Cable tying device and system including same, cable cutting, cable winding and cable tying integrated device
By designing an optical fiber cable bundling device and a fully automatic optical fiber cable cutting, winding and bundling integrated system, the automation problem of the optical fiber cable cutting and winding process has been solved, and automatic cable bundling and winding have been realized, which reduces labor costs and improves production efficiency.
Patent Information
- Application Number
- CN202011604059.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-07-14
- Filing Date
- 2020-12-30
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2040-12-30
AI Technical Summary
The traditional fiber optic cable cutting and winding process is difficult to fully automate, resulting in high labor costs and low production efficiency. The existing device cannot effectively use the pattern glue mechanism in the cable bundling step, which limits the scope of automation.
A fiber optic cable bundling device is designed, which includes a cable entry guide, a return guide arm, a cable supply device, a cable cutting device and a tying device. The automatic tying of cables is achieved through synchronous movement and a guide channel. Combined with the cable winding device, the cable cutting device and the cable extending device, a fully automatic fiber optic cable cutting, winding and tying integrated system is formed.
The automation of optical fiber cable cutting and winding processes is realized, which reduces the use of manpower, reduces labor costs, and improves production efficiency.
Smart Images

Figure CN113928915B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an optical fiber cabling device and a system comprising the same, which is suitable for processing optical fiber cabling and additionally performing at least one of cable cutting and cable winding in an automated manner. Background Art
[0002] Traditionally, the fiber optic cable industry has relied on single-machine assistance for cable cutting, meaning one person per machine, per process. Semi-automatic equipment can measure and cut fiber lengths, but manual work is required for subsequent winding and bundling. The difficulty in automating bundling operations, as well as the difficulty integrating cutting and winding operations, are major obstacles to achieving full automation in the fiber optic cable cutting and winding process. This inevitably leads to extensive manual labor, high labor costs, and low production efficiency.
[0003] In the technical solution disclosed in the patent document with announcement number "CN210312854U", invention name "A new type of fully automatic optical fiber cable cutting equipment" and publication date of April 14, 2020, an automatic cable tying device is arranged at the front end of the equipment frame. The automatic cable tying device includes a cable winding device, a winding drum and a winding frame. The winding drum is connected to the winding frame through a winding shaft; the winding frame is connected to the equipment frame through a pushing cylinder.
[0004] When the winding drum rotates to the set number of meters, it will automatically tighten and when the cylinder on the rotating shaft of the automatic tightening mechanism is loosened, the tied optical fiber line can be pushed into the material collection turnover box on both sides.
[0005] The technical solution recorded in the patent document with announcement number "CN110275248A", invention name "An automatic cable cutting machine for optical fiber cables" and publication date of September 24, 2019 includes a cable releasing mechanism, a tensioning mechanism, a cable feeding mechanism, a cable winding mechanism, etc., among which the cable winding mechanism winds the cable on the winding reel, and then the masking glue mechanism and the masking glue pasting mechanism use the cut masking glue segments to stick and fix the optical cable to prevent the optical cable from loosening.
[0006] If a binding wire is used to perform the cable binding step of the optical fiber coil, the masking adhesive mechanism and the masking adhesive sticking mechanism of the aforementioned device will not play a corresponding role, and thus the scope of use is limited. Summary of the Invention
[0007] An object of the present invention is to provide an optical fiber cabling device, which can use a binding wire to bundle optical fiber coils.
[0008] Another object of the present invention is to provide a system, which includes the aforementioned optical fiber cabling device and also includes a device that can perform at least one process such as cable cutting and cable winding, thereby reducing manpower usage and labor costs through automated operations.
[0009] The rigging device of claim 1, wherein the rigging device is configured to be rotatable to the inner side of the cable reel and to form a guide channel with the rigging device for winding the rigging wire into the inner side of the cable reel and out from the other side of the cable reel. The rigging wire supplied by the rigging device can be wound into the inner side of the cable reel and out from the other side of the cable reel along the channel, and can reach a position where the rigging device can perform tying operations.
[0010] In one embodiment, the wire cutting device includes a wire cutting tool, and with the aid of the movement output by the wire return guide driver, the wire cutting tool and the wire return guide arm are configured to move synchronously; in one stage of the synchronous movement, the wire cutting tool gradually approaches the wire passing hole, and the wire return guide arm synchronously swings toward the inside of the cable roll, gradually forming a longer arc-shaped wire guide channel with the wire entry guide; in another stage of the synchronous movement, the wire cutting tool is pushed so that the wire cutting tool cuts the wire, and the wire return guide arm also forms a final complete wire guide channel with the wire entry guide, guiding the wire to a position where the tying device can perform tying operations.
[0011] In one embodiment, the wire return guide driver includes: a slidably mounted wire return drive slider, provided with a wire tying and cutting force-applying inclined surface; a slider feed driver for connecting and driving the wire return drive slider; and a wire return guide transmission connecting rod provided between the wire return drive slider and the wire tying and wire return guide arm; wherein the wire return guide driver outputs the movement transmitted to the wire tying and cutting tool with the aid of the wire tying and cutting force-applying inclined surface, and outputs the movement transmitted to the wire tying and wire return guide arm with the aid of the wire return guide transmission connecting rod.
[0012] In one embodiment, the slider feed drive includes: a rotatably mounted slider feed drive disk, a slider feed drive motor connected to the slider feed drive disk, an eccentric connecting shaft provided on the slider feed drive disk, and a slider feed drive connecting rod hingedly connected between the eccentric connecting shaft and the loop drive slider; wherein the slider feed drive disk, the slider feed drive connecting rod and the loop drive slider constitute a crank slider mechanism.
[0013] In one embodiment, the wire cutting device further includes a wire cutting base and a wire passing hole provided on the wire cutting base, and the wire cutting tool is slidably arranged on the wire cutting base and is equipped with a wire cutting return spring.
[0014] In one embodiment, the wire return guide arm includes: a rotatably installed wire return swing section, and an arc-shaped wire return guide section fixedly provided at the end of the wire return swing section, wherein the wire return guide section is used to form a complete wire return guide channel with the wire entry guide.
[0015] In one embodiment, the wire return guide section and the wire entry guide are provided with wire guide grooves.
[0016] In one embodiment, the wire guide groove of the wire entry guide is inclined, and the inclination direction is toward the other side of the cable roll, which is consistent with the forward swing direction of the return wire guide section.
[0017] In one embodiment, the cable tying device also includes a wire supply device, which includes: a rotatably installed wire supply active wheel, a slidably installed wire holding seat, a wire supply driven wheel, rotatably installed on the wire holding seat and corresponding to the wire supply active wheel, and a wire holding force applicator, which drives the wire holding seat to maintain the holding force on the wire supply active wheel, so that the wire supply driven wheel can form an effective clamping force on the wire supply active wheel.
[0018] In one embodiment, the cable tying device further comprises: a cable tying base, a cable tying feed seat slidably mounted on the cable tying base and slidably arranged toward the cable winding device, and a cable tying feed driver provided between the cable tying feed seat and the cable tying base.
[0019] In one embodiment, the tying device includes a tying spindle, and an S-shaped tying hook is fixedly provided at one end of the tying spindle close to the cable roll, and a wire tying hook is fixed at both ends of the tying hook. The tying spindle is connected to a tying drive motor, and the two wire tying hooks can first contact the two ends of the tying wire before tying.
[0020] In order to achieve the above-mentioned purpose, the system including a cable tying device also includes a cable winding device, and the cable tying device is any of the above-mentioned cable tying devices; the cable winding device includes a rotatably mounted cable winding main shaft, and at least two circumferentially evenly distributed cable winding support arms are fixedly provided on the cable winding main shaft, and at least one of the cable winding support arms is equipped with a cable supporting movable rod that can move away from the cable winding main shaft, and the other cable winding support arms are fixed with cable supporting fixed rods, and the cable supporting movable rods are connected to a cable winding tension controller; the cable winding surrounds the cable winding support arm.
[0021] In one embodiment, the cable tying device further includes: a slidably mounted cable reel-out base, a cable reel-out lever slidably mounted on the cable reel-out base, a reel-in-place driver that drives the cable reel-out lever, and a cable reel-out driver that drives the cable reel-out base; wherein the reel-in-place driver can drive the cable reel-out lever to extend to one side of the cable reel, and the cable reel-out driver is used to control the cable reel-out base to slide as a whole axially from the cable winding device, thereby allowing the cable reel-out lever to axially remove the cable reel from the cable winding device.
[0022] In one embodiment, the system also includes a meter counting device, which includes: a rotatably mounted meter counting fixed wheel, a movably mounted meter counting pressure holding seat, and a meter counting movable wheel rotatably mounted on the meter counting pressure holding seat and corresponding to the meter counting fixed wheel; wherein the meter counting pressure holding seat is equipped with a meter counting pressure applicator; the meter counting movable wheel or the meter counting fixed wheel is connected to a rotation speed sensor; or the meter counting device includes a sensor and the cable winding device, and the sensor detects the rotation speed of the cable winding device.
[0023] In one embodiment, the system also includes a cable cutting device and a cable reeling device, the cable reeling device includes a cable reeling shift slide slidably mounted thereon, a cable reeling fiber taking slide is vertically slidably mounted on the cable reeling shift slide, a fiber taking clamp is provided on the cable reeling fiber taking slide, a fiber taking feed drive is provided between the cable reeling fiber taking slide and the cable reeling shift slide, and the cable reeling shift slide is provided with a cable reeling shift drive; the cable reeling shift slide is configured to slide between a first workstation and a second workstation, the first workstation being located on the upstream side of the cable cutting device, the cable reeling device being used at the first workstation to clamp the optical fiber before cutting; the second workstation being located at the cable winding device, the cable reeling device being used at the second workstation to move the optical fiber to a position where the cable winding device can clamp it.
[0024] The cable tying device is designed to have a wire supply device to supply wires, a wire entry guide for the wire entry, and a wire return guide arm for rotational guidance to form a channel that can surround the cable roll. A wire cutting device is provided between the wire supply device and the wire entry guide to cut the wires, and finally a tying device ties the two ends of the wires located on both sides of the cable roll together. The space arrangement is compact, the number of components is small, and cable tying automation can be realized.
[0025] The present invention also provides a fully automatic optical fiber technology solution:
[0026] A fully automatic integrated optical fiber cable cutting, cable winding and cable tying device comprises a frame, wherein: a cable unwinding device is provided on one side of the frame, a cable winding device is provided on the frame, a tensioning device, a metering device and a cable cutting device are provided on the frame in sequence between the cable unwinding device and the cable winding device, a cable extending device for delivering optical fiber from the cable cutting device to the cable winding device is provided on the frame; and a cable tying device corresponding to the cable winding device is provided on the frame;
[0027] The cable tying device includes a cable tying base arranged on the frame, a cable tying feed seat slidably mounted on the cable tying base and arranged to slide toward the cable winding device, a cable tying feed drive is provided between the cable tying feed seat and the cable tying base; a cable tying wire entry guide arranged on one side of the cable reel is fixedly provided on the cable tying feed seat, a cable tying wire return guide arm is rotatably mounted on the cable tying feed seat, and the cable tying wire return guide arm is connected to the return guide drive; a cable tying wire supply device is provided on the cable tying feed seat, and a cable tying wire cutting device is provided on the cable tying feed seat between the cable tying wire supply device and the cable tying wire entry guide; a tying device is provided on the cable tying feed seat.
[0028] In the fully automatic optical fiber cable cutting, winding and tying integrated device, the cable tying return guide arm includes a cable return swing section rotatably mounted on the cable tying feed seat, and an arc-shaped cable return guide section is fixedly provided at the end of the cable return swing section.
[0029] In the fully automatic optical fiber cable cutting, cable winding and cable tying integrated device, the line return guide driver includes a line return drive slider slidably mounted on the cable tying feed seat, the line return drive slider is connected to a slider feed driver, and a line return guide transmission connecting rod is provided between the line return drive slider and the cable tying line return guide arm.
[0030] In the fully automatic optical fiber cable cutting, cable winding and cable tying integrated device, the wire feeding device includes a wire feeding active wheel rotatably mounted on the cable feeding seat, and the wire feeding active wheel is connected to a wire feeding drive motor; a wire holding seat is slidably mounted on the cable feeding seat, and a wire feeding driven wheel corresponding to the wire feeding active wheel is rotatably mounted on the wire holding seat; a wire holding force applicator is provided between the wire holding seat and the cable feeding seat.
[0031] In the fully automatic optical fiber cable cutting, cable winding and cable tying integrated device, the cable tying device includes a cable tying cutting base fixedly arranged on the cable tying feed seat and located between the cable tying supply device and the cable tying entry guide, the cable tying cutting base is provided with a cable tying through hole, and a cable tying cutting tool is slidably installed on the cable tying cutting base at the end of the cable tying through hole, and the cable tying cutting tool is connected to a cable tying cutting controller.
[0032] In the fully automatic integrated optical fiber cable cutting, cable winding and cable tying device, the cable winding device includes a cable winding main shaft rotatably mounted on the frame, and at least two circumferentially evenly distributed cable winding support arms are fixedly provided on the cable winding main shaft, and at least one of the cable winding support arms is provided with a cable supporting movable rod that can move away from the cable winding main shaft, and the other cable winding support arms are fixed with cable supporting fixing rods, and the cable supporting movable rods are connected to the cable winding tension controller; a cable winding starting end fixer is provided on the cable winding main shaft.
[0033] In the fully automatic integrated optical fiber cutting, cable winding and cable tying device, a cable reel dispensing base is slidably mounted on the frame, a cable reel dispensing rod that can be extended to one side of the cable reel is slidably mounted on the cable reel dispensing base, a reel dispensing drive is provided between the cable reel dispensing rod and the cable reel dispensing base, and a cable reel dispensing drive is provided between the cable reel dispensing base and the frame.
[0034] In the fully automatic integrated optical fiber cutting, cable winding and cable tying device, the meter counting device includes a meter counting fixed wheel rotatably mounted on the frame, a meter counting pressure holding seat movably mounted on the frame, a meter counting movable wheel corresponding to the meter counting fixed wheel rotatably mounted on the meter counting pressure holding seat, a meter counting pressure applicator is provided between the meter counting pressure holding seat and the frame; the meter counting movable wheel or the meter counting fixed wheel is connected to a rotation sensor.
[0035] In the fully automatic integrated optical fiber cutting, cable winding and cable tying device, the cable renewal device includes a cable renewal shift slide slidably mounted on the frame, a cable renewal fiber taking slide is vertically slidably mounted on the cable renewal shift slide, a fiber taking clamp is provided on the cable renewal fiber taking slide, a fiber taking feed drive is provided between the cable renewal fiber taking slide and the cable renewal shift slide, and a cable renewal shift drive is provided between the cable renewal shift slide and the frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which:
[0037] The following drawings are intended only to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.
[0038] Figure 1 It is an overall three-dimensional schematic diagram of an embodiment of the present invention;
[0039] Figure 2 yes Figure 1 Schematic diagram of the three-dimensional structure from another perspective;
[0040] Figure 3 This is a schematic diagram of the three-dimensional structure of a meter counting device according to an embodiment of the present invention;
[0041] Figure 4 is a schematic cross-sectional view of a cable winding device according to an embodiment of the present invention;
[0042] Figure 5 This is a schematic diagram of the three-dimensional structure of the cable extension device according to an embodiment of the present invention;
[0043] Figure 6 It is a schematic diagram of the three-dimensional structure of the cable tying device and the cable extension device according to an embodiment of the present invention;
[0044] Figure 7 yes Figure 6 A schematic diagram of the structure at position I;
[0045] Figure 8 yes Figure 6 A schematic diagram of the front structure of the middle cable tying device;
[0046] Figure 9 is a schematic diagram of the initial state of the cable tying device;
[0047] Figure 10 This is a schematic diagram of the state from when the cable binding device moves to when the cable binding cutting tool contacts the cable binding;
[0048] Figure 11 This is a schematic diagram of the state where the cable binding device moves to the state where the binding wire cutting tool cuts the binding wire and the binding wire return guide arm moves into position;
[0049] Figure 12 It is a schematic diagram of the tying device of the cable tying device performing a tying action;
[0050] Figure 13 It is a schematic diagram of the cable tying device returning to the illustrated state after the tying action is completed;
[0051] Figure 14 is a schematic diagram of a binding wire cutting device;
[0052] Figure 15 is a perspective view of the cutting device;
[0053] Figure 16 is a cross-sectional view of the cutting device;
[0054] In the figure: 1-frame;
[0055] 2-cable unwinding device; 21-cable unwinding rack; 22-cable unwinding installation shaft; 23-fiber optic reel; 24-cable unwinding drive device; 25-cable unwinding guide wheel;
[0056] 3-meter counting device; 31-meter counting fixed wheel; 32-meter counting pressure holding seat; 33-meter counting movable wheel; 34-speed sensor;
[0057] 4-tensioning device; 41-downward tensioning seat; 42-downward tensioning wheel;
[0058] 5-cable cutting device;
[0059] 6-cable winding device; 61-cable winding main shaft; 62-cable winding support arm; 63-cable support fixing rod; 64-cable support movable rod; 65-cable winding tension controller; 66-cable winding starting end fixer;
[0060] 7-cable renewing device; 71-cable renewing slide; 72-cable renewing drive; 73-cable renewing shift slide; 74-cable renewing shift drive; 75-cable renewing fiber slide; 76-fiber renewing feed drive; 77-fiber renewing clamp;
[0061] 8-cable tying device; 81-cable tying base; 811-transposition cable tying driver; 82-cable tying feed seat; 821-cable tying feed driver; 83-tie wire guide; 84-tie wire return guide arm; 841-return wire swing section; 842-return wire guide section; 85-return wire drive slider; 851-slider feed driver; 852-return wire guide transmission connecting rod; 86-tie wire supply device; 861-tie wire supply active wheel; 862-tie wire pressing seat; 863-tie wire Wire feeding driven wheel; 864 - Wire holding force applicator; 865 - Wire reel; 87 - Wire cutting device; 871 - Wire cutting base; 872 - Wire passing hole; 873 - Wire cutting tool; 874 - Wire cutting drive wheel; 875 - Wire cutting return spring; 876 - Wire cutting force inclined plane; 88 - tying spindle; 881 - tying hook; 882 - Wire holding hook; 89 - cable reel lever; 891 - reeling position driver; 892 - lever feed seat;
[0062] 9-optical fiber; 91-fiber cable roll. DETAILED DESCRIPTION
[0063] The present invention will be further described below with reference to the accompanying drawings and examples. In the following detailed description, exemplary embodiments of the present invention are described by way of illustration only. It is understood that those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of the claims.
[0064] Figure 1 and Figure 2 A system including a cable tying device is shown, which can be called a "fully automatic optical fiber cable cutting, cable winding and cable tying integrated device". In the embodiment described below, it includes a device that can perform cable laying, cable cutting, cable extension, cable winding and other processes.
[0065] The system includes a frame 1 as a supporting base of the system. Conventionally, the frame 1 is a combination of aluminum profiles and plates, which is well known to those skilled in the art and will not be described in detail here.
[0066] A fiber cable is a coil of fiber optic cable. The fiber being transmitted typically consists of the optical fiber and a protective coating, which includes an inner PVC layer, a reinforcing polyester material, and an outer PVC layer. The fiber cable is terminated with ceramic ferrules at both ends, allowing it to be used as a fiber optic patch cord. For simplicity, in the following description, fiber optic cable is also referred to as optical fiber.
[0067] like Figure 1 and Figure 2 As shown, a cable payout device 2 is installed on one side of the frame 1. A cable winding device 6 is also installed on the frame 1. A tensioning device 4, a metering device 3, and a cable cutting device 5 are located sequentially between the payout device 2 and the cable winding device 6. A cable reeling device 7 is installed on the frame 1 to transport the optical fiber 9 from the cable cutting device 5 to the cable winding device 6. A cable tying device 8 is also installed on the frame 1 to correspond to the cable winding device 6. During normal operation, the payout device 2 pays out the optical fiber 9, which then passes through the tensioning device 4, the metering device 3, and the cable cutting device 5 to the cable winding device 6 for winding. After the metering device 3 measures the optical fiber 9 to a predetermined length, the cable cutting device 5 cuts the optical fiber 9. The cable winding device 6 finally winds the optical fiber 9 into a cable roll 91. The cable tying device 8 bundles the cable roll 91. After the bundled cable roll 91 is removed, the cable reeling device 7 transports the cut optical fiber 9 from the cable cutting device 5 to the cable reeling device 7 to continue winding the next cable roll 91.
[0068] like Figure 4 and Figure 6As shown, the cable winding device 6 includes a cable winding main shaft 61 rotatably mounted on the frame 1, and at least two circumferentially evenly distributed cable winding support arms 62 are fixedly provided on the cable winding main shaft 61. In this embodiment, there are four cable winding support arms 62. At least one of the cable winding support arms 62 is installed with a cable supporting movable rod 64 that can move away from the cable winding main shaft 61, and the remaining cable winding support arms 62 are fixed with cable supporting fixed rods 63. The cable supporting movable rod 64 and the cable supporting fixed rod 63 together form a winding structure that can wind the optical fiber 9. In this embodiment, two cable winding support arms 62 are installed with cable supporting movable rods 64, and the remaining two cable winding support arms 62 are fixed with cable supporting fixed rods 63, and the cable supporting movable rods 64 and the cable supporting fixed rods 63 are staggered with each other. The cable supporting movable rod 64 is connected to a cable winding tension controller 65; a cable winding starting end fixer 66 is provided on the cable winding main shaft 61. Each support arm 62 is usually arranged parallel to the cable winding main shaft 61. Figure 6 Only one cable roll 91 is shown wound on the cable winding device 6. Figure 1 As shown, the length provided by each support arm 62 in the cable winding device 6 can allow multiple cable rolls 91 to be wound simultaneously.
[0069] After the starting end of the optical fiber 9 is delivered to the cable winding device 6, it is secured by the cable starting end fixture 66. The cable winding tension controller 65 controls the cable support movable rod 64 to move away from the cable winding main shaft 61, which is then driven to rotate, and the optical fiber is wound around the cable support movable rod 64 and the cable support fixed rod 63 in turns. When the winding and bundling are complete, the cable winding tension controller 65 controls the cable support movable rod 64 to move toward the cable winding main shaft 61, loosening the cable roll 91 and allowing it to be easily withdrawn.
[0070] In this embodiment, the cable support rod 64 is slidably mounted on the corresponding cable winding support arm 62 via two guide rail slider structures, and the sliding direction is radially along the cable winding main shaft 61. The cable winding tension controller 65 is a cable winding tension control cylinder. The cylinder body of the cable winding tension control cylinder is fixedly connected to the cable winding main shaft 61, and the piston rod of the cable winding tension control cylinder is fixedly connected to the cable support rod 64. The cable support rod 64 can be moved away from or toward the cable winding main shaft 61 by extending and retracting the cable winding tension control cylinder. Of course, this embodiment can also be achieved by swinging a movable rod swing arm at the end of the cable winding support arm 62, and fixing the cable support rod 64 on the movable rod swing arm to achieve the movable installation of the cable support rod 64. In this case, the cable winding tension controller 65 is a pneumatic cylinder or electric cylinder hinged between the movable rod swing arm and the corresponding cable winding support arm 62. This technical solution can also achieve the movement of the cable support rod 64 away from or toward the cable winding main shaft, and is also within the scope of protection of the present invention.
[0071] In the embodiment described later, the cable tying device 8 ties one cable reel 91 and then ties the next cable reel 91 by moving, that is, the tying of the cable reels 91 at each location shares one cable tying device 8, but in another embodiment, if the control rhythm of the system requires, a cable tying device 8 can be set separately for the cable reel 91 at each location.
[0072] The cable tying device 8 includes a cable tying base 81 provided on the frame 1, on which a cable tying feed seat 82 is slidably mounted and arranged to slide toward the cable winding device 6, and a cable tying feed driver 821 is provided between the cable tying feed seat 82 and the cable tying base 81; a cable tying wire entry guide 83 is fixedly provided on the cable tying feed seat 82 and is located on one side of the cable reel 91; a cable tying wire return guide arm 84 is rotatably mounted on the cable tying feed seat 82, and the cable tying wire return guide arm 84 is connected to the return guide driver; a cable tying wire supply device 86 is provided on the cable tying feed seat 82, and a cable tying wire cutting device 87 is provided on the cable tying feed seat 82 between the cable tying wire supply device 86 and the cable tying wire entry guide 83; and a tying device is provided on the cable tying feed seat 82. By providing the cable tying feed seat 82, the cable tying device 8 can be brought as close to the cable winding device 6 as possible, and when the cable winding device 6 is in operation, the position can be adjusted to maintain an appropriate distance from the cable winding device 6. In another embodiment, the cable feeding seat 82 may be omitted, for example, the movement of the cable feeding seat 82 may be replaced by the displacement of the cable winding device 6 .
[0073] According to the embodiment shown in the figure, after the cable winding device 6 winds the fixed-length optical fiber 9 into a cable reel 91, the cable feed driver 821 first drives the cable feed seat 82 toward the cable reel 91, and the wire entry guide 83 eventually reaches the cable reel 91. The wire return guide driver drives the wire return guide arm 84 to rotate toward the inside of the cable reel 91, and eventually forms a complete wire guide channel with the wire entry guide 83. The wire supply device 86 can easily wind along this complete wire guide channel, entering from one side of the cable reel 91 and then winding out from the other side of the cable reel 91. After the wire cutting device 87 cuts the wire, the entire section of wire at the cable reel 91 is U-shaped under the action of the complete wire guide channel. The tying device can easily use the two ends of this section of wire to perform tying operations. The embodiment of the tying device will be described below by way of example.
[0074] The wire return guide arm 84 of this embodiment includes a wire return swing section 841 rotatably mounted on the cable feed seat 82. The end of the wire return swing section 841 is fixed with an arc-shaped wire return guide section 842. The wire return guide section 842 can form a complete wire return guide channel with the wire return guide 83. Preferably, the wire return guide section 842 and the wire return guide 83 are provided with a wire return guide groove. The wire return guide groove of the wire return guide section 842 is inclined, such as Figure 8As shown, the wire guide groove of the return wire guide section 842 is inclined to the left, that is, toward the other side of the cable reel 91, which is consistent with the forward swinging direction of the return wire guide section 842. This is conducive to the wire being stably guided from the right side to the left side of the cable reel 91.
[0075] The wire return guide driver includes a wire return drive slider 85 slidably mounted on the cable feed seat 82. The wire return drive slider 85 is connected to a slider feed driver 851. A wire return guide transmission link 852 is provided between the wire return drive slider 85 and the wire return guide arm 84. When the sliding feed driver drives the wire return drive slider 85 to feed the cable reel 91, the wire return guide transmission link 852 can push the wire return guide arm 84 to swing inward of the cable reel 91. The wire return guide transmission link 852 is shown as a rod in the embodiment shown in the figure, but is not limited to this. In addition to being a rod, it can also be other components as long as it can transmit the movement output by the wire return drive slider 85 to the wire return guide arm 84. For example, another embodiment of the wire return guide transmission link 852 is a special-shaped groove corresponding to the trajectory of the end of the wire return guide arm 84, and the special-shaped groove cooperates with the hinge axis of the wire return guide transmission link 852. In this embodiment, the slider feed driver 851 includes a slider feed drive disk 853 rotatably mounted on the cable feed seat 82. The slider feed drive disk 853 is connected to a slider feed drive motor 854. The slider feed drive disk 853 is provided with an eccentric connecting shaft 855. A slider feed drive connecting rod 856 is hingedly connected between the eccentric connecting shaft 855 and the return drive slider 85. Through the above structure, the slider feed drive disk 853, the slider feed drive connecting rod 856, and the return drive slider 85 constitute a crank slider mechanism. Because the slider feed drive motor 854 is blocked, only the end of the motor shaft is shown in the figure. Driven by the slider feed drive motor 854, the return drive slider 85 can drive the return guide arm 84 to swing toward the inside of the cable reel 91 within its travel range, or drive the return guide arm 84 to return to its original position. Of course, the slider feed driver 851 can also be directly implemented using an electric cylinder, a pneumatic cylinder, or a motor in conjunction with a screw drive. The advantage of using the slider crank mechanism as shown in the figure is that the wire return guide arm 84 can be driven and positioned in multiple positions, and the space occupied is short and the cost is low. In addition, the return guide drive can also be directly implemented using structures such as electric cylinders or pneumatic cylinders.
[0076] The cable-binding wire supply device 86 includes a cable-binding wire supply driving wheel 861 rotatably mounted on the cable-binding wire feed seat 82. The cable-binding wire supply driving wheel 861 is connected to a cable-binding wire supply drive motor, which is obscured in the figure and not shown. A cable-binding wire holding seat 862 is slidably mounted on the cable-binding wire feed seat 82. A cable-binding wire supply driven wheel 863 corresponding to the cable-binding wire supply driving wheel 861 is rotatably mounted on the cable-binding wire holding seat 862. A cable-binding wire holding force applicator 864 is provided between the cable-binding wire holding seat 862 and the cable-binding wire feed seat 82. The cable-binding wire holding force applicator 864 drives the cable-binding wire holding seat 862 to maintain a pressure on the cable-binding wire supply driving wheel 861, thereby effectively clamping the cable-binding wire with the cable-binding wire supply driving wheel 861. When the cable-binding wire supply drive motor drives the cable-binding wire supply driving wheel 861 to rotate, the cable-binding wire is supplied. The cable-binding wire holding force applicator 864 can also be implemented using a spring or the like. In this embodiment, a cable reel 865 is installed on the cable feeding seat 82 or the cable base 81. The cable 100 is drawn out from the cable reel 865, and then passes through between the driving wheel 861 and the driven wheel 863 after pre-traction, and is clamped by the driving wheel 861 and the driven wheel 863 and frictionally driven.
[0077] The wire cutting device 87 includes a wire cutting base 871 fixedly mounted on the cable feed seat 82 and located between the wire supply device 86 and the wire entry guide 83. The wire cutting base 871 is provided with a wire passage hole 872. A wire cutting tool 873 is slidably mounted on the wire cutting base 871 at the end of the wire passage hole 872. The wire cutting tool 873 is connected to a wire cutting controller. The embodiment of the wire cutting controller will be described exemplarily below. The wire passage hole 872 is linear and tangential to the clamping position of the driving wheel 861 and the driven wheel 863, i.e., the output direction of the transmitted wire.
[0078] The tying wires outputted by the tying wire supply device 86 first pass through the tying wire through hole 872 and then reach the tying wire inlet guide 83. When the tying wire output length is sufficient, for example, Figure 9 In the state shown, the wire cutting controller controls the wire cutting tool 873 to slide. Figure 15As shown, the wire cutting tool 873 and the end of the wire passage hole 872 can form a cutting effect on the wire 100. In this embodiment, the cross-section of the wire cutting tool 873 is square, and the wire cutting base 871 is provided with a square sliding hole corresponding to the wire cutting tool 873, thereby forming a sliding installation for the wire cutting tool 873. The wire passage hole 872 guides the wire, forcing the wire to be transferred to a position that the wire cutting tool 873 can reach. The wire passage hole 872 also serves to limit the lateral movement of the wire. When the wire cutting tool 873 moves from right to left to reach the position where the wire is tied, the cutting edge of the wire cutting tool 873 tends to push the wire to move, but the wire is restricted by the lateral movement prevention of the wire passage hole 872, so the wire does not move, and the wire cutting tool 873 continues to move to the left, thereby cutting the wire. In another embodiment, the shape of the wire-binding hole 872 is not limited to a square, but can be any other shape. The hole has essentially the same meaning as a seam, a groove, or a channel. It can be the inner surface of a continuous material or the inner surface of a hollow material, as long as it plays a role in preventing lateral displacement and guiding.
[0079] In this embodiment, the wire tie return guide arm 84 and the wire tie entry guide 83 are located on the same side of the cable reel 91. The wire cutting controller includes a wire cutting transmission wheel 874 rotatably mounted on the wire cutting tool 873, a wire cutting force-applying inclined surface 876 corresponding to the wire cutting transmission wheel 874 is provided on the wire return drive slider 85, and a wire cutting return spring 875 is provided between the wire cutting tool 873 and the wire cutting base 871. During the bundling operation, the wire supply device 86 first outputs the wire and makes the end of the wire reach the wire entry guide 83. The wire return drive slider 85 is driven close to the cable reel 91, and the wire cutting force-applying inclined surface 876 thereon passes through the wire cutting transmission wheel 874, causing the wire cutting tool 873 to gradually approach the wire passing hole 872. Figure 9 Can be used as an exemplary starting point for the wire cutting tool 873, Figure 10 In the state shown, the wire cutting tool 873 moves a distance to the left from the starting point, and the cutting edge of the wire cutting tool 873 contacts the wire passing through the wire hole 872. The wire return guide arm 84 swings synchronously toward the inside of the cable reel 91 and gradually forms a long curved wire guide channel with the wire entry guide 83. Figure 9 The wire-binding return guide arm 84 is also in the initial state. Figure 10 The wire return guide arm 84 in the drawing has already played a guiding role in the drawing. Figures 9 to 10 In the process between the states shown, the wire return guide arm 84 swings to the left while the wire is also transmitted downward, and the wire return guide arm 84 guides the wire while swinging. Figure 9 、 Figure 10The wires continuously output by the wire supply device 86 are bent along the increasingly long curved wire guide channel. The bent wires are extended from the other side of the cable roll 91 under the influence of their own plastic deformation and the increasingly long wire guide channel. Finally, as the return line driving slider 85 slides down to the lower limit position or the lower dead point, as shown in FIG. Figure 11 As shown, the wire cutting force inclined surface 876 pushes the wire cutting tool 873 so that the wire cutting tool 873 moves relative to the wire cutting tool 873. Figure 10 The position shown is further moved to the left, and the wire is cut. The wire return guide arm 84 is further swung to the left, that is, it is swung in the forward direction, and it forms a final complete wire guide channel with the wire entry guide 83. The cut section of the wire forms a circuitous shape at the cable roll 91, such as a U shape, and the two ends of the wire pass through the tying device, that is, they reach the position where the tying device can perform tying operations.
[0080] In one embodiment, the tying device includes a tying spindle 88 mounted on the cable feeding seat 82. An S-shaped tying hook 881 is fixedly provided at one end of the tying spindle 88 close to the cable reel 91. A tying hook 882 is fixedly provided at each end of the tying hook 881. The tying drive motor is connected to the tying spindle 88. When the tying wire at the cable reel 91 forms a U-shape, the tying drive motor drives the tying spindle 88 to rotate. The two tying hooks 882 first contact the two ends of the U-shaped tying wire and lead it to rotate around the tying spindle 88. During the rotation process, the two ends of the U-shaped tying wire interact in a spiral manner and approach the tying hook 881. As the tying spindle 88 continues to rotate, the two ends of the tying wire are finally tied in a spiral manner, and the tying drive motor can be stopped.
[0081] Figure 12 The figure shows the state of the tying device after completing the bundling process. During the tying process, the wire return drive slider 85 usually remains stationary. Accordingly, the wire cutting tool 873 and the wire return guide arm 84 remain stationary. The wire return guide arm 84 maintains the wire in a stable position. In another embodiment, during the tying device performing spiral bundling, that is, after the two ends of the wire are spirally wound, the wire return drive slider 85 can be controlled to retract in advance. After the bundling is usually completed, the wire return drive slider 85 is driven back, the wire return guide arm 84 is returned, the wire cutting tool 873 is returned under the action of the wire cutting return spring 875, and the cable feed driver 821 drives the cable feed seat 82 back. The cable roll 91 is then in a state on the cable winding device 6 that can be easily removed. Figure 13 The status shown is Figure 9 Compared with the state shown, the wire cutting tool 873 and the wire return guide arm 84 are both in the exemplary initial state, and the return drive slider 85 is at the upper dead center or upper limit position. Figure 13In the embodiment, the binding wire supply device 86 waits for a control instruction and performs a binding wire supply operation. The binding wire supply operation is usually performed after the cable roll 91 is pulled out.
[0082] like Figure 6 As shown, a cable reel dispensing base 893 is slidably mounted on the frame 1, and a cable reel dispensing rod 89 which can be extended to one side of the cable reel 91 is slidably mounted on the cable reel dispensing base 893, and a reel dispensing driver 891 is provided between the cable reel dispensing rod 89 and the cable reel dispensing base 893, and a cable reel dispensing driver is provided between the cable reel dispensing base 893 and the frame 1. It will be understood from the following description that the cable reel dispensing driver and the transposition cable tying driver 811 are configured as the same driver, and accordingly, the cable reel dispensing base 893 and the cable tying base 81 are different parts of the same base, which is driven by the aforementioned driver. Figure 6 The cable reel 91 is moved and adjusted in the forward and backward directions as shown. One embodiment of the driver is a motor connected to a ball screw mechanism 8112. The motor can be replaced by other rotation output devices, such as a belt mechanism 8810. After the cable reel 91 is tied, the two cable reel tension controllers 65 respectively control the corresponding cable support movable rods 64 to move closer to the cable winding main shaft 61, and the cable reel 91 is relaxed. The reel positioning driver 891 drives the cable reel lever 89 to extend, as shown in FIG. Figure 6 As shown, in the upper and lower directions, two cable reel levers 89 are connected to the upper and lower sides of the same lever feed seat 892. The lever feed seat 892 is slidably mounted on the cable reeling base 893 via a slide rail mechanism. Due to the large space between the cable support movable rod 64 and the cable support fixed rod 63, the upper and lower cable reel levers 89 can easily reach one side of the cable reel 91. The cable reeling drive then controls the entire sliding of the cable reeling base 893, and the cable reel levers 89 can remove the cable reel 91 from the cable winding device 6, completing an automatic reeling operation. In another embodiment, the reeling drive 891 can be implemented using an electric cylinder or a pneumatic cylinder, and the cable reeling drive can be implemented using an electric cylinder, a pneumatic cylinder, or a motor in conjunction with a screw drive. A lever feed seat 892 is slidably mounted on the cable reel unwinding base, a reel-in-place driver 891 is disposed between the lever feed seat 892 and the cable reel unwinding base, and two cable reel unwinding levers 89 are fixedly mounted on the lever feed seat 892, thereby achieving a better unwinding effect on the cable reel 91. In response to multiple tied cable reels 91, the cable reel unwinding base 893 or the cable tying base 81 is provided with such a cable unwinding mechanism on the front and rear sides, so that multiple cable reels 91 can be unwound from the cable reeling device simultaneously in one unwinding operation.
[0083] As mentioned above, the system including the cable bundling device is exemplified by a fully automatic optical fiber cable cutting, cable winding and cable bundling integrated device, which also includes devices for implementing cable release, cable cutting and cable extension.
[0084] according to Figure 1 and Figure 2In the illustrated embodiment, the optical fiber 9 released from the cable payout device 2 passes through the tensioning device 4 and reaches the meter counter 3. The starting end of the optical fiber 9 is clamped by the fiber-removal clamp 77 in the cable reel 7. At this point, the meter counter 3 resets the number of revolutions for the length of the optical fiber 9. The optical fiber 9 then passes from the cable reel 7 over the cable cutting device 5 to the cable winding start-end fixture 66 of the cable winding device 6. During the reeling process, the meter counter 3 begins counting. After the starting end of the optical fiber 9 is secured, the cable reel 7 returns to its original position, and the cable winding spindle 61 is driven to rotate, allowing the optical fiber 9 to be wound around the cable support fixed rod 63 and the cable support movable rod 64. When the meter counter 3 detects that the designated number of revolutions has been reached, the optical fiber 9 has been wound to the specified length. The fiber-removal clamp 77 on the cable reel 7 clamps the optical fiber 9 between the cable cutting device 5 and the meter counter 3, retaining the position at which the optical fiber 9 was last clamped. The cable cutting device 5 cuts the optical fiber 9, and the cable winding spindle 61 stops rotating after a predetermined delay. The optical fiber 9 forms a cable reel 91 on the cable winding spindle 61. The cable binding device 8 bundles the cable reel 91. After bundling, the cable binding device 8 returns to its original position, and the cable reel 91 is pulled out by the cable reel lever 89. The cable re-winding device 7 then delivers the optical fiber 9 to the cable winding start-end fixture 66 of the cable winding device 6 for the next round of cable winding. This embodiment achieves fully automated cable cutting, winding, and bundling operations, reducing manpower and labor costs while improving production efficiency.
[0085] The cable payout device 2 includes a cable payout frame 21. The cable payout frame 21 can be integrated with the frame 1 or separately fixed relative to the frame 1. This embodiment illustrates the latter. A cable payout mounting shaft 22 is rotatably mounted on the cable payout frame 21. A fiber optic reel 23 is mounted on the cable payout mounting shaft 22. A cable payout drive 24 is connected to the cable payout mounting shaft 22. The cable payout drive 24 rotates the cable payout mounting shaft 22, paying out the optical fiber 9. Once all optical fibers 9 on the fiber optic reel 23 have been wound, they can be manually replaced.
[0086] The meter counting device 3 includes a fixed meter counting wheel 31 rotatably mounted on the frame 1. A meter counting pressing seat 32 is movably mounted on the frame 1. A movable meter counting wheel 33 corresponding to the fixed meter counting wheel 31 is rotatably mounted on the pressing seat 32. A meter counting pressing force is provided between the pressing seat 32 and the frame 1. A rotation sensor 34 is connected to either the movable meter counting wheel 33 or the fixed meter counting wheel 31. Under the action of the pressing force, the pressing seat 32 effectively clamps the movable meter counting wheel 33 and the fixed meter counting wheel 31. When the optical fiber 9 advances under the force of the cable winding, it drives the movable meter counting wheel 33 and the fixed meter counting wheel 31 to rotate. The length of the optical fiber 9 advanced can be calculated by multiplying the circumference of the movable meter counting wheel 33 or the fixed meter counting wheel 31 by the corresponding number of revolutions. This embodiment illustrates the installation of a rotation sensor 34 on the movable meter counting wheel 33. The length of the optical fiber 9 is calculated by multiplying the circumference of the movable meter counting wheel 33 by the number of revolutions. Of course, the signal of the rotation speed sensor 34 is connected to the electrical controller, and the output signal of the electrical controller is connected to the cable cutting device 5.
[0087] This embodiment shows a meter counter pressing seat 32 that is swingably mounted on the frame 1 and positioned above the meter counter movable wheel 33. The meter counter pressing seat 32 also serves as a meter counter pressing force applicator. The weight of the meter counter pressing seat 32 and its components, such as the movable meter counter wheel 33, the speed sensor 34, and the bearings, causes the movable meter counter wheel 33 and the fixed meter counter wheel 31 to clamp the light. Of course, the meter counter pressing force applicator of this embodiment can also be a meter counter pressing force spring separately disposed between the meter counter pressing seat 32 and the frame 1, further strengthening the clamping effect between the movable meter counter wheel 33 and the fixed meter counter wheel 31 through the spring force. Furthermore, the meter counter pressing seat 32 of this embodiment can also be slidably mounted on the frame 1. Under the action of the meter counter pressing force applicator, the meter counter pressing seat 32 approaches the fixed meter counter wheel 31, similarly forming a clamping effect between the movable meter counter wheel 33 and the fixed meter counter wheel 31. This technical solution is also within the scope of protection of the present invention.
[0088] In an alternative embodiment, the meter counting device includes a sensor and the aforementioned cable winding device. The sensor counts the rotational speed of the cable winding device and calculates the length of the optical fiber transmitted or reeled based on the rotational speed of the cable winding device. This alternative embodiment omits the meter counting wheel and the holding seat, resulting in a simpler structure and lower design, manufacturing, and maintenance costs.
[0089] The tensioning device 4 includes a downward tensioning seat 41 that slides vertically on the frame 1. A downward tensioning pulley 42 is rotatably mounted on the downward tensioning seat 41. The optical fiber 9 supplied by the cable payout device 2 passes through the downward tensioning pulley 42 and then ascends to the metering device 3. This embodiment utilizes the gravity of the downward tensioning seat 41 and the downward tensioning pulley 42 to achieve tensioning of the optical fiber 9. This gravity effect is relatively small and is less likely to damage the structure of the optical fiber 9. This embodiment illustrates the installation of a cable payout guide pulley 25 on the cable payout frame 21, which is higher than the tensioning device 4. This allows for smoother sliding of the downward tensioning seat 41 and more efficient use of the tensioning seat. In this embodiment, the downward tensioning seat 41 is mounted vertically and slidably via two guide rods.
[0090] In actual use, the cable winding speed of the cable winding device 6 and the cable unwinding speed of the cable unwinding device 2 may not necessarily form an exact match. When the cable winding speed of the cable winding device 6 is greater than the cable unwinding speed of the cable unwinding device 2, the length of the optical fiber 9 at the tensioning device 4 will shorten, and the tensioning force of the optical fiber 9 itself will drive the downward tensioning seat 41 to rise. Conversely, when the cable winding speed of the cable winding device 6 is less than the cable unwinding speed of the cable unwinding device 2, or even when the cable winding speed of the cable winding device 6 is zero, such as when the cable cutting device 5 cuts the cable and the cable tying device 8 is bundling it, the length of the optical fiber 9 at the tensioning device 4 will increase, causing the downward tensioning seat 41 to descend. This is to avoid unnecessary problems caused by the optical fiber 9 being too short or too long at the tensioning device 4.
[0091] On the other hand, as the amount of cable released by cable payout device 2 increases, while its cable payout speed remains constant, the amount of cable released decreases due to the decrease in cable thickness. This is equivalent to a change in the cable winding and unwinding speeds between cable winding device 6 and cable payout device 2, which can also cause mismatching between the two. The tensioning device 4 moves up and down, and the amount of up and down movement represents the buffer length of the buffered optical fiber. This buffer length is used to dynamically adapt to changes in the cable winding speed of cable winding device 6 and the unwinding speed of cable payout device 2.
[0092] In this embodiment, the frame 1 is equipped with a highest position sensor and a lowest position sensor corresponding to the downward tensioning seat 41. These sensors detect the highest and lowest positions of the downward tensioning seat 41, respectively, ensuring that the length of the optical fiber 9 at the tensioning device 4 is always maintained within a certain range. The highest and lowest position sensors are also connected to the electrical controller, whose output signals are connected to the cable payout device 2. The highest and lowest position sensors are not shown in the figure, and photoelectric sensors, Hall effect sensors, or other position sensors can be used.
[0093] The cable cutting device 5 mainly comprises two cutting blades for cutting the optical fiber 9. Figure 16As shown, the cable cutting device 5 includes a fixed blade holder 54 and a movable blade holder 52. The fixed blade holder 54 provides a movable channel 540, and the movable blade holder 52 is disposed within the movable channel 540. The fixed blade holder 54 is provided with a wire passing slot 541 and a wire cutter 55. The cutting edge of the wire cutter 55 extends into the wire passing slot 541. Correspondingly, the movable blade holder 52 is provided with a plurality of wire cutters 56. The wire cutters 56 can move to a position where they meet the wire cutters 55. This meeting position is located in the wire passing slot 541. The movable blade holder 52 is driven by a wire cutting actuator 51. One embodiment of the wire cutting actuator 51 is a pneumatic cylinder. When the movable blade holder 52 moves to separate the two wire cutters 55 and 56, the optical fiber 9 can pass through the wire passing slot 541. When the two wire cutters 55 and 56 meet and then intersect during the movement of the movable blade holder 52, the optical fiber 9 in the wire passing slot 541 is cut. As will be understood from the following description, the end of the optical fiber 9 cut upstream of the cable cutting device 5 is clamped by the cable re-cable device 7, namely, by the fiber-taking clamp 77. The cable re-cable device 7 then pulls the optical fiber 9 through the cable trough 541 and transfers it to the cable winding device 6, where it is clamped and begins winding. The power for the optical fiber 9 to be transmitted forward is provided solely by the cable winding device 6. Therefore, many components that intermediately drive the optical fiber 9, such as the stepper motor, driving wheel, driven wheel, pressure cylinder, wire feed roller, and wire feed nozzle, can be omitted, effectively simplifying the number of structural components of the mechanism. Since one station of the cable re-cable device 7 is located upstream of the cable cutting device 5, even if the optical fiber 9 is cut by the cable cutting device 5 and loses driving power, the optical fiber 9 is still maintained in a tensioned state. At the same time, in conjunction with the aforementioned buffer system, the optical fiber 9 can be continuously maintained in a tensioned state before being pulled by the cable re-cable device 7 to the cable winding device 6 for winding.
[0094] The cable winding start end fixer 66 is used to fix the optical fiber 9 at the start end of the cable winding device 6 to prevent it from slipping during the winding process. This embodiment shows that the cable winding start end fixer 66 is a finger cylinder fixedly set on the cable winding main shaft 61, and clamping blocks are respectively set on the two fingers of the finger cylinder. This technology is easy to understand for those skilled in the art based on the description and the prior art, and will not be repeated here. This embodiment shows that two cable winding start end fixers 66 are symmetrically set on the cable winding main shaft 61. When the cable winding device 6 finishes a cable winding operation, it is preferred to control the cable winding start end fixer 66 to be in a vertical state, which can facilitate the cable renewal device 7 to directly fix the start end after delivering the start end of the next wave of optical fiber 9.
[0095] The cable reel 7 includes a reel shift slide 73 slidably mounted on the frame 1. A reel fiber removal slide 75 is vertically slidably mounted on the reel shift slide 73. A fiber removal clamp 77 is provided on the reel fiber removal slide 75. A fiber removal feed driver 76 is provided between the reel fiber removal slide 75 and the reel shift slide 73. A reel shift driver 74 is provided between the reel shift slide 73 and the frame 1. Before the cable cutting device 5 cuts the optical fiber 9, the reel shift driver 74 drives the reel shift slide 73 to slide above the cable cutting device 5 (the first working position). The fiber removal feed driver 76 drives the reel fiber removal slide 75 downward, and the fiber removal clamp 77 clamps the optical fiber 9 in front of the cable cutting device 5. After the cable cutting device 5 cuts the optical fiber 9, the clamping action of the fiber removal clamp 77 ensures that the optical fiber 9 between the fiber removal clamp 77 and the cable payout device 2 does not move. When the bundled cable reel 91 is unplugged and the next wave of optical fiber 9 is to be wound, the fiber take-off feed driver 76 drives the cable take-off slide 75 to rise, and the cable shift driver 74 drives the cable shift slide 73 to slide to the cable winding device 6 (the second station). The position of the optical fiber 9 clamped by the fiber take-off clamp 77 is the starting point of the aforementioned cable winding. According to the height of the cable winding starting end fixture 66 at this time, the fiber take-off feed driver 76 drives the cable take-off slide 75 to move up and down a certain amount. Finally, the starting point of the optical fiber 9 clamped by the fiber take-off clamp 77 is on the cable winding starting end fixture 66. After the cable winding starting end fixture 66 fixes the starting end, the fiber take-off clamp 77 releases the clamp, the cable winding device 7 returns to its position, and the cable winding device 6 can perform the cable winding operation.
[0096] In this embodiment, the cable extension shift driver 74 and the fiber taking feed driver 76 can be realized by using a cylinder, an electric cylinder or a motor in combination with a screw drive, and the fiber taking clamp 77 is also realized by a finger cylinder.
[0097] according to Figure 1 and Figure 2 In the illustrated embodiment, the aforementioned cable payout, cable cutting, cable extension, cable winding, and cable tying can be performed in parallel along multiple paths. In this embodiment, the cable payout device 2 includes six fiber optic reels 23 positioned on a cable payout frame 21, three on each side. The three fiber optic reels 23 on the same side pay out the cable simultaneously.
[0098] Corresponding to the optical fibers 9 released from the three optical fiber reels 23 on each side, three tensioning devices 4 and three metering devices 3 are respectively provided; the lengths of the cable support fixing rod 63 and the cable support movable rod 64 are lengthened, and three pairs of cable winding starting end fixers 66 are provided on the cable winding main shaft 61; three fiber retrieval clamps 77 are provided on the cable extension and fiber retrieval slide 75 in the cable extension device 7.
[0099] In the cable renewing device 7, a transposition cable renewing slide 71 is provided between the cable renewing shift slide 73 and the frame 1, and the cable renewing shift slide 73 is slidably mounted on the transposition cable renewing slide 71; the transposition cable renewing slide 71 is slidably mounted on the frame 1 and can move between the cable cutting devices 5 on both sides, and a transposition cable renewing driver 72 is provided between the transposition cable renewing slide 71 and the frame 1. By driving the transposition cable renewing driver 72 to slide the transposition cable renewing slide 71, the cable renewing device 7 can renew the three optical fibers 9 on one side and then renew the three optical fibers 9 on the other side.
[0100] Similarly, in the cable tying device 8 of this embodiment, the cable tying base 81 is installed on the frame 1 for transverse sliding, and a transposition cable tying driver 811 is provided between the cable tying base 81 and the frame 1. By driving the sliding of the cable tying driver 811, the cable tying base 81 can perform bundling operations on three cable reels 91 on one side in sequence, and then move to the other side to perform bundling operations on another three cable reels 91 in sequence.
[0101] Due to the sliding installation of the cable tying base 81, the cable reel dispensing base of this embodiment is fixedly connected to the cable tying base 81. Specifically, the cable tying base 81 also serves as the cable reel dispensing base, and the cable transposition driver 811 also serves as the cable reel dispensing driver. This makes this embodiment more compact. After the cable tying device 8 completes the bundling operation of the three cable reels 91 on one side, the cable tying structure in the cable tying device 8 returns to its original position. The cable transposition driver 811 drives the cable tying base 81 to the side of the three cable reels 91 on that side. The cable dispensing driver 891 drives the cable reel dispensing lever 89 to extend. The cable transposition driver 811 drives the cable tying base 81 to slide, and the cable reel dispensing lever 89 dispensing the three cable reels 91 on that side. To facilitate the separate dispensing of the cable reels 91 on both sides, a dispensing lever feed seat 892 is slidably mounted on each side of the cable tying base 81. Each dispensing lever feed seat 892 is equipped with a cable reel dispensing lever 89 and a dispensing lever driver 891. After being pulled out, the cable reel lever 89 returns to its original position, and the cable-binding driver 811 drives the cable-binding base 81 to the other side where the three cable reels 91 are positioned.
[0102] Through the above structural optimization, in this embodiment, while one side is performing cable cutting, cable bundling, cable reeling and cable extension, the other side can simultaneously perform cable winding, thus achieving a continuous cable winding operation, greatly improving the overall efficiency of cutting, winding and bundling the optical fiber 9. Specifically, the transposition cable extension driver 72 and the transposition cable bundling driver 811 can both be implemented using structures such as electric cylinders, pneumatic cylinders, or motors in conjunction with screw transmissions.
[0103] This embodiment achieves fully automated operation for bundling optical fibers 9, particularly the entire process from laying out the cables to bundling them. This reduces manpower and labor costs, and improves production efficiency. Furthermore, through a rational structural arrangement, the overall efficiency of the automated operation is greatly improved, resulting in high economic and social value.
[0104] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A cable tying device for tying a cable roll on a cable winding device, characterized in that: include: Wire supply device, The cable entry guide is located on one side of the cable reel. Rotate the installed wire guide arm. A return line guide driver connected to the wire tie return line guide arm, A wire cutting device provided between the wire feeding device and the wire feeding guide is used to cut the wires, and A tying device, used to tie together the two ends of the tying wire located on both sides of the cable roll; Wherein, the wire-binding and return guide arm comprises: The swivel-mounted loop swing section, and An arc-shaped loop guide section is fixedly provided at the end of the loop swing section. Wherein, the return wire guide section is used to form a complete wire guide channel with the wire entry guide; The tying device includes a tying spindle, an S-shaped tying hook is fixed to one end of the tying spindle close to the cable roll, and a tying hook is fixed to each end of the tying hook. The tying spindle is connected to a tying drive motor, and the two tying hooks can first contact the two ends of the tying wire before tying. The wire return guide arm is configured to be rotatable to the inside of the cable reel, and together with the wire entry guide, forms a guide channel for the wire to be wound into the inside of the cable reel and out from the other side of the cable reel. The wire supplied by the wire supply device can be wound into from one side of the cable reel and out from the other side of the cable reel along the channel, reaching a position where the tying device can perform tying operations.
2. The cable tying device according to claim 1, wherein: The wire cutting device includes a wire cutting tool, and the wire cutting tool and the wire return guide arm are configured to move synchronously with the movement output by the return guide driver; In one stage of the synchronous movement, the wire cutting tool gradually approaches the wire passing hole, and the wire return guide arm synchronously swings toward the inside of the cable reel, gradually forming a long curved wire guide channel with the wire entry guide; In another stage of the synchronous movement, the wire cutting tool is pushed so that the wire cutting tool cuts the wire, and the wire return guide arm and the wire entry guide form a final complete wire guide channel to guide the wire to a position where the tying device can perform tying operations.
3. The cable tying device according to claim 2, wherein: The loop guide drive comprises: The sliding-mounted return drive slider is equipped with a wire cutting force-applying inclined surface; A slider feed driver for connecting to and driving the line drive slider; and A wire return guide transmission connecting rod is provided between the wire return drive slider and the wire tie return guide arm; The wire return guide driver outputs the motion transmitted to the wire cutting tool via the wire cutting force application slope, and outputs the motion transmitted to the wire return guide arm via the wire return guide transmission connecting rod.
4. The cable tying device according to claim 3, wherein: The slider feed driver comprises: Rotate the mounted slide to feed the drive disc, a slider feed drive motor connected to the slider feed drive disk, An eccentric connecting shaft is provided on the slider feed drive disk, and a slider feed drive connecting rod hingedly connected between the eccentric connecting shaft and the return line drive slider; Wherein, the slider feed drive disk, the slider feed drive connecting rod and the return line drive slider constitute a crank slider mechanism.
5. The cable tying device according to claim 2, wherein: The wire cutting device further comprises a wire cutting base and a wire passing hole provided on the wire cutting base. The wire cutting tool is slidably arranged on the wire cutting base and is provided with a wire cutting return spring.
6. The cable tying device according to claim 1, wherein: The wire return guide section and the wire entry guide are provided with wire guide grooves.
7. The cable tying device according to claim 6, wherein: The wire guide groove of the wire entry guide is inclined, and the inclination direction is toward the other side of the cable roll, which is consistent with the forward swing direction of the return wire guide section.
8. The cable tying device according to claim 1, wherein: The cable tying device further comprises a cable tying supply device, wherein the cable tying supply device comprises: The rotating installed binding wire supply driving wheel, Sliding installed wire clamping seat, The wire-binding supply driven wheel is rotatably mounted on the wire-binding pressing seat and is correspondingly arranged with the wire-binding supply active wheel, and The wire-binding pressing force applicator drives the wire-binding pressing seat to maintain the pressing force on the wire-binding supply driving wheel, so that the wire-binding supply driven wheel and the wire-binding supply driving wheel can form an effective clamping force on the wire-binding wire.
9. The cable tying device according to claim 1, wherein: The cable tying device also includes: Cable base, a cable feeding seat slidably mounted on the cable tying base and slidably arranged toward the cable winding device, and A cable feeding driver is provided between the cable feeding seat and the cable feeding base.
10. A system comprising a cable tying device, further comprising a cable winding device, characterized in that: The cable tying device is a cable tying device according to any one of claims 1 to 9; The cable winding device includes a rotatably mounted cable winding main shaft, on which at least two circumferentially evenly distributed cable winding support arms are fixedly provided, at least one of the cable winding support arms is provided with a cable supporting movable rod that can move away from the cable winding main shaft, and the other cable winding support arms are provided with cable supporting fixed rods, and the cable supporting movable rods are connected to a cable winding tension controller; the cable winding surrounds the cable winding support arms.
11. The system according to claim 10, wherein: The cable tying device further comprises: Slide the cable reel out of the base, A cable reel lever is slidably mounted on the cable reel out base, a cable winding lever driving a cable winding drive, and a cable reel-out driver driving the cable reel-out base; The cable reel-in-place driver can drive the cable reel lever to extend to one side of the cable reel, and the cable reel-out driver is used to control the cable reel-out base to slide as a whole along the axial direction from the cable winding device, thereby allowing the cable reel lever to axially pull the cable reel out of the cable winding device.
12. The system according to claim 10, wherein: The system also includes a meter counting device, the meter counting device comprising: Rotate the meter fixed wheel. Movable meter pressing seat, a meter-counting movable wheel rotatably mounted on the meter-counting pressing seat and corresponding to the meter-counting fixed wheel; Wherein, the meter-counting pressing seat is equipped with a meter-counting pressing force applicator; the meter-counting movable wheel or the meter-counting fixed wheel is connected to a revolution sensor; Alternatively, the meter counting device includes a sensor and the cable winding device, and the sensor detects the rotation speed of the cable winding device.
13. The system according to claim 10, wherein: The system also includes a cable cutting device and a cable re-spinning device. The cable renewing device includes a cable renewing shift slide slidably mounted thereon, a cable renewing fiber taking slide vertically slidably mounted on the cable renewing shift slide, a fiber taking clamp is provided on the cable renewing fiber taking slide, a fiber taking feeding driver is provided between the cable renewing fiber taking slide and the cable renewing shift slide, and the cable renewing shift slide is provided with a cable renewing shift driver; The cable extension shift slide is configured to slide between a first station and a second station, wherein the first station is located on the upstream side of the cable cutting device, and the cable extension device is used at the first station to clamp the optical fiber before cutting; the second station is located at the cable winding device, and the cable extension device is used at the second station to move the optical fiber to a position where the cable winding device can clamp it.
14. An integrated cable cutting, winding and tying device, comprising a frame, characterized in that: A cable-releasing device is provided on one side of the frame, a cable-winding device is provided on the frame, a tensioning device, a meter-counting device and a cable-cutting device are provided on the frame in sequence between the cable-releasing device and the cable-winding device, a cable-renewing device for delivering the optical fiber from the cable-cutting device to the cable-winding device is provided on the frame; a cable-binding device corresponding to the cable-winding device is provided on the frame; The cable tying device includes a cable tying base arranged on the frame, a cable tying feed seat slidably mounted on the cable tying base and arranged to slide toward the cable winding device, a cable tying feed drive is provided between the cable tying feed seat and the cable tying base; a cable tying wire entry guide arranged on one side of the cable reel is fixedly provided on the cable tying feed seat, a cable tying wire return guide arm is rotatably mounted on the cable tying feed seat, and the cable tying wire return guide arm is connected to the return guide drive; a cable tying wire supply device is provided on the cable tying feed seat, and a cable tying wire cutting device is provided on the cable tying feed seat between the cable tying wire supply device and the cable tying wire entry guide; a tying device is provided on the cable tying feed seat.
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