Bamboo chip packing device
By designing a bamboo strip packaging device, and utilizing a conveying, separating, and Velcro fastening mechanism, the neat transfer of bamboo strips is achieved, solving the problem of inconvenient bamboo strip unloading. This provides a brand-new method for rolling bamboo strips, improving the convenience and neatness of unloading.
Patent Information
- Application Number
- CN202110853210.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-27
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2041-07-27
AI Technical Summary
Existing bamboo processing equipment suffers from inconvenient unloading during the transfer of bamboo strips after they are separated, especially the automatic bamboo strip sorting mechanism, which is convenient for loading but difficult for unloading.
A bamboo strip packaging device was designed, including a bamboo strip placement platform, a conveying mechanism, a separating mechanism, a hook and loop fastening mechanism, and a winding mechanism. The bamboo strips are moved neatly by the conveying mechanism, gaps are created by the separating mechanism, the bamboo strips are fixed by hook and loop fasteners, and the winding mechanism winds up the hook and loop fasteners to achieve neat transfer of the bamboo strips.
A novel bamboo strip rolling method is provided, ensuring neat bamboo strip transportation, improving the convenience and neatness of unloading, and using Velcro to fix the bamboo strips, which facilitates subsequent horizontal movement and transportation.
Smart Images

Figure CN113602560B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bamboo processing equipment, and in particular to a bamboo strip packaging device. Background Technology
[0002] Currently, the transfer of bamboo strips after they have been separated into individual strips remains a challenging issue in bamboo processing equipment. Previously designed automatic bamboo strip sorting mechanisms were available, enabling the packaging and transfer of bamboo strips. However, while these mechanisms facilitated loading, unloading proved inconvenient. Summary of the Invention
[0003] The purpose of this invention is to provide a bamboo strip packaging device that enables bamboo strip packaging in another manner.
[0004] This invention is achieved through the following technical solution: a bamboo strip packaging device, which includes a bamboo strip placement platform 1, a bamboo strip conveying mechanism 2, a bamboo strip separating mechanism 3, a Velcro bonding mechanism 4, a material rolling mechanism 5, and a frame 6.
[0005] The bamboo strip placement platform 1 is placed at the front of the frame 6 and is used to place bamboo strips. Two slots 11 extending in the front and back directions are provided on the bamboo strip placement platform 1.
[0006] The bamboo strip conveying mechanism 2 includes two sets of conveying mechanisms corresponding to the slot 11. The conveying mechanism includes a support plate and a motion mechanism fixed on the frame and capable of driving the support plate to move up, down and back and forth.
[0007] The bamboo strip separation mechanism 3 includes multiple sets of separation components. Each separation component includes a limiting groove 31 extending in the front-to-back direction, a tension spring 32 placed in the limiting groove 31 and fixed to the front of the limiting groove, and a power device connected to the rear end of the tension spring for stretching the tension spring 32.
[0008] The Velcro fastening mechanism 4 includes an upper fastening component and a lower fastening component;
[0009] The upper bonding assembly includes an upper feeding cylinder 41 and an upper pressing plate 42; the upper pressing plate 42 extends in the front-back direction and is fixed on the frame 6; the upper feeding cylinder 41 is disposed above the front of the upper pressing plate 42 and is rotatably connected to the frame 6;
[0010] The lower bonding assembly includes a lower feed roll 46, a lower pressing plate 47, and a top-pushing cylinder 48; the lower pressing plate 47 extends in a front-to-back direction and is located below the upper pressing plate 42; the top-pushing cylinder is fixed on the frame 6, the lower pressing plate 47 is connected to the top-pushing cylinder and its up-and-down reciprocating movement is controlled by the top-pushing cylinder; the lower feed roll 46 is located in front of and below the lower pressing plate 47 and is rotatably connected to the frame 6.
[0011] Among them, the lower surface of the upper pressing plate 42 is densely provided with a number of elastic expansion members along its extension direction, and the upper surface of the lower pressing plate 47 is densely provided with a number of elastic expansion members along its extension direction.
[0012] The winding mechanism 5 is located behind the frame 6 and includes a take-up roller 51 that is rotatably mounted on the frame 6.
[0013] Compared with previous technologies, the beneficial effects of the present invention are as follows:
[0014] 1. A brand-new method for rolling bamboo strips is provided, which facilitates the neat transfer of bamboo strips.
[0015] 2. The bamboo strip placement platform provides space for the bamboo strips to be arranged neatly, laying the foundation for the later horizontal movement of the bamboo strips.
[0016] 3. The bamboo strip conveying mechanism can neatly move the bamboo strips on the bamboo strip placement platform to the bamboo strip separation mechanism, and ensure that the neatness of the arrangement between the bamboo strips is not damaged.
[0017] 4. The bamboo strip separation mechanism can create equidistant gaps between parallel bamboo strips, providing a basis for later Velcro fastening of the bamboo strips.
[0018] 5. The bamboo strips are fixed by the Velcro fastening mechanism, which is arranged in parallel and with gaps between two adjacent bamboo strips. Then, the Velcro (tape) used to fix the bamboo strips is rolled up, which provides a basis for the neat transportation of the bamboo strips.
[0019] 6. The establishment of the winding mechanism provides a basis for storage via Velcro (tape). The take-up roller itself can be separated from the power part of the winding mechanism, realizing the replacement of the take-up roller. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 To remove the side view of the coil mechanism;
[0022] Figure 3 for Figure 2 Top view;
[0023] Figure 4 for Figure 2 The front view;
[0024] Figure 5 A schematic diagram of the bamboo strip separation mechanism and the Velcro bonding mechanism;
[0025] Figure 6 This is a side view of the coil feeding mechanism;
[0026] Figure 7This is a schematic diagram of the upper pressure plate structure;
[0027] Figure 8 A schematic diagram of the structure before the hook and loop fastener mechanism attaches the bamboo strip;
[0028] Figure 9 A schematic diagram of the structure after the bamboo strip is attached to the Velcro fastening mechanism;
[0029] Figure 10 Side view of the bamboo strip separating mechanism before use;
[0030] Figure 11 Side view of the bamboo strip separating mechanism after use.
[0031] Labeling Explanation: 1. Bamboo strip placement platform, 11. Groove, 2. Bamboo strip conveying mechanism, 21. Track, 22. Sliding frame, 23. Lifting cylinder, 24. Support plate, 3. Bamboo strip separation mechanism, 31. Limiting groove, 32. Tension spring, 4. Velcro fastening mechanism, 41. Upper feeding cylinder, 42. Upper pressing plate, 43. Upper clamping wheel, 44. Lower clamping wheel, 46. Lower feeding roll, 47. Lower pressing plate, 48. Pushing cylinder, 5. Rolling mechanism, 51. Receiving roller, 511. Hook, 52. Receiving track, 53. Slide, 54. Feeding wheel set, 55. Spring, 6. Frame, 71. Through hole, 72. Limiting rod, 73. Compression spring, 74. Upper limit block, 75. Lower limit block, 91. Upper Velcro belt, 92. Lower Velcro belt, 93. Bamboo strip. Detailed Implementation
[0032] The present invention will now be described in detail with reference to the accompanying drawings:
[0033] like Figure 1-11 As shown: A bamboo strip packaging device includes a bamboo strip placement platform 1, a bamboo strip conveying mechanism 2, a bamboo strip separating mechanism 3, a Velcro bonding mechanism 4, a material rolling mechanism 5, and a frame 6.
[0034] The bamboo strip placement platform 1 is placed at the front of the frame 6 and is used to place bamboo strips. Two slots 11 extending in the front and back directions are provided on the bamboo strip placement platform 1.
[0035] like Figure 1-3 As shown: The bamboo strip conveying mechanism 2 includes two sets of conveying mechanisms corresponding to the slot 11. The conveying mechanism includes a support plate and a motion mechanism fixed on the frame and capable of driving the support plate to move up, down, back and forth.
[0036] like Figure 5 , 10 As shown in Figure 11: The bamboo strip separation mechanism 3 includes multiple sets of separation components. Each separation component includes a limiting groove 31 extending in the front-to-back direction, a tension spring 32 placed in the limiting groove 31 and fixed to the front of the limiting groove, and a power device connected to the rear end of the tension spring for stretching the tension spring 32.
[0037] like Figure 4 , 5 As shown in Figures 7, 8, and 9: The Velcro bonding mechanism 4 includes an upper bonding component and a lower bonding component;
[0038] The upper bonding assembly includes an upper feeding cylinder 41 and an upper pressing plate 42; the upper pressing plate 42 extends in the front-back direction and is fixed on the frame 6; the upper feeding cylinder 41 is disposed above the front of the upper pressing plate 42 and is rotatably connected to the frame 6;
[0039] The lower bonding assembly includes a lower feed roll 46, a lower pressing plate 47, and a top-pushing cylinder 48; the lower pressing plate 47 extends in a front-to-back direction and is located below the upper pressing plate 42; the top-pushing cylinder is fixed on the frame 6, the lower pressing plate 47 is connected to the top-pushing cylinder and its up-and-down reciprocating movement is controlled by the top-pushing cylinder; the lower feed roll 46 is located in front of and below the lower pressing plate 47 and is rotatably connected to the frame 6.
[0040] Among them, the lower surface of the upper pressing plate 42 is densely provided with a number of elastic expansion members along its extension direction, and the upper surface of the lower pressing plate 47 is densely provided with a number of elastic expansion members along its extension direction.
[0041] The winding mechanism 5 is located behind the frame 6 and includes a take-up roller 51 that is rotatably mounted on the frame 6.
[0042] This case mainly includes a bamboo strip placement platform 1, a bamboo strip conveying mechanism 2, a bamboo strip separating mechanism 3, a Velcro bonding mechanism 4, a rolling mechanism 5, and a frame 6, wherein the frame 6 serves as a carrier for other components and is used to support other components.
[0043] The bamboo strip placement platform originally received bamboo strips transferred from the previous process. Several bamboo strips would be arranged in parallel and closely on the bamboo strip placement platform. This process must ensure that all bamboo strips are above the slot 11.
[0044] The bamboo strip conveying mechanism 2 moves the support plate 24 forward and upward, lifting all the bamboo strips and then transporting them backward to the bamboo strip separating mechanism 3. Then the support plate moves downward, causing the bamboo strips to fall onto the bamboo strip separating mechanism 3.
[0045] The bamboo strip separating mechanism 3 is equipped with a tension spring capable of stretching. Several parallel and closely arranged bamboo strips are placed on the tension spring, and the stretching of the spring creates gaps between each bamboo strip. The limiting groove 31 itself serves as a carrier for supporting and guiding the tension spring. The power device for pulling the tension spring is omitted in the figure. Here, several traction ropes connected to the pull rings can be used, and each limiting groove 31 has a guide wheel at its rear end. Several traction ropes pass around their respective guide wheels and finally converge on a motor that can collect the ropes.
[0046] The hook and loop fastening mechanism is divided into an upper fastening component and a lower fastening component. The upper and lower fastening components release the upper hook and loop tape (male side) and the lower hook and loop tape (female side) respectively. The upper and lower hook and loop tapes are fastened to the bamboo strip paper piece. The upper and lower hook and loop tapes at the gaps between the bamboo strips are completely glued, thereby completing the fixation of the bamboo strip.
[0047] It should be noted that in the actual design process, the bamboo strip separation mechanism 3 has 4 limiting grooves 31, with the two on the left forming a group and the two on the right forming a group. Each group of limiting grooves 31 maintains a certain distance to accommodate the passage of the pressing plate.
[0048] The winding mechanism 5 is used to wind up the magic tape that is attached to the bamboo strip.
[0049] The bamboo strip conveying mechanism 2 mentioned in this case includes a track 21 installed on the frame 6 and extending in the front-rear direction, a sliding frame 22 set on the track 21 and capable of sliding on the track 21, and a lifting cylinder 23 set on the sliding frame 22; the support plate 24 is set at the upper end of the lifting cylinder 23; the sliding frame 22 drives the support plate 24 to reciprocate between the bamboo strip placement platform 1 and the bamboo strip separation mechanism 3, and supports or detaches the bamboo strips by moving up and down on the support plate.
[0050] like Figure 6 As shown: The winding mechanism 5 further includes a take-up track 52, a slide block 53, a feeding wheel assembly 54, and a spring 55; the take-up track 52 is disposed on the frame on both sides of the take-up roller 51; the slide block 53 is slidably disposed on the take-up track 52 and can slide back and forth along the take-up track 52; the two ends of the take-up roller 51 are rotatably disposed on the slide block 53; the feeding wheel assembly 54 is disposed on the front side of the take-up roller 51 and the rotating shaft of the feeding wheel assembly 54 is fixed to the frame through a bearing seat, and one end of the rotating shaft is connected to a power device to drive the feeding wheel assembly 54 to rotate; the two ends of the spring are respectively connected to the slide block 53 and the feeding wheel assembly 54 so that the take-up roller 51 maintains the tendency to move towards the feeding wheel assembly.
[0051] Considering that the take-up roller 51 will need to be replaced later—that is, the full take-up roller 51 will be transported away by the conveyor equipment and replaced with an empty take-up roller 51—an additional power unit is considered. This power unit mainly drives the feeding wheel set 54 to rotate, while the take-up roller 51 itself also maintains a tendency to move in the direction of the feeding wheel set 54. The bamboo strips (including the Velcro belt) to be transmitted are located between the take-up roller 51 and the feeding wheel set 54. Through friction, the feeding wheel set 54 drives the bamboo strips to be wound around the take-up roller 51. This design ensures that even as the take-up roller 51 becomes thicker and thicker with the bamboo strips, it will not affect the winding of the subsequent bamboo strips.
[0052] The receiving roller 51 has a bearing on its rotating shaft, and the slide 53 has a bearing groove for placing the bearing; the rotating shaft also has a hook 511. By hooking the hook with a lifting device, the entire receiving roller 51 can be lifted and transported to a designated location. Then, a new receiving roller 51 can be moved using the lifting device.
[0053] The Velcro fastening mechanism 4 also includes feeding clamping rollers, which include an upper clamping roller 43 and a lower clamping roller 44. The upper clamping roller is located behind the upper pressing plate 42, and the lower clamping roller is located behind the lower pressing plate 47 after it has moved upwards. The output shafts of both the upper and lower clamping rollers are equipped with gears, and the two gears mesh with each other. The upper or lower clamping roller is driven to rotate by a power device. This design is mainly to assist the feeding roller assembly 54 in feeding materials.
[0054] The upper pressing plate 42 is provided with several through holes 71. The elastic telescopic component includes a limiting rod 72, a compression spring 73, and an upper limiting block 74 and a lower limiting block 75 respectively provided at the upper and lower ends of the limiting rod. The limiting rod passes through the through holes, and the compression spring is sleeved on the outer periphery of the limiting rod and located between the upper pressing plate 42 and the lower limiting block.
[0055] The lower pressing plate 47 is provided with several through holes 71. The elastic telescopic component includes a limiting rod 72, a compression spring 73, and an upper limiting block 74 and a lower limiting block 75 respectively provided at the upper and lower ends of the limiting rod. The limiting rod passes through the through holes, and the compression spring is sleeved on the outer periphery of the limiting rod and located between the upper pressing plate 42 and the upper limiting block.
[0056] In use, the lower surface of the upper pressing plate 42 is provided with an upper Velcro strap. When the bamboo strip presses against the upper Velcro strap, the part of the upper Velcro strap that is in contact with the bamboo strip will push against the lower limit block 75, causing the limit rod to overcome the tension of the compression spring 73 and move upward. The part of the upper Velcro strap that is not in contact with the bamboo strip will not move upward and will eventually come into contact with the part of the lower Velcro strap that is not in contact with the bamboo strip.
[0057] This invention differs from traditional methods by using Velcro to secure the bamboo strips before rolling them up. The core of this design lies in how to separate the bamboo strips and secure them using Velcro.
[0058] Its working principle and steps are as follows:
[0059] (1) The bamboo strips are pushed to the bamboo strip placement platform 1 by the conveying device. When pushing, it is necessary to ensure that the bamboo strips are located at the slot 11 of the bamboo strip placement platform 1.
[0060] (2) The bamboo strip conveying mechanism 2 transports the bamboo strips to the bamboo strip separating mechanism;
[0061] (3) The closely arranged bamboo strips are separated by a bamboo strip separation mechanism so that gaps appear between any two adjacent bamboo strips;
[0062] (4) The bamboo strips are attached by the upper and lower Velcro straps, with the Velcro straps located between the bamboo strips being attached to each other.
[0063] (5) The bonded magic tape is rolled up by the take-up roller 51.
[0064] It should be noted that the power mechanisms not mentioned in the images or text of this case mainly employ traditional electric motors, stepper motors, and hydraulic rods; the transmission components primarily utilize gears, chains or pulleys, belts, or traction ropes. When disclosing the main structural components, the specific power and transmission parts can be selected based on specific requirements, including appropriate accessories and installation locations. Therefore, the images or text in this case have been omitted.
[0065] Although the present invention has been illustrated and described through specific embodiments and alternative methods, it should be understood that various changes and modifications may be made without departing from the spirit and scope of the invention. Therefore, it should be understood that the present invention is not limited in any sense except by the appended claims and their equivalents.
Claims
1. A bamboo strip packaging device, characterized in that: It includes a bamboo strip placement platform (1), a bamboo strip conveying mechanism (2), a bamboo strip separating mechanism (3), a Velcro bonding mechanism (4), a rolling mechanism (5), and a frame (6). The bamboo strip placement platform (1) is placed at the front of the frame (6) and is used to place bamboo strips. Two slots (11) extending in the front and back directions are provided on the bamboo strip placement platform (1). The bamboo strip conveying mechanism (2) includes two sets of conveying mechanisms corresponding to the slot (11). The conveying mechanism includes a support plate and a motion mechanism fixed on the frame and capable of driving the support plate to move up and down and back and forth. The bamboo strip separation mechanism (3) includes multiple separation components. Each separation component includes a limiting groove (31) extending in the front-back direction, a tension spring (32) placed in the limiting groove (31) and fixed in front of the limiting groove, and a power device connected to the rear end of the tension spring for stretching the tension spring (32). The Velcro fastening mechanism (4) includes an upper fastening component and a lower fastening component; The upper bonding assembly includes an upper feeding cylinder (41) and an upper pressing plate (42); the upper pressing plate (42) extends in the front-back direction and is fixed on the frame (6); the upper feeding cylinder (41) is located above and in front of the upper pressing plate (42) and is rotatably connected to the frame (6); The lower bonding assembly includes a lower feed roll (46), a lower pressing plate (47), and a top-push cylinder (48); the lower pressing plate (47) extends in the front-back direction and is located below the upper pressing plate (42); the top-push cylinder is fixed on the frame (6), the lower pressing plate (47) is connected to the top-push cylinder and its up-and-down reciprocating movement is controlled by the top-push cylinder; the lower feed roll (46) is located in front of and below the lower pressing plate (47) and the lower feed roll (46) is rotatably connected to the frame (6); Among them, the lower surface of the upper pressing plate (42) is densely provided with a number of elastic expansion members in its extension direction, and the upper surface of the lower pressing plate (47) is densely provided with a number of elastic expansion members in its extension direction. The winding mechanism (5) is located behind the frame (6) and includes a take-up roller (51) that is rotatably mounted on the frame (6).
2. The bamboo strip packaging device according to claim 1, characterized in that: The winding mechanism (5) further includes a take-up track (52), a slide (53), a feeding wheel assembly (54), and a spring (55); the take-up track (52) is set on the frame on both sides of the take-up roller (51); the slide (53) is slidably set on the take-up track (52) and can slide back and forth along the take-up track (52); the two ends of the take-up roller (51) are rotatably set on the slide (53); the feeding wheel assembly (54) is set on the front side of the take-up roller (51), and the rotating shaft of the feeding wheel assembly (54) is fixed to the frame through a bearing seat, and one end of the rotating shaft is connected to a power device to drive the feeding wheel assembly (54) to rotate; the two ends of the spring are respectively connected to the slide (53) and the feeding wheel assembly (54) so that the take-up roller (51) maintains the tendency to move towards the feeding wheel assembly.
3. The bamboo strip packaging device according to claim 2, characterized in that: The receiving roller (51) has a bearing on its shaft and a bearing groove on its slide (53) for placing the bearing; the shaft also has a hook (511).
4. The bamboo strip packaging device according to claim 1, characterized in that: The Velcro fastening mechanism (4) also includes a feeding clamping wheel, which includes an upper clamping wheel (43) and a lower clamping wheel (44). The upper clamping wheel is located behind the upper pressing plate (42), and the lower clamping wheel is located behind the lower pressing plate (47) after the upward movement. The output shafts of the upper clamping wheel and the lower clamping wheel are equipped with gears and the two gears mesh with each other. The upper clamping wheel or the lower clamping wheel is driven to rotate by a power device.
5. The bamboo strip packaging device according to claim 1, characterized in that: The upper pressing plate (42) is provided with several through holes. The elastic telescopic component includes a limiting rod (72), a compression spring (73), and upper limiting blocks (74) and lower limiting blocks (75) respectively provided at the upper and lower ends of the limiting rod. The limiting rod passes through the through holes, and the compression spring is sleeved on the outer periphery of the limiting rod and located between the upper pressing plate (42) and the lower limiting block.
6. The bamboo strip packaging device according to claim 1, characterized in that: The lower pressing plate (47) is provided with several through holes. The elastic telescopic component includes a limiting rod (72), a compression spring (73), and upper limiting blocks (74) and lower limiting blocks (75) respectively provided at the upper and lower ends of the limiting rod. The limiting rod passes through the through holes, and the compression spring is sleeved on the outer periphery of the limiting rod and located between the upper pressing plate (42) and the upper limiting block.
7. The bamboo strip packaging device according to claim 1, characterized in that: The bamboo strip conveying mechanism (2) includes a track (21) installed on the frame (6) and extending in the front and back direction, a sliding frame (22) set on the track (21) and capable of sliding on the track (21), and a lifting cylinder (23) set on the sliding frame (22); the support plate (24) is set at the upper end of the lifting cylinder (23); the sliding frame (22) drives the support plate (24) to reciprocate between the bamboo strip placement platform (1) and the bamboo strip separation mechanism (3), and supports or separates the bamboo strips by moving up and down on the support plate.
Citation Information
Patent Citations
Bamboo chip packing device
CN216546900U