Surface flatness detection device based on shaving board processing

Through the combination of clamps and leveling parts, the detection error problem caused by protrusions in particleboard detection is solved, and higher detection accuracy and accuracy are achieved.

CN120506910APending Publication Date: 2025-08-19临沂科技职业学院 +1

Patent Information

Application Number
CN202510705643.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

In the prior art, if there are protrusions in the middle or both sides of the particle board during the detection process, the reference system and angle of the laser detector will change, resulting in detection data errors.

Method used

The surface flatness detection device based on particleboard processing is adopted. Through the combination of clamps, lifting and leveling parts, the wooden board is ensured to maintain level, including the roller clamping of the clamps and the adjustment of the leveling detection plate, which drives the lifting parts to rotate and adjust the position of the wooden board to maintain level.

Benefits of technology

The detection accuracy of the laser detector is improved, the impact of the inclination of the wooden board on the detection is reduced, and the accuracy of the detection results is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of laser detection, and discloses a shaving board processing-based surface flatness detection device which comprises a base, a plurality of conveying rods are arranged at the side part of the base, a wood board is placed on the conveying rods, a detection box is fixedly mounted at the top end of the base, and a laser detector is fixedly mounted in the center of the top of the detection box. The laser detector is used for detecting the flatness of the surface of the wood board, a detection auxiliary device is fixedly installed on the side portion of the base located on the lower portion of the detection box, and a grinding device is arranged on the detection auxiliary device; the two rollers in the detection auxiliary device clamp a wood board, the detection plate is leveled to make contact with the side face of the wood board, a half gear is driven to rotate when the wood board inclines, the half gear is meshed with teeth, the position of a lifting block is adjusted, and even if the edge of the wood board protrudes, the edge of the wood board does not protrude. The lifting block can still be adjusted to enable the board to be in a horizontal position, so that the detection precision of the laser detector is improved, and the influence of board inclination on the detection of the laser detector is reduced.
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Description

Technical Field

[0001] The present invention relates to the field of laser detection technology, and more particularly to a surface flatness detection device based on particleboard processing. Background Art

[0002] Testing the flatness of particleboard is a key step in ensuring its quality. Traditional testing methods are inefficient and easily affected by human factors. Laser testing technology uses a laser scanner to scan the surface of particleboard to obtain high-precision three-dimensional point cloud data, which can quickly and accurately detect tiny unevenness. Its advantages lie in its fast testing speed, high accuracy, and the ability to achieve automated operation, effectively improving testing efficiency.

[0003] A patent application with publication number CN117308831A discloses a particle board surface flatness detection device, including a conveyor table, a mounting frame fixedly mounted on the top outer surface of the conveyor table, and a laser detector fixedly mounted on the bottom outer surface of the mounting frame, support frames fixedly mounted on the outer surfaces of both sides of one end of the conveyor table, and a movable mechanism is provided inside the protective shell, and the board is transported by placing the board on the outer surface of the conveyor table. The outer surface of the board is scanned by the laser detector for detection to detect tiny unevenness or defects, and the two sides of the board are abutted against the outer surface of the rotating wheel. When the board becomes uneven, the buffer telescopic rod is moved left and right by the action of the first spring, so that the first abutting rod and the second abutting rod can touch the second pressure sensor and the first pressure sensor, thereby detecting the unevenness on both sides, achieving reliable detection results, and reducing the false alarm rate.

[0004] Although the above-mentioned device can detect uneven conditions on both sides when in use, if there are bulges in the middle or on both sides of the wooden board, the distance set between the wooden board and the laser detector will deviate, resulting in changes in the reference system and the angles of laser emission and reception, causing errors in the detection data of the laser detector. Summary of the Invention

[0005] The present invention provides a surface flatness detection device based on particleboard processing, which solves the technical problem in the related art that if there are protrusions in the middle or on both sides of the wooden board, the distance set between the wooden board and the laser detector will deviate, resulting in changes in the reference system and the angles of laser emission and reception, causing errors in the detection data of the laser detector.

[0006] The present invention provides a surface flatness detection device based on particleboard processing, comprising a base, a plurality of conveying rods provided on the side of the base, a wooden board placed on the conveying rods, a detection box fixedly installed on the top of the base, a laser detector fixedly installed on the top center of the detection box, the laser detector being used to detect the flatness of the surface of the wooden board, a detection auxiliary device fixedly installed on the side of the base located at the lower part of the detection box, a polishing device provided on the detection auxiliary device, the detection auxiliary device being used to transport and adjust the level of the wooden board; the detection auxiliary device comprising a clamping member, a lifting member, and a leveling member, the clamping member being used to clamp the wooden board, the leveling member comprising a leveling detection plate, the leveling detection plate being in contact with the side of the wooden board, the leveling detection plate being tilted to drive the lifting member to rotate, so that the clamping member adjusts the wooden board to a horizontal position.

[0007] As a further optimization scheme of the present invention, the clamping member includes a lifting block slidably installed on the base, a first gear is rotatably installed inside the lifting block, two symmetrically arranged rack blocks are slidably installed inside the first gear, a first protrusion is fixedly installed on the rack block, a roller is rotatably installed inside the first protrusion, the roller is used to clamp the wooden board, and the lifting block is raised and lowered to adjust the horizontal position of the wooden board.

[0008] As a further optimization scheme of the present invention, the lifting member includes a first rotating block rotatably mounted inside the lifting block, a half gear is fixedly mounted on the side of the first rotating block, a first limit rod is fixedly mounted on the side of the half gear, and teeth and a first fixed block are fixedly mounted on the side wall of the base close to the wooden board, the first sliding rod is fixedly mounted on the inside of the first fixed block, and a slider is slidably mounted on the outer wall of the first sliding rod, and a symmetrically arranged first spring is fixedly mounted on both ends of the slider. The first spring keeps the slider in the middle position of the first sliding rod, and a groove is provided on the slider so that the first limit rod slides inside the slider, the half gear meshes with the teeth, and a leveling member is provided on the side wall of the first rotating block, and the leveling member contacts the wooden board for adjusting the position of the lifting block.

[0009] As a further optimization scheme of the present invention, the leveling part includes a second sliding rod fixedly installed on the side of the first rotating block, and a leveling detection plate is slidably installed on the end of the second sliding rod. A second spring is fixedly installed on the side of the leveling detection plate close to the first rotating block, and the leveling detection plate is in contact with the side of the wooden board.

[0010] As a further optimization scheme of the present invention, the grinding device includes a U-shaped block fixedly installed at the end of the leveling detection plate, a grinding rod is rotatably installed inside the U-shaped block, a cleaning brush is provided on the side of the U-shaped block, and the cleaning brush is used to clean the surface of the grinding rod, and a second limit rod is fixedly installed on the top of the U-shaped block.

[0011] As a further optimization solution of the present invention, a torsion spring is provided at the connection position between the leveling detection plate and the U-shaped block, so that the U-shaped block has a force to rotate toward the middle of the leveling detection plate.

[0012] As a further optimization solution of the present invention, a torsion spring is provided at the installation position of the first gear and the lifting block, so that the two rollers have a force to move closer to each other.

[0013] As a further optimization solution of the present invention, the center height of the first gear is kept at the same height as the thickness center of the wooden board.

[0014] As a further optimization solution of the present invention, one end of the leveling detection plate is provided with an inclination angle for contacting the side of the wooden board.

[0015] As a further optimization solution of the present invention, the elastic forces provided by the two first springs remain the same, so that the sliding block is located at the center of the first sliding rod.

[0016] The beneficial effects of the present invention are: The surface flatness detection device based on particleboard processing described in the present invention clamps the wooden board by two rollers inside the detection auxiliary device, and contacts the side of the wooden board through the leveling detection plate. When the wooden board tilts, the half gear is driven to rotate, and the half gear is engaged with the teeth to adjust the position of the lifting block. Even if a bulge appears on the edge of the wooden board, the lifting block can still be adjusted to make the wooden board in a horizontal position, thereby improving the detection accuracy of the laser detector and reducing the impact of the wooden board tilt on the laser detector detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall appearance of the device of the present invention; Figure 2 This is a schematic diagram of the installation of the overall device of the present invention; Figure 3 It is a schematic diagram of the installation of the detection auxiliary device and the polishing device of the present invention; Figure 4 Schematic diagram of the internal structure of the detection auxiliary device of the present invention; Figure 5 Schematic diagram of the internal structure of the clamping member of the present invention; Figure 6 It is a schematic diagram of the connection between the lifting member and the leveling member of the present invention; Figure 7 It is a schematic diagram of the internal structure of the grinding device of the present invention.

[0018] In the picture: 1. Base; 11. Transport rod; 12. Wooden board; 13. Inspection box; 14. Laser detector; 2. Detection auxiliary device; 21. Clamping member; 211. Rack block; 212. First protrusion; 213. Roller; 214. First gear; 215. Lifting block; 22. Lifting member; 221. First rotating block; 222. Half gear; 223. Tooth; 224. First fixed block; 225. First slide bar; 226. First spring; 227. Slider; 228. First limit rod; 23. Leveling member; 231. Second slide bar; 232. Second spring; 233. Leveling detection plate; 3. Grinding device; 31. U-shaped block; 32. Grinding stick; 33. Cleaning brush; 34. Second limit rod. DETAILED DESCRIPTION

[0019] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed solely to enable those skilled in the art to better understand and implement the subject matter described herein, and that the functions and arrangements of the elements discussed may be varied without departing from the scope of this specification. Various examples may omit, substitute, or add various processes or components as needed. In addition, features described with respect to some examples may also be combined in other examples.

[0020] like Figures 1 to 3 As shown, a surface flatness detection device based on particleboard processing according to an embodiment of the present invention includes a base 1, a plurality of conveying rods 11 are provided on the side of the base 1, a wooden board 12 is placed on the conveying rods 11, a detection box 13 is fixedly installed on the top of the base 1, a laser detector 14 is fixedly installed at the top center of the detection box 13, and the laser detector 14 is used to detect the flatness of the surface of the wooden board 12, and a detection auxiliary device 2 is fixedly installed on the side of the base 1 located below the detection box 13, and a grinding device 3 is provided on the detection auxiliary device 2, and the detection auxiliary device 2 is used to transport and adjust the level of the wooden board 12; like Figures 4 to 6 As shown, the detection auxiliary device 2 includes a clamping member 21, a lifting member 22, and a leveling member 23. The clamping member 21 is used to clamp the wooden board 12. The leveling member 23 includes a leveling detection plate 233. The leveling detection plate 233 contacts the side of the wooden board 12. The leveling detection plate 233 is tilted to drive the lifting member 22 to rotate, so that the clamping member 21 adjusts the wooden board 12 to a horizontal position.

[0021] It should be noted that after the production of particleboard is completed, its flatness needs to be tested. When using laser to test the flatness, the particleboard needs to be kept horizontal. However, during the testing and transportation process, if there are bulges on the surface or edge of the particleboard, it may shake during transportation. Therefore, it cannot keep the horizontal surface upward and may shake during transportation. Such particleboards cannot pass the test and are generally transported directly to the waste area. The cause of bulges and uneven flatness is not necessarily a problem of the entire board being tilted. It may be that only the edge or part of the board is uneven. If the uneven part that can be cut is removed, the particleboard can still be used. For this reason, the following improvements have been made to the detector; First, place the wooden board 12 (the wooden board 12 in this article refers to the particle board) on the conveying rod 11 at equal intervals, start the conveying rod 11 to rotate and convey the wooden board 12, and the conveying rod 11 conveys the wooden board 12 to the inside of the detection box 13. The detection auxiliary device 2 and the grinding device 3 are installed in the middle position of the laser detector 14. The wooden board 12 first contacts the grinding device 3 to clean the side of the wooden board 12, and then is transported toward the detection auxiliary device 2. In the initial state, the two rollers 213 provided on the clamping member 21 are in contact with each other, and the laser detector 14 is started. When the wooden board 12 passes by, the two rollers 213 move away from each other, thereby clamping the wooden board 12, completing the clamping effect of the clamping member 21. When the top edge of the wooden board 12 is located on the moving path of the roller 213 and a bulge appears, the two rollers 213 move away from each other and always keep the clamp at the center of the thickness of the wooden board 12. If a bulge appears on the top of the wooden board 12, the wooden board 12 The position of the thickness center of 12 changes, so the thickness center of the wooden board 12 moves upward, and the wooden board 12 moves upward relative to the initial position of the clamping member 21. The wooden board 12 drives the upper part of the leveling detection plate 233 to move away from the base 1, and the lower part of the leveling detection plate 233 moves toward the base 1, thereby driving the lifting member 22 to move and rotate. The lifting member 22 causes the clamping member 21 to move downward, and the position of the clamping member 21 can be adjusted, so that the top of the wooden board 12 is horizontal, preventing the wooden board 12 from tilting and causing a decrease in detection accuracy, reducing detection errors, until the wooden board 12 passes over the protrusion, the clamping member 21 maintains the original clamping position, under the action of the leveling detection plate 233, the clamping member 21 and the leveling member 23 are reset to the original clamping state, and the clamping member 21 without the protrusion on the other side is always in a horizontal position, thereby completing the detection, until the second wooden board 12 enters again, the detection can be continued.

[0022] like Figures 4 and 5As shown, the clamping member 21 includes a lifting block 215 slidably mounted on the base 1, a first gear 214 is rotatably mounted inside the lifting block 215, two symmetrically arranged rack blocks 211 are slidably mounted inside the first gear 214, a first protrusion 212 is fixedly mounted on the rack block 211, a roller 213 is rotatably mounted inside the first protrusion 212, the roller 213 is used to clamp the wooden board 12, and the lifting block 215 is raised and lowered to adjust the horizontal position of the wooden board 12.

[0023] It should be noted that since the clamping member 21 needs to clamp the wooden board 12 when in use, the rack block 211, the first protrusion 212 and the roller 213 are slidably installed inside the lifting block 215, and the installation positions of the first gear 214 and the lifting block 215 are provided with torsion springs, so that the two rollers 213 have a force to approach each other, thereby achieving the effect of clamping the wooden board 12 when the wooden board 12 is transported.

[0024] like Figures 4 to 6 As shown, the lifting member 22 includes a first rotating block 221 rotatably mounted inside the lifting block 215, a half gear 222 is fixedly mounted on the side of the first rotating block 221, a first limiting rod 228 is fixedly mounted on the side of the half gear 222, a tooth 223 and a first fixed block 224 are fixedly mounted on the side wall of the base 1 close to the wooden board 12, a first sliding rod 225 is fixedly mounted inside the first fixed block 224, a slider 227 is slidably mounted on the outer wall of the first sliding rod 225, and first springs 226 are symmetrically mounted on both ends of the slider 227, the first springs 226 keep the slider 227 in the middle position of the first sliding rod 225, a groove is provided on the slider 227, so that the first limiting rod 228 slides inside the slider 227, the half gear 222 is engaged with the tooth 223, and a leveling member 23 is provided on the side wall of the first rotating block 221, which contacts the wooden board 12 and is used to adjust the position of the lifting block 215.

[0025] It should be noted that when the leveling detection plate 233 on the leveling member 23 contacts the side of the wooden board 12, if the leveling detection plate 233 is offset, it can drive the first rotating block 221 to rotate, and the rotation of the first rotating block 221 can drive the half gear 222 to rotate, and the half gear 222 is engaged with the teeth 223, so the position of the lifting block 215 sliding inside the base 1 can be adjusted to achieve a leveling effect, and a first limiting rod 228 is provided on the half gear 222, and a slider 227 is provided on the outside of the first limiting rod 228. The slider 227 slides on the outer wall of the first slide rod 225, and a first spring 226 is provided on both sides of the slider 227, so that the first limiting rod 228 is in the middle position of the half gear 222 in the normal state, which plays the role of adjusting the angle of the leveling detection plate 233, thereby adjusting the height of the lifting block 215, so that the wooden board 12 is in a horizontal position to improve the detection accuracy.

[0026] like Figure 7 As shown, the leveling member 23 includes a second sliding rod 231 fixedly mounted on the side of the first rotating block 221, and a leveling detection plate 233 is slidably mounted on the end of the second sliding rod 231. A second spring 232 is fixedly mounted on the side of the leveling detection plate 233 close to the first rotating block 221, and the leveling detection plate 233 contacts the side of the wooden board 12.

[0027] It should be noted that a second slide rod 231 is slidingly provided inside the leveling detection plate 233, so that when the wooden board 12 passes and the wooden board 12 is tilted, it can adapt to the width change of the wooden board 12 and adjust the position and level of the wooden board 12.

[0028] like Figure 7 As shown, the grinding device 3 includes a U-shaped block 31 fixedly mounted on the end of the leveling detection plate 233, a grinding rod 32 is rotatably mounted inside the U-shaped block 31, a cleaning brush 33 is provided on the side of the U-shaped block 31, and the cleaning brush 33 is used to clean the surface of the grinding rod 32, and a second limiting rod 34 is fixedly mounted on the top of the U-shaped block 31.

[0029] It should be noted that a torsion spring is provided at the connection position between the leveling detection plate 233 and the U-shaped block 31. Although the grinding rod 32 and the U-shaped block 31 are rotationally connected, there is friction between the U-shaped block 31 and the grinding rod 32. Therefore, when the grinding rod 32 contacts the side of the wooden board 12, although the grinding rod 32 will rotate with the wooden board 12, it can also grind the side of the wooden board 12 to prevent burrs from being generated, causing a gap to appear at the connection position between the leveling detection plate 233 and the wooden board 12, and the cleaning brush 33 can clean the surface of the grinding rod 32, thereby improving the grinding effect.

[0030] like Figure 7As shown, a torsion spring is provided at the connection position between the leveling detection plate 233 and the U-shaped block 31 , so that the U-shaped block 31 has a force to rotate toward the middle of the leveling detection plate 233 .

[0031] It should be noted that a torsion spring is provided at the connection position between the leveling detection plate 233 and the U-shaped block 31, so that the U-shaped block 31 has the force to rotate toward the middle of the leveling detection plate 233, so that the second limit rod 34 on the U-shaped block 31 is in contact with the side of the leveling detection plate 233 under normal conditions.

[0032] like Figure 5 As shown, a torsion spring is provided at the installation position of the first gear 214 and the lifting block 215 so that the two rollers 213 have a force to move closer to each other.

[0033] It should be noted that a torsion spring is provided at the installation position of the first gear 214 and the lifting block 215 so that the two rollers 213 have a force to move closer to each other, so that the two rollers 213 are in contact with each other when not clamped.

[0034] like Figure 4 As shown, the center height of the first gear 214 is kept at the same height as the thickness center of the wooden board 12 .

[0035] It should be noted that the center height of the first gear 214 is kept at the same height as the thickness center of the wooden board 12 , so that the wooden board 12 can be kept in a horizontal position in the clamped state when detecting the flatness of the wooden board 12 .

[0036] like Figure 7 As shown, one end of the leveling detection plate 233 is provided with an inclination angle for contacting the side of the wooden board 12 .

[0037] It should be noted that one end of the leveling detection plate 233 is provided with an inclination angle for contacting the side of the wooden board 12 to prevent the leveling detection plate 233 from getting stuck on the wooden board 12 .

[0038] like Figure 6 As shown, the elastic forces provided by the two first springs 226 remain the same, so that the slider 227 is located at the center of the first slide rod 225 .

[0039] The above describes the embodiments of this embodiment, but this embodiment is not limited to the above specific implementation methods. The above specific implementation methods are merely illustrative and not restrictive. Ordinary technicians in this field can also make many forms based on the inspiration of this embodiment, all of which are protected by this embodiment.

Claims

1. A surface flatness detection device based on particleboard processing, comprising a base (1), characterized in that: A plurality of transport rods (11) are provided on the side of the base (1), a wooden board (12) is placed on the transport rods (11), a detection box (13) is fixedly installed on the top of the base (1), a laser detector (14) is fixedly installed at the top center of the detection box (13), and the laser detector (14) is used to detect the flatness of the surface of the wooden board (12), and a detection auxiliary device (2) is fixedly installed on the side of the base (1) located below the detection box (13), and a grinding device (3) is provided on the detection auxiliary device (2), and the detection auxiliary device (2) is used to transport and adjust the level of the wooden board (12); The detection auxiliary device (2) comprises a clamping member (21), a lifting member (22), and a leveling member (23); the clamping member (21) is used to clamp the wooden board (12); the leveling member (23) comprises a leveling detection plate (233); the leveling detection plate (233) contacts the side of the wooden board (12); the leveling detection plate (233) is tilted to drive the lifting member (22) to rotate, so that the clamping member (21) adjusts the wooden board (12) to a horizontal position.

2. The surface flatness detection device based on particleboard processing according to claim 1 is characterized in that: The clamping member (21) comprises a lifting block (215) slidably mounted on the base (1); a first gear (214) is rotatably mounted inside the lifting block (215); two symmetrically arranged rack blocks (211) are slidably mounted inside the first gear (214); a first protrusion (212) is fixedly mounted on the rack block (211); a roller (213) is rotatably mounted inside the first protrusion (212); the roller (213) is used to clamp the wooden board (12); and the lifting block (215) is raised and lowered to adjust the horizontal position of the wooden board (12).

3. The surface flatness detection device based on particleboard processing according to claim 2 is characterized in that: The lifting member (22) includes a first rotating block (221) rotatably mounted inside the lifting block (215), a half gear (222) is fixedly mounted on the side of the first rotating block (221), a first limiting rod (228) is fixedly mounted on the side of the half gear (222), teeth (223) and a first fixed block (224) are fixedly mounted on the side wall of the base (1) close to the wooden board (12), a first sliding rod (225) is fixedly mounted inside the first fixed block (224), a slider (227) is slidably mounted on the outer wall of the first sliding rod (225), and the slider A symmetrically arranged first spring (226) is fixedly installed at both ends of (227), and the first spring (226) enables the slider (227) to be maintained at the middle position of the first slide bar (225). A groove is provided on the slider (227), so that the first limit rod (228) slides inside the slider (227), and the half gear (222) is engaged with the teeth (223). A leveling member (23) is provided on the side wall of the first rotating block (221), and the leveling member (23) contacts the wooden board (12) and is used to adjust the position of the lifting block (215).

4. The surface flatness detection device based on particleboard processing according to claim 3 is characterized in that: The leveling member (23) comprises a second slide bar (231) fixedly mounted on a side surface of the first rotating block (221); a leveling detection plate (233) is slidably mounted on an end portion of the second slide bar (231); a second spring (232) is fixedly mounted on a side surface of the leveling detection plate (233) close to the first rotating block (221); and the leveling detection plate (233) contacts a side surface of the wooden board (12).

5. The surface flatness detection device based on particleboard processing according to claim 4 is characterized in that: The grinding device (3) comprises a U-shaped block (31) fixedly mounted on the end of the leveling detection plate (233); a grinding rod (32) is rotatably mounted inside the U-shaped block (31); a cleaning brush (33) is provided on the side of the U-shaped block (31); the cleaning brush (33) is used to clean the surface of the grinding rod (32); and a second limiting rod (34) is fixedly mounted on the top end of the U-shaped block (31).

6. The surface flatness detection device based on particleboard processing according to claim 5, characterized in that: A torsion spring is provided at the connection position between the leveling detection plate (233) and the U-shaped block (31), so that the U-shaped block (31) has a force to rotate toward the middle of the leveling detection plate (233).

7. The surface flatness detection device based on particleboard processing according to claim 6, characterized in that: Torsion springs are provided at the installation positions of the first gear (214) and the lifting block (215), so that the two rollers (213) have a force that moves them closer to each other.

8. The surface flatness detection device based on particleboard processing according to claim 7, characterized in that: The center height of the first gear (214) is kept at the same height as the thickness center of the wooden board (12).

9. The surface flatness detection device based on particleboard processing according to claim 8, characterized in that: One end of the leveling detection plate (233) is provided with an inclination angle for contacting the side of the wooden board (12).

10. The surface flatness detection device based on particleboard processing according to claim 9, characterized in that: The elastic forces provided by the two first springs (226) remain the same, so that the slider (227) is located at the center of the first slide rod (225).

Citation Information

Patent Citations

  • Shaving board surface flatness detection device

    CN117308831A

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