A double-station automatic assembly mechanism for comb bead heads and its use method

Through the design idea of ​​combining the double-station hot mechanism and the assembly and pressing mechanism in the assembly process of comb bead head and silicone main body, automated operation is achieved, and the problems of unstable manual operation and high cost are solved, and production efficiency and product quality are improved.

CN113844047BActive Publication Date: 2025-05-16SUZHOU SYNERGY HANIL POLYMER TECH CO LTD
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Patent Information

Application Number
CN202111167664.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-07
Publication Date
2025-05-16
Estimated Expiration
2041-10-07

AI Technical Summary

Technical Problem

In the prior art, there is instability and high cost of manual operation during assembly of comb bead heads and silicone main body, resulting in increased rework rate and unstable production cycle.

Method used

The design idea of ​​combining the double-station hot mechanism and the assembly and pressing mechanism is adopted to realize the repeated operation of automatic hot, automatic flip, automatic clamping and pre-inserting and pressing of the comb tooth head, reducing manual material removal and assembly.

Benefits of technology

Through automated operations, we save cycle time, shorten working time, improve work efficiency, and reduce labor costs, making the operating cycle more stable and product quality more consistent.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The purpose of the present invention is to provide a double-station automatic assembly mechanism for comb tooth bead heads and a method of using the same, which is characterized in that it consists of an electric control cabinet, a protective cover, two hot cutting modules, a pre-insertion pressing module, a transport clamping and pre-insertion module, a touch screen and an indicator light. Each hot cutting module consists of a hot cutting carrier conveyor belt, three hot cutting carrier positioning modules, two comb tooth positioning and flipping devices and a hot cutting device. The pre-insertion pressing module consists of a pre-insertion pressing carrier conveyor belt, three silicone body positioning and rotating modules and a pressing device. The transport clamping and pre-insertion module includes a transport support frame, a transport linkage device, a transport drive motor, a comb tooth clamping device and a comb tooth pre-insertion drive motor. The whole set of equipment adopts a design concept of combining a double-station hot cutting mechanism with an assembly and pressing mechanism to realize the repeated operations of automatic hot cutting, automatic flipping, automatic clamping, pre-insertion and pressing of the comb tooth material head, saving cycle operation time, improving work efficiency and reducing labor costs.
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Description

Technical Field

[0001] The invention relates to the field of mechanical processing, and in particular to a double-station automatic assembly mechanism for a comb tooth bead head and a use method thereof. Background Art

[0002] Massage comb teeth are commonly used combing tools in people's daily lives. Since the beads at the end of the massage comb teeth contact the scalp over a larger area and provide stronger stimulation, this point massage is very significant and has a good massage effect, and can make hair fuller and fluffier, so it is popular among users. When assembling the comb bead head with the silicone body, manual material picking and assembly are adopted. In addition, the beads of the conventional massage comb bead heads are of different sizes, the shape of the bead heads is unstable and the bead heads are not round enough. Due to the inconsistent strength of each operator and the one-time assembly, manual assembly cannot guarantee the stability of the comb bead head and the silicone body, and cannot improve the assembly firmness of the comb bead head and the silicone body, which increases the rework rate. In addition, the comb bead head is a connected whole after injection molding, and it needs to be hot-cut to separate the independent comb bead heads. In the past, it was also completed by manual hot-cut operation mode. Pure manual operation will make the production cycle unstable and greatly increase the labor cost. In summary, it is necessary to develop and design a complete set of equipment, which can greatly reduce the labor operation cost, make the operation cycle more stable, the product can be stably output, shorten the working time, improve efficiency, and eliminate many quality defects caused by manual material picking and assembly to solve the problems in actual production. Summary of the invention

[0003] The purpose of the present invention is to provide a design concept that combines a double-station hot cutting mechanism with an assembly and pressing mechanism, which is used in the installation process of the comb tooth bead head and the silicone body, so as to realize the repeated operations of automatic hot cutting, automatic flipping, automatic clamping, pre-insertion and pressing of the comb tooth material head, thereby saving the cycle operation time, shortening the working time by using stroke planning, eliminating manual material picking and assembly, making the operation cycle more stable, improving work efficiency, and reducing labor costs, an automatic assembly mechanism for the comb tooth bead head and its use method.

[0004] The technical solution of the present invention is: a double-station automatic assembly mechanism for comb tooth bead heads, characterized in that it is composed of an electric control cabinet, a protective cover, two hot cutting modules, a pre-insertion pressing module, a handling and clamping pre-insertion module, a touch screen and an indicator light. The electric control cabinet is also provided with four rollers and an operation groove structure, the four rollers are respectively located at the four corners of the bottom of the electric control cabinet, the four rollers are fixedly connected to the electric control cabinet, the operation groove structure is located on one side of the electric control cabinet, the operation groove structure is fixedly connected to the electric control cabinet, the protective cover has a notch structure, the protective cover is located on the upper part of the electric control cabinet, and the side of the protective cover with the notch structure and the operation groove structure are all on the same side of the electric control cabinet, the protective cover is fixedly connected to the electric control cabinet, the two hot cutting modules The group and the pre-insertion and pressing module group are horizontally and parallelly evenly distributed on the upper part of the electric control cabinet inside the protective cover, and the two hot cutting module groups are respectively located on both sides of the pre-insertion and pressing module group, the two hot cutting module groups and the pre-insertion and pressing module group are fixedly connected to the electric control cabinet, the transport clamping and pre-insertion module group is located on the inner side of the protective cover, and the transport clamping and pre-insertion module group is located on the upper part of the electric control cabinet away from the notch position of the protective cover, the transport clamping and pre-insertion module group is fixedly connected to the electric control cabinet, the touch screen is located on one side of the protective cover close to the notch structure position, the touch screen is fixedly connected to the protective cover, and the touch screen is connected to the electric control cabinet by a line, the indicator light is located on the top of the protective cover, the indicator light is fixedly connected to the protective cover, and the indicator light is connected to the electric control cabinet by a line.

[0005] Furthermore, the four rollers are all locking universal wheels.

[0006] Furthermore, the protective cover is frame-type transparent tempered glass.

[0007] Further, any of the hot cutting module groups is composed of a hot cutting carrier conveyor belt, three hot cutting carrier positioning molds, two comb tooth positioning flip devices and a hot cutting device, the hot cutting carrier conveyor belt is located on the upper part of the electric control cabinet, the hot cutting carrier conveyor belt is fixedly connected to the electric control cabinet, and the hot cutting carrier conveyor belt is connected to the electric control cabinet by a line, the three hot cutting carrier positioning molds are spaced at the same distance and are evenly distributed on the upper part of the hot cutting carrier conveyor belt in a horizontal straight structure, and the three hot cutting carrier positioning molds are connected by equidistant stainless steel cylinders, and the three hot cutting carrier positioning molds are connected to the hot The cutting carrier conveyor belt is movably connected, and the two comb-tooth positioning and flipping devices are in a mirror structure and are respectively located on both sides of one end of the hot cutting carrier conveyor belt away from the notch of the protective cover. The two comb-tooth positioning and flipping devices are fixedly connected to the electric control cabinet. Any of the comb-tooth positioning and flipping devices is composed of a base, a lifting drive device, four lifting positioning rods, a flip support platform, a flip bracket, a flip drive device and two comb-tooth clamps. The base is located on the upper part of the electric control cabinet, and the base is fixedly connected to the electric control cabinet. The lifting drive device is located in the middle of the base. The driving device is fixedly connected to the base, and the lifting driving device is connected to the electric control cabinet by means of a line. The four lifting positioning rods are respectively located at the four corners of the base. One end of any lifting positioning rod passes through the base for active connection. The other end of the lifting positioning rod is fixedly connected to the flip support platform. The flip support platform is located at the upper part of the base and the lifting driving device. The flip support platform is fixedly connected to the lifting driving device. The flip bracket is located at the upper part of the flip support platform. The flip bracket is fixedly connected to the flip support platform. The flip driving device is located at the top of the flip bracket. At the top position, the flip drive device is fixedly connected to the flip bracket, and the flip drive device is connected to the electric control cabinet by means of lines. The two comb-tooth clamps are distributed in a mirror structure on one side of the flip drive device near the three hot-cutting carrier positioning mold positions. The two comb-tooth clamps are fixedly connected to the flip drive device, and the comb-tooth clamps are connected to the electric control cabinet by means of lines. The hot-cutting device is located at the upper part of the hot-cutting carrier conveyor belt near the middle position. The hot-cutting device is fixedly connected to the electric control cabinet, and the hot-cutting device is connected to the electric control cabinet by means of lines.

[0008] Furthermore, the hot cutting carrier conveyor belt is a double-track servo-driven conveyor belt, the hot cutting carrier positioning molds are all steel carriers, the flipping drive device is a servo motor driver, and the comb-tooth clamps are all automatic clamps.

[0009] Furthermore, the pre-insertion and pressing module group is composed of a pre-insertion and pressing carrier conveyor belt, three silicone body positioning and rotating modules and a pressing device, the pre-insertion and pressing carrier conveyor belt is located on the upper part of the electric control cabinet, the pre-insertion and pressing carrier conveyor belt is fixedly connected to the electric control cabinet, and the pre-insertion and pressing carrier conveyor belt is connected to the electric control cabinet by means of a line, the three silicone body positioning and rotating modules are spaced at the same distance and are evenly distributed on the upper part of the pre-insertion and pressing carrier conveyor belt in a horizontal straight structure, and the three silicone body positioning and rotating modules are connected by equidistant stainless steel cylinders, the three silicone body positioning and rotating modules are all movably connected to the pre-insertion and pressing carrier conveyor belt, the pressing device is located on the upper part of the pre-insertion and pressing carrier conveyor belt near the middle position, the pressing device is fixedly connected to the electric control cabinet, and the pressing device is connected to the electric control cabinet by means of a line.

[0010] Furthermore, the pre-insertion and pressing carrier conveyor belts are all double-track servo-driven conveyor belts.

[0011] Furthermore, the transport, clamping and pre-insertion module includes a transport support frame, a transport linkage device, a transport drive motor, a comb tooth clamping device and a comb tooth pre-insertion drive motor, the transport support frame is located at the upper part of the electric control cabinet, the transport support frame is fixedly connected to the electric control cabinet, the transport linkage device is located at the top of the transport support frame, the transport linkage device is fixedly connected to the transport support frame, the transport drive motor is located on one side of the transport linkage device, the transport drive motor is fixedly connected to the transport linkage device, and the transport drive motor is connected to the electric control cabinet via a line, the comb tooth clamping device is located on one side of the transport linkage device near the two hot cutting modules and the pre-insertion pressing module, the comb tooth clamping device is fixedly connected to the transport linkage device, and the comb tooth clamping device is connected to the electric control cabinet via a line, the comb tooth pre-insertion drive motor is located at the top of the comb tooth clamping device, the comb tooth pre-insertion drive motor is fixedly connected to the comb tooth clamping device, and the comb tooth pre-insertion drive motor is connected to the electric control cabinet via a line.

[0012] Furthermore, the transport linkage device is a slide-type transmission belt, the transport drive motor and the comb tooth pre-insertion drive motor are both servo motor drivers, and the comb tooth clamping device is an automatic clamp.

[0013] Directions:

[0014] Step 1, installation of comb teeth and silicone body: First, the operator puts the comb teeth into the jig that carries the comb teeth, and then puts the comb teeth jig loaded with comb teeth on the hot-cut carrier positioning mold closest to the handling, clamping and pre-insertion module position of each hot-cut module group for clamping and fixing. Three hot-cut carrier positioning molds are arranged equidistantly in a straight line structure on each hot-cut module group, and these three hot-cut carrier positioning molds are connected as a whole by equidistant stainless steel cylinders to facilitate the horizontal movement of the whole set. At the same time, the operator puts the silicone body to be assembled with the comb teeth into the silicone body positioning and rotating mold closest to the handling, clamping and pre-insertion module position of the pre-insertion pressing module group for clamping and fixing. Similarly, the pre-insertion pressing module group is also provided with equidistant stainless steel cylinders in a straight line structure. Three silicone body positioning rotating molds are arranged, and these three silicone body positioning rotating molds are connected into one body by equidistant stainless steel cylinders, which is also convenient for the horizontal movement of the whole set. Then, turn on the start button on the touch screen, and under the action of the electric control cabinet, let the hot cutting carrier conveyor belt in each hot cutting module group operate, and at the same time, let the pre-insertion pressing carrier conveyor belt in the pre-insertion pressing module group operate, so that the hot cutting carrier positioning mold closest to the transport clamping pre-insertion module position in each hot cutting module group is conveyed to the position at the bottom of the hot cutting device under the transmission of the hot cutting carrier conveyor belt, and at the same time, let the silicone body positioning rotating mold closest to the transport clamping pre-insertion module position in the pre-insertion pressing module group be conveyed to the position at the bottom of the pressing device under the transmission of the pre-insertion pressing carrier conveyor belt;

[0015] Step 2, comb teeth hot cutting material head: when the hot cutting carrier positioning mold closest to the handling clamping pre-insertion module position in each hot cutting module group is transmitted to the position below the hot cutting device under the transmission of the hot cutting carrier conveyor belt, the hot cutting carrier conveyor belt will automatically stop, so that the comb teeth fixture loaded with comb teeth in the hot cutting carrier positioning mold will be retained directly below the hot cutting device, and the hot cutting device is used to hot cut the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold, and the connecting material head of the comb teeth is hot cut, so that the original comb teeth injection molding integrated part is hot cut into each comb tooth independent individual, which is convenient for subsequent clamping and pressing. Under the action of the electric control cabinet, the hot cutting operations in the two groups of hot cutting modules are carried out together;

[0016] Step 3: Comb teeth positioning and flipping: When the material head in the comb teeth fixture is cut off, the hot cutting carrier conveyor belts in the two sets of hot cutting modules will start at the same time, and the comb teeth fixtures loaded with comb teeth after cutting are transferred to the two comb teeth positioning and flipping devices at the end of each set of hot cutting modules. The two comb teeth positioning and flipping devices are mirror-image structures and are located on both sides of the hot cutting carrier conveyor belt. They are used to clamp the comb teeth after hot cutting and flip them 90 degrees. First, the flipping drive device clamps the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold with two comb teeth clamping pliers on one side of the comb teeth. Then, under the push of the lifting drive device, the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold are flipped. The flip support platform is lifted upward along the four lifting and positioning rods. The four lifting and positioning rods play a role of telescopic positioning, standardizing the moving trajectory of the flip support platform and keeping the flip support platform away from the base. Since the flip bracket is installed on the upper part of the flip support platform, as the flip support platform is lifted, the flip driving device on the flip bracket is driven to move the two comb tooth clamps on the comb tooth side to separate the already clamped comb teeth from the comb tooth fixture in the hot cutting carrier positioning mold. Then, the comb teeth clamped by the two comb tooth clamps are driven by the flip driving device to rotate upward 90°, so that the comb teeth are converted from a horizontal placement state to a vertical placement state, so as to facilitate the subsequent extraction of the comb tooth clamping device;

[0017] Step 4, automatic clamping, pre-insertion and pressing of comb teeth: when the comb teeth in the comb tooth fixture in the hot-cut carrier positioning mold are turned over, the comb tooth clamping device on the transport clamping and pre-insertion mold group will extract the comb teeth that have been turned over and are in a vertical position. Then, the transport drive motor drives the transport linkage device, and the transport linkage device adopts a slideway transmission belt, so that the comb tooth clamping device connected to the transport linkage device can move horizontally along the transport linkage device. Then, the comb teeth extracted by the comb tooth clamping device are inserted into the silicone body in the silicone body positioning rotating mold on the pre-insertion and pressing mold group that is closest to the transport clamping and pre-insertion mold position. After the pre-insertion is completed once, the silicone body positioning rotating mold is driven by the pre-insertion and pressing carrier conveyor belt and is conveyed to the pressing The comb teeth after pre-insertion are pressed directly below the closing device, thereby completing one pre-insertion and pressing of the comb teeth. It is necessary to use the comb tooth clamping device to repeatedly pre-insert and press one comb tooth three times, that is, pre-insert once and press once, for a total of three times, so that the comb teeth and the silicone body are assembled more firmly; the comb tooth clamping device is used in conjunction with the pressing device, and after completing the pre-insertion and pressing operation of the current comb teeth, the comb teeth in each group of hot-cutting modules that have been flipped 90° by the comb tooth positioning flipping device are clamped and transmitted, and three pre-insertion and pressing are completed, so that the comb teeth in the comb tooth fixture in the hot-cutting carrier positioning mold at the current position in each group of hot-cutting modules and the silicone body inside the silicone body positioning rotating mold in the pre-insertion and pressing module complete the pre-insertion and pressing operation;

[0018] Step 5. Removal of assembled finished products: After the comb teeth and silicone body pre-insertion and pressing of the three hot-cut carrier positioning dies on the top of each hot-cut module group and the three silicone body positioning rotating dies on the top of the pre-insertion and pressing module group are at the same horizontal line, the operator is responsible for manually taking out the silicone body finished parts with comb teeth that have been assembled in the silicone body positioning rotating dies on the top of the pre-insertion and pressing module group;

[0019] Step 6, cyclic operation: while the comb teeth and silicone body at the same horizontal position of the three hot cutting carrier positioning molds on the top of each group of hot cutting modules and the three silicone body positioning rotating molds on the top of the pre-insertion and pressing modules are automatically pre-inserted and pressed, the operator can continue to put the comb teeth into the jig carrying the comb teeth, and put the comb teeth jig with comb teeth into the vacant hot cutting carrier positioning mold. Similarly, the operator can continue to put the silicone body into the vacant silicone body positioning rotating mold for subsequent pre-insertion and pressing; the operator can put the comb teeth jig loaded with comb teeth and the silicone body into the three hot cutting carrier positioning molds and the three silicone body positioning rotating molds at one time, or can place the comb teeth jig loaded with comb teeth and the silicone body while performing the pre-insertion and pressing operation. The operation is flexible and changeable, and the pre-insertion and pressing operations of steps one to five are repeatedly performed.

[0020] The beneficial effects of the present invention are as follows: the automatic assembly mechanism is used for the assembly of the comb tooth bead head and the silicone body. The whole set of equipment adopts a design concept combining a double-station hot cutting mechanism with an assembly pressing mechanism, and is used in the installation process of the comb tooth bead head and the silicone body, thereby realizing the repeated operations of automatic hot cutting, automatic flipping, automatic clamping, pre-insertion and pressing of the comb tooth material head, thereby saving the cycle operation time, shortening the working time by using the stroke planning, eliminating the manual material taking and assembly, and the operation and assembly time of a finished product is about 25 seconds, excluding the manual loading and unloading time, making the operation cycle more stable, improving the work efficiency and reducing the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is the front view of the present invention.

[0022] Figure 2 It is a schematic diagram of the internal structure of the protective cover of the present invention.

[0023] Figure 3 It is a schematic diagram of the hot cutting module structure of the present invention.

[0024] Figure 4 It is a schematic diagram of the structure of the pre-insertion press-fit module of the present invention.

[0025] Figure 5 It is a schematic diagram of the structure of the comb teeth positioning and flipping device of the present invention.

[0026] Figure 6 It is a schematic diagram of the working process of the comb teeth positioning and flipping device of the present invention.

[0027] Among them: 1. Electric control cabinet 2. Roller 3. Operation groove structure

[0028] 4. Protective cover 5. Hot cutting module 6. Hot cutting carrier conveyor belt

[0029] 7. Hot cutting carrier positioning mold 8. Comb tooth positioning flip device 9. Base

[0030] 10. Lifting drive device 11. Lifting positioning rod 12. Flip support platform

[0031] 13. Flip bracket 14. Flip drive device 15. Comb teeth clamp

[0032] 16. Hot cutting device 17. Pre-insertion and pressing die set 18. Pre-insertion and pressing carrier conveyor belt

[0033] 19. Silicone body positioning rotating mold 20. Pressing device 21. Transport, clamping and pre-insertion module

[0034] 22. Carrying support frame 23. Carrying linkage device 24. Carrying drive motor

[0035] 25. Comb teeth clamping device 26. Comb teeth pre-insertion drive motor 27. Touch screen

[0036] 28. Indicator light DETAILED DESCRIPTION

[0037] The specific implementation of the present invention is briefly described below in conjunction with the accompanying drawings.

[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6A double-station automatic assembly mechanism for comb bead heads is shown, characterized in that it consists of an electric control cabinet 1, a protective cover 4, two hot cutting modules 5, a pre-insertion pressing module 17, a handling and clamping pre-insertion module 21, a touch screen 27 and an indicator light 28. The electric control cabinet 1 is also provided with four rollers 2 and an operation groove structure 3. The four rollers 2 are respectively located at the four corners of the bottom of the electric control cabinet 1. The four rollers 2 are all fixedly connected to the electric control cabinet 1. The operation groove structure 3 is located on one side of the electric control cabinet 1. The operation groove structure 3 is fixedly connected to the electric control cabinet 1. The protective cover 4 has a notch structure. The protective cover 4 is located on the upper part of the electric control cabinet 1, and the side of the protective cover 4 with the notch structure and the operation groove structure 3 are all in the electric control cabinet. 1, the protective cover 4 is fixedly connected to the electric control cabinet 1, the two hot cutting modules 5 and the pre-insertion pressing module group 17 are horizontally and parallelly evenly distributed on the upper part of the electric control cabinet 1 inside the protective cover 4, and the two hot cutting modules 5 are respectively located on both sides of the pre-insertion pressing module group 17, the two hot cutting modules 5 and the pre-insertion pressing module group 17 are fixedly connected to the electric control cabinet 1, any of the hot cutting modules 5 is composed of a hot cutting carrier conveyor belt 6, three hot cutting carrier positioning molds 7, two comb tooth positioning flipping devices 8 and a hot cutting device 16, the hot cutting carrier conveyor belt 6 is located on the upper part of the electric control cabinet 1, the hot cutting carrier conveyor belt 6 is fixedly connected to the electric control cabinet 1, and the hot cutting carrier conveyor belt 6 is connected to the electric control cabinet 1 by a line, the three hot The cutting carrier positioning molds 7 are spaced at the same distance and are evenly distributed on the upper part of the hot cutting carrier conveyor belt 6 in a horizontal straight structure, and the three hot cutting carrier positioning molds 7 are connected by equidistant stainless steel cylinders. The three hot cutting carrier positioning molds 7 are all movably connected to the hot cutting carrier conveyor belt 6. The two comb tooth positioning flipping devices 8 are in a mirror structure and are respectively located on both sides of one end of the hot cutting carrier conveyor belt 6 away from the notch of the protective cover 4. The two comb tooth positioning flipping devices 8 are fixedly connected to the electric control cabinet 1. Any of the comb tooth positioning flipping devices 8 is composed of a base 9, a lifting drive device 10, four lifting positioning rods 11, a flip support platform 12, a flip bracket 13, a flip drive device 14 and two comb tooth clamps 15. The base 9 is located at the upper part of the electric control cabinet 1, and the base 9 is fixedly connected to the electric control cabinet 1. The lifting drive device 10 is located at the middle position of the base 9, and the lifting drive device 10 is fixedly connected to the base 9, and the lifting drive device 10 is connected to the electric control cabinet 1 by a line. The four lifting positioning rods 11 are respectively located at the four corners of the base 9, and one end of any lifting positioning rod 11 passes through the base 9 for active connection, and the other end of the lifting positioning rod 11 is fixedly connected to the flip support platform 12, and the flip support platform 12 is located at the upper part of the base 9 and the lifting drive device 10, and the flip support platform 12 is fixedly connected to the lifting drive device 10, and the flip bracket 13 is located at the upper part of the flip support platform 12.The flip bracket 13 is fixedly connected to the flip support table 12, the flip drive device 14 is located at the top position of the flip bracket 13, the flip drive device 14 is fixedly connected to the flip bracket 13, and the flip drive device 14 is connected to the electric control cabinet 1 by a line, the two comb-tooth clamps 15 are distributed in a mirror structure on one side of the flip drive device 14 near the position of the three hot-cutting carrier positioning molds 7, the two comb-tooth clamps 15 are fixedly connected to the flip drive device 14, and the comb-tooth clamps 15 are connected to the electric control cabinet 1 by a line, the hot-cutting device 16 is located at the upper part of the hot-cutting carrier conveyor belt 6 near the middle position, and the hot-cutting device 16 is fixedly connected to the electric control cabinet 1, The hot cutting device 16 is connected to the electric control cabinet 1 by a line, and the pre-insertion pressing mold group 17 is composed of a pre-insertion pressing carrier conveyor belt 18, three silicone body positioning rotating molds 19 and a pressing device 20. The pre-insertion pressing carrier conveyor belt 18 is located on the upper part of the electric control cabinet 1, and the pre-insertion pressing carrier conveyor belt 18 is fixedly connected to the electric control cabinet 1, and the pre-insertion pressing carrier conveyor belt 18 is connected to the electric control cabinet 1 by a line. The three silicone body positioning rotating molds 19 are spaced at the same distance and are evenly distributed on the upper part of the pre-insertion pressing carrier conveyor belt 18 in a horizontal straight structure, and the three silicone body positioning rotating molds 19 are connected by equidistant stainless steel cylinders. The three silicone body positioning rotating molds 19 are connected to the pre-insertion pressing carrier conveyor belt 18. The pressing carrier conveyor belt 18 is movably connected, and the pressing device 20 is located at the upper part of the pre-insertion pressing carrier conveyor belt 18 near the middle position. The pressing device 20 is fixedly connected to the electric control cabinet 1, and the pressing device 20 is connected to the electric control cabinet 1 by a line. The transport clamping pre-insertion module 21 is located on the inner side of the protective cover 4, and the transport clamping pre-insertion module 21 is located at the upper part of the electric control cabinet 1 away from the notch position of the protective cover 4. The transport clamping pre-insertion module 21 is fixedly connected to the electric control cabinet 1. The transport clamping pre-insertion module 21 includes a transport support frame 22, a transport linkage device 23, a transport drive motor 24, a comb tooth clamping device 25 and a comb tooth pre-insertion drive motor 26. The transport support frame 22 is located at the electric control The upper part of the cabinet 1, the transport support frame 22 is fixedly connected to the electric control cabinet 1, the transport linkage device 23 is located at the top of the transport support frame 22, the transport linkage device 23 is fixedly connected to the transport support frame 22, the transport drive motor 24 is located on one side of the transport linkage device 23, the transport drive motor 24 is fixedly connected to the transport linkage device 23, and the transport drive motor 24 is connected to the electric control cabinet 1 by a line, the comb tooth clamping device 25 is located on one side of the transport linkage device 23 near the two hot cutting modules 5 and the pre-insertion pressing module 17, the comb tooth clamping device 25 is fixedly connected to the transport linkage device 23, and the comb tooth clamping device 25 is connected to the electric control cabinet 1 by a line,The comb teeth pre-insertion drive motor 26 is located at the top of the comb teeth clamping device 25, the comb teeth pre-insertion drive motor 26 is fixedly connected to the comb teeth clamping device 25, and the comb teeth pre-insertion drive motor 26 is connected to the electric control cabinet 1 by a line, the touch screen 27 is located on the side of the protective cover 4 close to the notch structure position, the touch screen 27 is fixedly connected to the protective cover 4, and the touch screen 27 is connected to the electric control cabinet 1 by a line, the indicator light 28 is located at the top of the protective cover 4, the indicator light 28 is fixedly connected to the protective cover 4, and the indicator light 28 is connected to the electric control cabinet 1 by a line. The four rollers 2 are all lock-type universal wheels. The protective cover 4 is a frame-type transparent tempered glass. The hot cutting carrier conveyor belt 6 and the pre-insertion pressing carrier conveyor belt 18 are both double-track servo-driven conveyor belts. The hot cutting carrier positioning mold 7 is a steel carrier. The flip drive device 14, the transport drive motor 24, and the comb teeth pre-insertion drive motor 26 are all servo motor drivers. The comb-tooth clamping forceps 15 and the comb-tooth clamping device 25 are both automatic clamps. The transport linkage device 23 is a slide-type transmission belt.

[0039] Working method: The automatic assembly mechanism is used for the assembly of the comb bead head and the silicone body. The whole is mainly composed of an electric control cabinet 1, a protective cover 4, two hot cutting modules 5, a pre-insertion pressing module 17, a handling clamping pre-insertion module 21, a touch screen 27 and an indicator light 28. Rollers 2 are respectively installed at the four corners of the lower part of the electric control cabinet 1. These four rollers 2 are all locking universal wheels, which are convenient for the movement of the entire equipment and can also lock the current position. An operating groove structure 3 is also provided on one side of the electric control cabinet 1, and the protective cover 4 has a notch structure. The protective cover 4 has a notch structure. One side of the structure and the operation groove structure 3 are all on the same side of the electric control cabinet 1, which is convenient for operators to install the comb tooth fixture and the silicone body. The protective cover 4 adopts a frame-type transparent tempered glass, which encapsulates the two hot cutting modules 5, the pre-insertion and pressing module 17, and the handling and clamping pre-insertion module 21 inside, thereby forming a semi-enclosed space to avoid interference with the surrounding working environment. At the same time, it is also convenient for operators to observe the operation of various internal components. Among them, the two hot cutting modules 5 are respectively located on both sides of the pre-insertion and pressing module 17, which are used for injection molding of the comb tooth bead head. The hot cutting of the integrated structure and the flipping of the comb tooth bead head after hot cutting, each hot cutting module group 5 is composed of a hot cutting carrier conveyor belt 6, three hot cutting carrier positioning modules 7, two comb tooth positioning flipping devices 8 and a hot cutting device 16, and the pre-insertion pressing module group 17 is used for the pre-insertion pressing of the comb teeth and the silicone body, and the pre-insertion pressing module group 17 is composed of a pre-insertion pressing carrier conveyor belt 18, three silicone body positioning rotating modules 19 and a pressing device 20. In addition, the handling, clamping and pre-insertion module 21 is used to extract, transport and pre-insertion the comb teeth after hot cutting and flipping. 1 includes a transport support frame 22, a transport linkage device 23, a transport drive motor 24, a comb tooth clamping device 25 and a comb tooth pre-insertion drive motor 26. The touch screen 27 facilitates the operator to set and control the automation process of the whole set of mechanisms. The electric control cabinet 1 is used to control the two hot cutting modules 5, the pre-insertion pressing module 17, and each drive device in the transport clamping pre-insertion module 21. The indicator light 28 is used to display the status of the entire equipment when it is running. The operator operates at the same side of the protective cover 4 with the notch structure and the operation groove structure 3. The specific operation steps are as follows:

[0040] Step 1, installation of comb teeth and silicone body: First, the operator puts the comb teeth into the jig that carries the comb teeth, and then puts the comb teeth jig loaded with comb teeth on the hot cutting carrier positioning mold 7 closest to the handling clamping pre-insertion module 21 of each hot cutting module 5 for clamping and fixing. Three hot cutting carrier positioning molds 7 are arranged equidistantly in a straight line structure on each hot cutting module 5, and the three hot cutting carrier positioning molds 7 are connected as a whole by equidistant stainless steel cylinders to facilitate the horizontal movement of the whole set. Each hot-cutting carrier positioning mold 7 adopts a steel carrier for the clamping of the comb tooth fixture, which is not easy to be damaged during baking and hot-cutting operations; at the same time, the operator puts the silicone body to be assembled with the comb teeth into the silicone body positioning rotating mold 19 closest to the handling clamping pre-insertion mold 21 of the pre-insertion pressing mold group 17 for clamping and fixing. Similarly, three silicone body positioning rotating molds 19 are arranged equidistantly in a straight line structure on the pre-insertion pressing mold group 17, and these three silicone body positioning rotating molds The molds 19 are connected as one by equidistant stainless steel cylinders, which is also convenient for the horizontal movement of the whole set. Then, the start button on the touch screen 27 is turned on. Under the action of the electric control cabinet 1, the hot cutting carrier conveyor belt 6 in each hot cutting module group 5 is operated, and the pre-insertion pressing carrier conveyor belt 18 in the pre-insertion pressing module group 17 is also operated, so that the hot cutting carrier positioning mold 7 in each hot cutting module group 5, which is closest to the handling clamping pre-insertion module 21, is transmitted to the lower part of the hot cutting device 16 under the transmission of the hot cutting carrier conveyor belt 6. At the same time, the silicone body positioning rotating mold 19 at the position closest to the handling and clamping pre-insertion mold 21 in the pre-insertion and pressing mold group 17 is also transmitted to the position at the bottom of the pressing device 20 under the transmission of the pre-insertion and pressing carrier conveyor belt 18. The hot-cutting carrier conveyor belt 6 and the pre-insertion and pressing carrier conveyor belt 18 both adopt double-track servo-driven conveyor belts with CNC drive, which can ensure the accuracy of the movement of the three hot-cutting carrier positioning molds 7 and the three silicone body positioning rotating molds 19, thereby standardizing the travel trajectory.

[0041] Step 2, comb teeth hot cutting material head: when the hot cutting carrier positioning mold 7 closest to the handling clamping pre-insertion module 21 in each hot cutting module group 5 is transmitted to the position below the hot cutting device 16 under the drive of the hot cutting carrier conveyor belt 6, the hot cutting carrier conveyor belt 6 will automatically stop, so that the comb teeth fixture loaded with comb teeth in the hot cutting carrier positioning mold 7 will be retained directly below the hot cutting device 16, and the hot cutting device 16 is used to hot cut the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold 7, and hot cut the connecting material head of the comb teeth, so that the original comb teeth injection molding one-piece is hot cut into each comb tooth independent individual, which is convenient for subsequent clamping and pressing. Under the action of the electric control cabinet 1, the hot cutting operations in the two groups of hot cutting modules 5 are carried out together.

[0042] Step 3, comb teeth positioning and flipping: when the material head in the comb teeth fixture is cut off, the hot cutting carrier conveyor belts 6 in the two groups of hot cutting modules 5 will start at the same time, and the comb teeth fixtures loaded with comb teeth after cutting are conveyed to the two comb teeth positioning and flipping devices 8 at the end position of each group of hot cutting modules 5. The two comb teeth positioning and flipping devices 8 are mirror-image structures and are located on both sides of the hot cutting carrier conveyor belt 6, respectively, for clamping the comb teeth after hot cutting and flipping 90°. Each comb teeth positioning and flipping device 8 is composed of a base 9, a lifting drive device 10, four lifting positioning rods 11, a flip support platform 12, a flip bracket 13, a flip drive device 14 and two comb teeth clamping pliers 15. First, the flip drive device 14 clamps the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold 7 with the two comb teeth clamping pliers 15 on the comb teeth side. The comb teeth clamping pliers 15 are all automatic clamps, which are easy to set and control. Then , driven by the lifting drive device 10, the flip support platform 12 is lifted upward along the four lifting positioning rods 11. The four lifting positioning rods 11 play a role of telescopic positioning, standardizing the moving trajectory of the flip support platform 12 and keeping the flip support platform 12 away from the base 9. Since the flip bracket 13 is installed on the upper part of the flip support platform 12, as the flip support platform 12 is lifted, the flip drive device 14 on the flip bracket 13 is driven to move toward the two comb tooth clamping pliers 15 on the comb tooth side to separate the clamped comb teeth from the comb tooth fixture in the hot cutting carrier positioning mold 7. Then, the comb teeth clamped by the two comb tooth clamping pliers 15 are driven by the flip drive device 14 to rotate upward 90°. The flip drive device 14 adopts a servo motor driver, so that the flip drive device 14 can drive the flip bracket 13 to move more accurately, so that the comb teeth are converted from a horizontal placement state to a vertical placement state, so as to facilitate the subsequent extraction of the comb tooth clamping device 25.

[0043] Step 4: Automatically clamp, pre-insert and press the comb teeth: When the comb teeth in the comb teeth fixture in the hot-cut carrier positioning mold 7 are turned over, the comb teeth clamping device 25 on the handling, clamping and pre-insertion module 21 will extract the comb teeth that have been turned over and are in a vertical position. The comb teeth clamping device 25 also uses an automatic clamp, which is easy to set and control, and is used to clamp the turned comb teeth. A comb teeth pre-insertion drive motor 26 is also installed on the upper part of the comb teeth clamping device 25. The comb teeth pre-insertion drive motor 26 also uses a servo drive. The motor driver is used to drive the comb teeth clamping device 25 to push downward so as to complete the pre-insertion operation between the comb teeth and the silicone body; then, the transport drive motor 24 drives the transport linkage device 23, and the transport drive motor 24 also adopts a servo motor driver, so as to drive the transmission distance and position of the transport linkage device 23 to be more accurate, and the transport linkage device 23 adopts a slide-type transmission belt, so that the comb teeth clamping device 25 connected to the transport linkage device 23 can move horizontally along the transport linkage device 23, and then, the comb teeth clamping device 25 The extracted comb teeth are inserted into the silicone body in the silicone body positioning rotary mold 19 on the pre-insertion and pressing mold group 17, which is closest to the position of the transport clamping and pre-insertion mold group 21. After the pre-insertion is completed once, the silicone body positioning rotary mold 19 is driven by the pre-insertion and pressing carrier conveyor belt 18 and is conveyed to the bottom of the pressing device 20 to press the pre-inserted comb teeth, thereby completing the pre-insertion and pressing of the comb teeth. The comb tooth clamping device 25 is required to repeatedly perform pre-insertion and pressing on a comb tooth three times, that is, pre-insertion once and pressing once, for a total of three times. The comb teeth and the silicone body are assembled more firmly; the comb tooth clamping device 25 is used in conjunction with the pressing device 20 to complete the pre-insertion and pressing operation of the current comb teeth, and then the comb teeth in each group of hot cutting modules 5 that have been flipped 90° by the comb tooth positioning and flipping device 8 are clamped and transmitted, and three pre-insertion and pressing are completed, so that the comb teeth in the comb tooth fixture in the hot cutting carrier positioning mold 7 at the current position in each group of hot cutting modules 5 and the silicone body inside the silicone body positioning rotating mold 19 in the pre-insertion and pressing module 17 complete the pre-insertion and pressing operation.

[0044] Step 5. Removal of assembled finished products: After the comb teeth and silicone body pre-insertion and pressing of the three hot-cutting carrier positioning molds 7 on the top of each group of hot-cutting molds 5 and the three silicone body positioning rotating molds 19 on the top of the pre-insertion and pressing mold group 17 are at the same horizontal position, the operator is responsible for manually taking out the assembled silicone body finished parts with comb teeth in the silicone body positioning rotating mold 19 on the top of the pre-insertion and pressing mold group 17.

[0045] Step 6, cyclic operation: while the comb teeth and silicone body at the same horizontal position of the three hot-cutting carrier positioning molds 7 on the top of each group of hot-cutting modules 5 and the three silicone body positioning rotating molds 19 on the top of the pre-insertion and pressing module group 17 are automatically pre-inserted and pressed, the operator can continue to put the comb teeth into the jig carrying the comb teeth, and put the comb teeth jig with comb teeth into the vacant hot-cutting carrier positioning mold 7. Similarly, the operator can continue to put the silicone body into the vacant silicone body positioning rotating mold 19 for subsequent pre-insertion and pressing; the operator can put the comb teeth jig loaded with comb teeth and the silicone body into the three hot-cutting carrier positioning molds 7 and the three silicone body positioning rotating molds 19 at one time, or can put the comb teeth jig loaded with comb teeth and the silicone body while performing the pre-insertion and pressing operation. The operation is flexible and changeable, and the pre-insertion and pressing operations of steps 1 to 5 are repeatedly performed.

[0046] The whole set of equipment adopts the design concept of combining a double-station hot cutting mechanism with an assembly and pressing mechanism, which is used in the installation process of the comb tooth bead head and the silicone body, thereby realizing the repeated operations of automatic hot cutting, automatic flipping, automatic clamping, pre-insertion and pressing of the comb tooth material head, thereby saving cycle operation time, using stroke planning to shorten working time, eliminating manual material picking and assembly, and operating and assembling a finished product in about 25 seconds, excluding manual loading and unloading time, making the operation cycle more stable, improving work efficiency and reducing labor costs.

[0047] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", "end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0048] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A double-station automatic assembly mechanism for comb bead heads, characterized in that: It consists of an electric control cabinet, a protective cover, two hot-cut modules, a pre-insertion and pressing module, a handling and clamping pre-insertion module, a touch screen and an indicator light. The electric control cabinet is also provided with four rollers and an operation groove structure. The four rollers are respectively located at the four corners of the bottom of the electric control cabinet. The four rollers are fixedly connected to the electric control cabinet. The operation groove structure is located on one side of the electric control cabinet. The operation groove structure is fixedly connected to the electric control cabinet. The protective cover has a notch structure. The protective cover is located on the upper part of the electric control cabinet, and the side of the protective cover with the notch structure and the operation groove structure are all on the same side of the electric control cabinet. The protective cover is fixedly connected to the electric control cabinet. The two hot-cut modules and the pre-insertion and pressing module are evenly distributed in parallel horizontally. The upper part of the electric control cabinet inside the protective cover, and the two hot-cut modules are respectively located on both sides of the pre-insertion and pressing module, the two hot-cut modules and the pre-insertion and pressing module are fixedly connected to the electric control cabinet, the transport, clamping and pre-insertion module is located on the inner side of the protective cover, and the transport, clamping and pre-insertion module is located on the upper part of the electric control cabinet away from the notch position of the protective cover, the transport, clamping and pre-insertion module is fixedly connected to the electric control cabinet, the touch screen is located on one side of the protective cover close to the notch structure position, the touch screen is fixedly connected to the protective cover, and the touch screen is connected to the electric control cabinet by a line, the indicator light is located at the top of the protective cover, the indicator light is fixedly connected to the protective cover, and the indicator light is connected to the electric control cabinet by a line; Any of the hot cutting module groups is composed of a hot cutting carrier conveyor belt, three hot cutting carrier positioning molds, two comb tooth positioning flip devices and a hot cutting device. The hot cutting carrier conveyor belt is located on the upper part of the electric control cabinet. The hot cutting carrier conveyor belt is fixedly connected to the electric control cabinet, and the hot cutting carrier conveyor belt is connected to the electric control cabinet by a line. The three hot cutting carrier positioning molds are spaced at the same distance and are evenly distributed on the upper part of the hot cutting carrier conveyor belt in a horizontal straight structure. The three hot cutting carrier positioning molds are connected by equidistant stainless steel cylinders. The three hot cutting carrier positioning molds are connected to the hot cutting carrier. The conveyor belt is movably connected, and the two comb-tooth positioning and flipping devices are in a mirror structure and are respectively located on both sides of one end of the hot-cutting carrier conveyor belt away from the notch of the protective cover. The two comb-tooth positioning and flipping devices are fixedly connected to the electric control cabinet. Any of the comb-tooth positioning and flipping devices is composed of a base, a lifting drive device, four lifting positioning rods, a flip support platform, a flip bracket, a flip drive device and two comb-tooth clamps. The base is located on the upper part of the electric control cabinet, and the base is fixedly connected to the electric control cabinet. The lifting drive device is located in the middle of the base. The device is fixedly connected to the base, and the lifting drive device is connected to the electric control cabinet by a line, the four lifting positioning rods are respectively located at the four corners of the base, one end of any of the lifting positioning rods passes through the base for active connection, the other end of the lifting positioning rod is fixedly connected to the flip support platform, the flip support platform is located at the upper part of the base and the lifting drive device, the flip support platform is fixedly connected to the lifting drive device, the flip bracket is located at the upper part of the flip support platform, the flip bracket is fixedly connected to the flip support platform, and the flip drive device is located at the top of the flip bracket The flip drive device is fixedly connected to the flip bracket at the position, and the flip drive device is connected to the electric control cabinet by a line. The two comb-tooth gripping pliers are distributed in a mirror structure on one side of the flip drive device near the three hot-cutting carrier positioning mold positions. The two comb-tooth gripping pliers are fixedly connected to the flip drive device, and the comb-tooth gripping pliers are connected to the electric control cabinet by a line. The hot-cutting device is located at the upper part of the hot-cutting carrier conveyor belt near the middle position. The hot-cutting device is fixedly connected to the electric control cabinet, and the hot-cutting device is connected to the electric control cabinet by a line. The pre-insertion and pressing mold group is composed of a pre-insertion and pressing carrier conveyor belt, three silicone body positioning and rotating molds and a pressing device, the pre-insertion and pressing carrier conveyor belt is located at the upper part of the electric control cabinet, the pre-insertion and pressing carrier conveyor belt is fixedly connected to the electric control cabinet, and the pre-insertion and pressing carrier conveyor belt is connected to the electric control cabinet by a line, the three silicone body positioning and rotating molds are spaced at the same distance and are evenly distributed on the upper part of the pre-insertion and pressing carrier conveyor belt in a horizontal straight structure, and the three silicone body positioning and rotating molds are connected by equidistant stainless steel cylinders, the three silicone body positioning and rotating molds are all movably connected to the pre-insertion and pressing carrier conveyor belt, the pressing device is located at the upper part of the pre-insertion and pressing carrier conveyor belt near the middle position, the pressing device is fixedly connected to the electric control cabinet, and the pressing device is connected to the electric control cabinet by a line; The transport, clamping and pre-insertion module comprises a transport support frame, a transport linkage device, a transport drive motor, a comb tooth clamping device and a comb tooth pre-insertion drive motor, the transport support frame is located at the upper part of the electric control cabinet, the transport support frame is fixedly connected to the electric control cabinet, the transport linkage device is located at the top of the transport support frame, the transport linkage device is fixedly connected to the transport support frame, the transport drive motor is located at one side of the transport linkage device, the transport drive motor is fixedly connected to the transport linkage device, and the transport drive motor is connected to the electric control cabinet via a line, the comb tooth clamping device is located at one side of the transport linkage device near the two hot cutting modules and the pre-insertion pressing module, the comb tooth clamping device is fixedly connected to the transport linkage device, and the comb tooth clamping device is connected to the electric control cabinet via a line, the comb tooth pre-insertion drive motor is located at the top of the comb tooth clamping device, the comb tooth pre-insertion drive motor is fixedly connected to the comb tooth clamping device, and the comb tooth pre-insertion drive motor is connected to the electric control cabinet via a line.

2. A double-station automatic assembly mechanism for comb bead heads according to claim 1, characterized in that: The four rollers are all locking universal wheels.

3. A double-station automatic assembly mechanism for comb bead heads according to claim 1, characterized in that: The protective cover is frame-type transparent tempered glass.

4. A double-station automatic assembly mechanism for comb bead heads according to claim 1, characterized in that: The hot cutting carrier conveyor belt is a double-track servo-driven conveyor belt, the hot cutting carrier positioning molds are all steel carriers, the flipping drive device is a servo motor driver, and the comb-tooth clamps are all automatic clamps.

5. A double-station automatic assembly mechanism for comb bead heads according to claim 1, characterized in that: The pre-insertion and pressing carrier conveyor belts are all double-track servo-driven conveyor belts.

6. A double-station automatic assembly mechanism for comb bead heads according to claim 1, characterized in that: The transport linkage device is a slideway transmission belt, the transport drive motor and the comb teeth pre-insertion drive motor are both servo motor drivers, and the comb teeth clamping device is an automatic clamp.

7. A method for using a double-station automatic assembly mechanism for comb bead heads according to any one of claims 1 to 6: Step 1, installation of comb teeth and silicone body: First, the operator puts the comb teeth into the jig that carries the comb teeth, and then puts the comb teeth jig loaded with comb teeth on the hot-cut carrier positioning mold closest to the handling, clamping and pre-insertion module position of each hot-cut module group for clamping and fixing. Three hot-cut carrier positioning molds are arranged equidistantly in a straight line structure on each hot-cut module group, and these three hot-cut carrier positioning molds are connected as a whole by equidistant stainless steel cylinders to facilitate the horizontal movement of the whole set. At the same time, the operator puts the silicone body to be assembled with the comb teeth into the silicone body positioning and rotating mold closest to the handling, clamping and pre-insertion module position of the pre-insertion pressing module group for clamping and fixing. Similarly, the pre-insertion pressing module group is also provided with equidistant stainless steel cylinders in a straight line structure. Three silicone body positioning rotating molds are arranged, and these three silicone body positioning rotating molds are connected into one body by equidistant stainless steel cylinders, which is also convenient for the horizontal movement of the whole set. Then, turn on the start button on the touch screen, and under the action of the electric control cabinet, let the hot cutting carrier conveyor belt in each hot cutting module group operate, and at the same time, let the pre-insertion pressing carrier conveyor belt in the pre-insertion pressing module group operate, so that the hot cutting carrier positioning mold closest to the transport clamping pre-insertion module position in each hot cutting module group is conveyed to the position at the bottom of the hot cutting device under the transmission of the hot cutting carrier conveyor belt, and at the same time, let the silicone body positioning rotating mold closest to the transport clamping pre-insertion module position in the pre-insertion pressing module group be conveyed to the position at the bottom of the pressing device under the transmission of the pre-insertion pressing carrier conveyor belt; Step 2, comb teeth hot cutting material head: when the hot cutting carrier positioning mold closest to the handling clamping pre-insertion module position in each hot cutting module group is transmitted to the position below the hot cutting device under the transmission of the hot cutting carrier conveyor belt, the hot cutting carrier conveyor belt will automatically stop, so that the comb teeth fixture loaded with comb teeth in the hot cutting carrier positioning mold will be retained directly below the hot cutting device, and the hot cutting device is used to hot cut the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold, and the connecting material head of the comb teeth is hot cut, so that the original comb teeth injection molding integrated part is hot cut into each comb tooth independent individual, which is convenient for subsequent clamping and pressing. Under the action of the electric control cabinet, the hot cutting operations in the two groups of hot cutting modules are carried out together; Step 3: Comb teeth positioning and flipping: When the material head in the comb teeth fixture is cut off, the hot cutting carrier conveyor belts in the two sets of hot cutting modules will start at the same time, and the comb teeth fixtures loaded with comb teeth after cutting are transferred to the two comb teeth positioning and flipping devices at the end of each set of hot cutting modules. The two comb teeth positioning and flipping devices are mirror-image structures and are located on both sides of the hot cutting carrier conveyor belt. They are used to clamp the comb teeth after hot cutting and flip them 90 degrees. First, the flipping drive device clamps the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold with two comb teeth clamping pliers on one side of the comb teeth. Then, under the push of the lifting drive device, the comb teeth in the comb teeth fixture in the hot cutting carrier positioning mold are flipped. The flip support platform is lifted upward along the four lifting and positioning rods. The four lifting and positioning rods play a role of telescopic positioning, standardizing the moving trajectory of the flip support platform and keeping the flip support platform away from the base. Since the flip bracket is installed on the upper part of the flip support platform, as the flip support platform is lifted, the flip driving device on the flip bracket is driven to move the two comb tooth clamps on the comb tooth side to separate the already clamped comb teeth from the comb tooth fixture in the hot cutting carrier positioning mold. Then, the comb teeth clamped by the two comb tooth clamps are driven by the flip driving device to rotate upward 90°, so that the comb teeth are converted from a horizontal placement state to a vertical placement state, so as to facilitate the subsequent extraction of the comb tooth clamping device; Step 4, automatic clamping, pre-insertion and pressing of comb teeth: when the comb teeth in the comb tooth fixture in the hot-cut carrier positioning mold are turned over, the comb tooth clamping device on the transport clamping and pre-insertion mold group will extract the comb teeth that have been turned over and are in a vertical position. Then, the transport drive motor drives the transport linkage device, and the transport linkage device adopts a slideway transmission belt, so that the comb tooth clamping device connected to the transport linkage device can move horizontally along the transport linkage device. Then, the comb teeth extracted by the comb tooth clamping device are inserted into the silicone body in the silicone body positioning rotating mold on the pre-insertion and pressing mold group that is closest to the transport clamping and pre-insertion mold position. After the pre-insertion is completed once, the silicone body positioning rotating mold is driven by the pre-insertion and pressing carrier conveyor belt and is conveyed to the pressing The comb teeth after pre-insertion are pressed directly below the closing device, thereby completing one pre-insertion and pressing of the comb teeth. It is necessary to use the comb tooth clamping device to repeatedly pre-insert and press one comb tooth three times, that is, pre-insert once and press once, for a total of three times, so that the comb teeth and the silicone body are assembled more firmly; the comb tooth clamping device is used in conjunction with the pressing device, and after completing the pre-insertion and pressing operation of the current comb teeth, the comb teeth in each group of hot-cutting modules that have been flipped 90° by the comb tooth positioning flipping device are clamped and transmitted, and three pre-insertion and pressing are completed, so that the comb teeth in the comb tooth fixture in the hot-cutting carrier positioning mold at the current position in each group of hot-cutting modules and the silicone body inside the silicone body positioning rotating mold in the pre-insertion and pressing module complete the pre-insertion and pressing operation; Step 5. Removal of assembled finished products: After the comb teeth and silicone body pre-insertion and pressing of the three hot-cut carrier positioning dies on the top of each hot-cut module group and the three silicone body positioning rotating dies on the top of the pre-insertion and pressing module group are at the same horizontal line, the operator is responsible for manually taking out the silicone body finished parts with comb teeth that have been assembled in the silicone body positioning rotating dies on the top of the pre-insertion and pressing module group; Step 6, cyclic operation: while the comb teeth and silicone body at the same horizontal position of the three hot cutting carrier positioning molds on the top of each group of hot cutting modules and the three silicone body positioning rotating molds on the top of the pre-insertion and pressing modules are automatically pre-inserted and pressed, the operator can continue to put the comb teeth into the jig carrying the comb teeth, and put the comb teeth jig with comb teeth into the vacant hot cutting carrier positioning mold. Similarly, the operator can continue to put the silicone body into the vacant silicone body positioning rotating mold for subsequent pre-insertion and pressing; the operator can put the comb teeth jig loaded with comb teeth and the silicone body into the three hot cutting carrier positioning molds and the three silicone body positioning rotating molds at one time, or can place the comb teeth jig loaded with comb teeth and the silicone body while performing the pre-insertion and pressing operation. The operation is flexible and changeable, and the pre-insertion and pressing operations of steps one to five are repeatedly performed.

Citation Information

Patent Citations

  • Double-station automatic assembling mechanism for comb tooth bead heads

    CN216544775U