A battery lifting and reversing device and battery replacement station
By setting the lifting mechanism on the lifting platform in the battery lifting and reversing device and moving it in conjunction with the frame, the problem of the lifting mechanism occupying too much space and being unable to take up and place the uppermost battery of the battery holder in the prior art is solved, and the effect of efficient battery holder and space saving of the battery holder is achieved.
Patent Information
- Application Number
- CN202110761211.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-06
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2041-07-06
AI Technical Summary
In the prior art, the lifting mechanism of the battery transport device occupies too much space, so it is impossible to take and store the battery on the uppermost layer of the battery holder, and an external transport mechanism is required to cooperate with the connection and transmission, resulting in inefficiency and increased cost.
A battery lifting and reversing device is designed. The lifting mechanism is arranged on the lifting platform and moves in conjunction with the frame to avoid occupying the upper space of the frame, so as to realize the lifting platform moving upward to the uppermost layer of the battery frame, and a transfer mechanism is set up at the bottom of the frame to connect and transmit the lifting platform.
The battery pick-up and placement on the uppermost layer of the battery holder is realized, the battery hold-up volume of the battery holder is increased, the cost and failure rate of battery pick-up and placement are reduced, the space in the battery compartment is saved, and it is suitable for small battery swap stations and reduces the cost of falling off the site.
Smart Images

Figure CN113459878B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of vehicle battery replacement, and specifically relates to a battery lifting and reversing device and a battery replacement station. Background Art
[0002] A battery swap station is an automated device for replacing batteries in electric vehicles. Existing battery swap stations are mainly composed of battery compartments, battery racks, battery transport devices, and battery swap devices. When an electric vehicle enters a battery swap station, the battery swap device will remove the empty battery, and then use the battery transport device to transport the empty battery to the battery rack, remove the full battery from the battery rack, transport it to the battery swap device, and then the battery swap device will install the full battery on the electric vehicle, thus completing the entire battery swap process.
[0003] In the prior art, a stacker can be used as a battery transport device, and a fork can be used to pick up and place batteries from a battery rack. However, a stacker usually places a lifting mechanism such as a motor on its top, which occupies too much space on the top and limits the lifting height of the fork. Since both the stacker and the battery rack are placed inside the battery compartment, especially when a container is used as the battery compartment, the height inside the battery compartment is limited. When the battery rack is too high and the height inside the battery compartment is insufficient, the stacker will not be able to pick up and place the batteries on the highest layer of the battery rack, making it impossible to place batteries on the top layer of the battery rack, which cannot meet actual needs.
[0004] Alternatively, a battery transfer transmission device is provided in the battery compartment as a battery transport device. The battery transfer transmission device is provided on one side of the battery rack, and the batteries on the battery rack are taken and placed, and then the batteries are transported between the battery exchange device through an external transmission mechanism. However, the lifting mechanism of the battery transfer transmission device is usually also provided on the top thereof, resulting in excessive space being occupied on the upper part of the battery transfer transmission device. When the battery rack is too high and the height in the battery compartment is insufficient, the batteries on the highest layer of the battery rack cannot be taken and placed, and the battery use needs cannot be met.
[0005] Furthermore, after the battery transport device removes the battery from the battery rack, it needs to quickly transport the battery to the battery replacement device. However, the battery transport device has a large footprint and a slow connection and transmission speed. Summary of the invention
[0006] The technical problem to be solved by the present invention is to overcome the technical problem in the prior art that the lifting mechanism occupies too much space above the battery transport device, making it impossible to take and place the top layer of batteries on the battery rack, and requiring an external transport mechanism to cooperate in the connection and transmission.
[0007] In order to solve the above technical problems, the first aspect of the present invention discloses a battery lifting and reversing device, comprising:
[0008] A lifting platform for transferring batteries in horizontal direction;
[0009] A frame, in which the lifting platform is movably arranged up and down;
[0010] A lifting mechanism, installed on the lifting platform, used to cooperate with the frame to drive the lifting platform to move up and down;
[0011] The transfer mechanism is arranged at the bottom of the frame and is located below the lifting platform, and is used for connecting with the lifting platform for transmission.
[0012] The present invention arranges a lifting mechanism on a lifting platform. The lifting mechanism can cooperate with the frame to move up and down along the frame, driving the lifting platform to move up and down without occupying a large amount of space on the upper part of the frame. The battery lifting and reversing device can move upward to the top layer of the battery rack to take and place the batteries on the upper layer of the battery rack, thereby increasing the battery capacity of the battery rack and reducing the cost and failure rate of battery taking and placing. The structure is more compact and the cost is reduced. At the same time, the battery lifting and reversing mechanism is used to take and place the batteries, which can save space in the battery compartment and reduce the occupied area. It can be suitable for small battery swap stations and reduce the cost of landing. In addition, the present invention arranges a transfer mechanism at the bottom of the frame, which can be connected and transmitted with the lifting platform, and can transport the batteries to the outside of the frame, occupying a small space and convenient for connection and transmission.
[0013] Furthermore, the lifting platform is provided with an avoidance opening for moving downward to avoid the transfer mechanism, so that the bearing surface of the transfer mechanism is higher than the bearing surface of the lifting platform;
[0014] The conveying direction of the transfer mechanism is perpendicular to the conveying direction of the lifting platform.
[0015] Furthermore, the transport mechanism comprises:
[0016] A bracket, arranged opposite to the avoidance opening;
[0017] The rollers are rotatably arranged at intervals on the bracket.
[0018] Furthermore, the lifting platform also includes:
[0019] A transmission mechanism is arranged on the lifting platform and is respectively located on both sides of the avoidance opening;
[0020] A blocking mechanism is arranged on the bottom wall of the lifting platform and is located at the periphery of the transmission mechanism. The blocking mechanism is telescopically arranged through the lifting platform up and down to prevent the battery from continuing to move;
[0021] The positioning mechanism is arranged on the bottom wall of the lifting platform, is telescopically arranged through the lifting platform up and down, is located at the periphery of the transmission mechanism, and is used for positioning the battery.
[0022] Furthermore, the lifting mechanism comprises:
[0023] A moving unit, rotatably disposed on the bottom wall of the lifting platform and engaged with the frame;
[0024] The driving unit is arranged on the bottom wall of the lifting platform and connected with the moving unit, and is used for driving the moving unit to rotate and move on the frame.
[0025] Furthermore, the mobile unit comprises:
[0026] A first rotating shaft, rotatably disposed on the bottom wall of the lifting platform and connected to the driving unit;
[0027] A gear is disposed on the first rotating shaft and meshes with one side of the frame.
[0028] Furthermore, the frame is provided with a rack extending in the up-down direction and meshingly connected with the rack;
[0029] The first rotating shaft is located outside the frame and is meshedly connected with the outer side surface of the frame.
[0030] Further, the frame includes four columns, forming a cubic frame;
[0031] Gears are respectively provided at both ends of the first rotating shaft, racks are respectively provided on the outer side walls of the two columns on the same side of the frame, and the two ends of the first rotating shaft are respectively meshed and connected with the outer side walls of the two columns on the same side of the frame.
[0032] Furthermore, the mobile unit also includes:
[0033] A second rotating shaft, parallel to the first rotating shaft, rotatably disposed on the bottom wall of the lifting platform away from the first rotating shaft, the second rotating shaft being provided with a gear meshing with the outer side surface of the other side of the frame;
[0034] The third rotating shaft is rotatably arranged on the bottom wall of the lifting platform, one end of which is transmission connected to one end of the first rotating shaft, and the other end of which is transmission connected to the second rotating shaft, and is used to receive the transmission of the first rotating shaft, drive the second rotating shaft to rotate and move on the frame together with the first rotating shaft.
[0035] Furthermore, guide rails extending in the up-down direction are respectively provided on the inner side walls of the frame opposite to the outer side walls meshingly connected with the first rotating shaft and the second rotating shaft;
[0036] The lifting platform also includes a slide rail, which is extended up and down and arranged on the bottom wall of the lifting platform and is arranged opposite to the guide rail. The slide rail is slidably installed on the guide rail.
[0037] A second aspect of the present invention discloses a battery swap station having any of the battery lifting and reversing devices described above.
[0038] After adopting the above technical scheme, the present invention has the following beneficial effects compared with the prior art.
[0039] The present invention arranges a lifting mechanism on a lifting platform. The lifting mechanism can cooperate with the frame to move up and down along the frame, driving the lifting platform to move up and down without occupying a large amount of space on the upper part of the frame. The battery lifting and reversing device can move upward to the top layer of the battery rack to take and place the batteries on the upper layer of the battery rack, thereby increasing the battery capacity of the battery rack and reducing the cost and failure rate of battery taking and placing. The structure is more compact and the cost is reduced. At the same time, the battery lifting and reversing mechanism is used to take and place the batteries, which can save space in the battery compartment and reduce the occupied area. It can be suitable for small battery swap stations and reduce the cost of landing. In addition, the present invention arranges a transfer mechanism at the bottom of the frame, which can be connected and transmitted with the lifting platform, and can transport the batteries to the outside of the frame, occupying a small space and convenient for connection and transmission.
[0040] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings described below are only some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0042] Figure 1 It is a schematic diagram of a battery lifting and reversing device of the present invention;
[0043] Figure 2 The present invention Figure 1 Schematic diagram of the structural explosion;
[0044] Figure 3 It is a schematic diagram of a battery lifting and reversing device of the present invention;
[0045] Figure 4 The present invention Figure 3 Schematic diagram from another angle;
[0046] Figure 5 The present invention Figure 3 The enlarged schematic diagram of point A in the middle;
[0047] Figure 6 The present invention Figure 4 A magnified schematic diagram of point B in the middle.
[0048] In the figure: 1, frame; 11, column; 12, rack; 13, guide rail; 2, lifting platform; 21, slide rail; 22, blocking mechanism; 23, positioning mechanism; 24, roller; 25, through-hole; 26, avoidance hole; 27, avoidance groove; 3, lifting mechanism; 31, drive unit; 32, first rotating shaft; 321, first gear; 322, first bevel gear; 33, third rotating shaft; 331, second bevel gear; 332, third bevel gear; 34, second rotating shaft; 341. second gear; 342. fourth bevel gear; 4. transmission mechanism; 41. chain transmission unit; 411. first chain transmission unit; 412. second chain transmission unit; 413. fourth rotating shaft; 42. power unit; 5. transfer mechanism; 51. roller; 52. bracket; 521. fixing part; 53. transition transmission unit; 6. fixing assembly; 61. mounting seat; 62. telescopic unit; 621. telescopic cylinder; 622. telescopic member; 63. positioning seat.
[0049] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but are intended to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0050] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.
[0051] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0052] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] like Figures 1 to 6As shown, the battery lifting and reversing device of the present invention includes a lifting platform 2, a frame 1, a lifting mechanism 3 and a transfer mechanism 5.
[0054] The lifting platform 2 is used to transfer batteries in the horizontal direction. The lifting platform 2 is movably arranged in the frame 1. The lifting mechanism 3 is installed on the lifting platform 2, and is used to cooperate with the frame 1 to drive the lifting platform 2 to move up and down. The transfer mechanism 5 is arranged at the bottom of the frame 1, below the lifting platform 2, and is used to connect with the lifting platform 2 for transmission.
[0055] The present invention sets a lifting mechanism 3 on the lifting platform 2. The lifting mechanism 3 can cooperate with the frame 1 to move up and down along the frame 1, driving the lifting platform 2 to move up and down, without occupying a large amount of space on the upper part of the frame 1, so that the battery lifting and reversing device can move upward to the top layer of the battery rack to take and place the batteries on the upper layer of the battery rack, thereby increasing the battery capacity of the battery rack and reducing the cost and failure rate of battery taking and placing. The structure is more compact and the cost is reduced. At the same time, the battery lifting and reversing mechanism is used to take and place the battery, which can save space in the battery compartment and reduce the occupied area. It can be suitable for small battery swap stations and reduce the cost of landing. In addition, the present invention sets a transfer mechanism 5 at the bottom of the frame 1, which can be connected and transmitted with the lifting platform 2, and can transport the battery to the outside of the frame 1, occupying a small space and convenient for connection and transmission.
[0056] The lifting platform 2 cooperates with the battery rack to transfer the battery in the horizontal direction. The frame 1 is fixed on the ground of the battery swap station. The transfer mechanism 5 connects and transfers with the lifting platform 2 in the horizontal direction. The transfer mechanism 5 can cooperate with an external transmission mechanism to transport the battery to the battery swap device.
[0057] like Figure 1 to Figure 2 As shown, the lifting platform 2 is provided with an avoidance opening 26 for avoiding the transfer mechanism 5 when moving downward, so that the bearing surface of the transfer mechanism 5 is higher than the bearing surface of the lifting platform 2. The transmission direction of the transfer mechanism 5 is perpendicular to the transmission direction of the lifting platform 2.
[0058] Remove the battery from the battery rack, transfer the battery to the lifting platform 2, then control the lifting platform 2 to descend, avoid the transfer mechanism 5, lower it below the transfer mechanism 5, make the battery fall on the transfer mechanism 5, and use the transfer mechanism 5 and the external transmission mechanism to transport the battery to the battery replacement device.
[0059] Furthermore, the transfer mechanism 5 includes a bracket 52 and a roller 51 .
[0060] The bracket 52 is disposed opposite to the escape opening 26 and is located directly below the escape opening 26. The roller 51 is rotatably disposed on the bracket 52.
[0061] The support 52 includes a rectangular frame and four supporting feet. The supporting feet are arranged at the bottom of four right angles of the rectangular frame. The roller 51 is arranged in the rectangular frame, and the axial direction of the roller 51 extends along the length direction of the rectangular frame.
[0062] Furthermore, the battery lifting and reversing device further includes a transition transmission unit 53, which is arranged at the bottom of the frame 1 and can be fixed on the ground and located on both sides of the axial direction of the transfer mechanism 5. The transmission direction of the transition transmission unit 53 is the same as the transmission direction of the transfer mechanism 5.
[0063] The transition transmission unit 53 includes a support frame and a transition roller disposed on the upper portion of the support frame. The transition roller is parallel to the roller 51 and is disposed at the same height. An avoidance groove 27 is provided on the lifting platform 2 for moving downward to avoid the transition roller so that the bearing surface of the transition roller is higher than the plane of the lifting platform 2.
[0064] Furthermore, the lifting platform 2 also includes a transmission mechanism 4 , a blocking mechanism 22 and a positioning mechanism 23 .
[0065] The transmission mechanism 4 is arranged on the lifting platform 2, and is respectively located on both sides of the avoidance opening 26. The transmission direction of the transmission mechanism 4 is perpendicular to the transmission direction of the transfer mechanism 5. They are respectively located outside the width direction of the rectangular frame.
[0066] Through openings 25 extending along the axial direction of the roller 51 are respectively provided on both sides of the avoidance opening 26 of the lifting platform 2. The transmission mechanism 4 includes a chain transmission unit 41 extending along the axial direction of the roller 51 and arranged in the through opening 25 of the lifting platform 2.
[0067] The transmission mechanism 4 further includes a power unit 42. The power unit 42 is disposed at the bottom of the lifting platform 2 and connected to the chain transmission unit 41 to drive the chain transmission unit 41 to rotate forward and reversely.
[0068] Specifically, the chain transmission unit 41 includes a first chain transmission unit 411, a second chain transmission unit 412 and a fourth rotating shaft 413 which are arranged opposite to each other. The first chain transmission unit 411 and the second chain transmission unit 412 are connected via the fourth rotating shaft 413. The power unit 42 drives the fourth rotating shaft 413 to rotate forward and reversely, and the fourth rotating shaft 413 simultaneously drives the first chain transmission unit 411 and the second chain transmission unit 412 to transmit in the same direction.
[0069] The blocking mechanism 22 is arranged on the bottom wall of the lifting platform 2 and is located at the outer periphery of the transmission mechanism 4. The blocking mechanism 22 is telescopically arranged upward and downward through the lifting platform 2 to prevent the battery from continuing to move.
[0070] The present invention can transfer batteries in the horizontal direction by arranging a transmission mechanism 4 on the lifting platform 2. A retractable blocking mechanism 22 is arranged on the periphery of the transmission mechanism 4. When the battery moves from one end of the lifting platform 2 to the other end, the blocking mechanism 22 on one end of the lifting platform 2 retracts and does not protrude from the surface of the lifting platform 2, thereby ensuring that the battery passes smoothly. The blocking mechanism 22 on the other end of the lifting platform 2 protrudes, thereby preventing the battery from continuing to move outward and preventing the battery from falling off.
[0071] Preferably, the blocking mechanism 22 includes a connected telescopic cylinder and a telescopic block, the telescopic cylinder is arranged on the bottom wall of the lifting platform 2, and the telescopic block is telescopically arranged through the lifting platform 2.
[0072] The lifting platform 2 is further provided with rollers 24, which are located outside the two ends of the transmission direction of the chain transmission unit 41. The transmission direction of the rollers 24 is consistent with the transmission direction of the chain transmission unit 41. Two rollers 24 are respectively provided outside the two ends of the transmission direction of the chain transmission unit 41, extending along the same axis.
[0073] The positioning mechanism 23 is disposed on the bottom wall of the lifting platform 2 , and is telescopically arranged through the lifting platform 2 up and down, and is located at the periphery of the transmission mechanism 4 , and is used for positioning the battery.
[0074] When the battery moves from one end of the lifting platform 2 to the other end, the positioning mechanism 23 protrudes from the surface of the lifting platform 2, which can accurately position the battery during the transmission process and play a positioning role on the battery to prevent the battery from moving.
[0075] Preferably, the positioning mechanism 23 includes a connected telescopic cylinder and a telescopic rod, the telescopic cylinder is arranged on the bottom wall of the lifting platform 2, and the telescopic rod is telescopically arranged through the lifting platform 2. The telescopic rod can be inserted into the battery on the lifting platform 2 to play a positioning role.
[0076] like Figures 3 to 6 As shown, the lifting mechanism 3 includes a driving unit 31 and a moving unit.
[0077] As an embodiment, the mobile unit is rotatably arranged on the bottom wall of the lifting platform 2. The mobile unit is engaged with the frame 1. The driving unit 31 is arranged on the bottom wall of the lifting platform 2. The driving unit 31 is connected to the mobile unit and is used to drive the mobile unit to rotate so as to move on the frame 1. Preferably, the driving unit 31 is a motor. The power unit 42 is a motor.
[0078] The present invention arranges the mobile unit and the driving unit 31 of the lifting mechanism 3 on the bottom wall of the lifting platform 2 without occupying the space above the lifting platform 2, so that the lifting platform 2 can be moved to the uppermost part of the frame 1 to take and place the batteries on the uppermost layer of the battery rack, thereby reducing the space occupied by the battery center switching device in the battery swap station and not occupying the space above the lifting platform 2, which can facilitate the connection and transmission of the lifting platform 2 with other transportation mechanisms.
[0079] The moving unit includes a first rotating shaft 32 and a first gear 321 .
[0080] The first rotating shaft 32 is rotatably disposed on the bottom wall of the lifting platform 2 and connected to the driving unit 31. The first gear 321 is disposed on the first rotating shaft 32 and meshes with one side of the frame 1.
[0081] The driving unit 31 is connected to the first rotating shaft 32 and is used to drive the first rotating shaft 32 to rotate in positive and negative directions around the axis, so that the first gear 321 moves up and down along the frame 1, thereby driving the lifting platform 2 to move up and down.
[0082] When the driving unit 31 rotates forward, the first rotating shaft 32 is driven to rotate forward, driving the first gear 321 to move upward on the frame 1, thereby causing the lifting platform 2 to move upward on the frame 1. When the driving unit 31 rotates reversely, the first rotating shaft 32 is driven to rotate reversely, driving the first gear 321 to move downward on the frame 1, thereby causing the lifting platform 2 to move downward on the frame 1.
[0083] like Figures 3 to 6 As shown, the frame 1 is provided with a rack 12 extending in the up-down direction. The rack 12 is meshedly connected with the first gear 321. The first rotating shaft 32 is located outside the frame 1 and meshedly connected with the outer side surface of the frame 1.
[0084] The present invention arranges a rack 12 extending up and down on the frame 1, and arranges a first gear 321 on the first rotating shaft 32 to mesh with the rack 12. When the driving unit 31 drives the first rotating shaft 32 to rotate forward, the first gear 321 on the first rotating shaft 32 is driven to rotate and move upward along the rack 12, thereby driving the lifting platform 2 to move upward.
[0085] Preferably, the first gear 321 is a spur gear.
[0086] The lifting platform 2 is located inside the frame 1 , and the first rotating shaft 32 is located outside the frame 1 , so as to maintain the stability of the lifting platform 2 when moving up and down.
[0087] Preferably, one end of the lifting platform 2 protrudes outwardly from the outer side surface of one side of the frame 1 in the horizontal direction, and the first rotating shaft 32 is installed on the end of the lifting platform 2 protruding from the outer side surface of the frame 1.
[0088] Furthermore, the frame 1 includes four columns 11, forming a cubic frame 1. First gears 321 are respectively provided at both ends of the first rotating shaft 32. Racks 12 are respectively provided on the outer side walls of the two columns 11 on the same side of the frame 1, and the first gears 321 at both ends of the first rotating shaft 32 are respectively meshed and connected with the racks 12 on the outer side walls of the two columns 11 on the same side of the frame 1.
[0089] Preferably, the frame 1 further comprises a connecting column connected to the tops of two adjacent columns 11 on the same side of the frame 1, so as to strengthen the strength of the frame 1. The frame 1 comprises four connecting columns.
[0090] Furthermore, the lifting mechanism 3 also includes a second rotating shaft 34 and a third rotating shaft 33 .
[0091] The second rotating shaft 34 is parallel to the first rotating shaft 32. The second rotating shaft 34 is rotatably arranged on the bottom wall of the lifting platform 2 away from the end with the first rotating shaft 32, and a second gear 341 is arranged on the second rotating shaft 34 to mesh with the outer side surface of the other side of the frame 1.
[0092] A rack 12 is provided on the outer side wall of the two upright posts 11 on the other side of the frame 1, and meshes with the second gear 341. Preferably, the second gear 341 is a spur gear.
[0093] The third rotating shaft 33 is rotatably arranged on the bottom wall of the lifting platform 2. One end of the third rotating shaft 33 is transmission-connected with one end of the first rotating shaft 32, and the other end of the third rotating shaft 33 is transmission-connected with the second rotating shaft 34, for receiving the transmission of the first rotating shaft 32, driving the second rotating shaft 34 to rotate, and moving on the frame 1 together with the first rotating shaft 32.
[0094] Preferably, the third rotation axis 33 is perpendicular to the first rotation axis 32 and the second rotation axis 34 respectively.
[0095] When the driving unit 31 drives the first rotating shaft 32 to rotate forwardly, the first rotating shaft 32 moves upward on the frame 1 , the first rotating shaft 32 drives the third rotating shaft 33 to rotate, and the third rotating shaft 33 drives the second rotating shaft 34 to move upward on the other side of the frame 1 .
[0096] When the driving unit 31 drives the first rotating shaft 32 to rotate in the opposite direction, the first rotating shaft 32 moves downward on the frame 1 , the first rotating shaft 32 drives the third rotating shaft 33 to rotate, and the third rotating shaft 33 drives the second rotating shaft 34 to move downward on the other side of the frame 1 .
[0097] Specifically, a first bevel gear 322 is disposed on one end of the first rotating shaft 32. A second bevel gear 331 meshing with the first bevel gear 322 is disposed on one end of the third rotating shaft 33. A third bevel gear 332 is disposed on the other end of the third rotating shaft 33, and a fourth bevel gear 342 meshing with the third bevel gear 332 is disposed between the two ends of the second rotating shaft 34.
[0098] The first rotating shaft 32 and the second rotating shaft 34 are both meshedly connected with the outer side walls on both sides of the frame 1. The first rotating shaft 32 and the second rotating shaft 34 rotate in opposite directions, so that both ends of the lifting platform 2 move upward or downward at the same time.
[0099] The invention arranges bevel gear transmission so that the lifting mechanism works stably and has less noise and vibration when running at high speed.
[0100] Furthermore, the lifting mechanism 3 also includes a first bearing seat, a second bearing seat and a third bearing seat.
[0101] The lifting mechanism 3 further includes a first bearing seat. The first bearing seat is arranged on the bottom wall of the lifting platform 2 close to the frame 1, and the first rotating shaft 32 is rotatably mounted on the first bearing seat. The first bearing seat is arranged on the portion of the lifting platform 2 protruding from one side of the frame 1. The driving unit 31 is in transmission connection with the middle portion of the first rotating shaft 32.
[0102] Preferably, the lifting mechanism 3 includes four first bearing seats, wherein two first bearing seats are installed on the edge parts of the lifting platform 2 for installing the two ends of the first rotating shaft 32; the other two first bearing seats are installed in the middle part of the lifting platform 2, located on both sides of the connection between the first rotating shaft 32 and the driving unit 31.
[0103] The lifting mechanism 3 further includes a second bearing seat. The second bearing seat is arranged on the bottom wall of the lifting platform 2 close to the other side of the frame 1. One end of the second rotating shaft 34 is rotatably mounted on the second bearing seat, and the other end is meshed and connected with the frame 1. The second bearing seat is arranged on the part of the lifting platform 2 protruding from the other side of the frame 1.
[0104] The lifting mechanism 3 further comprises a third bearing seat. The third bearing seat is arranged on the bottom wall of the lifting platform 2 between the two sides of the frame 1, and the third rotating shaft 33 is rotatably mounted on the third bearing seat.
[0105] The first bearing seat, the second bearing seat, and the third bearing seat are all arranged close to the edge of the lifting platform 2.
[0106] The lifting platform 2 is a rectangular lifting flat plate with avoidance gaps at the four corners for avoiding the pillars 11. The two ends of the lifting platform 2 in the length direction protrude from the outer side walls of the frame 1 on the opposite sides in the length direction, and the two ends in the width direction are flush with the outer side walls of the frame 1 in the width direction.
[0107] Furthermore, guide rails 13 extending in the up-down direction are respectively provided on the inner side walls of the frame 1 opposite to the outer side walls meshed with the first rotating shaft 32 and the second rotating shaft 34. The guide rails 13 are provided on the outer side walls on opposite sides of the column 11 of the frame 1.
[0108] The lifting platform 2 further includes a slide rail 21 , which is disposed on the bottom wall of the lifting platform 2 and extends in the up-down direction and is arranged opposite to the guide rail 13 . The slide rail 21 is slidably mounted on the guide rail 13 .
[0109] Furthermore, the battery lifting and reversing device further comprises a fixing component 6. The fixing component 6 is telescopically arranged on the lifting platform 2. The fixing component 6 is detachably connected to the transport mechanism 5.
[0110] The present invention provides a fixing component 6. When the battery is transported normally, the fixing component 6 is not connected to the transfer mechanism 5. When an accident occurs to the battery, the battery needs to be transported to the fire extinguishing box on one side of the battery lifting and reversing device. The fixing component 6 is connected to the transfer mechanism 5, so that the transfer mechanism 5 is connected to the lifting platform 2 as a whole. As the lifting platform 2 moves up and down and faces the opening of the fire extinguishing box, the battery is transported to the fire extinguishing box by the transfer mechanism 5.
[0111] The fixing assembly 6 is arranged at the bottom of the lifting platform 2 and is respectively located on the outer sides of both ends of the transfer direction of the transfer mechanism 5 .
[0112] The fixing assembly 6 includes a mounting seat 61 and a telescopic unit 62 .
[0113] The mounting seat 61 is arranged on the bottom wall of the lifting platform 2. The telescopic unit 62 is telescopically arranged on the mounting seat 61, and is used to be detachably connected with the transfer mechanism 5. The telescopic unit 62 is a controllable automatic telescopic unit 62.
[0114] Furthermore, the fixing assembly 6 further comprises a positioning seat 63. The positioning seat 63 is arranged on the bottom of the lifting platform 2, and the telescopic unit 62 is telescopically arranged in the positioning seat 63.
[0115] The present invention provides a positioning seat 63 so that the telescopic unit 62 is inserted into the positioning seat 63 , thereby maintaining the stability of the telescopic direction of the telescopic unit 62 and ensuring a quick and accurate connection with the transfer mechanism 5 .
[0116] The lifting platform 2 is provided with an escape opening 26 for escaping the transfer mechanism 5 so that the bearing surface of the transfer mechanism 5 is higher than the bearing surface of the lifting platform 2. The fixing assembly 6 is arranged on the lifting platform 2 at the periphery of the escape opening 26.
[0117] When an accident occurs to the battery, the transfer mechanism 5 cannot directly push the battery into the fire extinguisher box due to the high position of the fire extinguisher box opening. Therefore, the battery with the accident is first transported to the lifting platform 2, and then the lifting platform 2 is controlled to descend to avoid the transfer mechanism 5, and lowered to below the transfer mechanism 5, so that the battery falls on the transfer mechanism 5. Then the fixed units on both sides are fixedly connected to the transfer mechanism 5, so that the transfer mechanism 5 and the lifting platform 2 are connected as a whole. The lifting platform 2 drives the transfer mechanism 5 to the height position of the fire extinguisher box opening, and the transfer mechanism 5 transports the battery with the accident to the inside of the fire extinguisher box, completing the process of automatically handling emergencies.
[0118] Furthermore, the transfer mechanism 5 includes a bracket 52 and a roller 51 .
[0119] The bracket 52 is disposed opposite to the avoidance opening 26 . The roller 51 is rotatably disposed on the bracket 52 . The bracket 52 is provided with a fixing portion 521 for connecting with the telescopic unit 62 .
[0120] Preferably, the telescopic unit 62 includes a telescopic cylinder 621 and a telescopic member 622 .
[0121] The telescopic cylinder 621 is installed on the mounting seat 61 and is arranged near the side of the transfer mechanism 5. The telescopic member 622 is connected to the telescopic part of the telescopic cylinder 621, and is used to move back and forth between the telescopic cylinder 621 and the bracket 52 of the transfer mechanism 5 under the drive of the telescopic cylinder 621. The positioning seat 63 is located between the bracket 52 and the mounting seat 61, and the telescopic member 622 is inserted into the positioning seat 63 and fixed to the bracket 52.
[0122] The telescopic member 622 includes a support plate and a telescopic rod. One side of the support plate is connected to the telescopic cylinder 621 and is perpendicular to the telescopic direction of the telescopic cylinder 621. The telescopic rod is connected to both ends of the other side of the support plate, and the bracket 52 is provided with a fixing hole that matches and connects with the telescopic rod.
[0123] The fixing portion 521 is a fixing hole provided on the bracket 52. The telescopic rod can be inserted into the fixing hole. The fixing hole is provided on the supporting foot.
[0124] The two axial ends of the transfer mechanism 5 are respectively connected to the fixing components 6 .
[0125] The present invention also provides a battery swap station (not shown in the figure) having any of the battery lifting and reversing devices described above.
[0126] The present invention can increase the storage capacity of batteries in the battery exchange station and improve the transportation efficiency of batteries by providing the battery lifting and reversing device, thereby improving the battery exchange efficiency, and can also save floor space.
[0127] The battery swap station includes a battery swap warehouse and a battery warehouse (not shown in the figure). A battery swap platform is provided in the battery swap warehouse. Preferably, the battery warehouse is a container.
[0128] A battery rack and a battery lifting and reversing device are arranged in the battery compartment. The battery lifting and reversing device is arranged adjacent to the battery rack, and the battery lifting and reversing device is arranged opposite to the battery exchange platform.
[0129] Furthermore, the battery swap station further comprises a fire extinguishing box. The fire extinguishing box is arranged adjacent to one side of the frame. An opening is arranged on one side wall of the fire extinguishing box, which is located on one side of the transmission direction of the transfer mechanism.
[0130] The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content suggested above without departing from the scope of the technical solution of the present invention. The implementation scheme in the above embodiment can also be further combined or replaced. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of the solution of the present invention.
Claims
1. A battery lifting and reversing device, characterized in that: include, A lifting platform for transferring batteries in horizontal direction; A frame, in which the lifting platform is movably arranged up and down; A lifting mechanism, installed on the lifting platform, used to cooperate with the frame to drive the lifting platform to move up and down; The transfer mechanism is arranged at the bottom of the frame and below the lifting platform, and is used for connecting with the lifting platform for transmission; the lifting platform is provided with an avoidance opening, which is used for moving downward to avoid the transfer mechanism, so that the bearing surface of the transfer mechanism is higher than the bearing surface of the lifting platform; the transmission direction of the transfer mechanism is perpendicular to the transmission direction of the lifting platform; The battery lifting and reversing device further comprises a fixing component, which is telescopically arranged on the lifting platform and is detachably connected to the transport mechanism; When the battery is transported normally, the fixing component is not connected to the transfer mechanism; when an accident occurs to the battery, the fixing component is connected to the transfer mechanism, so that the transfer mechanism and the lifting platform are connected into a whole, and as the lifting platform moves up and down and faces the opening of the fire extinguisher box, the battery is transported to the fire extinguisher box on one side of the battery lifting and reversing device by the transfer mechanism.
2. A battery lifting and reversing device according to claim 1, characterized in that: The transport mechanism comprises: A bracket, arranged opposite to the avoidance opening; The rollers are rotatably arranged at intervals on the bracket.
3. A battery lifting and reversing device according to claim 1, characterized in that: The lifting platform also includes: A transmission mechanism is arranged on the lifting platform and is respectively located on both sides of the avoidance opening; A blocking mechanism is arranged on the bottom wall of the lifting platform and is located at the periphery of the transmission mechanism. The blocking mechanism is telescopically arranged through the lifting platform up and down to prevent the battery from continuing to move; The positioning mechanism is arranged on the bottom wall of the lifting platform, is telescopically arranged through the lifting platform up and down, is located at the periphery of the transmission mechanism, and is used for positioning the battery.
4. A battery lifting and reversing device according to any one of claims 1 to 3, characterized in that: The lifting mechanism comprises: A moving unit, rotatably disposed on the bottom wall of the lifting platform and engaged with the frame; The driving unit is arranged on the bottom wall of the lifting platform and connected with the moving unit, and is used for driving the moving unit to rotate and move on the frame.
5. A battery lifting and reversing device according to claim 4, characterized in that: The mobile unit comprises, A first rotating shaft, rotatably disposed on the bottom wall of the lifting platform and connected to the driving unit; A gear is disposed on the first rotating shaft and meshes with one side of the frame.
6. A battery lifting and reversing device according to claim 5, characterized in that: The frame is provided with a rack extending in the up-down direction and meshingly connected with the rack; The first rotating shaft is located outside the frame and is meshedly connected with the outer side surface of the frame.
7. A battery lifting and reversing device according to claim 5, characterized in that: The mobile unit further comprises: A second rotating shaft, parallel to the first rotating shaft, rotatably disposed on the bottom wall of the lifting platform away from the first rotating shaft, the second rotating shaft being provided with a gear meshing with the outer side surface of the other side of the frame; The third rotating shaft is rotatably arranged on the bottom wall of the lifting platform, one end of which is transmission connected to one end of the first rotating shaft, and the other end of which is transmission connected to the second rotating shaft, and is used to receive the transmission of the first rotating shaft, drive the second rotating shaft to rotate and move on the frame together with the first rotating shaft.
8. A battery lifting and reversing device according to claim 7, characterized in that: The inner side walls of the frame opposite to the outer side walls meshingly connected with the first rotating shaft and the second rotating shaft are respectively provided with guide rails extending in the up-down direction; The lifting platform also includes a slide rail, which is extended up and down and arranged on the bottom wall of the lifting platform and is arranged opposite to the guide rail. The slide rail is slidably installed on the guide rail.
9. A battery swap station, characterized in that: A battery lifting and reversing device according to any one of claims 1 to 8.
Citation Information
Patent Citations
Battery lifting and reversing device and battery replacing station
CN217804390U