A limiter oil injection device
By designing the limiter oil injection device, automatic oil injection of the limiter housing and limit arm is achieved using automation systems and sensors, solving the problems of low efficiency and unstable quality of manual oil injection, and improving the production efficiency and controllability of oil injection.
Patent Information
- Application Number
- CN202111181553.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2041-10-11
AI Technical Summary
In the prior art, the oil injection process of the limiter relies on manual operations, resulting in low production efficiency, uneven application and difficult to accurately control the oil injection volume, which poses quality risks.
A limiter oil injection device is designed, including a limiter fixture, an oil injection assembly and a sensor assembly. Automatic oil injection of the limiter housing and limit arm is realized through an automated system. The sensor is used to detect the position and placement of the limiter.
It improves the stability and controllability of oil injection, increases the reliability of oil injection volume, and can automatically adjust the oil injection volume and position height according to different product needs, significantly improving production efficiency.
Smart Images

Figure CN113803627B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment, and in particular to a limiter oil injection device. Background Art
[0002] The car door limiter is one of the most critical components in the car door system. Its function is to limit the maximum opening of the door to prevent the door from opening too far. It provides door opening and closing gears, so that there are 2 or 3 gears during the door opening and closing process, which is convenient for passengers to get on and off the car. In the process of assembling automobile parts, it is usually necessary to grease the limiter on the car body. Generally, grease is injected manually. However, the previous manual grease injection method has low production efficiency, uneven application, and the amount of manual grease injection cannot be accurately controlled, resulting in product quality risks. Summary of the invention
[0003] The purpose of the invention is to provide a stopper oil filling device to realize automatic oil filling.
[0004] The object of the present invention can be achieved by the following technical solutions: A stopper oil injection device comprises a stopper fixture and an oil injection assembly;
[0005] The limiter clamp comprises a housing fixing clamp for fixing the limiter housing and a limiter arm fixing clamp for fixing the limiter limiter arm;
[0006] The oil injection assembly includes a housing oil injection assembly for injecting oil into the housing of the limiter and a limit arm oil injection assembly for injecting oil into the limit arm of the limiter;
[0007] The stopper oiling device also includes a sensor assembly for detecting the position of the stopper.
[0008] Preferably, the shell fixing fixture is arranged on the support plate, the limit arm fixing fixture is arranged below the support plate, the limiter shell is fixed to the support plate through the shell fixing fixture, and the limiter limit arm passes through the support plate and is fixed to the limit arm fixing fixture.
[0009] Further preferably, a support column is connected below the support plate, and the limit arm fixing fixture is slidably disposed on the support column.
[0010] More preferably, the support column is provided with an electric cylinder for adjusting the position of the limit arm fixing fixture on the support column.
[0011] Preferably, the housing oil filling assembly comprises a housing oil filling gun and a housing oil filling cylinder for driving the housing oil filling gun to move horizontally.
[0012] Preferably, there are two shell oil filling assemblies, which are arranged oppositely on both sides of the shell fixing fixture.
[0013] Preferably, the limit arm oiling assembly comprises a limit arm oiling gun and a limit arm oiling cylinder for driving the limit arm oiling gun to move horizontally.
[0014] Further preferably, the limit arm oil injection assembly is connected to the limit arm fixing fixture.
[0015] Preferably, the sensor assembly includes an error-proofing sensor for detecting the presence of a stopper and an in-place sensor for detecting whether the stopper reaches a specified position. The error-proofing sensor is arranged below the housing fixing fixture to detect the presence of the stopper housing; the in-place sensor is arranged below the limit arm fixing fixture to detect whether the limit arm of the stopper is in place.
[0016] Preferably, the limiter oil filling device also includes an electric control box and a control panel.
[0017] Compared with the prior art, the present invention has the following advantages:
[0018] 1. The present invention can improve the oil injection stability and control the oil injection amount;
[0019] 2. The present invention improves the original manual oiling to automatic oiling, thereby increasing the reliability of oiling amount;
[0020] 3. The present invention can automatically adjust the oil injection amount according to different product requirements, and the position height can be controlled by an electric cylinder;
[0021] 4. The present invention has high production efficiency, increasing the output from 1,500 pieces per ten-hour shift to 2,600 pieces per shift;
[0022] 5. The present invention can realize the oil filling of the limiter housing and the limiter limiter arm separately or simultaneously, and the use method is flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a front view of the limiter oil injection device of the present invention;
[0024] Figure 2 It is a rear view of the limiter oil injection device of the present invention;
[0025] Figure 3 It is a structural schematic diagram of the housing oil filling assembly of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the limit arm oil injection assembly of the present invention;
[0027] In the figure: 1-limiter clamp, 11-shell fixing clamp, 12-limiter arm fixing clamp, 2-oil filling assembly, 21-shell oil filling assembly, 211-shell oil filling gun, 212-shell oil filling cylinder, 22-limiter arm oil filling assembly, 221-limiter arm oil filling gun, 222-limiter arm oil filling cylinder, 3-sensor assembly, 31-error proofing sensor, 32-in-place sensor, 4-support plate, 5-support column, 6-electric cylinder, 7-limiter, 71-limiter shell, 72-limiter limit arm. DETAILED DESCRIPTION
[0028] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. The following embodiments are implemented based on the technical solution of the present invention, and provide detailed implementation methods and specific operation processes, but the protection scope of the present invention is not limited to the following embodiments.
[0029] Example 1
[0030] A limiter oil injection device, such as Figures 1-2 As shown, it includes a limiter fixture 1, an oil injection assembly 2, a sensor assembly 3, a support plate 4, a support column 5 and an electric cylinder 6, which are used to inject oil into the limiter 7. The limiter 7 includes a limiter housing 71 and a limiter limit arm 72.
[0031] Specifically, the limiter clamp 1 includes a shell fixing clamp 11 for fixing the limiter shell 71 and a limiter arm fixing clamp 12 for fixing the limiter limit arm 72, the oil filling assembly 2 includes a shell oil filling assembly 21 for filling oil into the limiter shell 71 and a limiter arm oil filling assembly 22 for filling oil into the limiter limit arm 72, and the sensor assembly 3 includes an error-proofing sensor 31 for detecting the presence or absence of a limiter and an in-position sensor 32 for detecting whether the limiter has reached a specified position.
[0032] like Figure 3 As shown, the limiter housing 71 is fixed on the support plate by a housing fixing fixture 11 arranged on the support plate 4, and two housing oil filling assemblies 21 are symmetrically arranged on both sides of the limiter housing 71. The housing oil filling assembly 21 includes a housing oil filling gun 211 and a housing oil filling cylinder 212. The housing oil filling cylinder 212 can drive the housing oil filling gun 211 to move toward the oil filling hole on the limiter housing 71 for oiling.
[0033] like Figure 4As shown, the limiter limit arm 72 connected to the limiter housing 71 passes through the support plate 4 and is suspended below the support plate 4. A support column 5 is connected below the support plate 4. An electric cylinder 6 is arranged on the support column 5. The electric cylinder 6 is connected to the limiter arm fixing fixture 12 and the limiter arm oil injection assembly 22. The electric cylinder 6 can adjust the height of the limiter arm fixing fixture 12 and the limiter arm oil injection assembly 22 up and down to adapt to different positions of the limiter limiter arm 72. The limiter arm oil injection assembly 22 includes a limiter arm oil injection gun 221 and a limiter arm oil injection cylinder 222 that drives the limiter arm oil injection gun 221 to move horizontally. The limiter arm oil injection cylinder 222 is fixed on the bottom plate, and the bottom plate is connected to the limiter arm fixing fixture 12.
[0034] In order to improve the controllability of the device, the error-proofing sensor 31 is set below the shell fixing fixture to detect the presence or absence of the limiter shell 71, and the in-place sensor 32 is set below the limiter arm fixing fixture 12 to detect whether the limiter limiter arm 72 is in place.
[0035] Example 2
[0036] A stopper oiling device also includes an electric control box and a control panel, and the rest of the structure is the same as that of Example 1. When the stopper 7 is offset, that is, the stopper arm 72 is not in place, the control panel will display an alarm indicating that the part is not in place.
[0037] When the device of this embodiment is working, the limiter cover (limiter housing 71) and the limiter shaft (limiter limiter arm 72) are manually assembled and placed in the device, and the two ends of the start button limiter housing 71 are filled with oil, and the bottom hole of the bottom limiter shaft is filled with oil. The above-mentioned positioning reference method is tooling positioning, the sensor is positive and negative error-proof detection, and the oiling accuracy of the oiling gun is 0.02g.
[0038] The working principle is:
[0039] Step 1: Turn on the device normally and select the corresponding product on the touch screen;
[0040] Step 2: manually put the product in and press the stopper fixture 1 tightly;
[0041] Step 3: Start with both hands;
[0042] Step 4: Automatically detect the presence of products;
[0043] Step 5: Automatically detect that the product is in place;
[0044] Step 6: The shell oil filling cylinder 212 and the limit arm oil filling cylinder 222 drive the oiling gun to the oiling position;
[0045] Step 7: Start filling oil at the same time;
[0046] Step 8: Return to position;
[0047] Step 9: Manually remove the product.
[0048] The above description of the embodiments is to facilitate the understanding and use of the present invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the protection scope of the present invention.
Claims
1. A stopper oiling device, characterized in that: It comprises a stopper fixture (1) and an oil injection assembly (2); The stopper clamp (1) comprises a housing fixing clamp (11) for fixing the stopper housing and a stopper arm fixing clamp (12) for fixing the stopper stopper arm; The oil injection assembly (2) comprises a housing oil injection assembly (21) for injecting oil into the housing of the limiter and a limit arm oil injection assembly (22) for injecting oil into the limit arm of the limiter; The stopper oil injection device further comprises a sensor assembly (3) for detecting the position of the stopper; The housing fixing fixture (11) is arranged on the support plate (4), the limit arm fixing fixture (12) is arranged below the support plate (4), the limiter housing is fixed on the support plate (4) through the housing fixing fixture (11), and the limiter limit arm passes through the support plate (4) and is fixed on the limit arm fixing fixture (12); A support column (5) is connected below the support plate (4), and the limit arm fixing fixture (12) is slidably arranged on the support column (5); The support column (5) is provided with an electric cylinder (6) for adjusting the position of the limit arm fixing fixture (12) on the support column (5); The sensor assembly (3) comprises an error-proofing sensor (31) for detecting the presence or absence of a stopper and an in-position sensor (32) for detecting whether the stopper has reached a specified position; The error prevention sensor (31) is arranged below the housing fixing fixture (11), and the in-position sensor (32) is arranged below the limiting arm fixing fixture (12).
2. The limiter oil injection device according to claim 1, characterized in that: The housing oil injection assembly (21) comprises a housing oil injection gun (211) and a housing oil injection cylinder (212) for driving the housing oil injection gun (211) to move horizontally.
3. The limiter oil injection device according to claim 1, characterized in that: There are two housing oil injection assemblies (21), which are arranged oppositely on two sides of the housing fixing fixture (11).
4. The limiter oil filling device according to claim 1, characterized in that: The limit arm oil injection assembly (22) comprises a limit arm oil injection gun (221) and a limit arm oil injection cylinder (222) for driving the limit arm oil injection gun (221) to move horizontally.
5. The limiter oil filling device according to claim 4, characterized in that: The limit arm oil injection assembly (22) is connected to the limit arm fixing fixture (12).
6. The limiter oil filling device according to claim 1, characterized in that: The limiter oil injection device also includes an electric control box and a control panel.
Citation Information
Patent Citations
Automobile box door limiter oiling device
CN105921373A
Oiling fat equipment of integral housing stopper
CN206429844U
Oil injection device for limiting stopper
CN217153766U