A high-precision micro speaker three-magnetic circuit automatic assembly production line and equipment
By designing a high-precision micro-speaker three-magnetic circuit automatic assembly production line, the problem of low assembly efficiency of micro-speaker parts was solved, fully automated processing was achieved, production efficiency was improved and costs were reduced.
Patent Information
- Application Number
- CN202111032023.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-03
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2041-09-03
AI Technical Summary
The assembly efficiency of micro speaker parts is low, and the robot feeding in automated processing relies on manual labor, resulting in increased costs and low efficiency.
A high-precision micro-speaker three-magnetic circuit automatic assembly production line is designed, including a feeding mechanism, a loading and assembly mechanism, a dispensing mechanism, a heating mechanism and a blanking mechanism, which can realize the fully automatic loading, assembly, dispensing and heating and blanking of parts.
The fully automated assembly of micro-speaker parts is achieved, which improves assembly efficiency, reduces the cost of manual feeding, and improves production efficiency.
Smart Images

Figure CN113727260B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automated processing technology, and in particular to a high-precision miniature loudspeaker three-magnetic circuit automatic assembly production line and equipment thereof. Background Art
[0002] Traditional micro-speaker manufacturing and assembly is done manually, which is not only inefficient but also prone to errors, resulting in micro-speaker efficiency failing to meet original requirements. Micro-speaker manufacturing is currently moving towards automated manufacturing, but in many cases, manual assembly of micro-speaker parts requires manual placement of parts onto the processing mechanism, which is inefficient. While robotic arms are the primary processing device in automated manufacturing, they require a fixed material feeder to function properly. Manually feeding materials by human operators increases costs and reduces efficiency. Summary of the Invention
[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a high-precision micro-speaker three-magnetic circuit automatic assembly production line and equipment thereof, which solves the problem of low efficiency in micro-speaker parts assembly.
[0004] The present invention is achieved through the following technical solutions:
[0005] A high-precision micro-speaker three-magnetic circuit automatic assembly device includes a frame and a feeding mechanism arranged on the frame. A loading assembly mechanism, a dispensing mechanism, a heating mechanism and a unloading mechanism are arranged around the feeding mechanism; the feeding mechanism is used to circulate the jig, the loading assembly mechanism is used to load parts onto the jig, the dispensing mechanism is used to dispense glue on the parts in the jig, the heating mechanism is used to heat the parts after dispensing glue and transport the heated jig to the feeding mechanism, the feeding mechanism is also used to transport the heated jig to the unloading mechanism, and the unloading mechanism is used to unload the parts in the jig.
[0006] wherein, the feeding mechanism includes a first conveying channel and a second conveying channel spaced apart from the first conveying channel, the first conveying channel includes a conveying base, a conveying drive assembly, multiple positioning drive assemblies and multiple sliding assemblies, the conveying base is provided with a first slide groove above the sliding assembly, the first slide groove is used to place the jig, the positioning drive assembly is used to drive the sliding assembly to rise and fall, the sliding assembly is used to contact the jig, and the sliding assembly is slidably connected to the output end of the positioning drive assembly in the horizontal direction; the conveying drive assembly includes a conveying drive member and a slider, the conveying drive member is used to drive the slider to move horizontally, and the slider is slidably connected to the sliding assembly in the vertical direction; the second conveying channel includes a channel conveyor belt, a channel conveyor belt drive member for driving the channel conveyor belt to operate, and a channel pushing assembly for transferring the jig from the channel conveyor belt to the first slide groove, the channel conveyor belt is provided on the frame, and the channel conveyor belt is located on one side of the first slide groove.
[0007] Among them, the first slide groove array is provided with a first through hole, and the upper end of the sliding component is provided with a plurality of first positioning columns, the first positioning columns correspond to the first through holes one by one, and the first positioning columns are used to insert the jig; the output end of the positioning drive component passes through the upper end of the conveying base and is also provided with a linkage plate, one side of the linkage plate protrudes above the first slide groove, and one side of the linkage plate is provided with a second positioning column protruding downward, and the second positioning column is used to insert the jig.
[0008] Among them, the frame is located at the end of the first conveying channel and is provided with a defective product discharge mechanism, and the defective product discharge mechanism includes a first temporary storage chute, a second temporary storage chute, a separation drive assembly and a defective product pushing drive member, all of which are arranged on the frame. The two ends of the first temporary storage chute are respectively connected with the first chute and the feeding end of the heating mechanism, and one side of the second temporary storage chute is connected with one side of the first temporary storage chute. The separation drive assembly is used to push the jig located in the first temporary storage chute to the second temporary storage chute, and the defective product pushing drive member is used to push the jig located in the second temporary storage chute away from the defective product pushing drive member.
[0009] Wherein, the heating mechanism includes a hot pressing mechanism, an oven and a reflow line, the hot pressing mechanism includes a hot pressing base, a hot pressing assembly arranged on the hot pressing base and a hot pressing pushing assembly; the hot pressing base is provided with a second slide groove on one side of the hot pressing assembly; the hot pressing base is provided with a first opening at one end of the second slide groove; the frame is also provided with a heating pushing assembly for pushing the jig located in the feeding mechanism into the first opening; the hot pressing pushing assembly is used to push the jig located in the second slide groove to the heating position of the hot pressing assembly, and the hot pressing assembly is used to heat the parts in the jig Press; the oven is provided with a feed port at one end close to the hot pressing mechanism, and a discharge port is provided at the other end of the oven, the second chute is communicated with the feed port, the return line is communicated with the discharge port, and the return line is used to transfer the fixture to the feeding mechanism; the return line includes a first return conveyor belt, a return push component and a second return conveyor belt, all of which are arranged on the frame, the first return conveyor belt is communicated with the discharge port of the oven, the return push component is used to push the fixture located on the first return conveyor belt to the second return conveyor belt, and the second return conveyor belt is communicated with the feeding mechanism.
[0010] Among them, the unloading mechanism includes an unloading transfer component, an unloading turntable component, an unloading detection component, an unloading robot and a receiving mechanism, all of which are arranged on the frame. The unloading transfer component is used to transfer the heated parts from the jig located on the feeding mechanism to the unloading turntable component, the unloading detection component is used to detect the parts located on the unloading turntable component, the unloading robot is used to transfer the parts located on the turntable to the receiving mechanism, and the receiving mechanism is used to store parts.
[0011] Wherein, the blanking transfer assembly includes a first blanking clamping assembly, a second blanking clamping assembly, a first blanking drive member arranged on the frame, a blanking flipping assembly and a second blanking drive member, the first blanking clamping assembly is arranged at the output end of the first blanking drive member, the blanking flipping assembly is located below the first blanking clamping assembly, the first blanking clamping assembly is used to transfer the parts located on the feeding mechanism to the blanking flipping assembly; the blanking flipping assembly includes a flipping clamping assembly, a flipping drive member arranged on the frame, a first flipping jig and a second flipping jig arranged at intervals from the first flipping jig, the flipping clamping assembly is arranged at the output end of the flipping drive member, the flipping clamping assembly is located between the first flipping jig and the second flipping jig, the flipping clamping assembly is used to clamp the parts from the first flipping jig to the second flipping jig; the second blanking clamping assembly is arranged at the output end of the second blanking drive member, and the second blanking clamping assembly is used to transfer the parts located on the second flipping jig to the blanking turntable assembly.
[0012] Among them, the unloading turntable assembly includes a turntable body, a turntable driving part located on the frame and used to drive the turntable body to rotate, and a turntable fixture arranged in a circular array on the turntable body; the unloading detection assembly is arranged above the turntable fixture.
[0013] wherein, the material receiving mechanism includes a first carrier plate assembly, a second carrier plate assembly, a third carrier plate assembly, a fourth carrier plate assembly, a first carrier plate transverse movement drive member, a second carrier plate transverse movement drive member, a first carrier plate lifting drive member, a second carrier plate lifting drive member and a tray transverse movement clamping assembly, all of which are arranged on the frame; the first carrier plate lifting drive member and the second carrier plate lifting drive member are arranged at intervals, the first carrier plate transverse movement drive member and the second carrier plate transverse movement drive member are arranged at intervals, the first carrier plate assembly is arranged at the output end of the first carrier plate transverse movement drive member, the second carrier plate assembly is arranged at the output end of the first carrier plate lifting drive member, the third carrier plate assembly is arranged at the output end of the second carrier plate lifting drive member, and the fourth carrier plate assembly is arranged at the output end of the second carrier plate transverse movement drive member; the first carrier plate assembly, the second carrier plate assembly, the third carrier plate assembly and the fourth carrier plate assembly are all used to carry trays, and the tray transverse movement clamping assembly is used to transfer the tray located at the second carrier plate assembly to the third carrier plate assembly.
[0014] The present invention also discloses a high-precision micro-speaker three-magnetic circuit automatic assembly production line, which includes any of the high-precision micro-speaker three-magnetic circuit automatic assembly equipment described above.
[0015] Beneficial effects of the present invention:
[0016] Solved the problem of low efficiency in assembling parts of micro speakers: The present invention is a high-precision micro speaker three-magnetic circuit automatic assembly equipment, which realizes full automation of loading, assembling, dispensing, heating and unloading of micro speaker parts by providing a feeding mechanism, a loading and assembly mechanism, a dispensing mechanism, a heating mechanism and a unloading mechanism, thereby solving the problem of low efficiency in assembling parts of micro speakers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described with reference to the accompanying drawings. However, the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of Example 1.
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of Example 2.
[0020] Figure 3 This is a schematic diagram of the structure of the feeding mechanism and the defective product discharge mechanism.
[0021] Figure 4 Schematic diagram of the structure of the first conveying channel.
[0022] Figure 5 This is another structural schematic diagram of the first conveying channel.
[0023] Figure 6 Schematic diagram of the internal structure of the first conveying channel.
[0024] Figure 7 Schematic diagram of the structure of the second delivery channel.
[0025] Figure 8 This is a structural diagram of the defective product discharge mechanism.
[0026] Figure 9 It is a structural diagram of the heating mechanism.
[0027] Figure 10 It is a structural diagram of the hot pressing mechanism.
[0028] Figure 11 It is a structural diagram of the oven and reflow line.
[0029] Figure 12 This is a structural diagram of the blanking mechanism in Example 1.
[0030] Figure 13 It is a structural diagram of the blanking transfer component, blanking flip component, blanking turntable component and blanking detection component.
[0031] Figure 14 This is a structural diagram of the blanking transfer component and the blanking flipping component.
[0032] Figure 15 It is a structural diagram of the material receiving mechanism.
[0033] Figure 16 This is a structural diagram of the edge magnet finished product equipment in Example 3.
[0034] Reference numerals
[0035] Rack--100, fixture--101, tray--102,
[0036] Feeding mechanism--200,
[0037] First conveying channel--201, conveying base--202, conveying drive assembly--203, positioning drive assembly--204, sliding assembly--205, first chute--206, conveying drive member--207, slider--208,
[0038] Second conveying channel--209, channel conveyor belt--210, channel conveyor belt driving member--211, channel pushing component--212, first through hole--213, first positioning column--214, linkage plate--215, second positioning column--216,
[0039] Loading assembly mechanism--300, dispensing mechanism--400,
[0040] Heating mechanism--500, hot pressing mechanism--501, hot pressing base--502, hot pressing assembly--503, hot pressing push assembly--504, second slide groove--505, first opening--506, heating push assembly--507,
[0041] Oven--508, reflow line--509, first reflow conveyor belt--510, reflow push assembly--511, second reflow conveyor belt--512,
[0042] Blanking mechanism--600, blanking transfer assembly--601, first blanking clamping assembly--602, first blanking drive member--603, blanking flip assembly--604, flip clamping assembly--605, flip drive member--606, first flip fixture--607, second flip fixture--608,
[0043] Unloading turntable assembly--609, turntable body--610, turntable drive--611, turntable fixture--612, unloading detection assembly--613, unloading robot--614,
[0044] Material receiving mechanism--615, first tray assembly--616, second tray assembly--617, third tray assembly--618, fourth tray assembly--619, first tray transverse movement drive member--620, second tray transverse movement drive member--621, first tray lifting drive member--622, second tray lifting drive member--623, tray transverse movement clamping assembly--624, receiving tray--625, second unloading clamping assembly--626, second unloading drive member--627,
[0045] Defective product discharge mechanism - 700, first temporary storage chute - 701, second temporary storage chute - 702, separation drive assembly - 703, defective product push-in drive member - 704,
[0046] AOI inspection organization--800. DETAILED DESCRIPTION
[0047] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0048] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0051] Example 1
[0052] like Figure 1 、 Figures 3 to 15 As shown, a high-precision micro-speaker three-magnetic circuit automatic assembly equipment includes a frame 100, a feeding mechanism 200 arranged on the frame 100, and a loading assembly mechanism 300, a dispensing mechanism 400, a heating mechanism 500 and a unloading mechanism 600 are arranged around the feeding mechanism 200; the feeding mechanism 200 is used to circulate the jig 101, the loading assembly mechanism 300 is used to load parts onto the jig 101, the dispensing mechanism 400 is used to dispense glue on the parts in the jig 101, the heating mechanism 500 is used to heat the parts after dispensing glue and transport the heated jig 101 to the feeding mechanism 200, the feeding mechanism 200 is also used to transport the heated jig 101 to the unloading mechanism 600, and the unloading mechanism 600 is used to unload the parts in the jig 101.
[0053] In actual use, a plurality of empty jigs 101 are pre-placed on the feeding mechanism 200. These jigs 101 pass through the feeding mechanism 200, the gluing mechanism 400, the heating mechanism 500, and the unloading mechanism 600 in sequence, and are loaded, assembled, gluing, and heated in sequence, and finally go to the unloading mechanism 600 for unloading of parts.
[0054] Specifically, the automatic assembly equipment of this embodiment, by providing a feeding mechanism 200, a loading and assembly mechanism 300, a gluing mechanism 400, a heating mechanism 500 and a unloading mechanism 600, realizes full automation of the loading, assembly, gluing, heating and unloading of the parts of the micro speaker, thereby solving the problem of low efficiency in the assembly of the parts of the micro speaker.
[0055] See Figures 3 to 8 , Figure 3 It shows the structural diagram of the feeding mechanism 200 and the defective product discharge mechanism 700. Figure 4 shows a schematic structural diagram of the first delivery channel 201, Figure 5 Another structural diagram of the first delivery channel 201 is shown. Figure 6 shows a schematic diagram of the internal structure of the first delivery channel 201, Figure 7 shows a schematic structural diagram of the second delivery channel 209, Figure 8 FIG. 2 shows a schematic structural diagram of a defective product discharge mechanism 700 .
[0056] from Figure 3 It can be seen that the feeding mechanism 200 includes a first conveying channel 201 and a second conveying channel 209 spaced apart from the first conveying channel 201. Under normal circumstances, the first conveying channel 201 conveys the fixture 101 to the loading assembly mechanism 300, the dispensing mechanism 400 and the heating mechanism 500 in sequence, and the conveying direction of the second conveying channel 209 is opposite to the conveying direction of the first conveying channel 201.
[0057] Among them, the first conveying channel 201 includes a conveying base 202, a conveying drive component 203, multiple positioning drive components 204 and multiple sliding components 205, all of which are arranged on the conveying base 202. The conveying base 202 is provided with a first slide 206 above the sliding component 205. The first slide 206 is used to place the fixture 101. The positioning drive component 204 is used to drive the sliding component 205 to move up and down. The sliding component 205 is used to contact the fixture 101. The sliding component 205 is connected to the output end of the positioning drive component 204 in a sliding manner in the horizontal direction; the conveying drive component 203 includes a conveying drive member 207 and a slider 208. The conveying drive member 207 is used to drive the slider 208 to move horizontally. The slider 208 is connected to the sliding component 205 in a sliding manner in the vertical direction.
[0058] In this embodiment, the conveying drive assembly 207 comprises a motor, a synchronous pulley, a synchronous belt, a screw, and a nut, which together drive the slider 208 laterally. The positioning drive assembly 204 comprises a cylinder and a connecting block, which together drive the slider 205 upward and downward. The slider 208 drives the slider 205 in lateral movement. Since the slider 208 and the slider 205 are vertically slidably connected, the vertical movement of the slider 205 does not affect the slider 208. Furthermore, since the positioning drive assembly 204 is horizontally slidably connected to the slider 205, it can drive the slider 205 upward and downward without being affected by the horizontal movement of the slider 205. This allows the slider 205 to rise and contact the jig 101. Simultaneously, the conveying drive assembly 203 drives the slider 208 in lateral movement, thereby driving the slider 205 in lateral movement, thereby driving the jig 101 in the first chute 206.
[0059] Specifically, the first chute 206 is provided with an array of first through-holes 213, and the upper end of the sliding assembly 205 is provided with a plurality of first positioning posts 214, each corresponding to the first through-holes 213. The first positioning posts 214 are used to insert the jig 101. The output end of the positioning drive assembly 204, which passes through the upper end of the conveying base 202, is further provided with a linkage plate 215. One side of the linkage plate 215 protrudes above the first chute 206. One side of the linkage plate 215 is provided with a second positioning post 216 protruding downward. The second positioning post 216 is used to insert the jig 101. After the positioning drive assembly 204 drives the sliding assembly 205 upward, the first positioning posts 214 pass through the first through-holes 213 and are inserted into the corresponding positions of the jig 101, thereby achieving interference with the jig 101. In addition, when the jig 101 moves to the corresponding position of the loading and assembly mechanism 300 or the dispensing mechanism 400, the positioning drive component 204 drives the sliding component 205 to descend, and the first positioning column 214 is separated from the jig 101. At the same time, the linkage plate 215 drives the second positioning column 216 to be inserted into the corresponding position of the jig 101, so that the jig 101 is fixed on the first slide groove 206, which facilitates the corresponding loading, assembly or processing of the parts on the jig 101.
[0060] In this embodiment, the second conveying channel 209 includes a channel conveyor belt 210, a channel conveyor belt driver 211 for driving the channel conveyor belt 210, and a channel push-in assembly 212 for transferring the fixture 101 from the channel conveyor belt 210 to the first chute 206. The channel conveyor belt 210 is provided on the frame 100 and is located on one side of the first chute 206. In actual use, the parts on the fixture 101 are heated by the heating mechanism 500 and then transported in reverse to the unloading mechanism 600 via the channel conveyor belt 210. The unloading mechanism 600 unloads the parts from the fixture 101. Preferably, the channel conveyor belt driver 211 is composed of a motor, a tensioning pulley, and other components. The principle of driving the conveyor belt belongs to the prior art and will not be repeated here.
[0061] In this embodiment, the frame 100 is provided with a defective product discharge mechanism 700 at the end of the first conveying channel 201, and the defective product discharge mechanism 700 includes a first temporary storage chute 701, a second temporary storage chute 702, a separation drive assembly 703 and a defective product pushing drive member 704, all of which are arranged on the frame 100. The two ends of the first temporary storage chute 701 are respectively connected to the first chute 206 and the feeding end of the heating mechanism 500, and one side of the second temporary storage chute 702 is connected to one side of the first temporary storage chute 701. The separation drive assembly 703 is used to push the fixture 101 located in the first temporary storage chute 701 to the second temporary storage chute 702, and the defective product pushing drive member 704 is used to push the fixture 101 located in the second temporary storage chute 702 away from the defective product pushing drive member 704.
[0062] In actual use, the automatic assembly equipment of this embodiment is also equipped with an AOI detection mechanism 800, whose specific function is to detect whether there are defects in the parts after assembly or gluing on the fixture 101, and the AOI detection mechanism 800 is generally set after the gluing mechanism 400. When the AOI inspection mechanism 800 detects that there are defects in the parts on the jig 101, when the jig 101 moves to the first temporary storage chute 701, the separation drive component 703 pushes the jig 101 to the second temporary storage chute 702, and the defective product push-in drive member 704 pushes the jig 101 to a position farther away from the second temporary storage chute 702, so that the jig 101 with defective parts is accumulated in the second temporary storage chute 702, and is moved out by a robot or manually after the second temporary storage chute 702 is full; and when the AOI inspection mechanism 800 does not detect that there are defects in the parts on the jig 101, the jig 101 directly passes through the first temporary storage chute 701 and the second temporary storage chute 702 and enters the feeding end of the heating mechanism 500 for heating.
[0063] It should be noted that the separation drive assembly 703 and the defective product pushing drive member 704 of this embodiment are preferably cylinders, which can speed up the sorting of the fixture 101.
[0064] See Figures 9 to 11 , Figure 9 Schematic diagram of the structure of the heating mechanism 500 is shown. Figure 10 Schematic diagram of the structure of the hot pressing mechanism 501 is shown. Figure 11 A schematic structural diagram of an oven 508 and a reflow line 509 is shown.
[0065] from Figures 9 to 11 It can be seen that the heating mechanism 500 includes a hot pressing mechanism 501, an oven 508 and a reflow line 509. The hot pressing mechanism 501 includes a hot pressing base 502, a hot pressing assembly 503 provided on the hot pressing base 502, and a hot pressing assembly 503 provided on the hot pressing base 502. And a hot pressing push-in component 504; located on one side of the hot pressing component 503, the hot pressing base 502 is provided with a second slide groove 505; located at one end of the second slide groove 505, the hot pressing base 502 is provided with a first opening 506; the frame 100 is also provided with a heating pushing component 507 for pushing the jig 101 located at the feeding mechanism 200 into the first opening 506; the hot pressing pushing component 504 is used to push the jig 101 located at the second slide groove 505 to the heating position of the hot pressing component 503, and the hot pressing component 503 is used to hot press the parts in the jig 101; the oven 508 is provided with a feed port at one end close to the hot pressing mechanism 501, and a discharge port is provided at the other end of the oven 508, the second slide groove 505 is connected to the feed port, the return line 509 is connected to the discharge port, and the return line 509 is used to transfer the jig 101 to the feeding mechanism 200.
[0066] In this embodiment, parts that pass the AOI inspection mechanism 800 and pass through the second temporary storage chute 702 are transported to the second temporary storage chute 702. The heated pusher assembly 507 pushes the jig 101 into the second chute 505, and so on until the second chute 505 is full of jigs 101. When the second chute 505 is full of jigs 101, the hot press pusher assembly 504 pushes the row of jigs 101 on the second chute 505 under the hot press assembly 503, which performs a hot press process on the parts within the jigs 101. After the hot pressing treatment is completed, the hot pressing pushing component 504 pushes all the above-mentioned jigs 101 away from the hot pressing component 503 and enters the oven 508 through the feeding port of the oven 508 for baking. Then, the heating pushing component 507 pushes the jigs 101 containing qualified parts into the second chute 505. This process is repeated until the row of jigs 101 that first entered the oven 508 is pushed to the return line 509, and the return line 509 transports the jigs 101 one by one to the second conveying channel 209.
[0067] Specifically, the reflow line 509 includes a first reflow conveyor belt 510, a reflow push assembly 511, and a second reflow conveyor belt 512, all of which are arranged on the frame 100. The first reflow conveyor belt 510 is connected to the discharge port of the oven 508. The reflow push assembly 511 is used to push the jig 101 located on the first reflow conveyor belt 510 to the second reflow conveyor belt 512, and the second reflow conveyor belt 512 is connected to the feeding mechanism 200. Preferably, the first reflow conveyor belt 510 is arranged perpendicular to the second reflow conveyor belt 512. The reflow push assembly 511 and the heating push assembly 507 have the same operating principles. The reflow push assembly 511, the heating push assembly 507, and the hot pressing push assembly 504 are preferably cylinders. The hot pressing assembly 503 selected in this embodiment is all prior art. Its structure and operating principle can be referred to the prior art and will not be described in detail here.
[0068] See Figures 12 to 15 , Figure 12 FIG13 shows a schematic structural diagram of the blanking mechanism 600 in Example 1, FIG14 shows a schematic structural diagram of the blanking transfer component 601, the blanking flip component 604, the blanking turntable component 609 and the blanking detection component 613, Figure 14 It shows a schematic structural diagram of the blanking transfer component 601 and the blanking flip component 604. Figure 15 A structural schematic diagram of the material receiving mechanism 615 is shown.
[0069] from Figures 12 to 15 It can be seen that the unloading mechanism 600 includes an unloading transfer component 601, an unloading turntable component 609, an unloading detection component 613, an unloading robot 614 and a receiving mechanism 615, all of which are arranged on the frame 100. The unloading transfer component 601 is used to transfer the heated parts from the jig 101 located on the feeding mechanism 200 to the unloading turntable component 609, the unloading detection component 613 is used to detect the parts located on the unloading turntable component 609, the unloading robot 614 is used to transfer the parts located on the turntable to the receiving mechanism 615, and the receiving mechanism 615 is used to store parts.
[0070] Specifically, the blanking transfer component 601 includes a first blanking clamping component 602, a second blanking clamping component 626, a first blanking drive 603 provided on the frame 100, a blanking flipping component 604 and a second blanking drive 627. The first blanking clamping component 602 is provided at the output end of the first blanking drive 603, and the blanking flipping component 604 is located below the first blanking clamping component 602. The first blanking clamping component 602 is used to transfer the parts located at the feeding mechanism 200 to the blanking flipping component 604; the blanking flipping component 604 includes a flipping clamping component 605, a flipping drive provided on the frame 100, and a second blanking drive 627. Part 606, a first flip jig 607 and a second flip jig 608 spaced apart from the first flip jig 607, the flip clamping assembly 605 is arranged at the output end of the flip driving member 606, the flip clamping assembly 605 is located between the first flip jig 607 and the second flip jig 608, the flip clamping assembly 605 is used to clamp the part from the first flip jig 607 to the second flip jig 608; the second blanking clamping assembly 626 is arranged at the output end of the second blanking driving member 627, the second blanking clamping assembly 626 is used to transfer the part located on the second flip jig 608 to the blanking turntable assembly 609.
[0071] In actual use, finished parts need to be inverted for long-term storage. The unloading transfer assembly 601 extracts the parts from the first conveying channel 201 and transfers them to the first flip jig 607. The flip clamping assembly 605 then clamps the parts. The flip driver 606 then drives the flip clamping assembly 605 to flip 180 degrees. After the flip, the flip clamping assembly 605 releases the parts and places them into the second flip jig 608. The second unloading and clamping assembly 626 then transfers the flipped parts to the unloading turntable assembly 609.
[0072] It should be noted that the first blanking and clamping assembly 602 and the second blanking and clamping assembly 626 have the same structure, both of which are driven by a linear cylinder, a cylinder and a starting finger; the flipping drive member 606 is preferably a motor.
[0073] Specifically, the unloading turntable assembly 609 comprises a turntable body 610, a turntable driver 611 located on the frame 100 and used to drive the turntable body 610, and a turntable fixture 612 arranged in a circular array on the turntable body 610. The unloading inspection assembly 613 is located above the turntable fixture 612. The second unloading and gripping assembly 626 transfers the flipped parts to the turntable fixture 612. The turntable driver 611 drives the turntable body 610 to rotate, thereby transferring the flipped parts to the unloading inspection assembly 613 for concentricity inspection. The unloading robot 614 then transfers the inspected parts to the receiving mechanism 615.
[0074] Specifically, the material receiving mechanism 615 includes a first tray assembly 616, a second tray assembly 617, a third tray assembly 618, a fourth tray assembly 619, a first tray transverse driving member 620, a second tray transverse driving member 621, a first tray lifting driving member 622, and a second tray lifting driving member 623, all of which are provided on the frame 100. and the pallet transverse movement clamping assembly 624; the first carrier plate lifting drive 622 and the second carrier plate lifting drive 623 are arranged at intervals, the first carrier plate transverse movement drive 620 and the second carrier plate transverse movement drive 621 are arranged at intervals, the first carrier plate assembly 616 is arranged at the output end of the first carrier plate transverse movement drive 620, the second carrier plate assembly 617 is arranged at the output end of the first carrier plate lifting drive 622, the third carrier plate assembly 618 is arranged at the output end of the second carrier plate lifting drive 623, and the fourth carrier plate assembly 619 is arranged at the output end of the second carrier plate transverse movement drive 621; the first carrier plate assembly 616, the second carrier plate assembly 617, the third carrier plate assembly 618 and the fourth carrier plate assembly 619 are all used to carry the pallet 102, and the pallet transverse movement clamping assembly 624 is used to transfer the pallet 102 located at the second carrier plate assembly 617 to the third carrier plate assembly 618.
[0075] In actual use, the pallets 102 are stacked on the first carrier assembly 616. After the pallets 102 are stacked to the highest point, the first carrier transverse driving member 620 drives the first carrier assembly 616 to the position of the second carrier assembly 617. The second carrier assembly 617 lifts and lifts the stacked pallets 102, so that the pallets 102 are separated from the first carrier assembly 616. The first carrier assembly 616 then returns to its original position and continues to receive the external empty pallets 102 for stacking. At the same time, the unloading robot 614 clamps the parts to the pallet 1 located on the second carrier assembly 617. 02, after the parts on the tray 102 are full, the tray transverse movement clamping assembly 624 transfers the tray 102 full of parts to the third carrier assembly 618, and the third carrier assembly 618 descends to a fixed height at intervals to facilitate the stacking of new trays 102; after the trays 102 on the third carrier assembly 618 are full, the second carrier transverse movement driving member 621 drives the third carrier assembly 618 to the position of the fourth carrier assembly 619, and the fourth carrier assembly 619 lifts and lifts the above-mentioned stacked trays 102, so that the tray 102 is separated from the third carrier assembly 618, and the third carrier assembly 618 then returns to its original position and continues to receive the trays 102 transferred by the tray transverse movement clamping assembly 624 for stacking.
[0076] Example 2
[0077] See Figure 2In this embodiment, the unloading mechanism 600 includes an unloading transfer component 601 and a receiving tray 625 provided on the frame 100. The unloading transfer component 601 includes a first unloading clamping component 602 and a first unloading driving component 603. In this embodiment, after the parts are baked in the oven, the first unloading driving component 603 drives the first unloading clamping component 602 to directly clamp and place them on the receiving tray 625, and then the receiving tray 625 is transferred for the next step of assembly processing.
[0078] Finally, it should be noted that the fixture 101 of this embodiment is driven to move laterally by the first conveying channel 201. Since the first conveying channel 201 adopts a modular structure design, that is, in the above embodiment, different numbers of feeding assembly mechanisms 300, dispensing mechanisms 400 and AOI detection mechanisms 800 can be installed according to the processing requirements of the product, such as Figure 2 As shown in FIG, a set of feeding assembly mechanism 300, dispensing mechanism 400 and AOI detection mechanism 800 are provided; Figure 1 As shown in the figure, two sets of loading and assembly mechanisms 300, a dispensing mechanism 400, and an AOI inspection mechanism 800 are provided. By reconfiguring the corresponding first and second conveying channels 201 and 209, different parts can be processed, assembled, and heated. Furthermore, different processing mechanisms with different functions can be installed according to actual conditions. In other words, multiple units of this modular design can simultaneously process different parts of the same product, ultimately completing assembly of the finished product at the final equipment, where the unloading mechanism 600 of Example 1 performs unloading and sorting.
[0079] Example 3
[0080] This embodiment also discloses a high-precision micro-speaker three-magnetic circuit automatic assembly production line, which includes several high-precision micro-speaker three-magnetic circuit automatic assembly equipment as described in Example 1 or Example 2. In this embodiment, the number of high-precision micro-speaker three-magnetic circuit automatic assembly equipment is three, which sequentially assemble the main magnet and the main washer into the main magnetic finished product, and assemble the two side magnets and the U cup into the side magnetic finished product, and finally combine the main magnetic finished product and the side magnetic finished product into the three magnetic finished products. Among them, Example 2 is a high-precision micro-speaker three-magnetic circuit automatic assembly equipment for assembling the main magnetic finished product, and Example 1 is a high-precision micro-speaker three-magnetic circuit automatic assembly equipment for assembling the three magnetic finished products. This embodiment also discloses a high-precision micro-speaker three-magnetic circuit automatic assembly equipment, which is used to assemble the main magnetic finished product. By changing the loading content of the loading assembly mechanism 300, the loading assembly mechanism 300, the dispensing mechanism 400 and the position of the AOI detection mechanism 800, the equipment of this embodiment can be converted into equipment for assembling the side magnetic finished product. The assembly equipment for the side magnetic finished product is as follows. Figure 16As shown, except that the loading assembly mechanism 300 is different from that of Example 1 and the unloading mechanism 600 is the same as that of Example 2, the remaining structures are the same as those of the equipment in Example 1. The loading assembly mechanism 300 in this embodiment loads the edge magnet, and its structure and principle belong to the existing technology and will not be repeated here.
[0081] The above three devices are combined to form a production line for main magnetic finished products.
[0082] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A high-precision micro speaker three-magnetic circuit automatic assembly device, comprising a frame (100), characterized in that: It also includes a feeding mechanism (200) provided on the frame (100), wherein a feeding assembly mechanism (300), a dispensing mechanism (400), a heating mechanism (500) and a feeding mechanism (600) are provided around the feeding mechanism (200); The feeding mechanism (200) is used for cyclically conveying the jig (101), the loading assembly mechanism (300) is used for loading parts onto the jig (101), the dispensing mechanism (400) is used for dispensing glue on the parts in the jig (101), the heating mechanism (500) is used for heating the glued parts and conveying the heated jig (101) to the feeding mechanism (200), the feeding mechanism (200) is further used for conveying the heated jig (101) to the unloading mechanism (600), and the unloading mechanism (600) is used for unloading the parts in the jig (101); The heating mechanism (500) includes a hot pressing mechanism (501), an oven (508) and a reflow line (509); the hot pressing mechanism (501) includes a hot pressing base (502), a hot pressing assembly (503) and a hot pressing push assembly (504) provided on the hot pressing base (502); the hot pressing base (502) is provided with a second slide groove (505) on one side of the hot pressing assembly (503); the hot pressing base (502) is provided with a first opening (506) at one end of the second slide groove (505); the frame (100) is further provided with a heating push assembly (507) for pushing the jig (101) located on the feeding mechanism (200) into the first opening (506); The hot pressing pushing component (504) is used to push the jig (101) located in the second slide groove (505) to the heated position of the hot pressing component (503), and the hot pressing component (503) is used to hot press the parts in the jig (101); The oven (508) is provided with a feed port at one end close to the hot pressing mechanism (501), and a discharge port is provided at the other end of the oven (508). The second chute (505) is connected to the feed port, and the return line (509) is connected to the discharge port. The return line (509) is used to transfer the jig (101) to the feeding mechanism (200). The return line (509) includes a first return conveyor belt (510), a return push assembly (511), and a second return conveyor belt (512), all of which are arranged on the frame (100); the first return conveyor belt (510) is connected to the discharge port of the oven (508); the return push assembly (511) is used to push the jig (101) located on the first return conveyor belt (510) to the second return conveyor belt (512); and the second return conveyor belt (512) is connected to the feeding mechanism (200); The feeding mechanism (200) comprises a first conveying channel (201) and a second conveying channel (209) spaced apart from the first conveying channel (201). The first conveying channel (201) includes a conveying base (202), a conveying drive assembly (203) all arranged on the conveying base (202), a plurality of positioning drive assemblies (204) and a plurality of sliding assemblies (205), the conveying base (202) is provided with a first slide groove (206) above the sliding assembly (205), the first slide groove (206) is used to place the fixture (101), the positioning drive assembly (204) is used to drive the sliding assembly (205) to move up and down, the sliding assembly (205) is used to contact the fixture (101), and the sliding assembly (205) is connected to the output end of the positioning drive assembly (204) in a sliding manner in the horizontal direction; the conveying drive assembly (203) includes a conveying drive member (207) and a slider (208), the conveying drive member (207) is used to drive the slider (208) to move horizontally, and the slider (208) is connected to the sliding assembly (205) in a sliding manner in the vertical direction; The second conveying channel (209) includes a channel conveyor belt (210), a channel conveyor belt driving member (211) for driving the channel conveyor belt (210) to operate, and a channel pushing component (212) for transferring the fixture (101) from the channel conveyor belt (210) to the first chute (206), wherein the channel conveyor belt (210) is provided on the frame (100), and the channel conveyor belt (210) is located on one side of the first chute (206); The first slide groove (206) array is provided with a first through hole (213), and the upper end of the sliding component (205) is provided with a plurality of first positioning columns (214), the first positioning columns (214) correspond to the first through holes (213) one by one, and the first positioning columns (214) are used to insert the jig (101); The output end of the positioning drive assembly (204) passes through the upper end of the conveying base (202) and is further provided with a linkage plate (215), one side of the linkage plate (215) protrudes above the first slide groove (206), and one side of the linkage plate (215) is provided with a second positioning column (216) protruding downward, and the second positioning column (216) is used to insert the fixture (101).
2. The high-precision micro-speaker three-magnetic circuit automatic assembly equipment according to claim 1, characterized in that: Located at the end of the first conveying channel (201), the frame (100) is provided with a defective product discharge mechanism (700), the defective product discharge mechanism (700) comprises a first temporary storage chute (701), a second temporary storage chute (702), a separation drive assembly (703) and a defective product push-in drive member (704) all provided on the frame (100), the two ends of the first temporary storage chute (701) are respectively connected to the first chute (206) and the heating mechanism (50 0), one side of the second temporary storage chute (702) is connected to one side of the first temporary storage chute (701), the separation drive component (703) is used to push the fixture (101) located in the first temporary storage chute (701) to the second temporary storage chute (702), and the defective product pushing drive member (704) is used to push the fixture (101) located in the second temporary storage chute (702) away from the defective product pushing drive member (704).
3. The high-precision micro-speaker three-magnetic circuit automatic assembly equipment according to claim 2, characterized in that: The unloading mechanism (600) includes an unloading transfer component (601), an unloading turntable component (609), an unloading detection component (613), an unloading robot (614) and a receiving mechanism (615), all of which are arranged on the frame (100). The unloading transfer component (601) is used to transfer the heated parts from the fixture (101) located on the feeding mechanism (200) to the unloading turntable component (609). The unloading detection component (613) is used to detect the parts located on the unloading turntable component (609). The unloading robot (614) is used to transfer the parts located on the turntable to the receiving mechanism (615). The receiving mechanism (615) is used to store the parts.
4. The high-precision micro-speaker three-magnetic circuit automatic assembly equipment according to claim 3, characterized in that: The blanking transfer assembly (601) includes a first blanking clamping assembly (602), a second blanking clamping assembly (626), a first blanking drive (603) provided on the frame (100), a blanking flip assembly (604) and a second blanking drive (627), wherein the first blanking clamping assembly (602) is provided at the output end of the first blanking drive (603), the blanking flip assembly (604) is located below the first blanking clamping assembly (602), and the first blanking clamping assembly (602) is used to transfer parts located on the feeding mechanism (200) to the blanking flip assembly (604); The blanking and flipping assembly (604) includes a flip clamping assembly (605), a flip driving member (606) provided on the frame (100), a first flip jig (607), and a second flip jig (608) spaced apart from the first flip jig (607); the flip clamping assembly (605) is provided at the output end of the flip driving member (606); the flip clamping assembly (605) is located between the first flip jig (607) and the second flip jig (608); the flip clamping assembly (605) is used to clamp the part from the first flip jig (607) to the second flip jig (608); The second blanking clamping assembly (626) is provided at the output end of the second blanking driving member (627), and the second blanking clamping assembly (626) is used to transfer the parts located on the second turning fixture (608) to the blanking turntable assembly (609).
5. The high-precision micro-speaker three-magnetic circuit automatic assembly equipment according to claim 4, characterized in that: The unloading turntable assembly (609) comprises a turntable body (610), a turntable driving member (611) located on a frame (100) and used to drive the turntable body (610) to rotate, and a turntable fixture (612) arranged in a circular array on the turntable body (610); the unloading detection assembly (613) is arranged above the turntable fixture (612).
6. The high-precision micro-speaker three-magnetic circuit automatic assembly equipment according to claim 5, characterized in that: The material receiving mechanism (615) includes a first carrier plate assembly (616), a second carrier plate assembly (617), a third carrier plate assembly (618), a fourth carrier plate assembly (619), a first carrier plate transverse movement driving member (620), a second carrier plate transverse movement driving member (621), a first carrier plate lifting driving member (622), a second carrier plate lifting driving member (623), and a tray transverse movement clamping member (624), all of which are arranged on the frame (100); The first carrier plate lifting drive member (622) and the second carrier plate lifting drive member (623) are arranged at intervals, the first carrier plate transverse movement drive member (620) and the second carrier plate transverse movement drive member (621) are arranged at intervals, the first carrier plate assembly (616) is arranged at the output end of the first carrier plate transverse movement drive member (620), the second carrier plate assembly (617) is arranged at the output end of the first carrier plate lifting drive member (622), the third carrier plate assembly (618) is arranged at the output end of the second carrier plate lifting drive member (623), and the fourth carrier plate assembly (619) is arranged at the output end of the second carrier plate transverse movement drive member (621); The first tray assembly (616), the second tray assembly (617), the third tray assembly (618) and the fourth tray assembly (619) are all used to carry the tray (102), and the tray transverse clamping assembly (624) is used to transfer the tray (102) located on the second tray assembly (617) to the third tray assembly (618).
7. A high-precision micro speaker three-magnetic circuit automatic assembly production line, characterized by: The invention comprises the automatic assembly equipment of three magnetic circuits of a high-precision micro speaker according to any one of claims 1 to 6.