A position adjustment tooling and a wall panel installation assembly

Through the design of position adjustment tooling and wall panel installation components, the wall panels are fine-tuned in six directions, solving the problems of complex construction, difficulty in flatness debugging and poor welding safety in the existing technology, and improving construction efficiency and safety.

CN113818606BActive Publication Date: 2025-07-11BNBM LIGHT STEEL HOMES (BEIJING) CO LTD
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Patent Information

Application Number
CN202111077463.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-13
Publication Date
2025-07-11
Estimated Expiration
2041-09-13

AI Technical Summary

Technical Problem

The existing prefabricated wall panel installation has problems such as complex construction, difficulty in debugging, large welding volume and high-altitude welding is harmful to safety.

Method used

The position adjustment tooling and wall panel installation components are adopted, and the adjustment bolts are installed through the installation holes on the first positioning arm and the second positioning arm, and combined with the installation holes on the functional parts, the wall panel is fine-tuned in six directions, and fixed by the combination of connecting bolts and nuts.

Benefits of technology

It simplifies the installation process of wall panels, improves the safety and quality of construction, reduces welding needs, and improves the convenience and accuracy of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a position adjustment tooling and a wall panel installation assembly. The position adjustment tooling includes: a base body; a first positioning arm and a second positioning arm which are oppositely arranged, are erected and fixed on the first side of the base body at intervals, and first mounting holes are correspondingly arranged on the first positioning arm and the second positioning arm; a functional member, which is located between the first positioning arm and the second positioning arm and is fixed on the base body, a second mounting hole is arranged on the functional member, and the axis of the second mounting hole intersects with the axis of the first mounting hole. For this position adjustment tooling, first adjustment bolts are respectively installed in the two first mounting holes, and a second adjustment bolt is installed in the second mounting hole. During the installation process of the wall panel, by using the position adjustment tooling, adjusting the two first adjustment bolts can finely adjust the position of the wall panel in the left-right direction, and adjusting the second adjustment bolt can finely adjust the position of the wall panel in the front-back direction, making the wall panel adjustment process more convenient and fast.
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Description

Technical Field

[0001] This document relates to the technical field of building materials, and more specifically, to a position adjustment tooling and a wall panel installation assembly. Background Art

[0002] Existing precast wall panels are installed on the structure of the building main body through connecting accessories. The bottom of the building main body is thickened to form a protrusion, resulting in poor use effect. In addition, it is difficult to adjust the flatness of the wall panels. Moreover, there is a large amount of welding for the connecting accessories, making on-site construction difficult, especially involving high-altitude welding operations, which has an adverse impact on the safety of construction workers and the welding construction quality cannot be guaranteed. Summary of the Invention

[0003] An embodiment of the present invention provides a position adjustment tooling, which can more conveniently and quickly adjust the wall panel during the installation process of the wall panel.

[0004] An embodiment of the present invention also provides a wall panel installation assembly.

[0005] The position adjustment tooling provided by the embodiment of the present invention includes: a base body; a first positioning arm and a second positioning arm arranged oppositely, located on the first side of the base body, standing and fixed on the base body at intervals, and corresponding first mounting holes are provided on the first positioning arm and the second positioning arm; a functional member, located between the first positioning arm and the second positioning arm, and fixed on the base body, a second mounting hole is provided on the functional member, and the axis of the second mounting hole intersects with the axis of the first mounting hole.

[0006] In an exemplary embodiment, the position adjustment tooling further includes: two first adjustment bolts, respectively installed in the two first mounting holes; and a second adjustment bolt, installed in the second mounting hole.

[0007] In an exemplary embodiment, the functional member is located on the first side or the second side of the base body, the two first mounting holes are arranged oppositely, and the axes are perpendicularly intersected in space with the axis of the second mounting hole.

[0008] In an exemplary embodiment, the base body is a base plate, the first positioning arm and the second positioning arm are positioning plates, and the functional member is a mounting plate.

[0009] In an exemplary embodiment, the base plate, the positioning plate, and the mounting plate are integrally formed or welded and connected.

[0010] The wall panel installation component provided by the embodiment of the present invention includes a first connecting piece and the position adjusting tooling described in any of the above embodiments. The first connecting piece is provided with a first positioning hole, a second positioning hole, and a first adjusting long hole. The first adjusting long hole is located between the first positioning hole and the second positioning hole. The first connecting piece is arranged to be fixed on the top surface of the structural steel beam and to keep the first adjusting long hole spaced from the structural steel beam. The first positioning arm is used to be inserted into the first positioning hole, and the second positioning arm is used to be inserted into the second positioning hole.

[0011] In an exemplary embodiment, the wall panel installation component further includes: a second connecting piece, which is provided with a second adjusting long hole. The second connecting piece is arranged to be placed on the first connecting piece and to make the second adjusting long hole intersect with the first adjusting long hole in space. And the first connecting piece and the second connecting piece are arranged to be connected by a connecting bolt passing through the first adjusting long hole and the second adjusting long hole.

[0012] In an exemplary embodiment, the connecting bolt includes: a bolt body, which is inserted through the first adjusting long hole and the second adjusting long hole; a first nut, which is located between the first adjusting long hole and the second adjusting long hole and is screwed on the bolt body; a second nut, which is located between the first adjusting long hole and the second adjusting long hole and is above the first nut and is screwed on the bolt body; and a third nut, which is located above the second adjusting long hole and is screwed on the bolt body.

[0013] In an exemplary embodiment, a screwing operation part protrudes from the upper part of the second nut, and the screwing operation part extends upward through the second adjusting long hole. The connecting bolt further includes: a gasket, which is located above the second adjusting long hole and is sleeved on the screwing operation part, and the third nut presses on the gasket.

[0014] In an exemplary embodiment, the second connecting piece includes: a vertical plate, the upper end of which is provided with a guiding positioning notch and the lower end of which is provided with a mounting hole; and a horizontal plate, which is located between the guiding positioning notch and the mounting hole. The horizontal plate and the vertical plate are connected into a "cross" structure. A heat insulation part is installed on the horizontal plate on one side of the vertical plate. The second adjusting long hole is located on the horizontal plate on the other side of the vertical plate and is arranged to intersect with the first adjusting long hole in space vertically.

[0015] In an exemplary embodiment, the first connecting member includes: a top plate; and a first support plate and a second support plate, which are located on one side of the top plate and are fixedly arranged on the top plate at intervals. The first positioning hole, the second positioning hole and the first adjustment long hole are located between the first support plate and the second support plate and on the top plate, and the first positioning hole is adjacent to the first support plate, and the second positioning hole is adjacent to the second support plate.

[0016] In the position adjustment tooling provided by the embodiment of the present invention, first mounting holes are correspondingly arranged on the first positioning arm and the second positioning arm, a second mounting hole is arranged on the functional member, first adjustment bolts are respectively installed in the two first mounting holes, and a second adjustment bolt is installed in the second mounting hole. During the installation process of the wall panel, by using the position adjustment tooling, adjusting the two first adjustment bolts can finely adjust the position of the wall panel in the left-right direction, and adjusting the second adjustment bolt can finely adjust the position of the wall panel in the front-back direction. The adjustment process of the wall panel is more convenient and fast, and the use effect is better.

[0017] Other features and advantages of the present invention will be described in the following specification, and, in part, will be obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in the specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings are used to provide a further understanding of the technical solutions of the present invention, and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solutions of the present invention and do not constitute a limitation to the technical solutions of the present invention.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the mating state of a structural steel beam, a first connecting member, a second connecting member and a wall panel in an embodiment of the present invention;

[0020] Figure 2 For Figure 1 the three-dimensional structural schematic diagram of the first connecting member in

[0021] Figure 3 For Figure 1 the three-dimensional structural schematic diagram of the second connecting member in

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the position adjustment tooling in an embodiment of the present invention;

[0023] Figure 5 It is a structural schematic diagram of the mating state of a structural steel beam, a first connecting member, a second connecting member and a connecting bolt in an embodiment of the present invention;

[0024] Figure 6 ForFigure 5 Schematic structural diagram of the second nut.

[0025] Among them, Figures 1 to 6 The corresponding relationship between the reference signs and the component names in the figure is as follows:

[0026] 100 Wall panel, 200 First connecting piece, 210 Top plate, 211 First positioning hole, 212 Second positioning hole, 213 First adjusting long hole, 220 First support plate, 230 Second support plate, 300 Second connecting piece, 310 Vertical plate, 311 Guide positioning notch, 312 Mounting hole, 320 Cross plate, 321 Second adjusting long hole, 400 Position adjusting tooling, 410 Substrate, 420 First positioning arm, 430 Second positioning arm, 440 Functional part, 441 Second mounting hole, 450 First mounting hole, 510 Bolt body, 520 First nut, 530 Second nut, 531 Rotating operation part, 540 Third nut, 550 Gasket, 600 Structural steel beam. Specific embodiments

[0027] In order to make the objectives, technical solutions, and advantages of the present invention clearer and more understandable, the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined arbitrarily with each other.

[0028] The wall panel installation assembly provided by the embodiment of the present invention, as Figures 1 to 5 shown, includes a wall panel 100, a first connecting piece 200, a second connecting piece 300, and a position adjusting tooling 400.

[0029] As Figure 1 shown, the wall panel 100 includes an exterior wall panel, an interior wall panel, and a keel connecting the exterior wall panel and the interior wall panel. A notch for avoiding the second connecting piece 300 is provided on the interior wall panel.

[0030] As Figure 4As shown, the position adjusting tooling 400 includes a base body 410, a first positioning arm 420, a second positioning arm 430, and a functional part 440. The base body 410 is horizontally arranged in the left-right direction, the first positioning arm 420 and the second positioning arm 430 are vertically arranged in the front-back direction, and the functional part 440 is vertically arranged in the left-right direction. The upper end of the first positioning arm 420 is connected to the left end of the base body 410, the upper end of the second positioning arm 430 is connected to the right end of the base body 410, and the upper end of the functional part 440 is connected to the rear end of the base body 410. First mounting holes 450 are symmetrically arranged on the first positioning arm 420 and the second positioning arm 430. The axes of the two first mounting holes 450 are both arranged in the left-right direction and coincide. Two first adjusting bolts are respectively installed in the two first mounting holes 450, and the nuts of the two first adjusting bolts face away from each other. A second mounting hole 441 is arranged on the functional part 440. The axis of the second mounting hole 441 is arranged in the front-back direction and intersects the axis of the first mounting hole 450 in space (the axis of the second mounting hole 441 is above the axis of the first mounting hole 450). A second adjusting bolt is installed in the second mounting hole 441.

[0031] As Figure 2 shown, the first connecting piece 200 includes a top plate 210, a first support plate 220, and a second support plate 230. The top plate 210 is horizontally arranged in the left-right direction, and the first support plate 220 and the second support plate 230 are vertically arranged in the left-right direction. The upper end of the first support plate 220 is connected to the front end of the top plate 210, and the upper end of the second support plate 230 is connected to the rear end of the top plate 210. A first positioning hole 211, a second positioning hole 212, and a first adjusting long hole 213 are arranged on the top plate 210. The first positioning hole 211, the first adjusting long hole 213, and the second positioning hole 212 are arranged in sequence from left to right. The first positioning hole 211 and the second positioning hole 212 are arranged in the front-back direction, and the first adjusting long hole 213 is arranged in the left-right direction.

[0032] As Figure 3As shown in the figure, the second connecting member 300 includes a vertical plate 310 and a horizontal plate 320. The vertical plate 310 is vertically arranged in the left-right direction, and the horizontal plate 320 is horizontally arranged in the front-back direction. The horizontal plate 320 is connected to the vertical plate 310 to form a "cross" structure, and a heat insulation member is installed at the rear end (position a) of the horizontal plate 320. A guiding and positioning notch 311 is provided at the upper end of the vertical plate 310, and the diameter of the guiding and positioning notch 311 gradually decreases from top to bottom. An installation hole 312 is provided at the lower end of the vertical plate 310. A second adjusting long hole 321 is provided on the horizontal plate 320 (the second adjusting long hole 321 and the heat insulation member are on both sides of the vertical plate 320), and the second adjusting long hole 321 is arranged in the front-back direction and intersects the first adjusting long hole 213 vertically in space. Moreover, the first connecting member 200 and the second connecting member 300 are connected by a connecting bolt passing through the first adjusting long hole 213 and the second adjusting long hole 321. The heat insulation member can be a fiberglass reinforced plastic with a thickness of 2-4 mm. The horizontal plate 320 and the vertical plate 310 can be steel plates with a thickness of 8-16 mm.

[0033] Among them, as Figure 5 and Figure 6 shown, the connecting bolt includes a bolt body 510, a first nut 520, a second nut 530, a third nut 540 and a gasket 550. A screwing operation part 531 protrudes from the upper part of the second nut 530 (the screwing operation part 531 is set as a rectangular structure or a hexagonal structure). The threaded section of the bolt body 510 passes through the first adjusting long hole 213 and the second adjusting long hole 321 from bottom to top in sequence. The first nut 520 is located between the first adjusting long hole 213 and the second adjusting long hole 321 and is screwed on the bolt body 510. Tightening the first nut 520 makes the nut of the bolt body 510 abut against the top plate 210 upwards. The second nut 530 is located between the first adjusting long hole 213 and the second adjusting long hole 321, above the first nut 520, and is screwed on the bolt body 510. The rotating operation part passes through the second adjusting long hole 321 and protrudes upwards (by rotating the screwing operation part 531 above the second adjusting long hole 321, the second connecting member 300 can be finely adjusted in the height direction, that is, the height of the wall panel 100 can be finely adjusted, and this operation is more convenient). The gasket 550 is located above the second adjusting long hole 321 and is sleeved on the screwing operation part 531. The third nut 540 is located above the gasket 550 and is screwed on the bolt body 510. Tightening the third nut 540 makes the third nut 540 press down on the gasket 550 to fix the second connecting member 300 in the height direction.

[0034] Before the wall is cast: Place the first connecting member 200 on the top surface of the structural steel beam 600, and the lower ends of both the first support plate 220 and the second support plate 230 are welded and fixed to the top surface of the structural steel beam 600 (combined with Figure 1(for understanding), and the area between the first support plate 220 and the second support plate 230 is filled with a soft material (not shown in the figure). After the wall is poured, the soft material is removed to prevent the concrete from filling the area between the first support plate 220 and the second support plate 230 during the wall pouring process.

[0035] When installing the wall: First, a first bolt ( Figure 1 (not shown in the figure) is screwed onto the keel at the lower part of each wall panel 100, and a second connecting member 300 is fixed on the keel at the upper part of each wall panel 100 (that is: the second bolt passes through the mounting hole 312 of the vertical plate 310 of the second connecting member 300 and is tightened on the keel at the upper part of the wall panel 100 to realize the fixation of the second connecting member 300 on the keel at the upper part of the wall panel 100. Combine Figure 1 (for understanding). Then, the cross plate 320 of the second connecting member 300 at the upper end of one wall panel 100 is placed on the top plate 210 of the first connecting member 200 and connected with a connecting bolt. The first bolt at the lower end of the other wall panel 100 is snapped downward into the guiding positioning notch 311 of the vertical plate 310 (of the second connecting member 300 fixed on the first connecting member 200) (Combine Figure 1 (for understanding). Furthermore, the first positioning arm 420 and the second positioning arm 430 of the position adjusting tooling 400 are respectively inserted downward into the first positioning hole 211 and the second positioning hole 212 of the cross plate 320 (of the second connecting member 300 fixed on the first connecting member 200). The two first adjusting bolts are located on the left and right sides of the cross plate 320 (of the second connecting member 300 fixed on the first connecting member 200), and the second adjusting bolt is located in front of the wall panel 100 (that is, the second adjusting bolt is located between the wall panel 100 and the wall). At this time, the upper wall panel 100 can be finely adjusted in six directions by adjusting the first adjusting bolt, the second adjusting bolt, and the second nut 530 (Combine Figures 1 to 5 (for understanding). After the fine adjustment is completed, the position adjusting tooling 400 is removed, and then a gasket 550 is installed on the bolt body 510 and the third nut 540 is locked (Combine Figure 5 (for understanding); Finally, the area between the first support plate 220 and the second support plate 230 is filled with concrete (not shown in the figure). Assemble each wall panel 100 on the wall in sequence according to the above steps.

[0036] During the installation process of the wall panel 100, the keel, the first connecting member 200, and the first and second connecting members are all connected by bolts. The bolt connection method is more reliable and convenient in construction compared to the welding connection method. Moreover, it can achieve fine adjustment of the wall panel 100 in six directions, which can not only effectively improve the construction quality but also reduce the manufacturing precision of the first connecting member 200 and the second connecting member 300. Furthermore, a heat insulation member is installed at the rear end of the cross plate 320, which can improve the heat bridge effect. Additionally, the diameter of the guiding and positioning notch 311 gradually decreases from top to bottom, which is more conducive to accurately positioning the first bolt, and the first bolt will not sway left and right within the guiding and positioning notch 311.

[0037] Of course, it is also possible that the functional member 440 is fixed on the upper side of the base body 410, which can also achieve the purpose of this application. Its gist does not deviate from the design concept of the present invention, so it will not be elaborated here and should also fall within the protection scope of this application.

[0038] In an exemplary embodiment, as Figure 4 shown, the base body 410 is a base plate, the first positioning arm 420 and the second positioning arm 430 are positioning plates, and the functional member 440 is a mounting plate. Among them: the base plate, the positioning plates, and the mounting plate can be integrally formed, or the base plate, the positioning plates, and the mounting plate can be connected by welding; the cross plate 320 and the vertical plate 310 can be integrally formed, or the cross plate 320 and the vertical plate 310 can be connected by welding; all of the above can achieve the purpose of this application. Its gist does not deviate from the design concept of the present invention, so it will not be elaborated here and should all fall within the protection scope of this application.

[0039] In the wall panel installation assembly provided by the embodiment of the present invention, first mounting holes are correspondingly provided on the first positioning arm and the second positioning arm, and a second mounting hole is provided on the functional member. First adjusting bolts are respectively installed in the two first mounting holes, and a second adjusting bolt is installed in the second mounting hole. During the installation process of the wall panel, by using a position adjusting tooling, adjusting the two first adjusting bolts can finely adjust the position of the wall panel in the left - right direction, and adjusting the second adjusting bolt can finely adjust the position of the wall panel in the front - rear direction. The process of adjusting the wall panel is more convenient and fast, and the use effect is better.

[0040] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", "one side", "the other side", "one end", "the other end", "edge", "opposite", "four corners", "periphery", "the "mouth" - shaped structure", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the structure referred to has a specific orientation, is constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.

[0041] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "connection", "direct connection", "indirect connection", "fixed connection", "installation", and "assembly" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; the terms "installation", "connection", and "fixed connection" may be directly connected or indirectly connected through an intermediate medium, and may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] Although the disclosed embodiments of the present invention are as above, the above content is only the embodiments adopted for the convenience of understanding the present invention and is not used to limit the present invention. Any person skilled in the art within the scope of the present invention can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed by the present invention. However, the scope of patent protection of the present invention shall still be defined by the appended claims.

Claims

1. A wall panel installation component, characterized in that, Comprising a first connecting member and a position adjusting tooling, the position adjusting tooling includes: A base body; A first positioning arm and a second positioning arm which are oppositely arranged, located on the first side of the base body, and vertically and fixedly arranged on the base body at intervals, and first mounting holes are correspondingly arranged on the first positioning arm and the second positioning arm; A functional member, located between the first positioning arm and the second positioning arm, and fixed on the base body, a second mounting hole is arranged on the functional member, and the axis of the second mounting hole intersects with the axis of the first mounting hole; Wherein, the first connecting member is provided with a first positioning hole, a second positioning hole and a first adjusting long hole, the first adjusting long hole is located between the first positioning hole and the second positioning hole, the first connecting member is arranged to be fixed on the top surface of the structural steel beam and make the first adjusting long hole spaced from the structural steel beam, the first positioning arm is used for inserting into the first positioning hole, the second positioning arm is used for inserting into the second positioning hole, the first connecting member includes a top plate, a first support plate and a second support plate, and the first positioning hole, the second positioning hole and the first adjusting long hole are located on the top plate; The wall panel installation assembly further includes: A second connecting member, which is provided with a second adjusting long hole, the second connecting member is arranged to be placed on the first connecting member and make the second adjusting long hole intersect with the first adjusting long hole in space, and the first connecting member and the second connecting member are arranged to be connected by a connecting bolt passing through the first adjusting long hole and the second adjusting long hole, the second connecting member includes a vertical plate and a horizontal plate, the horizontal plate and the vertical plate are connected into a "cross" structure, and the second adjusting long hole is located on the horizontal plate; The connecting bolt includes: A bolt body, which is installed through the first adjusting long hole and the second adjusting long hole; A first nut, located between the first adjusting long hole and the second adjusting long hole, and screwed on the bolt body; A second nut, located between the first adjusting long hole and the second adjusting long hole, above the first nut, and screwed on the bolt body; and A third nut, located above the second adjusting long hole, and screwed on the bolt body.

2. The wall panel installation assembly according to claim 1, wherein It further includes: Two first adjusting bolts, which are correspondingly installed on the two first mounting holes; And A second adjusting bolt, which is installed on the second mounting hole.

3. The wall panel installation assembly according to claim 1 or 2, characterized in that, The functional member is located on the first side or the second side of the base body, the two first mounting holes are oppositely arranged, and the axes are vertically and intersecting with the axis of the second mounting hole in space.

4. The wall panel installation assembly according to claim 1 or 2, characterized in that, The base body is a base plate, the first positioning arm and the second positioning arm are positioning plates, and the functional member is a mounting plate.

5. The wall panel installation assembly according to claim 1 or 2, characterized in that, The upper part of the second nut protrudes with a screwing operation part, and the screwing operation part passes through the second adjusting long hole and extends upward; The connecting bolt further includes: A gasket, located above the second adjusting long hole, and sleeved on the screwing operation part, and the third nut presses the gasket on the second connecting member.

6. The wall panel installation assembly according to claim 1 or 2, wherein, The upper end of the vertical plate is provided with a guiding and positioning notch, and the lower end is provided with a mounting hole. The horizontal plate is located between the guiding and positioning notch and the mounting hole. A heat insulation member is mounted on the horizontal plate on one side of the vertical plate. The second adjusting long hole is located on the horizontal plate on the other side of the vertical plate and is set to intersect the first adjusting long hole vertically in space.

7. The wall panel installation assembly according to claim 1 or 2, characterized in that The first support plate and the second support plate are located on one side of the top plate and are vertically and fixedly mounted on the top plate at intervals. The first positioning hole, the second positioning hole and the first adjusting long hole are located between the first support plate and the second support plate.

Citation Information

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