Potato raw material full component utilization molding machine

Abstract

The present invention relates to the technical field of agricultural product processing, and in particular to a molding machine for utilizing all components of potato raw materials, including a material taking system, a transmission system, a cutting system, a dehydration and drying system, and a molding system, wherein the transmission system is respectively connected to the material taking system, the cutting system, and the dehydration and drying system, and the dehydration and drying system is respectively connected to the cutting system and the molding system. The whole material of high-moisture potato crops is transmitted to the cutting system one by one through the material taking system, and the material is cut to form particles. The particle material is extruded and dehydrated in the dehydration and drying system, and the juice formed after dehydration is dried to precipitate dry matter, and is transmitted to the molding system with the low-moisture material formed after dehydration and drying, and mixed and extruded in the molding system. The present invention directly makes high-moisture potato raw materials into molded products, realizes the maximum utilization of all components of potato raw materials, and has almost no loss of nutrients except water, reduces waste discharge, and reduces environmental pollution.

Description

Technical Field

[0001] The invention relates to the technical field of agricultural product processing, in particular to a full-component-utilizing forming machine for potato raw materials. Background Art

[0002] The types of potato raw materials such as potatoes used in food industry production and processing are usually potato flour and starch, as well as some dehydrated potato products. The production of the above types of products has problems such as high energy consumption, serious loss of nutrients, and environmental pollution. For example, during the production of potato starch, a large amount of potato residue and wastewater are produced. The potato residue contains a large amount of nutrients such as potato dietary fiber, and the wastewater contains potato protein, amino acids, vitamins, minerals and other nutrients required by the human body, resulting in loss of potato nutrients, low resource utilization, and environmental pollution. For example, potato flour needs to go through complicated processes such as blanching, steaming, and drying, which requires large equipment investment and high energy consumption. Most of these products are intermediate raw materials in the food industry and need to be processed twice before they can become products for consumers. It is impossible to make potato crop raw materials into shaped food at one time, and there are problems such as poor processing suitability and serious loss of nutrients during the secondary processing. Summary of the invention

[0003] The present invention provides a molding machine for fully utilizing potato raw materials, so as to solve the defects in the prior art that the potato processing process is prone to waste of nutrients and is difficult to save costs, thereby greatly reducing production costs, shortening the processing flow, and directly making high-moisture potato raw materials into molded products, maximizing the utilization of all nutrients of the full components of the potato raw materials, and achieving the effect of almost no loss of nutrients except water.

[0004] The present invention provides a potato raw material full-component forming machine, comprising a material taking system, a transmission system, a cutting system, a dehydration and drying system and a forming system, wherein the transmission system is respectively connected to the material taking system, the cutting system and the dehydration and drying system, and the dehydration and drying system is respectively connected to the cutting system and the forming system.

[0005] According to a potato raw material full-component forming machine provided by the present invention, the transmission system includes a first drive assembly, a first transmission shaft and a first gear coaxially connected to the first transmission shaft, and a second transmission shaft and a second gear and a cam coaxially connected to the second transmission shaft, the first gear is meshingly connected to the second gear, the cam is connected to the material taking system, and the first drive assembly is connected to the first transmission shaft; the transmission system also includes a first sprocket, the first sprocket is coaxially connected to the second transmission shaft through a ratchet structure, and the first sprocket is connected to the cutting system through a first chain; the transmission system also includes a third transmission shaft, a fourth transmission shaft, a third gear and a fifth gear coaxially connected to the third transmission shaft, a sixth gear coaxially connected to the fourth transmission shaft, and a fourth gear coaxially connected to the first transmission shaft, the third gear is meshingly connected to the fourth gear, the fifth gear is meshingly connected to the sixth gear, and the fourth transmission shaft is connected to the cutting system.

[0006] According to a potato raw material full-component forming machine provided by the present invention, the transmission system also includes a fifth transmission shaft, a seventh gear coaxially connected to the fifth transmission shaft, an eighth gear coaxially connected to the third transmission shaft and a ninth gear coaxially connected to the first transmission shaft, the eighth gear is respectively meshed with the ninth gear and the seventh gear, and the fifth transmission shaft is connected to the material taking system; the transmission system also includes a tenth gear and an eleventh gear coaxially connected to the third transmission shaft, and the tenth gear and the eleventh gear are both connected to the dehydration and drying system.

[0007] According to a potato raw material full-component forming machine provided by the present invention, the first gear is an incomplete gear, and a plurality of first teeth are provided on the first gear, and the plurality of first teeth are centrally symmetrically arranged with the axis of the first gear as the center of symmetry, and the angle occupied by each of the first teeth is a first set angle; the ninth gear is an incomplete gear, and two second teeth are provided on the ninth gear, and the two second teeth are centrally symmetrically arranged with the axis of the ninth gear as the center of symmetry, and the angle occupied by each of the second teeth is a second set angle.

[0008] According to a potato raw material full-component forming machine provided by the present invention, the material taking system includes a silo, a translation assembly and a turntable arranged in sequence from top to bottom, the turntable is evenly provided with a plurality of through holes around its axial direction, the translation assembly is provided with a channel for connecting the silo and the through hole, in the material taking state, the through hole is aligned with the channel, in the cutting state, the through hole is connected with the cutting system, the cam contacts the translation assembly to drive the translation assembly to reciprocate horizontally, and the turntable is coaxially connected with the fifth transmission shaft; the cutting system includes an extrusion assembly and a cutting assembly, the extrusion assembly includes a pressing block, a screw, a threaded sleeve and a second sprocket, one end of the screw is connected to the pressing block, the pressing block is aligned with the through hole to press the material in the through hole into the cutting assembly, the threaded sleeve is sleeved on the screw and threadedly connected to the screw, the second sprocket is coaxially connected with the threaded sleeve, and the second sprocket is connected to the first sprocket through the first chain.

[0009] According to a potato raw material full-component utilization forming machine provided by the present invention, the translation assembly includes a hopper, a fixed block, a guide shaft, a first spring and a mounting bracket, the discharge port of the hopper is inserted into the feed port of the hopper, and there is a distance between the discharge port and the feed port of the hopper, the fixed block is arranged on the hopper, one end of the guide shaft is connected to the fixed block, and the other end passes through the mounting bracket, the first spring is sleeved on the outside of the guide shaft, and one end of the first spring is connected to the fixed block, and the other end is connected to the mounting bracket; the extrusion assembly also includes a second spring, a slider and a directional sleeve, the other end of the screw is connected to the slider, the slider is arranged in the directional sleeve and can move in a straight line along the axial direction of the sleeve The second spring is sleeved on the outside of the screw, and one end of the second spring is in contact with the slider, and the other end is in contact with the threaded sleeve; the cutting assembly includes a barrel and a grid cutter and a rolling cutter wheel arranged in the barrel, the grid cutter is arranged at the feed port of the barrel, the rolling cutter wheel is located below the grid cutter, the rolling cutter wheel is coaxially connected to the fourth transmission shaft, and the discharge port of the barrel is connected to the dehydration and drying system; the cutting system also includes a spraying assembly, the spraying assembly includes a liquid storage barrel, an infusion pipeline and a nozzle, one end of the infusion pipeline is connected to the liquid storage barrel, and the other end is connected to the nozzle, the nozzle is arranged on the inner wall of the barrel and is located below the rolling cutter wheel.

[0010] According to a potato raw material full-component molding machine provided by the present invention, the dehydration and drying system includes a dehydrator, a juice collecting component and a drying component, the feed port of the dehydrator is connected with the discharge port of the barrel, the rotating shaft of the dehydrator is provided with a twelfth gear coaxially connected thereto, the twelfth gear is meshingly connected with the tenth gear, the liquid outlet of the dehydrator is connected with the juice collecting component, the juice collecting component is connected with the drying component, and the discharge port of the dehydrator is connected with the molding system.

[0011] According to a potato raw material full-component forming machine provided by the present invention, the drying component includes a transmission component, a roller, a crushing component and a scraper, the crushing component and the roller are connected to the eleventh gear through the transmission component, the crushing component is arranged in the roller along the axial direction of the roller and passes through the roller, one side edge of the scraper is extended along the axial direction of the roller and is arranged on the crushing component, and the other side is in contact with the inner wall of the roller, the juice collection component is communicated with the interior of the roller, the discharge port of the crushing component is located outside the roller and is communicated with the forming system, and a heating element is provided on the roller; the crushing component includes a trough body and a crushing spiral, the crushing spiral is arranged in the trough body along the axial direction of the trough body, the trough body is arranged along the axial direction of the roller, and the scraper is connected to one side of the feed port of the trough body, The discharge port of the trough body is connected to the forming system through a feeding hopper, and the rotating shaft of the crushing spiral is connected to the transmission component; the dehydration and drying system also includes a vacuum component, which includes a sealed bin, a vacuum pump and a vacuum pipe. The drying component and the juice collection component are both arranged in the sealed bin, and the vacuum pump is connected to the sealed bin through the vacuum pipe. The sealed bin is provided with a vacuum gauge; the juice collection component includes a second drive component, a juice collection tank, a liquid collection pipeline and a liquid distribution pipeline. The second drive component is connected to the juice collection tank, one end of the liquid distribution pipeline is connected to the second drive component, and the other end extends into the roller. The pipe section of the liquid distribution pipeline located in the roller is provided with a liquid distribution hole, one end of the liquid collection pipeline is connected to the liquid outlet of the dehydrator, and the other end is connected to the juice collection tank.

[0012] According to a potato raw material full-component forming machine provided by the present invention, the transmission assembly includes a sixth transmission shaft, a third sprocket, a fourth sprocket, a thirteenth gear, a fourteenth gear and a fifteenth gear, the third sprocket is coaxially connected to the sixth transmission shaft, the fourth sprocket is coaxially connected to the rotating shaft of the crushing spiral, the third sprocket is connected to the fourth sprocket through a second chain, the thirteenth gear is coaxially connected to the sixth transmission shaft, the fourteenth gear is coaxially connected to the roller, the thirteenth gear is meshed with the fourteenth gear, the fifteenth gear is coaxially connected to the sixth transmission shaft, and the fifteenth gear is meshed with the eleventh gear; the juice collection assembly also includes a stirring paddle and a bevel gear group, the stirring paddle is connected to the sixth transmission shaft through the bevel gear group, and the stirring paddle is inserted into the juice collection tank.

[0013] A potato raw material full-component molding machine provided by the present invention also includes a control system, which is connected to the first drive component, the second drive component and the vacuum pump; the molding system includes a third drive component and a twin-screw molding machine, and the third drive component is connected to the rotating shaft of the twin-screw molding machine.

[0014] The present invention provides a molding machine for all components of potato raw materials. The whole material of high-moisture potato crops after pretreatment such as washing and peeling is transmitted to the cutting system one by one through the material taking system, and the material is cut into particles. The particles are extruded and dehydrated in the dehydration and drying system, and the juice formed after dehydration is dried to precipitate dry matter, and the juice is transmitted to the molding system with the low-moisture material formed after dehydration and drying, and mixed and extruded in the molding system. The present invention greatly reduces production costs, shortens the processing flow, directly makes high-moisture potato raw materials into molded products, realizes the maximum utilization of all components of potato raw materials, and has almost no loss of nutrients except water, reduces waste discharge, and reduces environmental pollution.

[0015] In addition to the technical problems solved by the present invention, the technical features of the technical solutions constituted, and the advantages brought about by the technical features of these technical solutions described above, other technical features of the present invention and the advantages brought about by these technical features will be further explained in conjunction with the accompanying drawings or will be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of a molding machine for utilizing all components of potato raw materials provided by the present invention;

[0018] Figure 2 It is a structural schematic diagram of the transmission system of the potato raw material full-component forming machine provided by the present invention;

[0019] Figure 3 It is a structural schematic diagram of the first gear of the potato raw material full component forming machine provided by the present invention;

[0020] Figure 4 It is a structural schematic diagram of the ninth gear of the potato raw material full component forming machine provided by the present invention;

[0021] Figure 5 It is a structural schematic diagram of a material taking system and a cutting system of a forming machine for utilizing all components of potato raw materials provided by the present invention;

[0022] Figure 6 It is a structural schematic diagram of a dehydrator for a potato raw material using a molding machine provided by the present invention;

[0023] Figure 7 It is a structural schematic diagram of a grid cutter and a rolling cutter wheel of a forming machine utilizing all components of potato raw materials provided by the present invention;

[0024] Figure 8 It is a structural schematic diagram of a dehydration and drying system and a molding system of a molding machine for all components of potato raw materials provided by the present invention;

[0025] Fig. 9 It is a structural schematic diagram of a control system of a potato raw material full-component forming machine provided by the present invention;

[0026] Reference numerals:

[0027] 100: transmission system; 110: first driving assembly; 120: first transmission shaft; 130: second transmission shaft; 140: first chain; 150: third transmission shaft; 160: fourth transmission shaft; 170: fifth transmission shaft; 121: first gear; 122: fourth gear; 123: ninth gear; 131: second gear; 132: cam; 133: first sprocket; 151: third gear; 152: fifth gear; 153: eighth gear; 154: tenth gear; 155: eleventh gear; 161: sixth gear; 171: seventh gear; 1211: first tooth portion; 1231: second tooth portion;

[0028] 200: material taking system; 210: material bin; 220: translation assembly; 230: turntable; 221: hopper; 222: fixed block; 223: guide shaft; 224: first spring; 225: mounting bracket; 231: through hole;

[0029] 300: cutting system; 310: extrusion assembly; 320: cutting assembly; 330: spraying assembly; 311: pressing block; 312: screw; 313: threaded sleeve; 314: second sprocket; 315: second spring; 316: slider; 317: directional sleeve; 321: barrel; 322: grid cutter; 323: rolling cutter wheel; 331: liquid storage barrel; 332: infusion pipeline; 333: nozzle;

[0030] 400: dehydration and drying system; 410: dehydrator; 420: juice collection assembly; 430: drying assembly; 440: vacuum assembly; 450: feeding hopper; 411: twelfth gear; 422: juice collection tank; 423: liquid collection pipeline; 424: liquid distribution pipeline; 425: stirring paddle; 426: bevel gear set; 431: transmission assembly; 432: roller; 433: crushing assembly; 434: scraper; 441: seal warehouse; 442: vacuum pump; 443: vacuum pipe; 444: vacuum gauge; 4241: liquid distribution hole; 4261: first bevel gear; 4262: second bevel gear; 4311: sixth transmission shaft; 4312: third sprocket; 4313: fourth sprocket; 4314: thirteenth gear; 4315: fourteenth gear; 4316: fifteenth gear; 4317: second chain; 4331: tank; 4332: crushing spiral;

[0031] 500: molding system; 510: third drive assembly; 520: twin-screw molding machine;

[0032] 600: control system;

[0033] 700: rack; 710: casters;

[0034] 800: material; 810: low-moisture material; 820: juice. DETAILED DESCRIPTION

[0035] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0036] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0037] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0038] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0040] like Figure 1 and Figure 8As shown, the potato raw material full-component utilization molding machine provided in an embodiment of the present invention includes a material taking system 200, a transmission system 100, a cutting system 300, a dehydration and drying system 400 and a molding system 500, the transmission system 100 is respectively connected to the material taking system 200, the cutting system 300 and the dehydration and drying system 400, and the dehydration and drying system 400 is respectively connected to the cutting system 300 and the molding system 500.

[0041] In the embodiment of the present invention, all components of potato raw materials are formed by using a molding machine, and the whole material 800 of high-moisture potato crops after washing, peeling and other pretreatments is transmitted one by one into the cutting system 300 through the material taking system 200, and the material 800 is cut into particles. The particle material 800 is extruded and dehydrated in the dehydration and drying system 400, and the juice 820 formed after dehydration is dried to precipitate dry matter, and is transmitted to the molding system 500 with the low-moisture material 810 formed after dehydration and drying, and mixed and extruded in the molding system 500. The present invention greatly reduces production costs, shortens the processing flow, directly makes high-moisture potato raw materials into molded products, realizes the maximum utilization of all components of potato raw materials, and has almost no loss of nutrients except water, reduces waste discharge, and reduces environmental pollution.

[0042] In this embodiment, the potato material 800 used is a whole potato that has been frozen, thawed and peeled. After the potato is frozen and thawed, the water molecules in the cells crystallize and destroy the cell walls, so that the water can be released to the greatest extent. The frozen-thawed potato is diced and extruded, and the water content of the extruded material obtained is about 35%. Compared with the extruded material with a water content of about 55% obtained by dicing and extruding fresh potatoes, the present invention effectively reduces the water content of the extruded material.

[0043] like Figure 2As shown, according to an embodiment provided by the present invention, the transmission system 100 includes a first drive component 110, a first transmission shaft 120 and a first gear 121 coaxially connected to the first transmission shaft 120, and a second transmission shaft 130 and a second gear 131 and a cam 132 coaxially connected to the second transmission shaft 130, the first gear 121 is meshedly connected to the second gear 131, the cam 132 is connected to the material picking system 200, and the first drive component 110 is connected to the first transmission shaft 120. In this embodiment, the first gear 121 is installed on the first transmission shaft 120, and the first driving assembly 110 transmits power to the first transmission shaft 120, driving the first transmission shaft 120 to rotate, thereby driving the first gear 121 to rotate, and the second transmission shaft 130 is arranged parallel to the first transmission shaft 120, and the second gear 131 and the cam 132 are installed on the second transmission shaft 130. The first gear 121 and the second gear 131 are engaged to transmit power, thereby driving the second transmission shaft 130 to rotate, and driving the cam 132 to rotate synchronously. The cam 132 is connected to the material taking system 200. Using the structural characteristics of the cam 132, the material taking system 200 is intermittently operated to screen the materials 800 one by one.

[0044] In this embodiment, the first driving assembly 110 can be connected to the first transmission shaft 120 by a reduction motor in conjunction with a coupling, or other power sources that can continuously transmit power to the first transmission shaft 120 .

[0045] like Figure 3 As shown, according to an embodiment provided by the present invention, the first gear 121 is an incomplete gear, and a plurality of first tooth portions 1211 are provided on the first gear 121, and the plurality of first tooth portions 1211 are centrally symmetrically arranged with the axis of the first gear 121 as the symmetry center, and the angle occupied by each first tooth portion 1211 is the first set angle. In this embodiment, the first gear 121 serves as a driving wheel, and the second gear 131 serves as a driven wheel. Since the material taking action of the material taking system 200 is an intermittent action, the first gear 121 is an incomplete gear, and the second gear 131 is a complete gear. The plurality of gear profile portions on the first gear 121 are the first tooth portions 1211, and the plurality of first tooth portions 1211 are centrally symmetrically arranged on the first gear 121, and the distribution range of each first tooth portion 1211 is the first set angle α2 in the circumferential direction.

[0046] In this embodiment, there are two first tooth portions 1211. Driven by the first gear 121, the second gear 131 is stationary except when the first gear 121 rotates to the first set angle α2. That is, during one rotation of the first gear 121, the two first tooth portions 1211 of the first gear 121 are meshed with the second gear 131 twice, which drives the second gear 131 to rotate twice. The second transmission shaft 130 drives the cam 132 to rotate twice, thereby driving the material taking system 200 to vibrate back and forth to avoid accumulation of potato materials 800.

[0047] According to an embodiment provided by the present invention, the transmission system 100 further includes a first sprocket 133, the first sprocket 133 is coaxially connected to the second transmission shaft 130 through a ratchet structure, and the first sprocket 133 is connected to the cutting system 300 through a first chain 140. In this embodiment, the second transmission shaft 130 is mounted on the second transmission shaft 130, and the first sprocket 133 is connected to the cutting system 300 through the first chain 140. When the second transmission shaft 130 rotates, the first sprocket 133 is driven to rotate, so that power is output to the cutting system 300 through the first chain 140, and the cutting system 300 is driven to cut the material 800. Since the process of pushing the material 800 by the cutting system 300 is a reciprocating intermittent action, during the resetting process, the first chain 140 will rotate the first sprocket 133 in the opposite direction, thereby conflicting with the power of the second transmission shaft 130. For this reason, a ratchet structure is set at any coaxial position of the second transmission shaft 130, and the first sprocket 133 is connected to the second transmission shaft 130 through the ratchet structure, so that the first sprocket 133 can only rotate in one direction.

[0048] According to one embodiment provided by the present invention, the transmission system 100 also includes a third transmission shaft 150, a fourth transmission shaft 160, a third gear 151 and a fifth gear 152 coaxially connected to the third transmission shaft 150, a sixth gear 161 coaxially connected to the fourth transmission shaft 160, and a fourth gear 122 coaxially connected to the first transmission shaft 120, the third gear 151 is meshedly connected to the fourth gear 122, the fifth gear 152 is meshedly connected to the sixth gear 161, and the fourth transmission shaft 160 is connected to the cutting system 300. In this embodiment, the fourth gear 122 is installed on the first transmission shaft 120, the first driving assembly 110 transmits power to the first transmission shaft 120, drives the first transmission shaft 120 to rotate, thereby driving the fourth gear 122 to rotate, the third transmission shaft 150 is arranged in parallel with the first transmission shaft 120, the third gear 151 and the fifth gear 152 are installed on the third transmission shaft 150, the fourth gear 122 is meshed with the third gear 151 to transmit power, and then drives the third transmission shaft 150 to rotate, driving the fifth gear 152 to rotate synchronously, the fourth transmission shaft 160 is arranged vertically with the third transmission shaft 150, the sixth gear 161 is installed on the fourth transmission shaft 160, the fifth gear 152 is meshed with the sixth gear 161 to transmit power, and then drives the fourth transmission shaft 160 to rotate, the fourth transmission shaft 160 is connected to the cutting system 300, and under the drive of the fourth transmission shaft 160, the cutting system 300 cuts the material 800 fed by the material taking system 200.

[0049] In this embodiment, the fifth gear 152 and the sixth gear 161 are both bevel gears to achieve vertical to horizontal power transmission.

[0050] According to one embodiment provided by the present invention, the transmission system 100 also includes a fifth transmission shaft 170, a seventh gear 171 coaxially connected to the fifth transmission shaft 170, an eighth gear 153 coaxially connected to the third transmission shaft 150, and a ninth gear 123 coaxially connected to the first transmission shaft 120, the eighth gear 153 is respectively meshed with the ninth gear 123 and the seventh gear 171, and the fifth transmission shaft 170 is connected to the material picking system 200. In this embodiment, a ninth gear 123 is installed on the first transmission shaft 120, and the first driving assembly 110 transmits power to the first transmission shaft 120, driving the first transmission shaft 120 to rotate, thereby driving the ninth gear 123 to rotate, and an eighth gear 153 is sleeved on the third transmission shaft 150, and the ninth gear 123 meshes with the eighth gear 153 to transmit power, thereby driving the eighth gear 153 to rotate, and the fifth transmission shaft 170 is arranged in parallel with the third transmission shaft 150, and the seventh gear 171 is installed on the fifth transmission shaft 170, and the fifth transmission shaft 170 is connected to the material taking system 200, and the eighth gear 153 meshes with the seventh gear 171 to transmit power, thereby driving the fifth transmission shaft 170 to rotate, thereby driving the material taking system 200 to move synchronously, so that the material taking system 200 performs intermittent action to screen the materials 800 one by one. The ninth gear 123 is a driving wheel, the seventh gear 171 is a driven wheel, and the eighth gear 153 located between the ninth gear 123 and the seventh gear 171 for transmitting power is an idler gear. The second gear 131 and the seventh gear 171 need to maintain the same rotation direction, so if the actual rotation directions are different, the rotation direction can be adjusted by adding an idler gear. Since the eighth gear 153 is sleeved on the third transmission shaft 150, when the first transmission shaft 120 drives the third transmission shaft 150 to rotate through the meshing of the fourth gear 122 and the third gear 151, the eighth gear 153 can remain stationary, that is, the eighth gear 153 and the third gear 151 rotate relatively independently.

[0051] like Figure 4 As shown, according to an embodiment provided by the present invention, the ninth gear 123 is an incomplete gear, and two second tooth portions 1231 are provided on the ninth gear 123, and the two second tooth portions 1231 are centrally symmetrically arranged with the axis of the ninth gear 123 as the symmetry center, and the angle occupied by each second tooth portion 1231 is the second set angle. In this embodiment, because the material taking action of the material taking system 200 is an intermittent action, the ninth gear 123 is an incomplete gear, the eighth gear 153 and the seventh gear 171 are complete gears, and multiple gear profile parts on the ninth gear 123 are second tooth portions 1231, and multiple second tooth portions 1231 are centrally symmetrically arranged on the ninth gear 123, and the distribution range of each second tooth portion 1231 is the second set angle α4 in the circumferential direction.

[0052] In this embodiment, there are two second tooth portions 1231. Under the drive of the ninth gear 123, the seventh gear 171 is stationary except when the ninth gear 123 rotates to the second set angle α4. That is, during one rotation of the ninth gear 123, the two second tooth portions 1231 of the ninth gear 123 are meshed with the eighth gear 153 twice, that is, the seventh gear 171 is driven to rotate twice, and the fifth transmission shaft 170 drives the material picking system 200 to rotate twice, thereby realizing the intermittent material picking action of the material picking system 200, so as to transport the materials 800 to the cutting system 300 one by one.

[0053] According to an embodiment provided by the present invention, the transmission system 100 further includes a tenth gear 154 and an eleventh gear 155 coaxially connected to the third transmission shaft 150, and the tenth gear 154 and the eleventh gear 155 are both connected to the dehydration and drying system 400. In this embodiment, the tenth gear 154 and the eleventh gear 155 are installed on the third transmission shaft 150, and the first transmission shaft 120 drives the third transmission shaft 150 to rotate through the engagement of the fourth gear 122 and the third gear 151, while the tenth gear 154 and the eleventh gear 155 rotate synchronously, and the tenth gear 154 and the eleventh gear 155 are connected to the dehydration and drying system 400 to drive the dehydration and drying system 400 to dehydrate and dry the material 800 fed by the cutting system 300.

[0054] like Figure 5As shown, according to an embodiment provided by the present invention, the material taking system 200 includes a silo 210, a translation assembly 220 and a turntable 230 arranged in sequence from top to bottom. The turntable 230 is evenly provided with a plurality of through holes 231 around its axial direction. The translation assembly 220 is provided with a channel for connecting the silo 210 and the through hole 231. In the material taking state, the through hole 231 is aligned with the channel. In the cutting state, the through hole 231 is connected with the cutting system 300. The cam 132 contacts the translation assembly 220 to drive the translation assembly 220 to reciprocate horizontally. The turntable 230 is coaxially connected with the fifth transmission shaft 170. In this embodiment, the materials 800 are accumulated in the silo 210 and then enter the channel of the translation assembly 220 one by one. The turntable 230 is installed on the fifth transmission shaft 170. Under the drive of the first transmission shaft 120, the fifth transmission shaft 170 is driven to rotate through the meshing transmission of the ninth gear 123, the eighth gear 153 and the seventh gear 171, thereby driving the turntable 230 to rotate. When taking materials, the materials 800 enter the through hole 231 of the rotating disk 230 through the passage. When cutting, the rotating disk 230 rotates to align the through hole 231 with the cutting system 300, and the materials 800 are transported to the cutting system 300. The cam 132 contacts the translation assembly 220. During the rotation of the cam 132, the translation assembly 220 is pushed, so that the translation assembly 220 reciprocates in the horizontal direction. The cam 132 can be provided with a plurality of peaks and valleys to increase the oscillation frequency of the translation assembly 220, so as to prevent the materials 800 from piling up and blocking the passage of the materials 800 formed by the silo 210-channel-through hole 231.

[0055] In this embodiment, when the ninth gear 123 rotates to an angle α where the second tooth portion 1231 is not set, the ninth gear 123 disengages from the eighth gear 153, and the eighth gear 153 and the seventh gear 171 do not rotate, that is, the fifth transmission shaft 170 does not rotate, and the turntable 230 stops rotating. At this time, there is a preset through hole 231 on the turntable 230 that is opposite to the channel of the translation assembly 220 below the silo 210. The through hole 231 on the turntable 230 is only suitable for one material 800 to enter, so a single material 800 enters the through hole 231 of the turntable 230. At the same time, there is another preset through hole 231 on the turntable 230 that is aligned with the cutting system 300, and the cutting system 300 cuts the material 800 in the through hole 231. When the ninth gear 123 rotates to within the second set angle α4 of the second tooth portion 1231, the ninth gear 123 meshes with the eighth gear 153 again, and the eighth gear 153 drives the seventh gear 171 to rotate, that is, the fifth transmission shaft 170 rotates, driving the rotating disk 230 to rotate synchronously, and the through hole 231 filled with the material 800 is sent to the cutting system 300, and the unfilled through hole 231 is sent to the bottom of the channel. The cycle operation can realize continuous material 800 collection and cutting work.

[0056] In this embodiment, the lower part of the turntable 230 is an integrated platform. The lower surface of the turntable 230 is provided with a groove surrounding the through hole 231. A floating sealing ring structure is installed in the groove, that is, a plurality of springs are provided between the sealing ring and the inner surface of the groove. When the turntable 230 rotates, except for the sliding contact between the sealing ring and the integrated platform, there are gaps at other surface positions, and there is no direct friction with the platform. The function of the spring is to compensate for the wear of the sealing ring, so that the sealing ring is always in contact with the platform, so that the juice 820 flowing out of the thawed potato will not overflow from the through hole 231. When the turntable 230 rotates so that the through hole 231 reaches the cutting system 300, there is no platform blocking the through hole 231 and the cutting system 300, and the flowing juice 820 will flow into the cutting system 300, effectively avoiding the liquid overflow and contamination of the device, and also preventing the loss and waste of the material 800 and the juice 820.

[0057] like Figure 5 As shown, according to an embodiment provided by the present invention, the translation assembly 220 includes a hopper 221, a fixed block 222, a guide shaft 223, a first spring 224 and a mounting bracket 225, the discharge port of the hopper 210 is inserted into the feed port of the hopper 221, and there is a distance between the discharge port and the feed port of the hopper 221, the fixed block 222 is arranged on the hopper 221, one end of the guide shaft 223 is connected to the fixed block 222, and the other end passes through the mounting bracket 225, the first spring 224 is sleeved on the outside of the guide shaft 223, and one end of the first spring 224 is connected to the fixed block 222, and the other end is connected to the mounting bracket 225. In this embodiment, the silo 210 is fixed, and a hopper 221 is arranged below the silo 210. The discharge port of the silo 210 is inserted into the feed port of the hopper 221, and there is a certain distance between the outer wall of the silo 210 and the inner wall of the hopper 221. The fixed block 222 surrounds the hopper 221 and is fixed on the outer wall of the hopper 221. The outer wall of the cam 132 contacts the outer wall of the fixed block 222. A guide shaft 223 is arranged in a direction perpendicular to the material inlet and outlet of the hopper 221. One end of the guide shaft 223 is connected to the outer wall of the fixed block 222, and the other end passes through the mounting bracket 225. A first spring 224 is sleeved on the outer side of the guide shaft 223 between the mounting bracket 225 and the fixed block 222. In this embodiment, as a result, during the rotation of the cam 132, the cam 132 pushes the fixed block 222 to move to the right, and the fixed block 222 drives the fixed shaft and the hopper 221 to move to the right synchronously, the first spring 224 is compressed, and the discharge port of the silo 210 is relatively offset from the discharge port of the hopper 221 within the spacing range, and the discharge port of the hopper 221 is relatively offset from the through hole 231 of the turntable 230, that is, a certain degree of offset is generated between the channel formed by the hopper 221 and the silo 210 and the through hole 231, and the cam 132 continues to rotate, and the pushing force on the fixed block 222 gradually disappears, and the first spring 224 resumes its extension, generating a thrust on the fixed block 222, thereby driving the guide shaft 223 and the hopper 221 to reset synchronously.

[0058] like Figure 5 As shown, according to an embodiment provided by the present invention, the cutting system 300 includes an extrusion assembly 310 and a cutting assembly 320, the extrusion assembly 310 includes a pressing block 311, a screw 312, a threaded sleeve 313 and a second sprocket 314, one end of the screw 312 is connected to the pressing block 311, the pressing block 311 is aligned with the through hole 231 to press the material 800 in the through hole 231 into the cutting assembly 320, the threaded sleeve 313 is sleeved on the screw 312 and is threadedly connected to the screw 312, the second sprocket 314 is coaxially connected to the threaded sleeve 313, and the second sprocket 314 is connected to the first sprocket 133 through the first chain 140. In this embodiment, the screw rod 312 is vertically arranged, the lower end of the screw rod 312 is connected to the pressing block 311, the pressing block 311 is directly opposite to the through hole 231 of the rotating disk 230, the outer side of the screw rod 312 is sleeved with a threaded sleeve 313 threadedly connected thereto, the outer side of the threaded sleeve 313 is fixedly sleeved with a second sprocket 314, the first sprocket 133 drives the second sprocket 314 to rotate through the first chain 140, and the second sprocket 314 rotates to drive the synchronous threaded sleeve 313 to rotate. Through the threaded connection, the screw 312 moves vertically along its axial direction, the screw 312 moves downward, the pressing block 311 gradually enters the through hole 231 of the turntable 230, the pressing block 311 presses the material 800 in the through hole 231 into the cutting assembly 320, the screw 312 moves upward, the pressing block 311 gradually leaves the through hole 231 of the turntable 230, and the turntable 230 rotates to the next through hole 231 containing the material 800 to the bottom of the pressing block 311.

[0059] like Figure 5As shown, according to an embodiment provided by the present invention, the extrusion assembly 310 further includes a second spring 315, a slider 316 and a directional sleeve 317, the other end of the screw 312 is connected to the slider 316, the slider 316 is arranged in the directional sleeve 317 and can move linearly along the axial direction of the sleeve, the second spring 315 is sleeved on the outside of the screw 312, and one end of the second spring 315 abuts against the slider 316, and the other end abuts against the threaded sleeve 313. In this embodiment, the directional sleeve 317 is arranged along the axial direction of the screw 312, the slider 316 is arranged in the directional sleeve 317, and only moves linearly along the directional sleeve 317, the upper end of the screw 312 is connected to the slider 316, and the second spring 315 is sleeved on the outside of the screw 312 between the slider 316 and the threaded sleeve 313. The threaded sleeve 313 only rotates without vertical movement, and the slider 316 does not rotate in the directional sleeve 317, but only moves downward synchronously along the directional sleeve 317, reducing one degree of freedom of the screw rod 312, so that the screw rod 312 only moves linearly downward, and the second spring 315 is compressed synchronously. After the pressing block 311 presses the material 800 into the cutting assembly 320, the screw 312 needs to move upward to reset. At this time, the second spring 315 recovers and extends, generating an upward thrust on the slider 316, driving the screw 312 to move upward. The screw 312 only moves upward in a straight line and does not rotate. The threaded sleeve 313 rotates in the opposite direction through the threaded cooperation, so the second sprocket 314 rotates in the opposite direction synchronously, and drives the first sprocket 133 to rotate in the opposite direction through the first chain 140. At this time, the ratchet structure can ensure that the second transmission shaft 130 is relatively independent of the first sprocket 133, that is, the first sprocket 133 rotates in the opposite direction but the second transmission shaft 130 remains stationary, avoiding conflict between its power output and the first transmission shaft 120.

[0060] In this embodiment, when the first gear 121 rotates to the first setting angle α2 of the first tooth portion 1211, the first gear 121 is meshed with the second gear 131 through the first tooth portion 1211, that is, the second transmission shaft 130 rotates, thereby driving the first sprocket 133 to rotate synchronously by a certain angle, and the first sprocket 133 transmits power to the threaded sleeve 313 through the first chain 140 and the second sprocket 314. The threaded sleeve 313 rotates, the screw rod 312 moves downward, the second spring 315 is compressed, and the pressing block 311 is pressed downward to push the material 800 in the through hole 231 into the cutting assembly 320. When the first gear 121 rotates to When the first tooth portion 1211 is not set within the angle α1 or α3, the first gear 121 is disengaged from the second gear 131, that is, the second transmission shaft 130 stops rotating, the turntable 230 is stationary, the second spring 315 is extended, the screw 312 moves upward, the pressure block 311 withdraws from the through hole 231 and resets to the top, the threaded sleeve 313 rotates in the opposite direction, and the first sprocket 133 is driven to rotate in the opposite direction through the first chain 140. In order to avoid power conflict between the second transmission shaft 130 and the first transmission shaft 120, a ratchet mechanism is set at any coaxial position between the first sprocket 133 and the second transmission shaft 130, so that the first sprocket 133 can only rotate in one direction.

[0061] like Figure 3 and Figure 4 As shown, when the first gear 121 rotates the first set angle α2, the first gear 121 is disengaged from the second gear 131, and the pressing block 311 is reset to the highest point by the second spring 315; in order to realize the lifting and lowering of the pressing block 311 with a large stroke within the limited number of teeth, the helical lead of the screw rod 312 can be increased, and the number of thread starts can also be increased;

[0062] When the first gear 121 continues to rotate by an angle of α3, the second gear 131 and the first gear 121 and the third gear 151 and the seventh gear 171 are all out of mesh, and the first sprocket 133 and the rotating disk 230 remain stationary;

[0063] When the first gear 121 rotates through the angle α3, the second gear 131 and the first sprocket 133 remain stationary, that is, the pressing block 311 remains in the raised state, and at this time, the ninth gear 123 has rotated through the entire angle α and begins to mesh with the eighth gear 153 to drive the seventh gear 171 to rotate, and the turntable 230 begins to rotate to transport the material 800 in the next cycle;

[0064] The angles α1 and α3 are set to ensure that the pressing block 311 can press down and lift up when the turntable 230 is stationary, so as to avoid the device being stuck due to the pressing block 311 rising and falling while the turntable 230 rotates. In this embodiment, α1+α2+α3=α and α=180°-α4.

[0065] like Figure 5 As shown, according to an embodiment provided by the present invention, the cutting assembly 320 includes a barrel 321 and a grid cutter 322 and a rolling cutter wheel 323 arranged in the barrel 321, the grid cutter 322 is arranged at the feed port of the barrel 321, the rolling cutter wheel 323 is located below the grid cutter 322, the rolling cutter wheel 323 is coaxially connected to the fourth transmission shaft 160, and the discharge port of the barrel 321 is connected to the dehydration and drying system 400. In this embodiment, when the pressing block 311 presses the whole material 800 from the through hole 231 of the turntable 230 into the barrel 321, it first passes through the grid cutter 322. The pressing block 311 applies pressure to the material 800, and the grid cutter 322 cuts the whole material 800 into strips. A rolling cutter wheel 323 is installed under the grid cutter 322, and the fourth transmission shaft 160 drives the rolling cutter wheel 323 to rotate. As the rolling cutter wheel 323 rotates, the strip material 800 squeezed out of the grid cutter 322 is cut into a fixed length by the rolling cutter wheel 323, thereby forming diced material 800, so the grid cutter 322 and the rolling cutter wheel 323 together constitute a strip cutting and dicing mechanism.

[0066] like Figure 7 As shown, in this embodiment, in order to make the cutting length roughly uniform, the lower edge of the grid cutter 322, i.e., the edge line of the discharge end, is formed into an arc curve concentric with the rolling cutter wheel 323, which matches the annular curve formed by the circumferential blade of the rolling cutter wheel 323.

[0067] like Figure 2 and Fig. 9 As shown, according to an embodiment provided by the present invention, the cutting system 300 further includes a spraying assembly 330, and the spraying assembly 330 includes a liquid storage barrel 331, a liquid infusion pipeline 332 and a nozzle 333. One end of the liquid infusion pipeline 332 is connected to the liquid storage barrel 331, and the other end is connected to the nozzle 333. The nozzle 333 is arranged on the inner wall of the barrel 321 and is located below the rolling cutter wheel 323. In this embodiment, the material 800 falls into the barrel 321 below the rolling cutter wheel 323 after being diced. The section of the barrel 321 is a spraying area, that is, the material 800 has to pass through this section of the spraying area during the falling process. One or more atomizing nozzles 333 spray the color preservative into the hopper 221. The surface of the diced material 800 will be sprayed with the color preservative when passing through, thereby reducing the possibility of oxidation and discoloration of the material 800. The color protecting agent is contained in the liquid storage barrel 331 and is transported to the nozzle 333 through the liquid infusion pipeline 332. The atomizing nozzle 333 can realize liquid extraction and atomization by passing compressed air.

[0068] like Figure 6 and 8As shown, according to an embodiment provided by the present invention, the dehydration and drying system 400 includes a dehydrator 410, a juice collection component 420 and a drying component 430, the feed port of the dehydrator 410 is connected to the discharge port of the barrel 321, the rotating shaft of the dehydrator 410 is provided with a twelfth gear 411 coaxially connected thereto, the twelfth gear 411 is meshedly connected to the tenth gear 154, the liquid outlet of the dehydrator 410 is connected to the juice collection component 420, the juice collection component 420 is connected to the drying component 430, and the discharge port of the dehydrator 410 is connected to the molding system 500. In this embodiment, the material 800 is cut into cubes and enters the dehydrator 410 through the barrel 321. It is extruded and dehydrated during the dehydration process. The juice 820 squeezed out of the material 800 enters the juice collection component 420, and then enters the drying component 430 from the juice collection component 420 for drying. During the drying process, the water in the juice 820 is dried, and dry substances such as starch and fiber are precipitated. Together with the remaining low-moisture material 810 formed after the material 800 is dehydrated, it enters the molding system 500 for molding. In this embodiment, the twelfth gear 411 is installed on the rotating shaft of the dehydrator 410. The twelfth gear 411 is meshed with the tenth gear 154 for transmission. The first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, thereby driving the third transmission shaft 150 to rotate synchronously. The third transmission shaft 150 drives the twelfth gear 411 through the tenth gear 154 to drive the dehydrator 410. Both the tenth gear 154 and the twelfth gear 411 are bevel gears.

[0069] In this embodiment, the dehydrator 410 uses a single screw barrel. After the material 800 is diced, it enters the single screw barrel and is transported to the dehydration section through a long-distance screw. In the dehydration section, the shaft diameter gradually increases, the pitch gradually becomes denser, and the volume between the screw and the barrel gradually decreases, and pressure is applied to the material 800 to dehydrate it. Small holes are evenly opened under the barrel of the dehydration section as liquid outlets, and the juice 820 squeezed out of the material 800 will flow out from the liquid outlet. After the juice 820 is squeezed out of the material 800, a low-moisture material 810 is formed. The low-moisture material 810 is transported to the end of the screw. The end of the barrel and the end of the screw are both set to a cone, which is convenient for adjusting the distance of the filing gap. The outer surface of the spiral and the inner surface of the barrel in the tapered section are processed with tooth-like patterns, and the low-moisture material 810 enters the slit and is filed and crushed. By rotating the adjusting bolt, the conical section at the end of the spiral can slide axially in the spiral end tube, thereby adjusting the size of the gap and thus adjusting the particle size of the finished filing and grinding product. The purpose of filing and grinding is to grind the low-moisture material 810 to a suitable particle size, which is beneficial to the feeding and product molding of the next process molding system 500.

[0070] like Figure 8As shown, according to an embodiment provided by the present invention, the drying component 430 includes a transmission component 431, a roller 432, a crushing component 433 and a scraper 434. The crushing component 433 and the roller 432 are both connected to the eleventh gear 155 through the transmission component 431. The crushing component 433 is arranged in the roller 432 along the axial direction of the roller 432 and passes through the roller 432. One side edge of the scraper 434 is extended along the axial direction of the roller 432 and is arranged on the crushing component 433, and the other side edge contacts the inner wall of the roller 432. The juice collection component 420 is connected to the interior of the roller 432. The discharge port of the crushing component 433 is located outside the roller 432 and is connected to the forming system 500. A heating element is provided on the roller 432. In this embodiment, the transmission component 431 can drive the roller 432 and the crushing component 433 to rotate. After the juice 820 in the juice collecting component 420 enters the drying component 430, it falls on the lower inner wall of the roller 432. The inner wall of the roller 432 is heated by the heating element. While the juice 820 is continuously added, the heated roller 432 continues to rotate to evaporate the water in the juice 820. In the process of rotating to the upper inner wall of the roller 432, the juice 820 adheres to the inner wall of the roller 432. The thin layer is gradually dried until it reaches the upper inner wall of the roller 432 and is completely dried. The scraper 434 is fixedly arranged on the outer side of the crushing assembly 433, and the upper edge of the scraper 434 contacts the upper inner part of the roller 432. During the rotation of the roller 432, the scraper 434 can scrape off the thin layer on the upper inner wall of the roller 432, and the scraped thin layer of dry matter falls into the crushing assembly 433. As the crushing assembly 433 works, the thin layer is crushed and then transmitted to the forming system 500. In this embodiment, the transmission assembly 431 is meshed with the eleventh gear 155 for transmission, and the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, thereby driving the third transmission shaft 150 to rotate synchronously, and the third transmission shaft 150 drives the transmission assembly 431 to rotate through the eleventh gear 155, thereby driving the crushing assembly 433 and the roller 432 to operate synchronously.

[0071] In this embodiment, the heating element is heated by a patch-type electric heating plate or a sandwich heat-conducting oil.

[0072] According to an embodiment provided by the present invention, the crushing assembly 433 includes a trough body 4331 and a crushing spiral 4332. The crushing spiral 4332 is arranged in the trough body 4331 along the axial direction of the trough body 4331. The trough body 4331 is arranged along the axial direction of the roller 432. The scraper 434 is connected to one side of the feed port of the trough body 4331. The discharge port of the trough body 4331 is connected to the forming system 500 through the feeding hopper 450. The rotating shaft of the crushing spiral 4332 is connected to the transmission assembly 431. In this embodiment, the opening of the trough body 4331 is set upward as a feed port, the trough body 4331 is fixed, and the scraper 434 is set on the upper edge of the trough body 4331. After the scraper 434 scrapes the thin layer on the inner wall of the roller 432, the thin layer will form a large paper-like piece, and the thin layer will directly fall into the trough body 4331. The crushing spiral 4332 in the trough body 4331 rotates to stir the thin layer and break it into small pieces. The crushing process also pushes the thin piece to move to the discharge port at the bottom of one end of the trough body 4331, and falls into the feeding hopper 450221 from the discharge port, and finally enters the molding system 500. In this embodiment, the transmission assembly 431 is meshed with the eleventh gear 155 for transmission, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, thereby driving the third transmission shaft 150 to rotate synchronously, and the third transmission shaft 150 drives the transmission assembly 431 to rotate through the eleventh gear 155, thereby driving the crushing spiral 4332 and the roller 432 to operate synchronously.

[0073] According to an embodiment provided by the present invention, the transmission assembly 431 includes a sixth transmission shaft 4311, a third sprocket 4312, a fourth sprocket 4313, a thirteenth gear 4314, a fourteenth gear 4315 and a fifteenth gear 4316, the third sprocket 4312 is coaxially connected to the sixth transmission shaft 4311, the fourth sprocket 4313 is coaxially connected to the rotating shaft of the crushing spiral 4332, the third sprocket 4312 is connected to the fourth sprocket 4313 through a second chain 4317, the thirteenth gear 4314 is coaxially connected to the sixth transmission shaft 4311, the fourteenth gear 4315 is coaxially connected to the roller 432, the thirteenth gear 4314 is meshedly connected to the fourteenth gear 4315, the fifteenth gear 4316 is coaxially connected to the sixth transmission shaft 4311, and the fifteenth gear 4316 is meshedly connected to the eleventh gear 155. In this embodiment, the third sprocket 4312, the thirteenth gear 4314 and the fifteenth gear 4316 are installed on the sixth transmission shaft 4311, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, thereby driving the third transmission shaft 150 to rotate synchronously, the third transmission shaft 150 transmits power through the meshing of the eleventh gear 155 and the fifteenth gear 4316, so that the sixth transmission shaft 4311 rotates, driving the third sprocket 4312 and the thirteenth gear 4314 to rotate synchronously, the third sprocket 4312 drives the fourth sprocket 4313 to rotate through the second chain 4317, thereby driving the crushing spiral 4332 to rotate, and the fourteenth gear 4315 is circumferentially arranged at one end of the roller 432, and the roller 432 is driven to rotate through the meshing of the thirteenth gear 4314 and the fourteenth gear 4315. Through the design of the transmission component 431, the rotation of the roller 432 and the crushing spiral 4332 are combined, saving power, integrating the structure and simplifying the device composition.

[0074] In this embodiment, the fourteenth gear 4315 is a large gear ring installed on the outer circumferential surface of the roller 432; the fifteenth gear 4316 and the eleventh gear 155 are both bevel gears.

[0075] According to an embodiment provided by the present invention, the juice collection component 420 includes a second drive component, a juice collection tank 422, a liquid collection pipeline 423 and a liquid distribution pipeline 424. The second drive component is connected to the juice collection tank 422. One end of the liquid distribution pipeline 424 is connected to the second drive component, and the other end extends into the roller 432. The liquid distribution pipeline 424 is provided with a liquid distribution hole 4241 on the pipe section located in the roller 432. One end of the liquid collection pipeline 423 is connected to the liquid outlet of the dehydrator 410, and the other end is connected to the juice collection tank 422. In this embodiment, one end of the liquid collecting pipeline 423 connected to the liquid outlet of the dehydrator 410 is a funnel, which collects the juice 820 squeezed out of the material 800 and then flows into the juice collecting tank 422 through the pipeline. The juice 820 contains potato starch, dietary fiber, trace elements and other nutrients, so a juice collecting component 420 and a drying component 430 are provided for recycling. The second driving component pumps the juice 820 in the juice collecting tank 422 into the roller 432 through the liquid distribution pipeline 424. The end of the roller 432 A hole is opened in the part, and the liquid distribution pipeline 424 enters the roller 432 through the hole and is located below the crushing assembly 433. The pipe section of the liquid distribution pipeline 424 in the roller 432 is provided with a plurality of liquid distribution holes 4241 at the lower position of the pipe section along the extension direction of the trough body 4331, so that the liquid can flow out evenly and be evenly distributed on the inner surface of the roller 432. The liquid distribution pipeline 424 and the scraper 434 are arranged opposite to each other to ensure that the liquid flows out to the roller 432 to rotate through the maximum stroke during the process of drying and forming a thin layer on the inner wall of the roller 432, thereby ensuring the drying time and drying effect.

[0076] In this embodiment, the second driving assembly can be a water pump. In other embodiments, the second driving assembly can be other power equipment to pump the juice 820 in the juice collecting tank 422 into the roller 432.

[0077] According to an embodiment provided by the present invention, the juice collection assembly 420 further includes a stirring paddle 425 and a bevel gear set 426. The stirring paddle 425 is connected to the sixth transmission shaft 4311 through the bevel gear set 426, and the stirring paddle 425 is inserted into the juice collection tank 422. In this embodiment, starch exists in the juice 820 flowing into the juice collection tank 422. To prevent the starch from sinking to the bottom, the juice 820 in the juice collection tank 422 is stirred by the stirring paddle 425 to keep the juice 820 flowing. The first bevel gear 4261 is also installed on the sixth transmission shaft 4311. One end of the stirring paddle 425 is coaxially connected to the second bevel gear 4262, and the other end is provided with a blade inserted into the juice collection tank 422. When the sixth transmission shaft 4311 rotates, the first bevel gear 4261 is driven to rotate. The first bevel gear 4261 transmits power to the stirring paddle 425 through meshing with the second bevel gear 4262, so that the blade rotates in the juice 820. The sixth transmission shaft 4311 is fully utilized as a power source, the power transmission structure is simplified, and the effect of recovering the juice 820 is further optimized.

[0078] According to an embodiment provided by the present invention, the dehydration and drying system 400 further includes a vacuum component 440, which includes a sealed chamber 441, a vacuum pump 442 and a vacuum pipe 443. The drying component 430 and the juice collection component 420 are both arranged in the sealed chamber 441. The vacuum pump 442 is connected to the sealed chamber 441 through the vacuum pipe 443, and a vacuum gauge 444 is provided on the sealed chamber 441. In this embodiment, the dehydrator 410, the drying component 430 and the juice collection component 420 are all arranged in a sealed chamber 441, and the sealed chamber 441 is connected to the vacuum pump 442 through the vacuum pipe 443, so that the dehydration and drying system 400 is completely enclosed therein. The vacuum gauge 444 can reflect the vacuum degree in the sealed chamber 441 in real time to control the operation of the vacuum pump 442. The purpose of vacuuming in the sealed chamber 441 is, firstly, to extract a large amount of water vapor formed during drying, and secondly, when the vacuum degree is low, the boiling point of water is reduced, which is more conducive to dehydration and drying, and also conducive to energy saving. In this way, the material 800 only loses some water during the processing, and except for the heat loss due to drying, most of its nutrients can be completely retained in the product.

[0079] In this embodiment, the connection between the sealing chamber 441, the crushing spiral 4332 and the sixth transmission shaft 4311 is configured according to the dynamic sealing standard.

[0080] like Fig. 9 As shown, according to an embodiment provided by the present invention, the potato raw material full component utilization forming machine of the embodiment of the present invention further includes a control system 600, and the control system 600 is connected to the first drive component 110, the second drive component and the vacuum pump 442. In this embodiment, the control system 600 is arranged in a control cabinet, which is used to install circuit control components and is connected to the driving components in each system to control the start and stop of each system node and equipment process.

[0081] According to an embodiment provided by the present invention, the molding system 500 includes a third drive assembly 510 and a twin-screw molding machine 520, and the third drive assembly 510 is connected to the rotating shaft of the twin-screw molding machine 520. In this embodiment, the material 800 falls into the twin-screw molding machine 520 after being filed, and the twin-screw molding machine 520 performs conveying-shearing-pressurization-heating-conveying, and finally forms the final product through different molds. The function of the twin-screw molding machine 520 is to ripen the raw materials. The end mold can be selected into strips, sheets, etc. according to needs, and with the help of a cutter, a potato full nutrition product can be formed in one step. In this embodiment, the third drive member can use a motor with a reducer to drive the rotating shaft of the twin-screw molding machine 520 to rotate.

[0082] When using, Figure 1 and Fig. 9As shown, the potato raw material full-component forming machine of the embodiment of the present invention is also provided with a frame 700, and casters 710 are provided at the bottom of the frame 700 for easy movement. Each system and its components are arranged on the frame 700, and each transmission shaft of the transmission system 100 is positioned by connecting with the frame 700, and the contact position between the sealing chamber 441 and the frame 700 meets the static sealing requirements.

[0083] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A potato raw material full component forming machine, characterized in that: It includes a material taking system, a transmission system, a cutting system, a dehydration and drying system and a molding system, wherein the transmission system is connected to the material taking system, the cutting system and the dehydration and drying system respectively, and the dehydration and drying system is connected to the cutting system and the molding system respectively; The transmission system includes a first driving component, a first transmission shaft and a first gear coaxially connected to the first transmission shaft, and a second transmission shaft and a second gear and a cam coaxially connected to the second transmission shaft. The first gear is meshed and connected to the second gear, and the cam is connected to the material taking system. The first driving component is connected to the first transmission shaft. The first driving component transmits power to the first transmission shaft to drive the first transmission shaft to rotate, thereby driving the first gear to rotate. The first gear meshes with the second gear to transmit power, and then drives the second transmission shaft to rotate, driving the cam to rotate synchronously, so that the material taking system performs intermittent action to screen the materials one by one; the transmission system also includes a first sprocket, the first sprocket is coaxially connected to the second transmission shaft through a ratchet structure, and the first sprocket is connected to the cutting system through a first chain. During the rotation of the second transmission shaft, the first sprocket is driven to rotate, and the first sprocket is connected to the second transmission shaft through the ratchet structure. The first sprocket can only rotate in one direction, driving the cutting system to cut the material and the process of the cutting system pushing the material is a reciprocating intermittent action; the transmission system also includes a third transmission shaft, a fourth transmission shaft, a third gear and a fifth gear coaxially connected to the third transmission shaft, a sixth gear coaxially connected to the fourth transmission shaft, and a fourth gear coaxially connected to the first transmission shaft, the third gear is meshed with the fourth gear, the fifth gear is meshed with the sixth gear, the fourth transmission shaft is connected to the cutting system, the first driving component transmits power to the first transmission shaft, drives the first transmission shaft to rotate, thereby driving the fourth gear to rotate, the fourth gear is meshed with the third gear to transmit power, and then drives the third transmission shaft to rotate, drives the fifth gear to rotate synchronously, the fifth gear is meshed with the sixth gear to transmit power, and then drives the fourth transmission shaft to rotate, under the drive of the fourth transmission shaft, the cutting system cuts the material fed by the material taking system; The transmission system also includes a fifth transmission shaft, a seventh gear coaxially connected to the fifth transmission shaft, an eighth gear coaxially connected to the third transmission shaft, and a ninth gear coaxially connected to the first transmission shaft, the eighth gear being meshed with the ninth gear and the seventh gear respectively, the fifth transmission shaft being connected to the material taking system, the first driving assembly transmitting power to the first transmission shaft, driving the first transmission shaft to rotate, thereby driving the ninth gear to rotate, the ninth gear meshing with the eighth gear to transmit power, thereby driving the eighth gear to rotate, the eighth gear meshing with the seventh gear to transmit power power, and then drives the fifth transmission shaft to rotate, thereby driving the material taking system to move synchronously, so that the material taking system performs intermittent action to screen the materials one by one; the transmission system also includes a tenth gear and an eleventh gear coaxially connected to the third transmission shaft, and the tenth gear and the eleventh gear are both connected to the dehydration and drying system. While the first transmission shaft drives the third transmission shaft to rotate through the meshing of the fourth gear and the third gear, the tenth gear and the eleventh gear rotate synchronously to drive the dehydration and drying system to dehydrate and dry the material fed by the cutting system.

2. The potato raw material full component utilization molding machine according to claim 1, characterized in that: The first gear is an incomplete gear, and is provided with a plurality of first teeth portions, and the plurality of first teeth portions are centrally symmetrically arranged with the axis of the first gear as the center of symmetry, and the angle occupied by each of the first teeth portions is a first set angle; the ninth gear is an incomplete gear, and is provided with two second teeth portions, and the two second teeth portions are centrally symmetrically arranged with the axis of the ninth gear as the center of symmetry, and the angle occupied by each of the second teeth portions is a second set angle.

3. The potato raw material full component utilization molding machine according to claim 2, characterized in that: The material taking system includes a silo, a translation assembly and a turntable which are arranged in sequence from top to bottom, and the turntable has a plurality of through holes evenly arranged around its axial direction, and the translation assembly is provided with a channel for connecting the silo and the through hole. In the material taking state, the through hole is aligned with the channel, and in the cutting state, the through hole is connected with the cutting system, the cam contacts the translation assembly to drive the translation assembly to reciprocate horizontally, and the turntable is coaxially connected with the fifth transmission shaft; the cutting system includes an extrusion assembly and a cutting assembly, and the extrusion assembly includes a pressing block, a screw, a threaded sleeve and a second sprocket, one end of the screw is connected to the pressing block, and the pressing block is aligned with the through hole to press the material in the through hole into the cutting assembly, the threaded sleeve is sleeved on the screw and threadedly connected to the screw, the second sprocket is coaxially connected with the threaded sleeve, and the second sprocket is connected with the first sprocket through the first chain.

4. The potato raw material full component utilization forming machine according to claim 3, characterized in that: The translation assembly includes a hopper, a fixed block, a guide shaft, a first spring and a mounting bracket. The discharge port of the hopper is inserted into the feed port of the hopper and there is a distance between the discharge port and the feed port of the hopper. The fixed block is arranged on the hopper. One end of the guide shaft is connected to the fixed block, and the other end passes through the mounting bracket. The first spring is sleeved on the outside of the guide shaft, and one end of the first spring is connected to the fixed block, and the other end is connected to the mounting bracket. The extrusion assembly also includes a second spring, a slider and a directional sleeve. The other end of the screw is connected to the slider. The slider is arranged in the directional sleeve and can move linearly along the axial direction of the sleeve. The second spring is sleeved on The outside of the screw rod, and one end of the second spring abuts against the slider, and the other end abuts against the threaded sleeve; the cutting assembly includes a barrel and a grid cutter and a rolling cutter wheel arranged in the barrel, the grid cutter is arranged at the feed port of the barrel, the rolling cutter wheel is located below the grid cutter, the rolling cutter wheel is coaxially connected to the fourth transmission shaft, and the discharge port of the barrel is connected to the dehydration and drying system; the cutting system also includes a spraying assembly, the spraying assembly includes a liquid storage barrel, an infusion pipeline and a nozzle, one end of the infusion pipeline is connected to the liquid storage barrel, and the other end is connected to the nozzle, the nozzle is arranged on the inner wall of the barrel and is located below the rolling cutter wheel.

5. The whole-component forming machine for potato raw materials according to claim 4, characterized in that: The dehydration and drying system includes a dehydrator, a juice collecting component and a drying component. The feed port of the dehydrator is connected to the discharge port of the barrel. The rotating shaft of the dehydrator is provided with a twelfth gear coaxially connected thereto. The twelfth gear is meshedly connected to the tenth gear. The liquid outlet of the dehydrator is connected to the juice collecting component, the juice collecting component is connected to the drying component, and the discharge port of the dehydrator is connected to the forming system.

6. The whole-component forming machine for potato raw materials according to claim 5, characterized in that: The drying component comprises a transmission component, a roller, a crushing component and a scraper, the crushing component and the roller are connected to the eleventh gear through the transmission component, the crushing component is arranged in the roller along the axial direction of the roller and passes through the roller, one side edge of the scraper is extended along the axial direction of the roller and is arranged on the crushing component, and the other side is in contact with the inner wall of the roller, the juice collecting component is communicated with the interior of the roller, the discharge port of the crushing component is located outside the roller and is communicated with the forming system, and a heating element is provided on the roller; the crushing component comprises a trough body and a crushing spiral, the crushing spiral is arranged in the trough body along the axial direction of the trough body, the trough body is arranged along the axial direction of the roller, the scraper is connected to one side of the feed port of the trough body, and the discharge port of the trough body is connected by a feeding The hopper is connected to the forming system, and the rotating shaft of the crushing spiral is connected to the transmission component; the dehydration and drying system also includes a vacuum component, which includes a sealed bin, a vacuum pump and a vacuum pipe. The drying component and the juice collection component are both arranged in the sealed bin, and the vacuum pump is connected to the sealed bin through the vacuum pipe. The sealed bin is provided with a vacuum gauge; the juice collection component includes a second drive component, a juice collection tank, a liquid collection pipeline and a liquid distribution pipeline. The second drive component is connected to the juice collection tank, one end of the liquid distribution pipeline is connected to the second drive component, and the other end extends into the roller. The liquid distribution pipeline is provided with a liquid distribution hole on the pipe section located in the roller, one end of the liquid collection pipeline is connected to the liquid outlet of the dehydrator, and the other end is connected to the juice collection tank.

7. The whole-component forming machine for potato raw materials according to claim 6, characterized in that: The transmission assembly includes a sixth transmission shaft, a third sprocket, a fourth sprocket, a thirteenth gear, a fourteenth gear and a fifteenth gear, the third sprocket is coaxially connected to the sixth transmission shaft, the fourth sprocket is coaxially connected to the rotating shaft of the crushing spiral, the third sprocket is connected to the fourth sprocket through a second chain, the thirteenth gear is coaxially connected to the sixth transmission shaft, the fourteenth gear is coaxially connected to the roller, the thirteenth gear is meshed with the fourteenth gear, the fifteenth gear is coaxially connected to the sixth transmission shaft, and the fifteenth gear is meshed with the eleventh gear; the juice collection assembly also includes a stirring paddle and a bevel gear set, the stirring paddle is connected to the sixth transmission shaft through the bevel gear set, and the stirring paddle is inserted into the juice collection tank.

8. The whole-component forming machine for potato raw materials according to claim 7, characterized in that: It also includes a control system, which is connected to the first drive component, the second drive component and the vacuum pump; the molding system includes a third drive component and a twin-screw molding machine, and the third drive component is connected to the rotating shaft of the twin-screw molding machine.

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