting part connected to the heating part for electrically connecting to an electrode, the heating element is arranged horizontally, and the electrical connecting part extends outward; the cover body is provided with a longitudinally open electrode connecting hole for inserting an electrode, and the electrical connecting part extends horizontally or obliquely into the entrance of the electrode connecting hole.

[0005] Preferably, the atomization assembly comprises an electrode, the electrode is inserted into the electrode connection hole, and the electrical connection part is bent into the electrode connection hole along the opening edge of the electrode connection hole, and the side surface of the electrical connection part is electrically connected to the electrode.

[0006] Preferably, a longitudinally open accommodating bin is provided at the bottom of the cover body, the accommodating bin and the electrode connecting hole are provided on the same side of the cover body, the accommodating bin comprises a first part for accommodating a liquid conductor and a second part for accommodating the heating component, the first part and the second part are connected and arranged in sequence from the deep to the outside, a side wall of the second part of the accommodating bin is provided at a second lateral position with an electrical connection through-port for the electrical connecting part to extend from the inside to the outside, and the electrode connecting hole is provided outside the electrical connection through-port to allow the electrical connecting part to extend into the opening position of the electrode connecting hole through the electrical connection through-port.

[0007] Preferably, the seat body is provided with a longitudinally penetrating electrode through hole corresponding to the electrode connecting hole, and the electrode passes through the electrode through hole and is inserted into the electrode connecting hole.

[0008] Preferably, the electrode includes a head portion for electrically connecting to an external circuit and a rod portion for inserting into the electrode connecting hole, the radial size of the head portion is larger than that of the rod portion, the rod portion passes through the electrode through hole and is inserted into the electrode connecting hole and the electrical connecting portion is bent into the electrode connecting hole along the opening edge of the electrode connecting hole, and the electrical connecting portion is electrically connected to the side of the rod portion; the head portion is exposed outside the base.

[0009] Preferably, the heating component includes a reinforcement frame, which is combined with the heating part to support the heating part, and the electrical connection part extends out of the reinforcement frame. The reinforcement frame includes a transverse wall and a longitudinal wall surrounding the transverse wall. The heating element is combined with the top of the transverse wall, and the longitudinal wall is arranged at the bottom of the transverse wall. The transverse wall is provided with a longitudinally through-going air hole, and the longitudinal wall is provided with a transversely through-going first air port, so that the gas generated by the heating element heating and atomization can flow from the inside to the outside through the air hole and the first air port in sequence.

[0010] Preferably, the reinforcement frame is made of insulating material, and the reinforcement frame is inseparably combined with the heating element, or the reinforcement frame is detachably combined with the heating element.

[0011] Preferably, the atomization assembly includes a liquid-conducting liquid in contact with the heating portion, and the lateral dimension of the liquid-conducting liquid is equivalent to the lateral dimension of the accommodating chamber; the reinforcement frame supports the bottom of the heating portion, and the liquid-conducting liquid is arranged on the top of the heating portion.

[0012] Preferably, the transverse dimension of the heat generating portion is equivalent to the transverse dimension of the reinforcement frame.

[0013] Preferably, in the lateral direction, the size of the heating element is smaller than the size of the cover.

[0014] Preferably, a longitudinally open containing chamber is provided at the bottom of the cover body, the containing chamber and the electrode connecting hole are provided on the same side of the cover body, the containing chamber comprises a first part for containing a conductive liquid and a second part for containing the heating component, the first part and the second part are connected and arranged sequentially from the deep to the outside, a second air vent which penetrates laterally is provided on the side wall of the second part of the containing chamber at a first transverse position, the second air vent corresponds to the first air vent, so that the gas generated by the heating element heating and atomization flows from the inside to the outside through the first air vent and the second air vent in sequence.

[0015] Preferably, a third vent extending longitudinally through the outer side of the cover body is provided, so that the gas generated by the heating element heating and atomization can flow through the first vent, the second vent and the third vent in sequence.

[0016] Preferably, a fourth air vent is provided on the seat body, and the fourth air vent corresponds to the second air vent and is connected to the third air vent, so that the gas generated by the heating element heating and atomization flows through the first air vent, the second air vent, the fourth air vent and the third air vent in sequence.

[0017] Preferably, an air duct leading to the third air vent is provided on the top of the cover body, so that the gas generated by the heating element heating and atomization can flow through the first air vent, the second air vent, the third air vent and the air duct in sequence.

[0018] Preferably, the atomization assembly includes a first seal, which is covered on the top of the cover body. The first seal is provided with a fifth air vent, which corresponds to the air duct and is connected to the third air vent, so that the gas generated by the heating element heating and atomization can flow through the first air vent, the second air vent, the third air vent and the fifth air vent.

[0019] Preferably, the first vent, the second vent, the third vent, the fourth vent and / or the fifth vent are in a notch shape.

[0020] The technical solution adopted by the present invention to solve its technical problems includes: providing an atomization device, including a shell and the above-mentioned atomization component arranged in the shell, the atomization component includes a liquid-conducting liquid in contact with the heating part, and the shell is provided with a liquid conveying structure and an air outlet structure, the liquid conveying structure leads to the liquid-conducting liquid so that the liquid flows to the liquid-conducting liquid through the liquid conveying structure in sequence, the liquid-conducting liquid conducts the liquid to the heating element for heating and atomization to generate gas, and the gas flows out through the air outlet structure.

[0021] The technical solution adopted by the present invention to solve the technical problem includes: providing a method for manufacturing the above-mentioned atomizing assembly, comprising the steps of:

[0022] S1, combining the cover body with the base body, sandwiching the liquid-conducting body and the heating component between the cover body and the base body, so that the heating element and the liquid-conducting body are in close contact;

[0023] S2. Inserting the electrode into the electrode connection hole, the electrode bends the electrical connection portion into the electrode connection hole and is electrically connected to the electrical connection portion.

[0024] Preferably, a longitudinally open accommodation chamber is provided at the bottom of the cover body, the accommodation chamber comprises a first part for accommodating the liquid-conducting liquid and a second part for accommodating the heating component, the first part and the second part are communicated and arranged in sequence from the deep to the outside;

[0025] The S1 comprises: placing the liquid-conducting body into the first part of the accommodating chamber, placing the heating component into the second part of the accommodating chamber, combining the cover body with the base body, and the base body supports the heating component so that the heating element and the liquid-conducting body are in close contact.

[0026] Preferably, the seat body is provided with an electrode through hole which is longitudinally through and corresponds to the electrode connection hole;

[0027] The S2 includes: the electrode passes through the electrode through hole from the bottom side of the base and is inserted into the electrode connecting hole.

[0028] The technical solution adopted by the present invention to solve the technical problem includes: providing a method for manufacturing the above-mentioned atomizing device, including the steps of:

[0029] S3, connecting the cover of the atomizer assembly to a first sealing member, and connecting the base to a second sealing member;

[0030] S4, installing the atomizer assembly into the housing, and the sealing component forms a seal between the outer side of the atomizer assembly and the inner wall of the housing.

[0031] The technical solution of the present invention has at least the following beneficial effects: the structure of the atomizing assembly and the atomizing device is simple and reliable, the strength between the components is good, the dimensional tolerance can be very precise, and it is very conducive to automatic assembly. The manufacturing method of the atomizing assembly and the atomizing device is simple and reliable, and it is very conducive to automatic assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0033] Figure 1 It is a stereoscopic view of an atomization assembly according to an embodiment of the present invention.

[0034] Figure 2 yes Figure 1 Exploded view of the atomization component.

[0035] Figure 3 yes Figure 1 Cross-sectional view at position AA (electrodes omitted).

[0036] Figure 4 yes Figure 1 Another cross-sectional view at position AA.

[0037] Figure 5 yes Figure 4 A partial enlarged view of the middle Q area.

[0038] Figure 6 yes Figure 2 A stereoscopic view of the heating assembly of the atomization assembly.

[0039] Figure 7 yes Figure 5 Exploded view of the heating assembly.

[0040] Figure 8 yes Figure 2 A three-dimensional view of the cover body of the atomization assembly.

[0041] Fig. 9 yes Figure 8 Cross-sectional view of the middle BB position.

[0042] Fig.10 Schematic diagram of the process of manufacturing atomizing assembly according to an embodiment of the present invention (sectional view position is Figure 1 middle AA position).

[0043] Fig.11 It is a perspective view of an atomizing device according to one embodiment of the present invention.

[0044] Fig.12 yes Fig.10 Exploded view of the atomization device.

[0045] Fig.13 yes Fig.11 Cross-sectional view at the CC position.

[0046] The numbers in the figure represent: atomizer assembly 1, heating assembly 11, heating element 111, heating part 1111, electrical connection part 1112, reinforcement frame 112, transverse wall 1121, longitudinal wall 1122, vent 1123, first vent 1124, cover body 12, base 121, positioning part 122, accommodating chamber 123, first part 1231, second part 1232, electrode connection hole 124, electrical connection through hole 125, second vent 127, third vent 128, air passage 129, seat body 13, electrode through hole 131, fourth vent 132, electrode 14, head 141, rod 142, liquid guide 15, shell 2, air outlet 22, liquid storage chamber 21, first sealing member 3, fifth vent 31, second sealing member 4, first transverse a, second transverse b. DETAILED DESCRIPTION

[0047] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention are now described in detail with reference to the accompanying drawings. It should be understood that if the orientation or position relationship indicated by "front", "rear", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail" and the like in the text is based on the orientation or position relationship shown in the drawings, constructed and operated in a specific orientation, it is only for the convenience of describing the present technical solution, and does not indicate that the device or element referred to must have a specific orientation, so it cannot be understood as a limitation of the present invention. It should also be noted that unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed", "set" and the like appear in the text, they should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. If the terms "first", "second", "third", etc. appear in the text, they are only for the convenience of describing the technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "third", etc. may explicitly or implicitly include one or more of the features. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention may be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present invention.

[0049] See also Figure 1-9An atomizer assembly 1 according to an embodiment of the present invention comprises a heating assembly 11, a cover 12, a liquid guide 15 and a base 13. The heating assembly 11 comprises a sheet-shaped heating element 111. One of the cover 12 and the base 13 is provided with a storage bin 123 open to the other. The heating assembly 11 and the liquid guide 15 are arranged in the storage bin 123. The liquid guide 15 is in contact with the heating element 111. The base 13 is connected to the bottom of the cover 12. The heating assembly 11 is sandwiched between the cover 12 and the base 13. The base 13 is provided with a heating element 111, which is used to heat and atomize the liquid, and an electrical connection part 1112 connected to the heating element 1111 and used to electrically connect to the electrode. The heating element 111 is arranged horizontally on the cover 12, and the electrical connection part 1112 extends outward. The bottom of the cover 12 is provided with an electrode connection hole 124 which is opened longitudinally and is used for inserting the electrode 14. The electrical connection part 1112 of the heating element 111 extends horizontally or obliquely into the entrance of the electrode connection hole 124 (see Figure 3 ), so that when the electrode 14 is inserted into the electrode connection hole 124, the electrode 14 bends the electrical connection portion 1112 into the electrode connection hole 124 and is electrically connected to the electrical connection portion 1112, and the bent portion of the electrical connection portion 1112 is between the side wall of the electrode connection hole 124 and the electrode 14 (see Figure 4-5 and 10). Figure 3 An embodiment is shown in which the electrical connection portion 1112 of the heating element 111 extends laterally into the entrance of the electrode connection hole 124 .

[0050] The atomizer assembly 1 improves the strength of the heating element 111 through the support of the reinforcement frame 112 ; the electrode 14 can be conveniently and reliably electrically connected to the electrical connection portion 1112 of the heating element 111 .

[0051] See also Figure 4-5 and 10, the atomizer assembly 1 includes an electrode 14, the electrode 14 is inserted into the electrode connecting hole 124 and the electrical connecting portion 1112 of the heating element 111 is bent along the opening edge of the electrode connecting hole 124 into the electrode connecting hole 124, the bent portion of the electrical connecting portion 1112 is between the side wall of the electrode connecting hole 124 and the side surface of the electrode 14, and the electrical connecting portion 1112 is electrically connected to the side surface of the electrode 14.

[0052] A longitudinally open accommodating chamber 123 is provided at the bottom of the cover body 12, and the accommodating chamber 123 and the electrode connecting hole 124 are arranged on the same side of the cover body 12, and the accommodating chamber 123 includes a first part 1231 for accommodating a liquid conductor 15 and a second part 1232 for accommodating the heating component 11, and the first part 1231 and the second part 1232 are connected and arranged in sequence from the depth to the outside, and the side wall of the second part 1232 of the accommodating chamber 123 is provided with an electrical connection through-hole 125 for the electrical connecting portion 1112 of the heating element 111 to extend from the inside to the outside at a position on the second horizontal direction b, and the electrode connecting hole 124 is arranged on the outside of the electrical connection through-hole 125, so that the electrical connecting portion 1112 of the heating element 111 can extend into the opening position of the electrode connecting hole 124 through the electrical connection through-hole 125. Preferably, the heating element 111 has two symmetrically arranged electrical connection parts 1112 , and the number of the electrical connection openings 125 , the electrodes 14 , and the electrode connection holes 124 is also two corresponding to the two electrical connection parts 1112 .

[0053] The base 13 is connected to the bottom of the cover 12 . The base 13 is provided with an electrode through hole 131 which is longitudinally through and corresponds to the electrode connection hole 124 . The electrode 14 passes through the electrode 14 through hole from the bottom side of the base 13 and is inserted into the electrode connection hole 124 .

[0054] See also Figure 4-5 and 10, the electrode 14 includes a head 141 for electrically connecting to an external circuit and a rod 142 for inserting into the electrode connecting hole 124, the radial dimension of the head 141 is larger than that of the rod 142, the rod 142 passes through the electrode through hole 131 and is inserted into the electrode connecting hole 124 and the electrical connecting portion 1112 is bent into the electrode connecting hole 124 along the opening edge of the electrode connecting hole 124, the bent portion of the electrical connecting portion 1112 is between the side wall of the electrode connecting hole 124 and the side of the rod 142, and the electrical connecting portion 1112 is electrically connected to the side of the rod 142; the head 141 is exposed outside the base, and the head 141 of the electrode 14 can be used to contact and connect with the charger of the atomizer assembly 1 for charging.

[0055] The heating assembly 11 includes a reinforcement frame 112, which is combined with the heating part 1111 to support the heating part 1111. The electrical connection part 1112 extends out of the reinforcement frame 112. The reinforcement frame 112 includes a transverse wall 1121 and a longitudinal wall 1122 surrounding the transverse wall 1121 along the edge of the transverse wall 1121. The sheet-like heating element 111 is flatly combined with the top of the transverse wall 1121, and the longitudinal wall 1122 is arranged at the bottom of the transverse wall 1121, that is, the heating element 111 and the longitudinal wall 1122 are arranged on opposite sides of the transverse wall 1121 in the longitudinal direction. A longitudinal vent 1123 is provided on the transverse wall 1121, and a transverse first vent 1124 is provided on the longitudinal wall 1122, so that the gas generated by the heating element 111 heating and atomizing can flow from the inside to the outside through the vent 1123 and the first vent 1124 in sequence.

[0056] The reinforcing frame 112 is made of insulating material, and the reinforcing frame 112 is inseparably combined with the heating element 111 , or the reinforcing frame 112 is detachably combined with the heating element 111 .

[0057] The atomization assembly 1 includes a liquid-conducting liquid 15 in contact with the heating portion 1111 of the heating element 111. The liquid-conducting liquid 15 is used to conduct the liquid to the heating portion 1111 of the heating element 111 for heating and atomization. At the same time, when the liquid is filled, its microporous structure can prevent the liquid from leaking out due to the negative pressure principle. The lateral size of the liquid-conducting liquid 15 is equivalent to the lateral size of the accommodating chamber 123. Preferably, the two are equal; the reinforcing frame 112 supports the bottom of the heating portion 1111 of the heating element 111, and the liquid-conducting liquid 15 is arranged on the top of the heating portion 1111. The liquid-conducting liquid 15 can be a plurality of layers of different fibers superimposed or a one-piece surface, and can be a plurality of layers of non-woven fabrics or linen cotton or cosmetic cotton. Preferably, the liquid-conducting liquid 15 is flat, and the size of the first part 1231 of the accommodating chamber 123 of the cover body 12 is equivalent to the size of the liquid-conducting liquid 15.

[0058] The lateral dimension of the heat generating portion 1111 of the heat generating element 111 is comparable to that of the reinforcing frame 112 , and preferably, the two are equal; the electrical connecting portion 1112 extends out of the reinforcing frame 112 .

[0059] In the second horizontal direction b, the size of the heating element 111 is smaller than that of the cover 12 , but larger than that of the reinforcing frame 112 .

[0060] A longitudinally open containing chamber 123 is provided at the bottom of the cover body 12. The containing chamber 123 and the electrode connecting hole 124 are arranged on the same side of the cover body 12. The containing chamber 123 includes a first part 1231 for accommodating the liquid-conducting agent 15 and a second part 1232 for accommodating the heating component 11. The first part 1231 and the second part 1232 are connected and are arranged in sequence from the depth to the outside. A second air vent 127 is provided transversely through the side wall of the second part 1232 of the containing chamber 123 at a position on the first horizontal direction a. The position and shape of the second air vent 127 correspond to the first air vent 1124, so that the gas generated by heating and atomization of the heating element 111 can flow from the inside to the outside through the first air vent 1124 and the second air vent 127 in sequence.

[0061] A third vent 128 extending longitudinally through the outer side of the cover body 12 is provided at a position on the first horizontal direction a. Preferably, the cover body 12 includes a base 121 and a positioning portion 122 which is a protrusion provided on the base 121 and laterally surrounds the side of the base 121. An electrical connection port 125 is provided longitudinally through the positioning portion 122 to allow the gas generated by heating and atomization of the heating element 111 to flow through the first vent 1124, the second vent 127 and the third vent 128 in sequence.

[0062] The base body 13 is provided with a fourth vent 132, the lower part of which corresponds to the second vent 127 and is connected to the third vent 128, so that the gas generated by heating and atomization of the heating element 111 can flow through the first vent 1124, the second vent 127, the fourth vent 132 and the third vent 128 in sequence.

[0063] An air duct 129 leading to the third air port 128 is provided at the top of the cover body 12. The air duct 129 leads from the top to a position on the side of the cover body 12 corresponding to the third air port 128, so that the gas generated by heating and atomization of the heating element 111 can flow through the first air port 1124, the second air port 127, the fourth air port 132, the third air port 128 and the air duct 129 in sequence.

[0064] The atomization assembly 1 includes a first seal 3, which is preferably made of silicone material. The first seal 3 is covered on the top of the cover body 12, and a fifth air vent 31 is provided on the first seal 3. The fifth air vent 31 corresponds to the air channel 129 and is connected to the third air vent 128, so that the gas generated by the heating element 111 heating and atomizing can flow through the first air vent 1124, the second air vent 127, the fourth air vent 132, the third air vent 128, the fifth air vent 31 and the air channel 129.

[0065] The first vent 1124 , the second vent 127 , the third vent 128 , the fourth vent 132 and / or the fifth vent 31 are in a notch shape.

[0066] In summary, the atomizer assembly 1 has a simple and reliable structure, the components have good strength, and the dimensional tolerance can be very precise, which is very conducive to automated assembly.

[0067] See also Figure 11-13 An atomizing device according to an embodiment of the present invention comprises a housing 2 and an atomizing assembly 1 according to any one of claims 1 to 15 arranged in the housing 2, the atomizing assembly 1 comprising a liquid-conducting liquid 15 in contact with a heating portion 1111 of a heating element 111, a liquid delivery structure and an air outlet structure are arranged on the housing 2, the liquid delivery structure leads to the liquid-conducting liquid 15 so that the liquid sequentially flows to the liquid-conducting liquid 15 through the liquid delivery structure, the liquid-conducting liquid 15 conducts the liquid to the heating element 111 for heating and atomization to generate gas, and the gas flows out through the air outlet structure. Preferably, the liquid delivery structure comprises a liquid storage tank 21, the air outlet structure comprises an air outlet 22, and the air outlet 22 is connected to an air vent 129 at the top of the cover 12.

[0068] In summary, since the atomizing device adopts the atomizing assembly 1, the structure is simple and reliable, the strength between the components is good, the dimensional tolerance can be very precise, and it is very conducive to automated assembly.

[0069] See also Fig.10 A method for manufacturing an atomizer assembly 1 according to an embodiment of the present invention is used to manufacture the above-mentioned atomizer assembly, and the method comprises the steps of:

[0070] S1, combine the cover body 12 and the base body 13, sandwich the liquid guide 15 and the heating assembly 11 between the cover body 12 and the base body 13, and make the heating element 111 and the liquid guide 15 in close contact;

[0071] S2. Insert the electrode 14 into the electrode connecting hole 124. The electrode 14 bends the electrical connecting part 1112 of the heating element 111 into the electrode connecting hole 124 and is electrically connected to the electrical connecting part 1112. The bent portion of the electrical connecting part 1112 is between the side wall of the electrode connecting hole 124 and the electrode 14. The electrode 14 is clamped by the side surface of the electrode 14 and the side wall of the electrode connecting hole 124.

[0072] The manufacturing method of the atomizer assembly utilizes the structure of the atomizer assembly 1, and the electrode 14 can be conveniently and reliably electrically connected to the electrical connection portion 1112 of the heating element 111. The method is simple and reliable, the strength between the components is good, the dimensional tolerance can be very precise, and it is very conducive to automated assembly.

[0073] A longitudinally open accommodation chamber 123 is provided at the bottom of the cover body 12. The accommodation chamber 123 includes a first portion 1231 for accommodating the liquid-conducting liquid 15 and a second portion 1232 for accommodating the heating assembly 11. The first portion 1231 and the second portion 1232 are connected and arranged in sequence from the deep side to the outside side.

[0074] Preferably, S1 includes: placing the liquid-conducting cotton 15 into the first part 1231 of the accommodating chamber 123, placing the heating component 11 into the second part 1232 of the accommodating chamber 123, the mesh structure of the heating part 1111 of the heating element 111 restricts the liquid-conducting cotton so that it will not come out of the accommodating chamber 123, and combining the cover body 12 and the seat body 13. The combination method can be connected by snapping, bonding with glue, or ultrasonic welding; the upper support position of the seat body 13 supports the reinforcing frame 112 of the heating component 11, so that the heating element 111 and the liquid-conducting cotton 15 are in tight contact.

[0075] The seat body 13 is provided with an electrode through hole 131 which is longitudinally penetrated and corresponds to the electrode connection hole 124;

[0076] S2 includes: the electrode 14 passes through the electrode through hole 131 from the bottom side of the base body 13 and is inserted into the electrode connecting hole 124 .

[0077] See also Fig.10 and 12 A method for manufacturing an atomizing device according to an embodiment of the present invention is used to manufacture the above-mentioned atomizing device. The method includes the steps of the method for manufacturing the above-mentioned atomizing assembly, and further includes the steps of:

[0078] S3, connecting the atomizer assembly 1 with a sealing part. Specifically, the sealing part may include a first sealing part 3 and a second sealing part 4. Connect the cover 12 of the atomizer assembly 1 with the first sealing part 3, and connect the base 13 with the second sealing part 4. The second sealing part 4 is preferably a sealing ring made of silicone material.

[0079] S4. The assembled atomizer assembly 1 is installed into the shell 2. The sealing parts form a seal between the outer side of the atomizer assembly 1 and the inner wall of the shell 2. Specifically, the first sealing member 3 forms a seal between the outer side of the cover body 12 and the inner wall of the shell 2. The second sealing member 4 forms a seal between the outer side of the seat body 13 and the inner wall of the shell 2.

[0080] The manufacturing method of the atomization device utilizes the structure of the atomization component 1, and the electrode 14 can be conveniently and reliably electrically connected to the electrical connection portion 1112 of the heating element 111. The method is simple and reliable, the strength between the components is good, the dimensional tolerance can be very precise, and it is very conducive to automated assembly.

[0081] The atomizing device of the present invention can be applied to electronic cigarettes. The liquid storage tank 21 stores the liquid smoke, and the heating element 111 heats the liquid smoke to form atomized liquid smoke.

[0082] The above description is only the preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications, combinations and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A method for manufacturing an atomizing assembly (1), characterized in that: The atomizing assembly (1) comprises a heating assembly (11), a liquid guiding liquid (15), a cover body (12) and a base body (13); the heating assembly (11) comprises a heating element (111); one of the cover body (12) and the base body (13) is provided with a storage chamber (123) open toward the other; the heating assembly (11) and the liquid guiding liquid (15) are arranged in the storage chamber (123); the liquid guiding liquid (15) is in contact with the heating element (111); the base body (13) is connected to the cover body (12); and the heating assembly (11) is sandwiched between the cover body (12) and the base body (13); the heating element (111) comprises a heating portion (1111) for heating liquid into atomization and a heating portion (1111) for connecting the heating portion (1111) to the heating portion (1111). The cover (12) is provided with an electrode connection hole (124) which is open longitudinally and is used for inserting the electrode (14), and the electrical connection part (1112) is extended outwardly; the cover (12) is provided with an electrode connection hole (124) which is open longitudinally and is used for inserting the electrode (14), and the electrical connection part (1112) is extended transversely or obliquely into the entrance of the electrode connection hole (124); the atomization assembly (1) comprises an electrode (14), the electrode (14) is inserted into the electrode connection hole (124), and the electrical connection part (1112) is bent along the opening edge of the electrode connection hole (124) into the electrode connection hole (124), and the electrical connection part (1112) is electrically connected to the side of the electrode (14); The manufacturing method of the atomizing assembly (1) comprises the steps of: S1, combining the cover body (12) and the base body (13), sandwiching the liquid-conducting body (15) and the heating component (11) between the cover body (12) and the base body (13), so that the heating element (111) and the liquid-conducting body (15) are in close contact; S2. Inserting the electrode (14) into the electrode connection hole (124), the electrode (14) bends the electrical connection portion (1112) into the electrode connection hole (124) and is electrically connected to the electrical connection portion (1112).

2. The method for manufacturing the atomizer assembly (1) according to claim 1, characterized in that: A longitudinally open accommodating chamber (123) is provided at the bottom of the cover body (12), the accommodating chamber (123) comprising a first portion (1231) for accommodating the liquid-conducting liquid (15) and a second portion (1232) for accommodating the heating component (11), the first portion (1231) and the second portion (1232) being in communication with each other and arranged in sequence from the deep side to the outside side; The S1 comprises: placing the liquid-conducting body (15) into the first part (1231) of the accommodating chamber (123), placing the heating component (11) into the second part (1232) of the accommodating chamber (123), combining the cover body (12) with the base body (13), wherein the base body (13) supports the heating component (11), so that the heating element (111) and the liquid-conducting body (15) are in tight contact.

3. The method for manufacturing the atomizer assembly (1) according to claim 1, characterized in that: The seat body (13) is provided with an electrode through hole (131) which is longitudinally penetrating and corresponds to the electrode connection hole (124); The S2 comprises: the electrode (14) passes through the electrode through hole (131) from the bottom side of the base (13) and is inserted into the electrode connection hole (124).

4. The method for manufacturing the atomizer assembly (1) according to claim 1, characterized in that: The bottom of the cover body (12) is provided with a longitudinally open accommodating chamber (123), the accommodating chamber (123) and the electrode connection hole (124) are arranged on the same side of the cover body (12), the accommodating chamber (123) comprises a first part (1231) for accommodating the liquid-conducting liquid (15) and a second part (1232) for accommodating the heating component (11), the first part (1231) and the second part (1232) being connected and arranged in sequence from the deep side to the outside, the side wall of the second part (1232) of the accommodating chamber (123) is provided with an electrical connection through-hole (125) for the electrical connection part (1112) to extend from the inside to the outside at a position in the second lateral direction (b), and the electrode connection hole (124) is arranged outside the electrical connection through-hole (125) so as to allow the electrical connection part (1112) to extend into the opening position of the electrode connection hole (124) through the electrical connection through-hole (125).

5. The method for manufacturing the atomizer assembly (1) according to claim 1, characterized in that: The seat body (13) is provided with an electrode through hole (131) which is longitudinally penetrated and corresponds to the electrode connection hole (124); the electrode (14) passes through the electrode (14) through hole and is inserted into the electrode connection hole (124).

6. The method for manufacturing the atomizer assembly (1) according to claim 5, characterized in that: The electrode (14) comprises a head (141) for electrically connecting to an external circuit and a rod (142) for inserting into the electrode connection hole (124); the radial dimension of the head (141) is larger than that of the rod (142); the rod (142) passes through the electrode through hole (131) and is inserted into the electrode connection hole (124), and the electrical connection part (1112) is bent into the electrode connection hole (124) along the opening edge of the electrode connection hole (124); the bent portion of the electrical connection part (1112) is between the side wall of the electrode connection hole (124) and the side surface of the rod (142); and the electrical connection part (1112) is electrically connected to the side surface of the rod (142); the head (141) is exposed outside the base.

7. The method for manufacturing the atomizer assembly (1) according to claim 1, characterized in that: The heating component (11) comprises a reinforcing frame (112), the reinforcing frame (112) being combined with the heating part (1111) to support the heating part (1111), the electrical connection part (1112) extending out of the reinforcing frame (112), the reinforcing frame (112) comprising a transverse wall (1121) and a longitudinal wall (1122) surrounding the transverse wall (1121), the heating element (111) being combined with the top of the transverse wall (1121), the longitudinal wall (1122) being arranged at the bottom of the transverse wall (1121), the transverse wall (1121) being provided with a longitudinally through-going vent hole (1123), and the longitudinal wall (1122 being provided with a transversely through-going first vent hole (1124), so that the gas generated by the heating element (111) heating and atomizing can flow from the inside to the outside through the vent hole (1123) and the first vent hole (1124) in sequence.

8. The method for manufacturing the atomizer assembly (1) according to claim 7, characterized in that: The reinforcement frame (112) is made of insulating material, and the reinforcement frame (112) and the heating element (111) are inseparably combined, or the reinforcement frame (112) and the heating element (111) are detachably combined.

9. The method for manufacturing the atomizer assembly (1) according to claim 7, characterized in that: The lateral dimension of the liquid-conducting body (15) is equivalent to the lateral dimension of the accommodating chamber (123); the reinforcing frame (112) supports the bottom of the heating portion (1111), and the liquid-conducting body (15) is arranged on the top of the heating portion (1111).

10. The method for manufacturing the atomizer assembly (1) according to claim 7, characterized in that: A longitudinally open containing chamber (123) is provided at the bottom of the cover body (12), the containing chamber (123) and the electrode connection hole (124) are arranged on the same side of the cover body (12), the containing chamber (123) comprises a first part (1231) for accommodating the liquid-conducting body (15) and a second part (1232) for accommodating the heating component (11), the first part (1231) and the second part (1232) being connected and arranged in sequence from the depth to the outside, a second vent (127) is provided on the side wall of the second part (1232) of the containing chamber (123) at a position in the first lateral direction (a), the second vent (127) corresponding to the first vent (1124), so that the gas generated by the heating element (111) heating and atomizing flows from the inside to the outside through the first vent (1124) and the second vent (127) in sequence.

11. The method for manufacturing the atomizer assembly (1) according to claim 10, characterized in that: A third vent (128) is provided on the outer side of the cover body (12) and is longitudinally through-going, so that the gas generated by the heating element (111) through heating and atomization can flow sequentially through the first vent (1124), the second vent (127) and the third vent (128).

12. The method for manufacturing the atomizer assembly (1) according to claim 11, characterized in that: The seat body (13) is provided with a fourth air vent (132), and the fourth air vent (132) corresponds to the second air vent (127) and is connected to the third air vent (128), so that the gas generated by the heating element (111) through heating and atomization flows sequentially through the first air vent (1124), the second air vent (127), the fourth air vent (132) and the third air vent (128).

13. The method for manufacturing the atomizer assembly (1) according to claim 12, characterized in that: The top of the cover body (12) is provided with an air passage (129) leading to the third air port (128), so that the gas generated by the heating element (111) through heating and atomization flows sequentially through the first air port (1124), the second air port (127), the third air port (128) and the air passage (129).

14. The method for manufacturing the atomizer assembly (1) according to claim 13, characterized in that: The atomization assembly (1) comprises a first sealing member (3), wherein the first sealing member (3) is covered on the top of the cover body (12), and a fifth air vent (31) is provided on the first sealing member (3), wherein the fifth air vent (31) corresponds to the air passage (129) and is connected to the third air vent (128), so that the gas generated by the heating element (111) heating and atomizing flows through the first air vent (1124), the second air vent (127), the third air vent (128) and the fifth air vent (31).

15. The method for manufacturing the atomizer assembly (1) according to claim 14, characterized in that: The first vent (1124), the second vent (127), the third vent (128), the fourth vent (132) and / or the fifth vent (31) are in the shape of a notch.

16. A method for manufacturing an atomizing device, characterized in that: The atomizing device comprises a housing (2) and an atomizing assembly (1) arranged in the housing (2); the atomizing assembly (1) comprises a heating assembly (11), a liquid guide (15), a cover (12) and a base (13); the heating assembly (11) comprises a heating element (111); one of the cover (12) and the base (13) is provided with a storage chamber (123) open toward the other; the heating assembly (11) and the liquid guide (15) are arranged in the storage chamber (123); the liquid guide (15) is provided with a heating element (111); The liquid (15) contacts the heating element (111), the base (13) is connected to the cover (12), and the heating component (11) is sandwiched between the cover (12) and the base (13); the heating element (111) comprises a heating portion (1111) for heating and atomizing the liquid, and an electrical connection portion (1112) connected to the heating portion (1111) for electrically connecting to an electrode, the heating element (1111) being arranged horizontally, and the electrical connection portion (1112) extending outward; the cover The body (12) is provided with an electrode connection hole (124) which is open longitudinally and is used for inserting an electrode (14), and the electrical connection portion (1112) extends transversely or obliquely into the entrance of the electrode connection hole (124); the atomization assembly (1) comprises an electrode (14), the electrode (14) is inserted into the electrode connection hole (124), and the electrical connection portion (1112) is bent into the electrode connection hole (124) along the opening edge of the electrode connection hole (124), and the electrical connection portion (1112) 2) is electrically connected to the side of the electrode (14); the shell (2) is provided with a liquid delivery structure and an air outlet structure, the liquid delivery structure leads to the liquid-conducting body (15), so that the liquid sequentially flows through the liquid delivery structure to the liquid-conducting body (15), the liquid-conducting body (15) conducts the liquid to the heating element (111) to heat and atomize to generate gas, and the gas flows out through the air outlet structure; the manufacturing method of the atomizing device comprises the manufacturing method of the atomizing assembly according to any one of claims 1 to 15, and further comprises the steps of: S3, connecting the atomizing assembly (1) to a sealing component, wherein the sealing component comprises a first sealing component (3) and a second sealing component (4), connecting the cover body (12) of the atomizing assembly (1) to the first sealing component (3), and connecting the base body (13) to the second sealing component (4); S4. The atomizer assembly (1) is installed in the housing (2), and the sealing component forms a seal between the outer side of the atomizer assembly (1) and the inner wall of the housing (2).

Images