Automatic assembly mechanism for shell cover of divider
By designing an automatic assembly mechanism, using components such as oil cylinder, lift plate, pressure rod, sensor and suction cup, the skew and fatigue problems caused by manual tapping of the cover are solved, and automatic uniform assembly and precise detection of the cover are achieved.
Patent Information
- Application Number
- CN202110972247.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2041-08-24
AI Technical Summary
During the assembly process of the existing splitter housing cap, the manual hand-held hammer head strike makes it difficult to evenly apply force, easily skew, and consumes a lot of manpower, resulting in exhaustion of arms.
An automatic assembly mechanism is designed, including oil cylinder, lift plate, pressure rod, inner ring distance sensor, outer ring distance sensor, elastic column pin, resistance ring, cylinder and suction cup. The cover is held by suction cup, and the attitude of the anti-ring is adjusted. The oil cylinder and pressure rod achieve uniform pressure in the cover, and the inner and outer ring distance sensors detect assembly accuracy.
Automatic and uniform assembly of the cover is achieved, which reduces the intensity of labor, improves the assembly accuracy, and avoids the problem of crooked cover.
Smart Images

Figure CN113787486B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic assembly mechanism, in particular to an automatic assembly mechanism for a divider housing cover. Background Art
[0002] Dividers, also commonly known as intermittent dividers, are mostly used in automation equipment to achieve intermittent rotation transmission.
[0003] The cam divider is a mechanism for achieving intermittent motion. It has the following remarkable features: high indexing accuracy, smooth operation, large torque transmission, self-locking during positioning, compact structure, small size, low noise, good high-speed performance, and long life. It is an ideal product to replace traditional mechanisms such as grooved wheel mechanisms, ratchet mechanisms, incomplete gear mechanisms, and pneumatic control mechanisms.
[0004] During the assembly process of the divider, after the installation of the cam, turret, cam roller and shaft is completed, lubricating oil needs to be injected and the cover needs to be sealed at the opening.
[0005] The existing cap assembly operation is all manual operation, specifically, manually holding a hammer to place the cap in the through hole and then gradually knock it in. Due to the sealing requirement, the outer diameter of the cap and the inner diameter of the through hole are interference fit, so it is difficult to assemble in place, and it is necessary to knock along the edge of the cap several times to achieve assembly.
[0006] However, when holding a hammer to knock, only one point can be knocked at a time, and the cap cannot be evenly stressed. Therefore, the cap often becomes crooked, making it impossible to continue knocking it in and difficult to take it out. In addition, continuous manual knocking will undoubtedly consume more manpower and cause arm fatigue and soreness. Summary of the invention
[0007] The objects of the present invention are:
[0008] Provided is a divider shell cover automatic assembly mechanism, which can suck and hold the cover workpiece and adjust its posture, place the cover in a through hole on the divider shell and press it in evenly to achieve assembly, and can perform inspection after assembly is completed, thereby reducing manual labor intensity and improving cover assembly accuracy.
[0009] In order to achieve the above object, the present invention provides the following technical solutions:
[0010] A divider shell cover automatic assembly mechanism comprises a frame, and also includes an oil cylinder, a lifting plate, a pressure rod, a contact ring, a cylinder and a suction cup; the oil cylinder is located at the top of the frame, the lifting plate is connected to the bottom end of the piston rod of the oil cylinder through a connecting frame, the pressure rod is vertically arranged at the lower end of the lifting plate, and the pressure rods are arranged in a circular array relative to the piston rod of the oil cylinder; the bottom end surface of the lifting plate is also provided with an inner ring distance sensor and an outer ring distance sensor, and the detection ends of the inner ring distance sensor and the outer ring distance sensor are both vertically downward; the contact ring is connected to the bottom end of the lifting plate through an elastic pin; the cylinder is located on the lifting plate, and the suction cup is connected to the suction cup seat at the bottom end of the piston rod of the cylinder through an air pipe, and the suction cup is located on the inner side of the contact ring.
[0011] Furthermore, the oil cylinder is arranged vertically; the connecting frame is in an inverted U shape; the lifting plate is in a disc shape, and a guide rod is arranged on the top of the lifting plate, and the guide rod passes through the frame and is movably connected to the bushing on the frame.
[0012] Furthermore, the number of the inner ring distance sensors is multiple and they are arranged in a circular array relative to the piston rod of the oil cylinder; the number of the outer ring distance sensors is multiple and they are arranged in a circular array relative to the piston rod of the oil cylinder.
[0013] Furthermore, the inner ring distance sensor is located on the side of the pressure rod facing the center of the lifting plate; and the outer ring distance sensor is located on the side of the pressure rod facing the edge of the lifting plate.
[0014] Furthermore, the abutment ring is annular and is coaxially arranged with the piston rod of the oil cylinder; the abutment ring is made of rubber; and the elastic pins are arranged in a circular array along the abutment ring.
[0015] Furthermore, the cylinder is arranged vertically, and the cylinder body of the cylinder is connected to the top surface of the lifting plate; and an air pipe joint is arranged on the suction cup seat.
[0016] Furthermore, the opening of the suction cup faces downward, and the suction cup is specifically located at the center of the abutment ring.
[0017] The beneficial effects of the present invention are: an automatic assembly mechanism for the cover of a divider shell, which utilizes the comprehensive utilization of an oil cylinder, a lifting plate, a pressure rod, an inner ring distance sensor, an outer ring distance sensor, an elastic pin, a resistance ring, a cylinder and a suction cup. The suction cup can hold the cover workpiece, and the resistance ring can adjust the posture. Then the cover is placed in the through hole on the divider shell, the oil cylinder is actuated, and multiple pressure rods are evenly pressed in to achieve assembly. At the same time, the inner ring distance sensor and the outer ring distance sensor can be tested after the assembly is completed, replacing the original manual hand-held hammer to knock, which can greatly reduce the labor intensity of human labor, save labor costs, avoid the situation where the cover is skewed and cannot be knocked in and is difficult to take out, and improve the cover assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a schematic diagram of the overall structure of a divider housing cover automatic assembly mechanism.
[0019] Figure 2 This is a schematic diagram of the overall structure of the automatic assembly mechanism for the housing cover of a divider according to the present invention from another perspective.
[0020] Figure 3 The present invention is a schematic diagram of the overall structure of a divider housing cover automatic assembly mechanism from a side lower perspective.
[0021] Figure 4 This is a bottom view of the overall structure from the perspective of an automatic assembly mechanism for a divider housing cover of the present invention.
[0022] In the figure: 1. frame; 2. oil cylinder; 3. connecting frame; 4. lifting plate; 5. guide rod; 6. bushing; 7. pressure rod; 8. inner ring distance sensor; 9. outer ring distance sensor; 10. elastic pin; 11. resistance ring; 12. cylinder; 13. suction cup seat; 14. air pipe; 15. suction cup. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0024] refer to Figures 1 to 4, an automatic assembly mechanism for a divider housing cover, comprising a frame 1, a cylinder 2, a lifting plate 4, a pressure rod 7, a contact ring 11, a cylinder 12 and a suction cup 15; the cylinder 2 is located at the top of the frame 1, the lifting plate 4 is connected to the bottom end of the piston rod of the cylinder 2 through a connecting frame 3, the cylinder 2 is used to drive the lifting plate 4 to move up and down, the pressure rod 7 is vertically arranged at the lower end of the lifting plate 4, the pressure rod 7 is arranged in a circular array relative to the piston rod of the cylinder 2, and the pressure rod 7 is used to press the cover into the through hole on the housing; the bottom end surface of the lifting plate 4 is also provided with an inner ring distance sensor 8 and an outer ring distance sensor 9, the inner ring distance The detection ends of the sensor 8 and the outer ring distance sensor 9 are both vertically downward, the inner ring distance sensor 8 is used to detect the upper end surface of the cover, and the outer ring distance sensor 9 is used to detect the upper end surface of the divider shell; the contact ring 11 is connected to the bottom end of the lifting plate 4 through an elastic pin 10, and the contact ring 11 is used to adjust and maintain the posture of the cover; the cylinder 12 is located on the lifting plate 4, and the suction cup 15 is connected to the suction cup seat 13 at the bottom end of the piston rod of the cylinder 12 through an air pipe 14, and the cylinder 12 is used to drive the suction cup seat 13 to move up and down, and the suction cup 15 is located on the inner side of the contact ring 11, and the suction cup 15 is used to hold the cover workpiece.
[0025] The oil cylinder 2 is arranged vertically; the connecting frame 3 is in an inverted U shape, and the connecting frame 3 is used to connect and disperse the pressure; the lifting plate 4 is disc-shaped, and a guide rod 5 is arranged on the top of the lifting plate 4, and the guide rod 5 passes through the frame 1 and is movably connected with the bushing 6 on the frame 1, and the guide rod 5 is used to guide the up and down movement of the lifting plate 4.
[0026] There are multiple inner ring distance sensors 8 and they are arranged in a circular array relative to the piston rod of the cylinder 2; there are multiple outer ring distance sensors 9 and they are arranged in a circular array relative to the piston rod of the cylinder 2, so as to realize multi-point comprehensive detection, so as to determine whether the plane of the cover is flush with the plane of the upper end face of the shell.
[0027] The inner ring distance sensor 8 is located on the side of the pressure rod 7 facing the center of the lifting plate 4, corresponding to the top of the cover; the outer ring distance sensor 9 is located on the side of the pressure rod 7 facing the edge of the lifting plate 4, corresponding to the top of the upper end surface of the shell.
[0028] The abutment ring 11 is annular and is coaxially arranged with the piston rod of the oil cylinder 2; the abutment ring 11 is made of rubber and is flexible to avoid damaging the cover; the elastic pins 10 are arranged in a circular array along the abutment ring 11, and the elastic pins 10 are elastic and can be compressed.
[0029] The cylinder 12 is arranged vertically, and the cylinder body of the cylinder 12 is connected to the top surface of the lifting plate 4; the suction cup seat 13 is provided with an air pipe joint, and the air pipe joint is used to connect an external air pump. When the external air pump draws air, a vacuum negative pressure can be generated in the suction cup 15, thereby realizing the suction and holding of the cover.
[0030] The opening of the suction cup 15 faces downward. The suction cup 15 is specifically located at the center of the abutment ring 11 . The suction cup 15 is used to hold the capping workpiece.
[0031] The working principle of the present invention is as follows: first, the piston rod of the cylinder 12 extends downward, driving the suction cup seat 13 and the suction cup 15 to move downward, the external air pump draws air, and the suction cup 15 generates a suction force to suck the disc-shaped capping product tightly, then the cylinder 12 drives the suction cup seat 13 to rise, sucking up the cap, and when the cap contacts the bottom end of the abutment ring 11, the upper end face of the cap is pressed against the bottom end of the abutment ring 11, thereby adjusting the posture of the cap to ensure that it is level and maintain a horizontal posture; then the divider shell is placed Under the frame 1, align the through hole on the shell with the capping workpiece; the piston rod of the cylinder 2 extends downward to drive the connecting frame 3 and the lifting plate 4 to move downward, the suction cup 15 places the cap on the through hole of the shell, the elastic pin 10 is subjected to pressure, and the contact ring 11 presses the cap to ensure the horizontal posture of the cap and avoid it from being skewed; the piston rod of the cylinder 2 continues to move downward, the elastic pin 10 is compressed, the pressure rod 7 contacts the top of the cap, and presses the cap as a whole into the through hole, thereby realizing the automatic assembly of the cap.
[0032] Then the outer circle distance sensor 9 detects the upper end surface of the divider housing, and the inner circle distance sensor 8 detects multiple points on the cover to detect whether the cover is flush with the upper end surface of the divider housing, thereby determining whether it is assembled in place.
[0033] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.
Claims
1. A divider housing cover automatic assembly mechanism, comprising a frame (1), characterized in that: It also includes an oil cylinder (2), a lifting plate (4), a pressure rod (7), a resistance ring (11), a cylinder (12) and a suction cup (15); the oil cylinder (2) is located at the top of the frame (1); the lifting plate (4) is connected to the bottom end of the piston rod of the oil cylinder (2) through a connecting frame (3); the pressure rod (7) is vertically arranged at the lower end of the lifting plate (4); the pressure rod (7) is arranged in a circular array relative to the piston rod of the oil cylinder (2); the bottom end surface of the lifting plate (4) is also provided with an inner ring distance sensor (8) and an outer ring distance sensor (9); the inner ring distance sensor (8) and the detection ends of the outer ring distance sensor (9) are both facing vertically downward; the abutment ring (11) is connected to the bottom end of the lifting plate (4) through an elastic pin (10); the cylinder (12) is located on the lifting plate (4), the suction cup (15) is connected to the suction cup seat (13) at the bottom end of the piston rod of the cylinder (12) through an air pipe (14), and the suction cup (15) is located on the inner side of the abutment ring (11); the oil cylinder (2) is arranged vertically; the connecting frame (3) is in an inverted U shape; the lifting plate (4) is in a disc shape, and a guide rod (5) is arranged at the top of the lifting plate (4), and the guide rod (5) penetrates the frame (1) and is movably connected to the bushing (6) on the frame (1); the abutment ring (11) is annular, and the abutment ring (11) is coaxially arranged with the piston rod of the oil cylinder (2); the abutment ring (11) is made of rubber; the elastic pins (10) are arranged in a circular array along the abutment ring (11); the cylinder (12) is arranged vertically, and the cylinder body of the cylinder (12) is connected to the top surface of the lifting plate (4); the suction cup seat (13) is provided with an air pipe joint; the opening of the suction cup (15) faces downward, and the suction cup (15) is specifically located at the abutment The piston rod of the air cylinder (12) extends downward, driving the suction cup seat (13) and the suction cup (15) to move downward, and the external air pump draws air, so that the suction cup (15) generates a suction force to suck the disc-shaped capping product tightly, and the air cylinder (12) drives the suction cup seat (13) to rise, sucking up the capping product. When the capping product contacts the bottom end of the abutment ring (11), the upper end face of the capping product presses against the bottom end of the abutment ring (11), and the posture of the capping product is adjusted to ensure that it is level and maintain a horizontal posture; the divider housing is placed under the frame (1), and the through hole on the housing is aligned with the capping product; The piston rod of the oil cylinder (2) extends downward, driving the connecting frame (3) and the lifting plate (4) to move downward, the suction cup (15) places the cover on the through hole of the shell, the elastic pin (10) is subjected to pressure, and the contact ring (11) presses the cover tightly to ensure the horizontal posture of the cover; the piston rod of the oil cylinder (2) continues to move downward, the elastic pin 10 is compressed, the pressure rod (7) contacts the top of the cover, and presses the cover as a whole into the through hole.
2. The automatic assembly mechanism for the housing cover of a divider according to claim 1, characterized in that: The inner ring distance sensors (8) are multiple in number and are arranged in a circular array relative to the piston rod of the oil cylinder (2); the outer ring distance sensors (9) are multiple in number and are arranged in a circular array relative to the piston rod of the oil cylinder (2).
3. The automatic assembly mechanism for the housing cover of a divider according to claim 2, characterized in that: The inner ring distance sensor (8) is located on the side of the pressure rod (7) facing the center of the lifting plate (4); the outer ring distance sensor (9) is located on the side of the pressure rod (7) facing the edge of the lifting plate (4).
Citation Information
Patent Citations
Automatic assembling mechanism for sealing cover of divider shell
CN215660026U
Turntable press-fitting method and device
JP2002093031A
Apparatus for inserting sealing material into ECU housing for vehicles
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