A microphone fully automatic assembly machine

By designing a fully automatic microphone assembly machine, using components such as incoming material conveying mechanism, feeding mechanism, turntable mechanism and assembly mechanism, the automatic assembly of various components of the microphone head is realized, solving the problem of time-consuming and labor-intensive manual assembly, improving production efficiency and reducing costs.

CN113523800BActive Publication Date: 2025-04-29PEACH ROBOT (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202110949680.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-18
Publication Date
2025-04-29
Estimated Expiration
2041-08-18

AI Technical Summary

Technical Problem

The assembly of existing microphone heads mainly relies on manual assembly, which leads to time-consuming, labor-intensive and inefficient labor.

Method used

Design a fully automatic microphone assembly machine, including a floor-standing machine, protective cover and assembly materials, and adopts components such as incoming material conveying mechanism, feeding mechanism, turntable mechanism, assembly mechanism, etc. to realize the automatic assembly of each component.

Benefits of technology

It realizes automated and rapid production between various components of the microphone head, greatly improving production efficiency and saving production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fully automatic assembly machine for microphones, and relates to the field of microphone production. The assembly machine comprises a floor-standing machine, a protective cover, and assembly materials, wherein the assembly materials comprise an upper surface, a middle ring, a lower ring, and a lower net, and further comprises: a material conveying mechanism, wherein the material conveying mechanism is mounted on the floor-standing machine, wherein the material conveying mechanism comprises an upper surface conveying component, a middle ring conveying component, a lower ring conveying component, and a lower net conveying component, wherein the material conveying mechanism is used for automatically feeding and conveying the upper surface, lower net, middle ring, and lower ring incoming materials; a feeding mechanism, wherein the feeding mechanism is mounted on the floor-standing machine, wherein the feeding mechanism is used for automatically feeding the incoming materials on the material conveying mechanism by clamping; compared with the traditional assembly method of microphone heads, the invention can effectively realize the automated and rapid production of the various components of the microphone head, and can greatly improve the production efficiency while saving the production cost.
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Description

Technical Field

[0001] The invention relates to the field of microphone production, in particular to a fully automatic microphone assembly machine. Background Art

[0002] The microphone head is small in size, and is usually composed of upper and lower meshes, middle rings, lower rings and other parts. These parts have low strength and small size, so they are prone to deformation during assembly. Therefore, the microphone head is difficult to assemble. Currently, in the production process of microphone heads, microphone head assembly mainly relies on manual assembly, which is time-consuming, labor-intensive and has low labor efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a microphone fully automatic assembly machine to solve the problem that the existing microphone head assembly is time-consuming, labor-intensive and has low labor efficiency.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A microphone automatic assembly machine includes a floor-standing machine, a protective cover, and assembly materials, wherein the assembly materials include an upper surface, a middle ring, a lower ring, and a lower surface, and further includes:

[0006] An incoming material conveying mechanism, the incoming material conveying mechanism is installed on the floor-standing machine, the incoming material conveying mechanism comprises an upper conveying assembly, a middle ring conveying assembly, a lower ring conveying assembly and a lower net conveying assembly, and the incoming material conveying mechanism is used to automatically feed and convey the upper, lower net, middle ring and lower ring incoming materials;

[0007] A feeding mechanism, the feeding mechanism is mounted on the floor-standing machine, and the feeding mechanism is used to automatically feed the incoming materials on the incoming material conveying mechanism by clamping; a turntable mechanism, the turntable mechanism includes a No. 1 turntable assembly and a No. 2 turntable assembly rotatably mounted on the floor-standing machine, and the No. 1 turntable assembly and the No. 2 turntable assembly are both used to drive the materials to intermittently rotate and switch at different assembly stations;

[0008] The assembly mechanism includes a dispensing mechanism and an auxiliary assembly mechanism movably mounted on a floor-standing machine. The dispensing mechanism is used to draw a circle with a certain radius on the floor-standing machine and dispense glue. The auxiliary assembly mechanism is used to press down and assemble the upper and lower nets.

[0009] In an optional scheme: the upper web conveying assembly, the middle ring conveying assembly, the lower ring conveying assembly and the lower web conveying assembly all include a conveyor line bracket fixedly mounted on the floor-standing machine, the conveyor line bracket is provided with a conveyor line motor fixedly connected thereto, the conveyor line bracket is provided with a conveyor line belt movably connected thereto for material conveying, and the conveyor line motor is used to drive the conveyor line belt to rotate on the conveyor line bracket.

[0010] In an optional scheme: the feeding mechanism includes a No. 1 feeding mechanism and a No. 2 feeding mechanism fixedly mounted on a floor-standing machine, the No. 1 feeding mechanism is used for automatically feeding the lower ring and the lower net, and the No. 2 feeding mechanism is used for automatically feeding the upper net and the middle ring, and the No. 1 feeding mechanism and the No. 2 feeding mechanism both include a feeding mounting bracket fixedly mounted on the floor-standing machine, a No. 1 transverse cylinder is arranged on the feeding mounting bracket, a sliding mounting frame slidably connected thereto is arranged on the feeding mounting bracket, the output end of the No. 1 transverse cylinder is connected to the sliding mounting frame, and the sliding mounting frame is provided with two No. 1 upper and lower cylinders fixedly connected thereto, and a No. 1 clamping cylinder is arranged on the output end of the No. 1 upper and lower cylinders.

[0011] In an optional solution: the No. 1 turntable assembly and the No. 2 turntable assembly both include a six-station turntable rotatably mounted on a floor-standing machine, and a driving mechanism mounted on the floor-standing machine for driving the six-station turntable to rotate intermittently, and the six-station turntable is provided with a plurality of positioning jigs fixedly connected thereto and used to place assembled semi-finished products.

[0012] In an optional scheme: the dispensing mechanism includes a lower ring dispensing mechanism, an upper surface dispensing mechanism and a middle ring dispensing mechanism, and the lower ring dispensing mechanism, the upper surface dispensing mechanism and the middle ring dispensing mechanism all include a dispensing mounting bracket fixedly mounted on a floor-standing machine, and a dispensing valve mounted on the dispensing mounting bracket, the dispensing mounting bracket is provided with upper and lower modules for driving the dispensing valve to move up and down, the upper and lower modules are provided with a rotating motor and a rotating mechanism, the rotating mechanism is connected to the output end of the rotating motor, and the dispensing valve is installed on one end of the rotating mechanism.

[0013] In an optional scheme: the auxiliary assembly mechanism includes a lower net clamping mechanism installed on a floor-standing machine, the lower net clamping mechanism includes a No. 1 mounting bracket, a clamping cylinder and a clamping head fixedly installed on the floor-standing machine, the clamping cylinder is fixed on the mounting bracket, the clamping head is fixed on the output end of the clamping cylinder, and the assembly mechanism also includes two upper and lower net flipping mechanisms installed on the floor-standing machine.

[0014] In an optional scheme: the two upper and lower net flipping mechanisms include No. 3 upper and lower cylinders, No. 1 guide rail, upper and lower compensation cylinders, rotating cylinders, clamping cylinders, and mounting brackets. No. 3 upper and lower cylinders are arranged on the mounting brackets, the upper and lower compensation cylinders are fixed on the No. 1 guide rail and connected to the output end of the No. 3 upper and lower cylinders, the rotating cylinder is installed at the output end of the upper and lower compensation cylinders, and the clamping cylinder is fixed on the output end of the rotating cylinder.

[0015] In an optional solution: the floor-standing machine is also provided with a unloading mechanism, which includes a No. 4 upper and lower cylinder, a unloading translation cylinder, a No. 1 unloading clamp cylinder, and a No. 1 unloading mounting bracket. The unloading translation cylinder is fixedly mounted on the No. 1 unloading mounting bracket, and the No. 4 upper and lower cylinder is mounted on the output end of the unloading translation cylinder, and the output end of the No. 4 upper and lower cylinder is connected to the No. 1 unloading clamp cylinder.

[0016] In an optional scheme: the floor-standing machine is also provided with a lower-net auxiliary jig transporting mechanism, the lower-net auxiliary jig transporting mechanism includes an upper-net auxiliary jig unloading mechanism and a lower-net auxiliary jig loading mechanism, the upper-net auxiliary jig unloading mechanism and the lower-net auxiliary jig loading mechanism both include a fixed mounting frame fixedly mounted on the floor-standing machine, a No. 5 upper and lower cylinder is arranged on the fixed mounting frame, a No. 2 rotating cylinder fixedly connected to the No. 5 upper and lower cylinder is arranged on the output end of the No. 5 upper and lower cylinder, and the No. 2 clamping cylinder is fixedly mounted on the output end of the No. 2 rotating cylinder.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention is provided with a material conveying mechanism, a loading mechanism and an assembly mechanism, etc. When the entire device is working, the material conveying mechanism will automatically transport the components to be assembled, and then the loading mechanism will start to automatically grab the components on the material conveying mechanism and place the components to be assembled on the turntable mechanism. At this time, the assembly mechanism starts to work, and the glue dispensing mechanism on the assembly mechanism will draw a circle with a certain radius and dispense glue on the components, and at the same time cooperate with the auxiliary assembly mechanism to press down the two components for assembly. During the entire assembly process, the turntable mechanism will drive the assembly materials on the turntable assembly to intermittently rotate and switch at different assembly stations, thereby realizing the automatic assembly operation of materials at different stations.

[0019] Compared with the traditional assembly method of the microphone head, the present invention can effectively realize the automated and rapid production of the various components of the microphone head, which can greatly improve the production efficiency and save the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of an overall explosion of a product in one embodiment of the present invention.

[0021] Figure 2 The figure is a schematic diagram of the overall appearance of a device in one embodiment of the present invention.

[0022] Figure 3 It is a schematic diagram of the installation of various mechanisms in an embodiment of the present invention.

[0023] Figure 4 It is a schematic diagram of a material conveying mechanism in one embodiment of the present invention.

[0024] Figure 5 It is a schematic diagram of a No. 1 feeding mechanism and a No. 2 feeding mechanism in one embodiment of the present invention.

[0025] Figure 6 The figure is a schematic diagram of the station distribution of a six-station turntable in one embodiment of the present invention.

[0026] Figure 7 It is a schematic diagram of the structure of the dispensing mechanism in one embodiment of the present invention.

[0027] Figure 8 The figure is a schematic diagram of the structure of the web-entry pressing mechanism in one embodiment of the present invention.

[0028] Fig. 9 It is a schematic diagram of a feeding mechanism of a lower net auxiliary jig in one embodiment of the present invention.

[0029] Fig.10 It is a schematic diagram of the upper and lower net turning mechanism in one embodiment of the present invention.

[0030] Fig.11 It is a schematic diagram of an assembly transverse shift mechanism in one embodiment of the present invention.

[0031] Fig.12 It is a schematic diagram of the structure of the auxiliary mechanism for assembling the Internet in one embodiment of the present invention.

[0032] Fig.13 It is a schematic diagram of a material unloading mechanism in one embodiment of the present invention.

[0033] Fig.14 Schematic diagram of a material transport mechanism in one embodiment of the present invention.

[0034] Reference numerals: upper web 101, middle ring 102, lower ring 103, lower net 104, floor-standing machine 201, protective cover 202, upper web conveying assembly 301, middle ring conveying assembly 302, lower ring conveying assembly 303, lower net conveying assembly 304, No. 1 feeding mechanism 305, lower ring glue dispensing mechanism 306, lower net pressing mechanism 307, lower net auxiliary fixture feeding mechanism 308, upper web flipping mechanism 309, assembly transverse movement mechanism 310, No. 2 feeding mechanism 311 13. Glue dispensing mechanism for the net 314, clamping mechanism for the net 315, auxiliary mechanism for assembling the net 316, upper and lower net turning mechanism 317, middle ring glue dispensing mechanism 319, unloading mechanism 321, material transport mechanism 322, conveyor belt 401, conveyor motor 402, conveyor bracket 403, No. 1 clamping cylinder 501, No. 1 upper and lower cylinder 502, No. 1 horizontal cylinder 504, sliding mounting frame 505, bracket 506, six-station turntable 601, positioning fixture 602, dispensing mounting bracket 701, upper and lower modules 702, rotating motor 703, rotating mechanism 704, dispensing valve 705, No. 1 mounting bracket 801, clamping cylinder 802, clamping head 803, fixed mounting frame 901, No. 5 upper and lower cylinder 902, No. 2 rotating cylinder 903, No. 2 clamping claw cylinder 904, mounting bracket 1001, No. 3 upper and lower cylinder 1002, No. 1 guide rail 1003, clamping cylinder 1004, rotating cylinder 1005, upper and lower Compensation cylinder 1006, transverse movement bracket 1101, transverse movement module 1102, No. 2 guide rail 1103, No. 6 upper and lower cylinder 1104, No. 2 upper and lower compensation cylinder 1105, No. 3 clamping cylinder 1106, fixture fixing bracket 1201, No. 7 upper and lower cylinder 1202, auxiliary fixture 1203, unloading installation bracket 1301, unloading upper and lower cylinders 1302, the unloading upper and lower cylinders 1302, unloading transverse movement cylinder 1303, unloading clamping cylinder 1304. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments; in the drawings or descriptions, similar or identical parts use the same reference numerals, and in practical applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the present invention are only used to illustrate the present invention and are not used to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.

[0036] In one embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 7 , Figure 8As shown, a microphone automatic assembly machine provided by the present invention includes a floor-standing machine 201, a protective cover 202, and assembly materials, wherein the assembly materials include: an upper surface 101, a middle ring 102, a lower ring 103, and a lower net 104, and also includes:

[0037] Incoming material conveying mechanism, the incoming material conveying mechanism is installed on the floor-standing machine 201, the incoming material conveying mechanism includes an upper conveying component 301, a middle ring conveying component 302, a lower ring conveying component 303 and a lower net conveying component 304, and the incoming material conveying mechanism is used to automatically feed and convey the incoming materials of the upper net 101, the lower net 104, the middle ring 102 and the lower ring 103;

[0038] A feeding mechanism, which is installed on the floor-standing machine 201 and is used to automatically feed incoming materials from the material conveying mechanism by clamping;

[0039] A turntable mechanism, the turntable mechanism includes a first turntable assembly and a second turntable assembly rotatably mounted on the floor-standing machine 201, the first turntable assembly and the second turntable assembly are used to drive the material to intermittently rotate and switch at different assembly stations;

[0040] The assembly mechanism includes a dispensing mechanism and an auxiliary assembly mechanism movably mounted on the floor-standing machine 201. The dispensing mechanism is used to draw a circle with a certain radius on the floor-standing machine 201 and dispense glue. The auxiliary assembly mechanism is used to press down and assemble the upper net 101 and the lower net 104.

[0041] When the whole device is working, firstly, the materials to be assembled are placed on the corresponding material conveying mechanisms, and the material conveying mechanisms automatically transport the parts to be assembled. Then, the loading mechanism starts to automatically grab the parts on the material conveying mechanism and place the parts to be assembled on the turntable mechanism. At this time, the assembly mechanism starts to work, and the glue dispensing mechanism on the assembly mechanism will draw a circle with a certain radius and dispense glue on the parts, and at the same time cooperate with the auxiliary assembly mechanism to press down the two parts for assembly. During the whole assembly process, the turntable mechanism will drive the assembly materials on the turntable assembly to intermittently rotate and switch at different assembly stations, so as to realize the automatic assembly of materials at different stations. As an embodiment, the left, right, up and down positions of the various parts given in the drawings are only one arrangement method, and the specific positions are set according to specific needs.

[0042] In one embodiment, Figure 2 , Figure 4As shown, the upper web conveying assembly 301, the middle ring conveying assembly 302, the lower ring conveying assembly 303 and the lower web conveying assembly 304 all include a conveyor line bracket 403 fixedly mounted on the floor-standing machine 201, the conveyor line bracket 403 is provided with a conveyor line motor 402 fixedly connected thereto, the conveyor line bracket 403 is provided with a conveyor line belt 401 movably connected thereto for material transportation, and the conveyor line motor 402 is used to drive the conveyor line belt 401 to rotate on the conveyor line bracket 403;

[0043] In the embodiment of the present invention, the conveyor line belt 401 is driven to rotate by the conveyor line motor 402 to realize the feeding of the upper net 101, the lower net 104, the middle ring 102, and the lower ring 103. The conveyor line motor 402 of the present invention adopts a built-in motor component, and the conveyor line motor 402 can play the role of supporting and directly driving the belt to rotate, simplifying the transmission structure and improving the transmission efficiency;

[0044] In one embodiment, Figure 2 , Figure 5 As shown, the feeding mechanism includes a No. 1 feeding mechanism 305 and a No. 2 feeding mechanism 313 fixedly mounted on the floor-standing machine 201, the No. 1 feeding mechanism 305 is used to automatically feed the lower ring 103 and the lower net 104, and the No. 2 feeding mechanism 313 is used to automatically feed the upper net 101 and the middle ring 102, the No. 1 feeding mechanism 305 and the No. 2 feeding mechanism 313 both include a feeding mounting bracket 506 fixedly mounted on the floor-standing machine 201, a No. 1 transverse cylinder 504 is arranged on the feeding mounting bracket 506, a sliding mounting frame 505 slidably connected thereto is arranged on the feeding mounting bracket 506, the output end of the No. 1 transverse cylinder 504 is connected to the sliding mounting frame 505, the sliding mounting frame 505 is provided with two No. 1 upper and lower cylinders 502 fixedly connected thereto, and a No. 1 clamping claw cylinder 501 is arranged on the output end of the No. 1 upper and lower cylinders 502;

[0045] In the embodiment of the present invention, when the No. 1 lateral cylinder 504 and the No. 1 up-and-down cylinder 502 start to work, they will drive the No. 1 gripper cylinder 501 to move in the vertical direction and the horizontal direction, so that the No. 1 gripper cylinder 501 can grasp the transported object;

[0046] In one embodiment, Figure 2 , Figure 3 , Figure 6As shown, the first turntable assembly and the second turntable assembly both include a six-station turntable 601 rotatably mounted on the floor-standing machine 201, and a driving mechanism mounted on the floor-standing machine 201 for driving the six-station turntable 601 to intermittently rotate, and the six-station turntable 601 is provided with a plurality of positioning fixtures 602 fixedly connected thereto and used for placing the assembled semi-finished products;

[0047] In the embodiment of the present invention, the driving mechanism drives the six-station turntable 601 to intermittently rotate on the floor-standing machine 201, thereby driving the semi-finished assembly on the positioning fixture, and switching between the stations is achieved as the six-station turntable 601 rotates;

[0048] The driving mechanism includes a cam divider fixedly mounted on the floor-standing machine 201, and the six-station turntable 601 is fixedly mounted on the output end of the cam divider;

[0049] In one embodiment, Figure 2 , Figure 7 As shown, the dispensing mechanism includes a lower ring dispensing mechanism 306, an upper surface dispensing mechanism 314 and a middle ring dispensing mechanism 319, and the lower ring dispensing mechanism 306, the upper surface dispensing mechanism 314 and the middle ring dispensing mechanism 319 all include a dispensing mounting bracket 701 fixedly mounted on the floor-standing machine 201, and a dispensing valve 705 mounted on the dispensing mounting bracket 701, and the dispensing mounting bracket 701 is provided with an upper and lower module 702 for driving the dispensing valve 705 to move up and down, and the upper and lower modules 702 are provided with a rotating motor 703 and a rotating mechanism 704, and the rotating mechanism 704 is connected to the output end of the rotating motor 703, and the dispensing valve 705 is installed on one end of the rotating mechanism 704;

[0050] In an embodiment of the present invention, the upper and lower modules 702 are fixed on the dispensing mounting bracket 701, the rotating motor 703 and the rotating mechanism 704 are fixed on the upper and lower modules 702, so that the rotating motor 703 and the rotating mechanism 704 can move up and down on the upper and lower modules 702, and the rotating motor 703 drives the rotating mechanism 704 to perform a rotational movement, during which a synchronous belt or gear can be used for transmission, and the dispensing valve 705 is fixed at the end of the rotating mechanism 704. Driven by the rotating mechanism 704, the dispensing valve 705 can draw a circle with a certain radius and perform a dispensing operation at the same time;

[0051] In one embodiment, Figure 2 , Figure 8As shown, the auxiliary assembly mechanism includes a lower net pressing mechanism 307 installed on the floor-standing machine 201, and the lower net pressing mechanism 307 includes a No. 1 mounting bracket 801, a pressing cylinder 802 and a pressing head 803 fixedly mounted on the floor-standing machine 201, the pressing cylinder 802 is fixed on the mounting bracket 801, and the pressing head 803 is fixed on the output end of the pressing cylinder 802. The assembly mechanism also includes two upper and lower net flipping mechanisms 317 installed on the floor-standing machine 201;

[0052] In the embodiment of the present invention, the pressing head 803 is fixed to the output end of the pressing cylinder 802 to achieve the up and down movement of the pressing head 803 relative to the first mounting bracket 801;

[0053] In one embodiment, Figure 2 , Fig.10 As shown, the two upper and lower net turning mechanisms 317 include a No. 3 upper and lower cylinder 1002, a No. 1 guide rail 1003, an upper and lower compensation cylinder 1006, a rotating cylinder 1005, a clamping cylinder 1004, and a mounting bracket 1001. The No. 3 upper and lower cylinder 1002 is arranged on the mounting bracket 1001, the upper and lower compensation cylinder 1006 is fixed on the No. 1 guide rail 1003 and connected to the output end of the No. 3 upper and lower cylinder 1002, the rotating cylinder 1005 is installed at the output end of the upper and lower compensation cylinder 1006, and the clamping cylinder 1004 is fixed on the output end of the rotating cylinder 1005;

[0054] In the embodiment of the present invention, when the No. 1 upper and lower cylinder 1002, the No. 1 guide rail 1003, the upper and lower compensation cylinder 1006, and the rotating cylinder 1005 are working, the clamping cylinder 1004 is turned 180 degrees under the action of the rotating cylinder 1005, and two independent up and down movements are realized under the action of the No. 3 upper and lower cylinder 1002 and the upper and lower compensation cylinder 1006;

[0055] In one embodiment, Figure 2 , Fig.13 As shown, the floor-standing machine 201 is also provided with a material unloading mechanism 321, which includes a No. 4 upper and lower cylinder 1302, a material unloading translation cylinder 504, a No. 1 material unloading clamping cylinder 1304, and a No. 1 material unloading mounting bracket 1301. The material unloading translation cylinder 504 is fixedly mounted on the No. 1 material unloading mounting bracket 1301, and the No. 4 upper and lower cylinder 1302 is mounted on the output end of the material unloading translation cylinder 504, and the output end of the No. 4 upper and lower cylinder 1302 is connected to the No. 1 material unloading clamping cylinder 1304;

[0056] In the embodiment of the present invention, when the No. 4 up-down cylinder 1302 and the material unloading translation cylinder 504 are working, the No. 1 material unloading clamping cylinder 1304 can be driven to move in the lateral direction and the up-down direction, thereby realizing the clamping and carrying operation of the No. 1 material unloading clamping cylinder 1304;

[0057] In one embodiment, Figure 2 , Fig. 9 As shown, the floor-standing machine 201 is also provided with a lower net auxiliary jig transport mechanism, and the lower net auxiliary jig transport mechanism includes an upper net auxiliary jig unloading mechanism 309 and a lower net auxiliary jig loading mechanism 308, and the upper net auxiliary jig unloading mechanism 309 and the lower net auxiliary jig loading mechanism 308 both include a fixed mounting frame 901 fixedly mounted on the floor-standing machine 201, and a No. 5 upper and lower cylinder 902 is arranged on the fixed mounting frame 901, and a No. 2 rotating cylinder 903 fixedly connected thereto is arranged on the output end of the No. 5 upper and lower cylinder 902, and the No. 2 clamping jaw cylinder 904 is fixedly mounted on the output end of the No. 2 rotating cylinder 903;

[0058] In the embodiment of the present invention, when the No. 2 rotary cylinder 903 and the No. 5 upper and lower cylinder 902 are working, the No. 2 gripper cylinder 904 can be rotated relative to the No. 2 rotary cylinder 903 to move the transported object from one side to the other side along the arc trajectory, and the No. 5 upper and lower cylinder 902 can make the No. 2 rotary cylinder 903 and the No. 2 gripper cylinder 904 move up and down together;

[0059] The floor-standing machine 201 is also provided with an assembly transverse movement mechanism 310, which includes a transverse movement module 1102, a No. 6 upper and lower cylinder 1104, a No. 2 upper and lower compensation cylinder 1105, a No. 2 guide rail 1103, a No. 3 clamping claw cylinder 1106, and a transverse movement bracket 1101. The transverse movement bracket 1101 is fixedly mounted on the floor-standing machine 201, the transverse movement module 1102 is fixedly mounted on the transverse movement bracket 1101, the No. 6 upper and lower cylinder 1104 is fixedly mounted on the transverse movement module 1102, the No. 2 upper and lower compensation cylinder 1105 is slidably mounted on the No. 2 guide rail 1103 and connected to the output end of the No. 6 upper and lower cylinder 1104, and the No. 3 clamping claw cylinder 1106 is fixedly mounted on the output end of the No. 2 upper and lower compensation cylinder 1105;

[0060] In the embodiment of the present invention, when the traverse module 1102, the sixth up-and-down cylinder 1104, and the second up-and-down compensation cylinder 1105 are working, the third clamping cylinder 1106 realizes two independent up-and-down movements under the action of the sixth up-and-down cylinder 1104 and the second up-and-down compensation cylinder 1105, and moves along the direction of the traverse module 1102 under the drive of the traverse module 1102;

[0061] The floor-standing machine 201 is also provided with an auxiliary mechanism 316 for assembling an online surfing device. The auxiliary mechanism 316 for assembling an online surfing device includes a fixture fixing bracket 1201 fixedly mounted on the floor-standing machine 201 and an auxiliary fixture 1203 placed on the floor-standing machine 201. The fixture fixing bracket 1201 is provided with a No. 7 upper and lower cylinder 1202 fixedly connected thereto.

[0062] The floor-standing machine 201 is also provided with a material unloading mechanism 321 for clamping and unloading the assembled products and a material transport mechanism 322 for transporting the products. The material unloading mechanism 321 includes a material unloading mounting bracket 1301 fixedly mounted on the floor-standing machine 201, and the material unloading mounting bracket 1301 is provided with an upper and lower unloading cylinder 1302 fixedly connected thereto, and an unloading transverse moving cylinder 1303 is provided on the output end of the upper and lower unloading cylinder 1302, and an unloading claw cylinder 1304 for clamping the materials is provided on the output end of the unloading transverse moving cylinder 1303;

[0063] In the embodiment of the present invention, when the upper and lower cylinders 1302 and the lower and upper cylinders 1302 are working, the unloading clamping cylinder 1304 can move in the lateral direction and the up and down direction, so that the unloading clamping cylinder 1304 can realize the movement of clamping the transported objects. Specific implementation method:

[0065] Workflow:

[0066] Combination Figure 1-14 The specific workflow of the present invention is as follows:

[0067] 1. Manually place the upper net 101, the lower net 104, the middle ring 102, and the lower ring 103 into the upper net conveying assembly 301, the lower net conveying assembly 304, the middle ring conveying assembly 302, and the lower ring conveying assembly 303 respectively;

[0068] 2. Station 3121 on the six-station turntable 601: the No. 1 loading mechanism 305 grabs the lower ring 103 and puts it into the positioning fixture 602 at station 3121, and the lower ring dispensing mechanism 306 dispenses glue on the lower ring 103;

[0069] 3. Station 3122 on the six-station turntable 601: The upper and lower net auxiliary jig feeding mechanism 308 first clamps the lower net 104 auxiliary jig from the auxiliary jig placement position and puts it into the lower ring 103, and then puts the lower net 104 into the lower net auxiliary jig 1203 through the No. 1 feeding mechanism 305, and the lower net pressing mechanism 307 presses it again, so that the lower net 104 and the lower ring 103 are assembled together;

[0070] 4. Station 3123 on the six-station turntable 601: the net-loading auxiliary jig unloading mechanism 309 places the net-loading auxiliary jig 1203 into the auxiliary jig placement position;

[0071] 5. At the upper station 3124 of the six-station turntable 601: the upper and lower net turning mechanism 317 grabs the lower net 104 and the lower ring 103 assembly and turns it 180 degrees;

[0072] 6. Station 3125 on the six-station turntable 601: Another six-station turntable 601 is connected here. The lower ring 103 and the lower net 104 assembly on the six-station turntable 601 are transferred from the station 3125 on the six-station turntable 601 on one side to the station 3185 on the adjacent six-station turntable 601 by assembling the transverse movement mechanism 310;

[0073] 7. Station 3126 on six-station turntable 601: Station 3126 is reserved and not used;

[0074] 8. Station 3181 on the six-station turntable 601: the middle ring feeding mechanism 313 grabs the middle ring 102 and puts it into the fixture at station 3181 on the six-station turntable 601, and the middle ring dispensing mechanism 319 dispenses glue on the front of the middle ring 102;

[0075] 9. Six-station turntable 601 at station 3182: the upper web 101 is put into the middle ring 102 by the upper web 101 feeding mechanism, and the upper web pressing mechanism 315 presses it again, so that the upper web 101 and the middle ring 102 are assembled together;

[0076] 10. At the upper station 3183 of the six-station turntable 601: the upper and lower net turning mechanism 317 grabs the upper net 101 and the middle ring 102 assembly and turns it 180 degrees;

[0077] 11. Station 3184 on the six-station turntable 601: the middle ring dispensing mechanism 319 dispenses glue on the back of the middle ring 102;

[0078] 12. Station 3185 on the six-station turntable 601: Another six-station turntable 601 is connected here. The lower ring 103 and the lower net 104 assembly of the other six-station turntable 601 are transferred from the station 3125 on the other six-station turntable 601 to the adjacent station 3185 on the six-station turntable 601 through the assembly of the transverse movement mechanism 310, and then the upper and middle ring 101 and the middle ring 102 assembly and the lower ring 103 and the lower net 104 assembly are assembled as a whole through the assembly of the auxiliary mechanism and the lower net pressing mechanism 307;

[0079] 13. Station 3186 on the six-station turntable 601: the unloading mechanism 321 clamps the whole assembly and puts it into the material transport mechanism 322;

[0080] The material transport mechanism 322 then transports the products to the unloading inspection line for final manual inspection and packaging.

[0081] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A microphone fully automatic assembly machine, comprising a floor-standing machine, a protective cover, and assembly materials, wherein the assembly materials include: The invention is characterized in that it also includes: An incoming material conveying mechanism, the incoming material conveying mechanism is installed on the floor-standing machine, the incoming material conveying mechanism comprises an upper conveying assembly, a middle ring conveying assembly, a lower ring conveying assembly and a lower net conveying assembly, and the incoming material conveying mechanism is used to automatically feed and convey the upper, lower net, middle ring and lower ring incoming materials; A feeding mechanism, the feeding mechanism is mounted on the floor-standing machine platform, and the feeding mechanism is used to automatically feed the incoming materials on the incoming material conveying mechanism by clamping; A turntable mechanism, the turntable mechanism comprising a first turntable assembly and a second turntable assembly rotatably mounted on a floor-standing machine, the first turntable assembly and the second turntable assembly are both used to drive the material to intermittently rotate and switch at different assembly stations; An assembly mechanism, the assembly mechanism comprising a dispensing mechanism and an auxiliary assembly mechanism movably mounted on a floor-standing machine, the dispensing mechanism being used to draw a circle with a certain radius on the floor-standing machine and to dispense glue, and the auxiliary assembly mechanism being used to press down and assemble the upper and lower nets; The upper conveying assembly, the middle ring conveying assembly, the lower ring conveying assembly and the lower net conveying assembly all include a conveying line bracket fixedly mounted on the floor-standing machine platform, the conveying line bracket is provided with a conveying line motor fixedly connected thereto, the conveying line bracket is provided with a conveying line belt movably connected thereto for material conveying, and the conveying line motor is used to drive the conveying line belt to rotate on the conveying line bracket; The feeding mechanism comprises a No. 1 feeding mechanism and a No. 2 feeding mechanism fixedly mounted on a floor-standing machine, the No. 1 feeding mechanism is used for automatically feeding the lower ring and the lower net, the No. 2 feeding mechanism is used for automatically feeding the upper net and the middle ring, the No. 1 feeding mechanism and the No. 2 feeding mechanism both comprise a feeding mounting bracket fixedly mounted on the floor-standing machine, a No. 1 transverse cylinder is arranged on the feeding mounting bracket, a sliding mounting frame slidably connected thereto is arranged on the feeding mounting bracket, the output end of the No. 1 transverse cylinder is connected to the sliding mounting frame, the sliding mounting frame is provided with two No. 1 upper and lower cylinders fixed thereto, and a No. 1 clamping claw cylinder is arranged on the output end of each of the No. 1 upper and lower cylinders; The first turntable assembly and the second turntable assembly each include a six-station turntable rotatably mounted on a floor-standing machine, and a driving mechanism mounted on the floor-standing machine for driving the six-station turntable to intermittently rotate, and the six-station turntable is provided with a plurality of positioning jigs fixedly connected thereto and used for placing the assembled semi-finished products; The dispensing mechanism includes a lower ring dispensing mechanism, an upper dispensing mechanism and a middle ring dispensing mechanism, each of which includes a dispensing mounting bracket fixedly mounted on a floor-standing machine, and a dispensing valve mounted on the dispensing mounting bracket, the dispensing mounting bracket is provided with an upper and lower module for driving the dispensing valve to move up and down, the upper and lower modules are provided with a rotating motor and a rotating mechanism, the rotating mechanism is connected to the output end of the rotating motor, and the dispensing valve is installed on one end of the rotating mechanism; The auxiliary assembly mechanism includes a lower net clamping mechanism installed on the floor-standing machine, and the lower net clamping mechanism includes a No. 1 mounting bracket, a clamping cylinder and a clamping head fixedly installed on the floor-standing machine. The clamping cylinder is fixed on the mounting bracket, and the clamping head is fixed on the output end of the clamping cylinder. The assembly mechanism also includes two upper and lower net flipping mechanisms installed on the floor-standing machine.

2. The microphone fully automatic assembly machine according to claim 1, characterized in that: The two upper and lower net flipping mechanisms include a No. 3 upper and lower cylinder, a No. 1 guide rail, an upper and lower compensation cylinder, a rotating cylinder, a clamping cylinder, and a mounting bracket. The No. 3 upper and lower cylinder is arranged on the mounting bracket, the upper and lower compensation cylinder is fixed on the No. 1 guide rail and connected to the output end of the No. 3 upper and lower cylinder, the rotating cylinder is installed on the output end of the upper and lower compensation cylinder, and the clamping cylinder is fixed on the output end of the rotating cylinder.

3. The microphone fully automatic assembly machine according to claim 1, characterized in that: The floor-standing machine is also provided with a unloading mechanism, which includes a No. 4 upper and lower cylinder, a unloading translation cylinder, a No. 1 unloading clamp cylinder, and a No. 1 unloading mounting bracket. The unloading translation cylinder is fixedly mounted on the No. 1 unloading mounting bracket, and the No. 4 upper and lower cylinder is mounted on the output end of the unloading translation cylinder, and the output end of the No. 4 upper and lower cylinder is connected to the No. 1 unloading clamp cylinder.

4. The microphone fully automatic assembly machine according to claim 1, characterized in that: The floor-standing machine is also provided with a lower net auxiliary jig transporting mechanism, which includes an upper net auxiliary jig unloading mechanism and a lower net auxiliary jig loading mechanism, and both the upper net auxiliary jig unloading mechanism and the lower net auxiliary jig loading mechanism include a fixed mounting frame fixedly mounted on the floor-standing machine, and a No. 5 upper and lower cylinder is arranged on the fixed mounting frame, and a No. 2 rotating cylinder fixedly connected to the No. 5 upper and lower cylinder is arranged on the output end of the No. 5 upper and lower cylinder, and the No. 2 clamping cylinder is fixedly mounted on the output end of the No. 2 rotating cylinder.

Citation Information

Patent Citations

  • Full-automatic microphone assembling machine

    CN215919668U