Tower box-mounted structural straw fiberization agricultural machinery and equipment
Through tower box-loaded structured straw fibrosis agricultural machinery equipment, combined with agricultural mechanization, straw fibrosis, energy-saving and environmental protection and new energy characteristics, the problems of high logistics costs, low utilization rates and insufficient energy-saving and environmental protection in straw disposal and fibrosis utilization in the existing technology have been solved, and the goals of on-site field work, mobile processing, land conservation and energy-saving and environmental protection have been achieved.
Patent Information
- Application Number
- CN202111052833.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2021-01-08
- Filing Date
- 2021-09-14
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2041-09-14
AI Technical Summary
The existing straw disposal and fibrosis utilization technologies have problems such as high logistics costs, low utilization rate, insufficient energy conservation and environmental protection, as well as large land occupation, large consumption, high energy consumption, high cost and low efficiency.
The tower box-loaded structured straw fibrosis agricultural machinery equipment is adopted. By deeply integrating agricultural mechanization, straw fibrosis, energy-saving and environmental protection and new energy characteristics with tower structure, we innovate the technologies of straw fibrosis, closed-circuit circulation of water and steam recycling and utilization, and achieve the goals of on-site field, mobile processing, land conservation and energy-saving and environmental protection.
The problems of high cost of straw harvesting and transportation logistics and low utilization rate have been solved, the energy-saving and environmental protection effects in the existing technology have been improved, production costs have been reduced, economic benefits have been improved, and the low-carbonization, digitalization, energy-saving and environmental protection levels of straw disposal and fibrosis utilization have been improved.
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Figure CN113954196B_ABST
Abstract
Description
[0001] Cross - reference to related applications
[0002] This application claims the priority of a Chinese patent application with the priority number 202110022872.8 and the title "Agricultural Mechanization Straw Disposal and Fibrosis Technology and Equipment", which was filed with the Chinese Patent Office on January 8, 2021. Technical field
[0003] The present invention relates to the fields of straw disposal, fibrosis utilization and agricultural mechanization technology, and particularly relates to a tower - type box - loaded structural straw fibrosis agricultural machinery and equipment. Background art
[0004] Currently, energy conservation and environmental protection have become the pre - conditions and evaluation criteria for all social production and people's lives; therefore, harvesting grains and disposing of straw have become two aspects of the same thing in crop production, that is: First, more grains need to be harvested in an energy - saving and environmental - friendly manner to meet the needs of people's lives and social economy; second, straw needs to be thoroughly disposed of in an energy - saving and environmental - friendly manner to protect the agricultural ecological environment and ensure timely replanting of crops.
[0005] The energy - saving and environmental - protection goals in grain harvesting are mainly achieved through the agricultural mechanization that emerged and developed during the modern industrial revolution; therefore, although the energy - saving and environmental - protection in grain harvesting faces new challenges, there is a deep accumulation of technology and extensive practice over a long period to deal with them.
[0006] At the same time, the energy - saving and environmental - protection in straw disposal and its resource utilization are not satisfactory; First, currently, most of the straw in China is broken and buried in the fields by agricultural machinery powered by diesel engines. Since the fragmented materials and the parasites carried by the straw are buried in the farmland together, the resulting damage to the soil and the increasing risk of pests and diseases are increasing day by day. Farmers bear the burden of increasing chemical fertilizers and pesticides without any income; Second, the main force in straw off - field utilization at home and abroad is biomass power generation and heating. In addition to the typical phenomenon of high - temperature oxidation by burning, that is, essentially a basic process of generating carbon dioxide, there are also disadvantages such as large land occupation, large consumption, high energy consumption, high cost, low efficiency and poor energy - saving and environmental - protection. It also fails to solve and avoid the stubborn problems of extremely high logistics costs and low utilization rates in straw collection and transportation, as well as the pollution risk of off - field dust; Third, the current agricultural mechanization is basically in the stage of vehicle technology and planar layout mainly based on the chassis - bearing structure, as well as the nature and scope of tools and instruments. The development of industrial production equipment and devices for processing resources into products in agricultural mechanization remains to be developed.
[0007] Therefore, in the current straw disposal and its resource utilization, it is necessary to continuously optimize and deeply promote energy conservation and environmental protection. In particular, it is necessary to improve the cognitive ability to explore and develop short-process industrial forms and their typical equipment with scientific principles; in particular, it is necessary to deeply integrate industry and agriculture by leveraging the unique advantages of agricultural mechanization in agriculture and rural areas. Only in this way can we expand the new boundaries and new measures of energy conservation and environmental protection according to local conditions, and generate and form practical new kinetic energy and new industries for energy conservation and environmental protection.
[0008] Therefore, how to explore and seek more advanced new technologies and new equipment for energy-saving and environmental-friendly straw disposal and its resource utilization, not only to overcome the stubborn problem of high logistics costs for straw collection, storage and transportation but low utilization rate, but also to solve the problem of insufficient energy conservation and environmental protection in current straw disposal and fiber utilization, has become a technical problem that needs to be solved urgently by technical personnel in this field. Summary of the Invention
[0009] The purpose of the present invention is to provide a tower-type box-loaded structural straw fiberization agricultural machinery and equipment, which is based on giving full play to and effectively utilizing the basic elements of straw, water source, roads and power grids in the agricultural ecosystem. It mainly deeply integrates the characteristics of agricultural mechanization, straw fiberization, energy conservation and environmental protection, and new energy, with an integrated tower structure consisting of a ground movable cushion, a bottom lifting mechanism, a rigid integral load-bearing chassis, a bottom horizontal box, a top vertical box and a vertical feeding device, and innovatively constructs a new technology and new equipment for straw fiberization, water-liquid closed-loop circulation and steam full recovery and utilization without pollution and waste discharge, and is integrated tower-type box-loaded agricultural machinery for on-site and in-field, mobile processing, less land occupation, and more energy conservation and environmental protection. In this way, it not only overcomes the stubborn problem of extremely high logistics costs for straw collection and transportation but low utilization rate, solves the disadvantages of large factory construction, centralized production, large land occupation, high consumption, high energy consumption, high cost, low efficiency and poor energy conservation and environmental protection in current straw resource utilization, and improves the insufficient energy conservation and environmental protection effect of planar agricultural machinery-type straw fiberization technology and equipment; at the same time, it also elevates the low-carbon, digital, energy-saving and environmental protection in straw disposal and its resource utilization to an unprecedented height.
[0010] To achieve the above purposes and goals, the present invention adopts the following technical solutions:
[0011] A tower-type box-mounted structural straw fiberization agricultural machinery and equipment, mainly composed of several multi-layer bottom horizontal boxes with platform stairs, several top vertical boxes with guardrails and ladders, a rigid integral bearing chassis, a vertical feeding device with platform guardrails and ladder cages, as well as a straw storage and transportation vehicle, a grass grabber, a dust-proof straw shredding unit, a gas-locking discharging machine, a conveyor, a fan, an agricultural dust vehicle, a chute pipe, a fiberized product logistics vehicle, a water storage tank, a box-type substation, a box-type energy storage station, a charging pile, an information-based cloud network terminal device, a bottom lifting mechanism, and a ground movable cushion. And the straw storage and transportation vehicle, the grass grabber, the agricultural dust vehicle, and the fiberized product logistics vehicle all adopt electric or hybrid forms;
[0012] The bottom horizontal box and the top vertical box are in a tower structure arranged vertically; the rigid integral bearing chassis is placed at the bottom and both sides of the tower structure formed by the bottom horizontal box and the top vertical box to play a role in bearing and stabilizing; the vertical feeding device is arranged on one side of the tower structure formed by the bottom horizontal box and the top vertical box to ensure material transportation and safe passage between the bottom horizontal box and the top vertical box; the lower layer of the bottom horizontal box, the vertical feeding device, the rigid integral bearing chassis, the dust-proof straw shredding unit, the fan, the water storage tank, the box-type substation, the box-type energy storage station, the information-based cloud network terminal device, and the charging pile are all placed on the top of the bottom lifting mechanism to compensate and reinforce the stiffness; the bottom lifting mechanism is placed on the ground movable cushion and is borne and carried by the ground through the expansion of the cushion. And the ground movable cushion, the bottom lifting mechanism, the bottom horizontal box, the rigid integral bearing chassis, the vertical feeding device, and the top vertical box together form a ground-bearing and load-bearing tower-type box-mounted structure;
[0013] Inside the bottom horizontal box, a pre-impregnator, a tubular screw conveyor, a double-screw high-solid homogenizing and compressing feeding unit, a water pipe with a valve, a water system recovery, treatment and supplementary modulation unit, a material pipe with a valve, a waste heat recycling cooking and softening container, a hot grinding heat source unit, a cylindrical material-steam separator, a steam pipe with a valve, a gas-locking discharging and conveying unit, a steam conveying pipe with a valve, and a steam processor are arranged and installed. And the pre-impregnator adopts a tubular screw structure or a box-type scraper structure, and the waste heat recycling cooking and softening container adopts an inclined differential pressure type tubular screw waste heat cooking and softening device;
[0014] The top vertical box body is provided with a top vertical raw material box body, a top vertical bag dust collector box body, and a top vertical product box body; the chassis body in the rigid integral bearing chassis is placed at the lower bottom and side of the bottom horizontal box body for load-bearing and carrying functions; the bottom support rod, the middle support rod, and the upper steel wire rope or cable in the rigid integral bearing chassis are placed on both sides of the bottom horizontal box body and the top vertical box body in the tower box structure, and one end of the bottom support rod, the middle support rod, and the upper steel wire rope or cable is connected to the chassis body to form an integral stress structure, and the other ends are respectively connected to the lower part, the middle part, and the upper part of the bottom horizontal box body and the top vertical box body to form an integral stress structure;
[0015] The straw storage and transportation vehicle cooperates with the straw grabber to transport straw into the feed inlet of the dust-proof straw crushing unit; the air-material outlet of the dust-proof straw crushing unit, the inlet and outlet of the vertical feeding device, and the top air-material inlet of the top vertical raw material box body are connected to prepare straw into production raw materials; the exhaust port of the top vertical raw material box body is connected to the air inlet of the top vertical bag dust collector box body to collect the crushed fine dust in the bin under the bag; the upper exhaust port of the top vertical bag dust collector box body is connected to the inlet of the fan to discharge the purified gas through the outlet of the fan; the hopper outlet under the dust bin of the top vertical bag dust collector box body, the inlet and outlet of the air-lock discharger, the inlet and outlet of the conveyor, and the feed inlet of the agricultural dust vehicle are connected to load and transport the crushed fine dust and return it to the farmland soil nearby for increasing the organic matter in the soil or for substrate utilization;
[0016] The outlet of the bin discharge hopper of the top vertical raw material box, the inlet and outlet of the air-lock discharger, the inlet and outlet of the material pipe or the conveyor, and the inlet of the impregnator or the inlet of the double-screw high-solid homogenization compression feeding unit are connected to input production raw materials and carry out straw fiberization processing; the outlet of the impregnator, the inlet and outlet of the tubular screw conveyor, and the inlet of the double-screw high-solid homogenization compression feeding unit are connected to complete the mixing of raw materials and water solution, dehydration to high solid ratio, homogenization of mass transfer and heat transfer, compression feeding, and utilization of waste heat steam; the outlet of the double-screw high-solid homogenization compression feeding unit, the valve inlet and outlet of the material pipe, the inlet and outlet of the tubular screw conveyor, and the inlet of the waste heat circulation cooking and softening container are connected to cook and soften the raw materials using waste heat; the outlet of the waste heat circulation cooking and softening container, the inlet and outlet of the tubular screw conveyor, the inlet and outlet of the hot grinding heat source unit, the valve inlet and outlet of the steam conveyor pipe, and the inlet of the cylindrical material-steam separator are connected to complete the grinding and fiberization of raw materials and material-steam separation; the outlet of the cylindrical material-steam separator, the inlet and outlet of the air-lock discharging and conveying unit, the inlet and outlet of the conveyor, the inlet and outlet of the vertical conveying device, the inlet and outlet of the chute pipe, and the upper inlet of the top vertical product box are connected to complete the storage of fiberized products; the outlet of the bin discharge hopper of the top vertical product box, the inlet and outlet of the air-lock discharger, the inlet and outlet of the conveyor, and the inlet of the fiberized product logistics vehicle are connected, and the products are transported by the fiberized product logistics vehicle to supply local users; meanwhile, the steam outlet of the cylindrical material-steam separator, the inlet and outlet of the steam processor, and the steam inlet of the waste heat circulation cooking and softening container are connected through the steam pipe and its valve to recover and utilize waste heat steam; the water outlet of the water storage tank and the water inlet pipe of the hot grinding heat source unit are connected through the water pipe and its valve to complete the steam supply for startup and replenishment and waste heat utilization; the water outlet of the water storage tank and the water replenishment port of the water system recovery treatment and replenishment modulation unit are connected through the water pipe and its valve to serve as the supply of processing water; the drainage liquid port of the double-screw high-solid homogenization compression feeding unit, the recovered water liquid inlet and output water liquid port of the water system recovery treatment and replenishment modulation unit, and the water liquid inlet of the impregnator or the double-screw high-solid homogenization compression feeding unit are connected through the water pipe and its valve to complete the closed-loop cycle of water liquid recovery treatment, water source replenishment, and blending and reuse; thus, through the equipment and system for solid-phase fiberization, water liquid closed-loop circulation, and full-system steam recovery and utilization without pollution and waste discharge arranged in the horizontal box, a hot-pressing integrated straw fiberization technical equipment is formed;
[0017] The incoming and outgoing line terminals of the high and low voltage power distribution devices of the box-type substation and their information transceiver devices, the incoming and outgoing line terminals of the box-type energy storage station and their information transceiver devices, the incoming and outgoing line terminals of the charging pile and their information transceiver devices, the incoming and outgoing line terminals of the information-based cloud network terminal device and their information transceiver devices, the incoming and outgoing line terminals of the internal equipment of the bottom horizontal box body and their information transceiver devices, and the incoming and outgoing line terminals of the internal equipment of the top vertical box body and their information transceiver devices are all interconnected and transmitted through conductive busbars, cables, optical fibers, and wireless signals to undertake power transmission and centralized or remote control and management; and the box-type substation, the box-type energy storage station, and the charging pile are used to supply and supplement the power consumption of the straw storage and transportation vehicle, the grass grabber, the agricultural dust vehicle, and the fiberized product logistics vehicle.
[0018] Specifically, the rigid integral bearing chassis is composed of a steel chassis body, and several bottom support rods, middle support rods, upper steel wire ropes or cables; the chassis body is a beam system structure and is composed of a single or several steel rigid bearing beam plates or bearing beam frames or bearing beam bridges or bearing beam legs, as well as a load-bearing base, vibration damping components, connection components, lifting lugs, and ear rings;
[0019] The load-bearing base and the vibration damping components are arranged below the load-bearing beam plate or the load-bearing beam frame or the load-bearing beam bridge or the load-bearing beam leg. The middle or inner end of the load-bearing beam plate or the load-bearing beam frame or the load-bearing beam bridge or the load-bearing beam leg is connected to the bottom and side of the lower layer of the bottom horizontal box body to form an integral stress structure. The two ends or outer ends of the load-bearing beam plate or the load-bearing beam frame or the load-bearing beam bridge or the load-bearing beam leg extend outward by a certain length to adjust the height-width ratio of the tower-type box load structure and obtain stability and the required load and bearing capacity; one end of the bottom support rod is connected to the chassis body to form an integral stress structure, and the other end is connected to the side of the bottom beam of the lower layer of the bottom horizontal box body to form an integral stress structure; the middle support rod is in a T-shaped inclined structure, and one end of the longer inclined support rod is connected to the upper part or end of the chassis body to form an integral stress structure, and the other end is connected to the lower part or middle part or upper part of the upper column of the bottom horizontal box body to form an integral stress structure. At the same time, the end of the shorter T-shaped middle support rod is connected to the lower part or middle part or upper part of the lower or middle column of the bottom horizontal box body to form an integral stress structure; one end of the upper steel wire rope or cable is connected to the chassis body to form an integral stress structure, and the other end is connected to the side of the bottom column, side plate column, and top plate cross beam of the top vertical box body to form an integral stress structure.
[0020] Specifically, the bottom horizontal box body is arranged in a multi-layer structure in a horizontal state and is a rigid rectangular frame box body or a truss box body made of steel. It mainly consists of columns, cross beams, diagonal braces, bottom plates, top plates, side plates, movable side plates, opening and closing side plates, box doors, windows, load-bearing bases, connecting members, transportation members, power devices, load-bearing top seats, hoisting members, platform guardrails and stairs;
[0021] The columns, the cross beams and the diagonal braces are connected to form a rigid rectangular box frame structure; a fixed or movable bottom plate is laid at the bottom of the rigid rectangular box frame structure, a fixed or movable top plate is laid at the top thereof, and any one or more of the side plates, the movable side plates, the opening and closing side plates and the box doors are arranged on the four sides in the middle thereof; the top plate, the bottom plate, the side plates, the movable side plates, the opening and closing side plates and the box doors can be any one or more of flat plates, corrugated plates, patterned plates, grating plates, protection plates and solar panels; the load-bearing bases, the connecting members, the transportation members, the power devices, the platform guardrails and the stairs are arranged at the bottom and the sides of the columns or the cross beams or the diagonal braces; the power device is provided with a power walking mechanism; the load-bearing top seats, the connecting members and the hoisting members are arranged at the top and the sides of the columns or the cross beams or the diagonal braces.
[0022] Specifically, the top vertical raw material box body is arranged in a single-layer structure in a vertical state and is a rigid rectangular container box body or a volume box body made of steel. It mainly consists of columns, cross beams, diagonal braces, side plates, upper exhaust vents, top beam plates with air and material pipe inlets, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, hoisting members, guardrails and ladders;
[0023] The columns, the cross beams and the diagonal braces are connected to form a rigid rectangular box frame structure; the side plates are arranged in the middle of the rigid rectangular box frame structure or on the surrounding sides except the lower part, and the upper exhaust vents are arranged at the upper part of one side thereof; the top beam plates are arranged around the top of the side plates and are connected around the top; the bottom hoppers are arranged around the bottom of the side plates; the side plates and the top beam plates can be any one or more of flat plates, corrugated plates, patterned plates, grating plates, protection plates and solar panels; the load-bearing bases and the connecting members are arranged at the bottom and the sides of the columns or the cross beams or the diagonal braces; the connecting members, the cable members and the hoisting members are arranged at the top and the sides of the columns or the cross beams or the diagonal braces; the guardrails and the ladders are arranged around the top beam plates.
[0024] Specifically, the top vertical bag filter housing has a single-layer layout structure in a vertical state and is a rigid rectangular container housing or a volume housing made of steel. It mainly consists of columns, beams, diagonal braces, side plates, upper air inlets, a top exhaust chamber with pulse tubes and bag fixing beam plates, a bottom hopper with an outlet, a load-bearing base, connecting members, cable members, hoisting members, guardrails, and ladders.
[0025] The columns, the beams, and the diagonal braces are connected to form a rigid rectangular frame structure. The rigid rectangular frame structure is provided with the side plates in the middle or on the surrounding sides except for the lower part, and the upper air inlets are provided on the upper part of one side thereof. The top exhaust chamber with pulse tubes and bag fixing beam plates is provided around the top of the side plates, and the bottom hopper is provided around the bottom of the side plates. The side plates and the top plate of the exhaust chamber can be any one or more of flat plates, corrugated plates, checkered plates, grating plates, protection plates, and solar panels. The load-bearing base and the connecting members are provided at the bottom and sides of the columns, the beams, or the diagonal braces. The connecting members, the cable members, and the hoisting members are provided at the top and sides of the columns, the beams, or the diagonal braces. The guardrails and the ladders are provided around the top of the top bag fixing beam plates.
[0026] Specifically, the top vertical product housing has a single-layer layout structure in a vertical state and is a rigid rectangular container housing or a volume housing made of steel. It mainly consists of columns, beams, diagonal braces, side plates, upper exhaust ports, a top beam plate with a chute inlet, a bottom hopper with an outlet, a load-bearing base, connecting members, cable members, hoisting members, guardrails, and ladders.
[0027] The columns, the beams, and the diagonal braces are connected to form a rigid rectangular frame structure. The rigid rectangular frame structure is provided with the side plates in the middle or on the surrounding sides except for the lower part, and the top beam plate and the upper exhaust ports are provided around the top of the side plates, and the bottom hopper is provided around the bottom of the side plates. The side plates and the top beam plate can be any one or more of flat plates, corrugated plates, checkered plates, grating plates, protection plates, and solar panels. The load-bearing base and the connecting members are provided at the bottom and sides of the columns, the beams, or the diagonal braces. The connecting members, the cable members, and the hoisting members are provided at the top and sides of the columns, the beams, or the diagonal braces. The guardrails and the ladders are provided around the top beam plate.
[0028] Specifically, the vertical feeding device is composed of an internal feeding device, an external machine head, a machine bottom, several upper and lower cylinders in the middle, and platforms, guardrails, ladders, and protective cages connected to the outer walls of the cylinders; the internal feeding device is a space structure, lightweight material, and energy-saving and environmentally friendly machine suitable for transporting the low-density characteristics of both straw and fiber; one or more sides around the outer walls of the several cylinders are provided with the ladders, platforms, and guardrails; a protective cage is provided outside the ladder to facilitate the operation of operators and the up-and-down passage of carrying items.
[0029] Specifically, the bottom lifting mechanism is a compensation and reinforcement stiffness structure, and is composed of a top, a middle telescopic section, and a bottom; the top is connected to the load-bearing base of the box, equipment, and facilities to be carried; the middle telescopic section can be flexibly and freely adjusted in height according to the reference and corrected manually, by a medium, automatically, or intelligently online under the condition of loading and bearing to keep the reference unchanged; the bottom is connected to the top of the ground movable cushion; the medium refers to adjusting the height change or keeping the height unchanged of the middle telescopic section through any one or more of oil-driven machinery, water-driven machinery, pneumatic machinery, or electric machinery and the device.
[0030] Specifically, the ground movable cushion is made of any one or more of soil, stone, cement, reinforced concrete, steel, wood, plastic, or airbag; the ground movable cushion is any one or more of a shock-proof structure, a non-slip structure, an anti-wear structure, an anti-electricity structure, a cold-proof structure, a waterproof structure, an anti-corrosion structure, or an anti-insect structure.
[0031] Specifically, the new energy system composed of the straw storage and transportation vehicle, the straw grabber, the agricultural dust vehicle, and the fiber product logistics vehicle refers to a new energy device and its system that are systematically set and adopted mainly by machinery and vehicles driven by electricity or hybrid power in the straw storage, transportation, processing site handling, fiber product output, and the return of crushed and fine dust to the farmland for utilization; the electric drive is electric drive or battery drive, and the hybrid drive is two equipment and device forms of the common drive or switching drive of electric drive and mechanical drive;
[0032] The straw storage and transportation vehicle is a motorized walking and automatic walking loading and transporting machine and handling vehicle driven by electricity or hybrid power used in the straw storage and transportation.
[0033] The straw grabber is a motorized walking and automatic walking loading machine and grabbing vehicle driven by electricity or hybrid power used in the straw storage, transportation, and processing site handling.
[0034] The agricultural dust vehicle is a motorized walking type and automatic walking type airtight machine and enclosed transport vehicle driven by electricity or hybrid power, which is used for returning the fragmented fine miscellaneous dust separated from straw to farmland for utilization.
[0035] The logistics vehicle for fibered products is a motorized walking type and automatic walking type logistics transport vehicle driven by electricity or hybrid power, which is used for outputting and supplying the fibered products of straw to the market.
[0036] Furthermore, the double - helix high - solid homogenizing feeding unit is an integrated device that combines the mixing, fragmentation, dehydration with high solid ratio, homogenizing mass transfer and heat transfer, compression feeding, and waste heat steam recovery and utilization of raw materials and water - liquid. It mainly consists of a steel frame, a feed inlet body, a discharge outlet body, a material pipe with a valve, a water pipe with a valve, a middle cylinder, an internal sieve body, a double - helix blade shaft, a bearing seat, a power reduction mechanism, and an electrical control cabinet.
[0037] The feed inlet body, the middle cylinder, the internal sieve body, the discharge outlet body, and the material pipe are connected into an inner - cavity type container; the double - helix blade shaft passes through the inner cavity of the container, and the two extended ends are respectively fixed in the bearing seats at both ends; one end of the double - helix blade shaft is connected to the output shaft of the power reduction mechanism; the middle cylinder, the bearing seat, and the power reduction mechanism are all fixed on the frame; the electrical control cabinet is connected to the power input and monitoring instruments set above to provide electric energy and management.
[0038] Furthermore, the waste heat circulating cooking and softening container is an inclined pressure - difference type pipe - like spiral structure, which is a heat - resistant pressure - bearing device that combines the transportation of straw raw materials, the generation of a material plug, and the cooking and softening of waste heat steam. It mainly consists of a steel feed inlet body, a discharge outlet body, an inclined cylinder with end plugs, a waste heat steam inlet, a shaft seal mechanism, a spiral blade shaft, a bearing seat, and a power reduction and transmission device.
[0039] The feed inlet body is arranged at the axial low - level end of the inclined cylinder; the discharge outlet body is arranged at the axial high - level end of the inclined cylinder; waste heat steam inlets are arranged on both the feed inlet body and the front part of the inclined cylinder; shaft seal mechanisms are respectively arranged at the central positions of the end plugs at both ends of the inclined cylinder; the outer sides of the end plugs at both ends of the inclined cylinder are respectively connected to the bearing seats; the spiral blade shaft is arranged in the inclined cylinder and passes through the end plugs and the shaft seal mechanisms at both ends and is fixed in the bearing seats at both ends, and the inclined cylinder and the spiral blade shaft form a material plug or material resistance with the straw raw materials through rotation to generate a steam pressure difference phenomenon, and one end of the spiral blade shaft is connected to the power reduction and transmission device.
[0040] Furthermore, the hot grinding heat source unit is of a modular integrated structure, which is an integrated equipment integrating straw raw material transportation, hot state grinding, waste heat steam feeding, and start-up and supplementary steam source balance, and is mainly composed of a hot grinder, a steam storage tank, an electric steam generator, and a pure water and soft water device to form a modular thermal mechanical system;
[0041] The hot grinder includes a tubular spiral feeding device, a cavity containing grinding discs, a discharge port with a valve, a grinding disc with a transmission shaft, and a power reduction transmission device; the water inlet of the pure water and soft water device is connected to the water outlet of the water storage tank, and the water outlet of the pure water and soft water device is connected to the water inlet of the electric steam generator; the steam outlet of the electric steam generator is connected to the cavity supplementary steam port of the hot grinder through the steam storage tank to provide the steam required for start-up and supplementation.
[0042] Furthermore, the steam locking, discharging and feeding unit is of a heat-resistant and pressure-bearing structure, which is a device for discharging the fiberized material in a high-temperature and high-pressure state from its container without destroying the high-temperature and high-pressure state in the container, and is mainly composed of a housing, a rotary volume or a hopper body, a bearing seat, and a power device;
[0043] The housing is provided with an upper feeding port, a lower discharging port, through-shaft center holes on both sides and a sealing mechanism; the rotary volume or the hopper body is provided with a rotary shaft, a coupling, and spiral blades or a hopper connected to the shaft; the bearing seat is connected to both sides of the housing; the rotary volume or the hopper body is placed in the housing and the shaft is fixed in the bearing seat, and one end of the shaft is connected to the power device through the coupling.
[0044] Compared with the existing straw disposal and its resource utilization technology, as well as the agricultural machinery technology with a planar layout and a dispersed structure, the tower-type box-mounted structural straw fiberization agricultural machinery equipment of the present invention has the following advantages:
[0045] The tower-mounted box-type straw fiberization agricultural machinery and equipment provided by the present invention is based on giving full play to and effectively utilizing the basic elements of straw, water source, roads, and power grids in the agricultural ecosystem. By integrating the characteristics of agricultural mechanization, straw fiberization, energy conservation, environmental protection, and new energy, and deeply integrating with the integrated tower structure of a ground movable cushion, a bottom lifting mechanism, a rigid integral load-bearing chassis, a bottom horizontal box, a top vertical box, and a vertical feeding device, a new technology and new equipment for straw fiberization, water-liquid closed-loop circulation, and steam full-system recycling and utilization without pollution and waste discharge are innovated and constructed, as well as an integrated tower-mounted agricultural machinery type straw fiberization technology and new equipment that can carry out on-site and in-field processing, occupy less land, and be more energy-saving and environmentally friendly. This not only overcomes the problem of extremely high logistics costs for straw collection and transportation but low utilization rate, but also solves the drawbacks of factory construction, centralized production, large land occupation, high consumption, high energy consumption, high cost, low efficiency, and poor energy conservation and environmental protection in the current straw resource utilization. Moreover, it improves the effects of land saving, resource saving, energy consumption reduction, cost reduction, and environmental protection of agricultural machinery type straw fiberization technology and equipment, and realistically raises the low-carbon, digital, energy-saving, and environmental protection in straw disposal and its resource utilization to an unprecedented height.
[0046] Specifically, the main functions and outstanding advantages of the tower-mounted box-type straw fiberization agricultural machinery and equipment provided by the present invention are as follows:
[0047] I. Through the combination of the ground movable cushion and the bottom lifting mechanism, a ground and ground surface load-bearing and load-carrying structure is constructed with the bottom lifting mechanism compensating and strengthening stiffness and the ground movable cushion expanding the force-bearing area. In this way, it can not only fully meet and ensure the load-bearing strength and stiffness requirements of box-mounted structural agricultural mechanization, but also implement the on-site and in-field mobile processing and mobile operation of the straw fiberization equipment, thus forming a new mechanism for saving environmental protection in straw disposal and its resource utilization that adapts to local conditions and is practical.
[0048] II. The optimized and selected rigid integral load-bearing chassis is used to solve and increase the large problems of ground load-bearing and load-bearing strength brought by the tower structure, and is also used to adjust and increase the relatively large height-width ratio generated by the tower-mounted box structure, so as to realistically increase and enhance the load-bearing and safety stability of the tower-mounted box structure.
[0049] III. Arranging several bottom horizontal boxes and top vertical boxes vertically and stacking them into a tower structure, the most prominent is the typical land-saving effect. Moreover, as an agricultural machinery for mobile operation, the land area it occupies is less than one-tenth of that of conventional equipment with the same production capacity. If calculated by saving dozens of mu of land per location and setting one location for every 100,000 mu of farmland, then for hundreds of millions of mu of farmland, the total amount of land saved can be described as an astronomical figure.
[0050] IV. Integrate the vertical feeding device with the platform, guardrail, ladder and cage, achieving multiple functions at once. In this way, not only can the feeding efficiency inside be improved through lightweight materials, energy-saving and environmentally friendly space structures, and machinery and equipment, but also the up-and-down access and safety measures of the tower can be satisfied by setting the platform guardrail, ladder and cage on the structural height and the outer wall of the cylinder, thereby further enhancing its own energy-saving and environmental protection effects.
[0051] V. Based on the characteristics of low density of straw and low electricity price of rural power grids, through box-type substations, box-type energy storage stations and charging piles, and electric or hybrid straw storage and transportation vehicles, straw grabbers, agricultural dust vehicles and fiber product logistics vehicles, the new energy system in straw disposal and its fiberization utilization can be regarded as a new measure for energy conservation and environmental protection adapted to local conditions. This is not only a new way to greatly reduce production costs, but also can avoid the diesel engine power used by conventional agricultural machinery and protect the ecological environment.
[0052] VI. In view of the low density characteristic of straw, adopting pneumatic feeding can utilize the wind energy after chopping the straw, and at the same time send the raw materials and the shredded fine miscellaneous dust to the top vertical raw material box body and the top vertical bag dust collector box body respectively. In this way, not only can the purified gas be discharged from a high altitude without setting up a wind tunnel facility, but also it lays a foundation for the subsequent production and processing of straw fiberization to adopt gravity feeding technology.
[0053] VII. In the production and processing of straw fiberization, the specific gravity of straw and fiber is only about dozens of kilograms to one hundred kilograms per cubic meter, which is usually less than one-tenth of industrial raw materials and products. At the same time, due to environmental protection requirements, volumetric feeding machinery is used in straw fiberization. Therefore, the current use of height difference gravity feeding technology can reduce a large number of volumetric feeding equipment in the production and processing of straw fiberization. Because the specific gravity difference between steel and the two is large, the resource consumption saved is more than ten times that of the same industrial production capacity.
[0054] VIII. Similarly, in the production and processing of straw fiberization, if a large number of volumetric feeding equipment are saved, due to the fact that the specific gravity of steel is more than ten times that of straw and fiber, the energy consumption saved due to saving a large number of volumetric feeding equipment is also very large. This is an important technical reason for regarding the existing straw fiberization production and processing as a high-energy-consuming and heavy-pollution industry at present.
[0055] To sum up the above, the core content and outstanding advantages of the tower box-mounted structured straw fiberization agricultural machinery equipment provided by the present invention are summarized as follows: first, it highlights the characteristics of low carbonization, digitization, energy saving and environmental protection; second, it has great land saving and maximizes the protection of land ecology and natural environment; third, it has high cost performance and the advantages of saving resources, energy saving and consumption reduction, reducing production costs and improving economic benefits; fourth, it fully solves and tries to improve the energy-saving and environmental protection effects and efficiency of production and processing in straw disposal and its resource utilization from the root, making it a basic type of agricultural machinery and basic farmland ecological facilities that combines agricultural production and agricultural ecology. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Figure 1 A schematic diagram of the first perspective structure of a tower-type box-mounted structured straw fiberization agricultural machinery equipment provided by an embodiment of the present invention;
[0057] Figure 2 A second perspective structural schematic diagram of a tower box-mounted structured straw fiberization agricultural machinery equipment provided in an embodiment of the present invention.
[0058] Reference numerals:
[0059] 1-ground movable cushion; 2-bottom lifting mechanism; 3-chassis body; 4-middle support rod; 5-upper wire rope or cable; 6-bottom horizontal box; 7-top vertical raw material box; 8-top vertical bag dust collector box; 9-top vertical product box; 10-vertical feeding device; 11-box substation; 12-information cloud network terminal device; 13-box energy storage station; 14-charging pile; 15-water storage tank; 16-straw storage and transportation vehicle; 17-grass grabber; 18-dust-proof straw crushing unit; 19-air material pipe; 20-fan; 2 1- air lock unloader; 22- feeder; 23- agricultural dust vehicle; 24- fiberized product logistics vehicle; 25- prepreg machine; 26- tubular screw feeder; 27- double screw high solid homogenizing compression feeder unit; 28- material pipe; 29- water pipe; 30- water system recovery treatment supplementary modulation unit; 31- inclined pressure difference type waste heat circulation cooking softening container; 32- hot mill; 33- pure water softening device; 34- electric steam generator; 35- cylindrical material steam separator; 36- steam pipe; 37- air lock unloader and feeder unit; 38- steam feed pipe. DETAILED DESCRIPTION
[0060] For ease of understanding, the tower box-mounted structured straw fiberization agricultural machinery equipment provided by an embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings.
[0061] The embodiment of the present invention provides a tower-type box-mounted structured agricultural machinery equipment for straw fiberization, such as Figure 1 and Figure 2As shown in the figure, it mainly consists of several bottom horizontal boxes 6 with multiple floors and platform staircases, several top vertical boxes with guardrails and ladders, a rigid integral load-bearing chassis, a vertical feeding device 10 with a ladder cage, a straw storage and transportation vehicle 16, a straw grabber 17, a dust-proof straw shredding unit 18, a fan 20, an air and material pipe 19, an air-lock discharging machine 21, a conveyor 22, an agricultural dust vehicle 23, a chute pipe, a fiber product logistics vehicle 24, a water storage tank 15, a box-type substation 11, a box-type energy storage station 13, a charging pile 14, an information cloud network terminal device 12, a bottom lifting mechanism 2, and a ground movable cushion 1. The straw storage and transportation vehicle 16, the straw grabber 17, the agricultural dust vehicle 23, and the fiber product logistics vehicle 24 all adopt electric or hybrid forms;
[0062] The bottom horizontal box 6 and the top vertical box are in a vertical tower structure; the rigid integral load-bearing chassis is placed at the bottom and on both sides of the tower structure formed by the bottom horizontal box 6 and the top vertical box to play a role in bearing and stabilizing; the vertical feeding device 10 is placed on one side of the tower structure formed by the bottom horizontal box 6 and the top vertical box to ensure the material transportation and safe passage between the bottom horizontal box 6 and the top vertical box; the rigid integral load-bearing chassis, the lower layer of the bottom horizontal box 6, the dust-proof straw shredding unit 18, the water storage tank 15, the box-type substation 11, the box-type energy storage station 13, the information cloud network terminal device 12, and the charging pile 14 are all placed on the top of the bottom lifting mechanism 2 to compensate and reinforce the stiffness; the bottom lifting mechanism 2 is placed on the ground movable cushion 1 and is borne by the ground through the cushion expansion, and the ground movable cushion 1, the bottom lifting mechanism 2, the rigid integral load-bearing chassis, the bottom horizontal box 6, the vertical feeding device 10, and the top vertical box (the top vertical raw material box 7, the top vertical bag filter box 8, and the top vertical product box 9) jointly form a ground load-bearing and load-bearing tower-type box structure;
[0063] Inside the bottom horizontal box 6, a pre-impregnator 25, a tubular screw conveyor 26, a double-screw high-solid homogenization and compression feeding unit 27, a water pipe 29 with a valve, a water system recovery, treatment, supplement, and modulation unit 30, a material pipe 28 with a valve, a waste heat circulation cooking and softening container 31, a heat grinding heat source unit, a cylindrical material-steam separator 35, a steam pipe 36 with a valve, a heat-resistant and pressure-bearing air-lock discharging and feeding unit 37, a steam and material conveying pipe 38 with a valve, and a steam processor are installed. The pre-impregnator 25 adopts a tubular screw structure or a box-type scraper structure, and the waste heat circulation cooking and softening container 31 adopts an inclined differential pressure type tubular screw waste heat cooking and softening device;
[0064] The top vertical box body is provided with a top vertical raw material box body 7, a top vertical bag dust collector box body 8, and a top vertical product box body 9; the chassis body 3 in the rigid integral bearing chassis is placed at the lower bottom and side of the bottom horizontal box body 6 for load-bearing and bearing functions; the bottom support rod, middle support rod 4, and upper steel wire rope or cable 5 in the rigid integral bearing chassis are placed on both sides of the bottom horizontal box body 6 and the top vertical box body in the tower box structure, and one end of the bottom support rod, middle support rod 4, and upper steel wire rope or cable 5 is connected to the chassis body 3 to form an integral stress structure, and the other ends are respectively connected to the lower part, middle part, and upper part of the bottom horizontal box body 6 and the top vertical box body to form an integral stress structure;
[0065] The straw storage and transportation vehicle 16 cooperates with the straw grabber 17 to transport the straw into the feed inlet of the dust-proof straw shredding unit 18; the air-material outlet of the dust-proof straw shredding unit 18, the inlet and outlet of the fan 20, the inlet and outlet of the air-material pipe 19, and the top air-material inlet of the top vertical raw material box body 7 are connected to prepare the straw into production raw materials; the exhaust port of the top vertical raw material box body 7 is connected to the air inlet of the top vertical bag dust collector box body 8 to collect the shredded fine dust in the warehouse under the bag; the upper exhaust port of the top vertical bag dust collector box body 8 is connected to the inlet of the fan 20 to discharge the purified gas through the outlet of the fan 20; the hopper outlet under the dust bin of the top vertical bag dust collector box body 8, the inlet and outlet of the air lock discharger 21, the inlet and outlet of the conveyor 22, and the feed inlet of the agricultural dust vehicle 23 are connected to load and transport the shredded fine dust and return it to the farmland soil nearby, and increase the organic matter in the soil or use it for substrate;
[0066] The outlet of the lower hopper of the top vertical raw material box 7, the inlet and outlet of the air lock unloader 21, the inlet and outlet of the material pipe 28 or the feeder 22, and the feed inlet of the prepreg machine 25 or the feed inlet of the double-screw high-solid homogenizing compression feeder unit 27 are connected to input the production raw materials and carry out straw fiberization processing; the outlet of the prepreg machine 25, the inlet and outlet of the tubular screw feeder 26, and the feed inlet of the double-screw high-solid homogenizing compression feeder unit 27 are connected to complete the mixing of raw materials and water, dehydration to high solid ratio, homogenization mass transfer and heat transfer, compression feeding and utilization of waste heat steam; the outlet of the double-screw high-solid homogenizing compression feeder unit 27, the valve inlet and outlet of the material pipe 28, the tubular screw feeder 26, and the feed inlet of the double-screw high-solid homogenizing compression feeder unit 27 are connected. The inlet and outlet of the screw conveyor 26 and the inlet of the waste heat circulation cooking and softening container 31 are connected to utilize the waste heat to cook and soften the raw materials; the outlet of the waste heat circulation cooking and softening container 31, the inlet and outlet of the tubular screw conveyor 26, the inlet and outlet of the hot mill heat source unit, the valve inlet and outlet of the steam conveying pipe 38, and the inlet of the drum-type material-steam separator 35 are connected to complete the raw material grinding fiberization and material-steam separation; the outlet of the drum-type material-steam separator 35, the inlet and outlet of the lock steam unloading and conveying unit 37, the inlet and outlet of the conveyor 22, the inlet and outlet of the vertical conveying device 10, the inlet and outlet of the chute, and the upper inlet of the top vertical product box 9 are connected. The outlet of the lower hopper of the top vertical product box 9, the inlet and outlet of the air lock unloader 21, the inlet and outlet of the feeder 22, and the feed inlet of the fiberized product logistics vehicle 24 are connected, and the fiberized product logistics vehicle 24 transports the products to local users; at the same time, the steam outlet of the cylindrical material steam separator 35, the steam inlet and outlet of the steam processor and the steam inlet of the waste heat circulation cooking and softening container 31 are connected through the steam pipe 36 and its valve to recover and utilize the waste heat steam; the water outlet of the water storage tank 15 and the water inlet pipeline of the hot mill heat source unit are connected through the water pipe 29 and its valve to complete the steam supply for startup and replenishment and waste heat utilization; the water outlet of the water storage tank 15 and the water replenishment port of the water system recovery and treatment supplement modulation unit 30 are connected through the water pipe 29 and its valve to assume the role of processing water supply; the drainage liquid outlet of the double-screw high-solid homogenizing compression feeding unit 27, the recovered water liquid inlet and output water liquid outlet of the water system recovery and treatment supplement modulation unit 30, and the water liquid inlet of the prepreg machine 25 or the double-screw high-solid homogenizing compression feeding unit 27 are connected through the water pipe 29 and its valve to complete the closed cycle of water liquid recovery, water source replenishment and allocation and reuse; so far, the straw fiberization production with solid phase fiberization of straw, closed-loop circulation of water liquid, and full steam recycling without waste discharge is completed;
[0067] The incoming and outgoing line terminals of the high and low voltage power distribution device of the box-type substation 11 and its information transceiver device, the incoming and outgoing line terminals of the box-type energy storage station 13 and its information transceiver device, the incoming and outgoing line terminals of the charging pile 14 and its information transceiver device, the incoming and outgoing line terminals of the information-based cloud network terminal device 12 and its information transceiver device, the incoming and outgoing line terminals of the internal equipment of the bottom horizontal box body 6 and its information transceiver device, and the incoming and outgoing line terminals of the internal equipment of the top vertical box body and its information transceiver device are all interconnected and transmitted through conductive busbars, cables, optical fibers and wireless signals to undertake power transmission and centralized or remote control and management; and the box-type substation 11, the box-type energy storage station 13, and the charging pile 14 are used to supply and supplement the power consumption of the straw storage and transportation vehicle 16, the straw grabber 17, the agricultural dust vehicle 23, and the fibrous product logistics vehicle 24.
[0068] Compared with the existing straw fiber factory construction and production technology, as well as the box-mounted straw fiberization agricultural machinery technology with a planar layout and a decentralized structure, the tower-type box-mounted straw fiberization agricultural machinery equipment described in the embodiments of the present invention has the following advantages:
[0069] The tower-type box-mounted straw fiberization agricultural machinery equipment provided by the embodiments of the present invention can not only be used to solve the problems existing in the existing straw fiber factory construction and production technology, such as extremely large land occupation, extremely large resource consumption, extremely large energy and power, extremely high logistics cost, extremely high production cost, and poor energy conservation and environmental protection, but also can fully explore its own advantages of saving land, saving resources, energy conservation and consumption reduction, and cost reduction, thereby greatly improving the energy conservation and environmental protection efficiency, and can be used for the transformation and upgrading of the box-mounted agricultural machinery type straw fiberization technology with a planar layout and a decentralized structure, and provide new boundaries, new potentials, new kinetic energies and new effects for the transformation and upgrading;
[0070] Specifically, the tower-type box-mounted straw fiberization agricultural machinery equipment provided by the embodiments of the present invention is based on giving full play to and making efficient use of ecological elements and basic conditions such as straw, power grid, water source and roads in rural farmland, and creates a four-in-one characteristic of agricultural mechanization, straw fiberization, energy conservation and environmental protection, and new energy, and a tower-type box-mounted structure mainly composed of a bottom horizontal box body, a top vertical box body, a rigid integral bearing chassis, a vertical feeding device and a ladder guard cage. In this way, the energy conservation and environmental protection effect and the low-carbon effect of the deep integration of agricultural mechanization and straw fiberization are qualitatively improved from the quantity in terms of technology. The main contents are as follows:
[0071] 1. By combining the ground movable cushion layer with the bottom lifting mechanism, the ground and the ground surface load-bearing and bearing are constructed mainly by using the bottom lifting mechanism to compensate and reinforce the stiffness and the ground movable cushion layer to expand the force-bearing. In this way, it can not only fully meet and guarantee the load-bearing strength and stiffness requirements of the box-type structural agricultural mechanization, but also implement the on-site and in-field mobile processing and mobile operation of the straw fiberization equipment, thus forming a new mechanism of saving and environmental protection for straw disposal and its resource utilization that adapts to local conditions and is practical and feasible.
[0072] 2. The optimized and selected rigid integral load-bearing chassis is used not only to solve and increase the big problems of large ground load-bearing and bearing strength caused by the tower structure, but also to adjust and increase the relatively large height-width ratio generated by the tower-type box structure, so as to practically increase and enhance the load-bearing and safety stability of the tower-type box structure.
[0073] 3. Arranging several bottom horizontal boxes and top vertical boxes up and down and stacking them into a tower structure, this first of all is the typical land-saving effect. And, as an agricultural machine for mobile operation, the land area it occupies is less than one-tenth of that of the conventional equivalent production capacity. If calculated by saving dozens of mu of land per place, and setting one place for every 100,000 mu of farmland, then for hundreds of millions of mu of farmland, the total amount of land saved can be described as an astronomical figure.
[0074] 4. Integrating the vertical feeding device with the platform, guardrail, ladder and cage, achieving multiple functions at one stroke. In this way, not only the feeding efficiency inside is improved through lightweight materials, energy-saving and environmental protection type space structures and mechanical devices, but also the upper and lower passage of the tower body and safety measures are met through the structural height and the setting of platform guardrails, ladders and cages on the outer wall of the cylinder, thereby further improving its own energy-saving and environmental protection effect.
[0075] 5. Based on the characteristics of low density of straw and low electricity price of rural power grids, the new energy system in straw disposal and its fiberization utilization constructed by box-type substations, box-type energy storage stations and charging piles, and electric or hybrid straw storage and transportation vehicles, straw grabbers, agricultural dust vehicles and fiberized product logistics vehicles is a new measure of energy conservation and environmental protection that adapts to local conditions. This is not only a new way to greatly reduce production costs, but also can avoid the diesel engine power used by conventional agricultural machinery and protect the ecological environment.
[0076] 6. Aiming at the low density characteristic of straw, adopting pneumatic feeding can utilize the wind energy after chopping the straw, and at the same time send the raw materials and the shredded fine miscellaneous dust to the top vertical raw material box and the top vertical bag dust collector box respectively. In this way, the purified gas can be discharged from a high altitude without setting up air duct facilities, and at the same time lay a foundation for the subsequent production and processing of straw fiberization to adopt gravity feeding technology.
[0077] VII. In the production and processing of straw fiberization, the proportion of straw to fiber is only dozens of kilograms to one hundred kilograms per cubic meter, usually less than one-tenth of industrial raw materials and products. At the same time, due to environmental protection requirements, volumetric feeding machinery is used in straw fiberization. Therefore, the current height difference gravity feeding technology can reduce a large number of volumetric feeding devices in straw fiberization production and processing. Since the specific gravity of steel is quite different from that of the two, the resource consumption saved is more than ten times that of the same industrial production capacity.
[0078] VIII. Similarly, in the production and processing of straw fiberization, if a large number of volumetric feeding devices are saved, and since the specific gravity of steel is more than ten times that of straw and fiber, the energy consumption saved due to saving a large number of volumetric feeding devices is also extremely large. This is an important technical reason why the existing straw fiberization production and processing is regarded as a high-energy-consuming and heavy-pollution industry at present.
[0079] It can be seen that the tower box-loaded structural straw fiberization agricultural machinery and equipment provided by the embodiments of the present invention is an advanced and new type of technical equipment. Its core content and prominent role are as follows: Firstly, it has very prominent advantages of saving land, high cost performance, saving resources, energy conservation and consumption reduction, and cost reduction under the deep integration of agricultural mechanization and straw fiberization, as well as the unprecedented low-carbon environmental protection effect advantage in this industry. Therefore, it can strongly promote the sound and rapid development of agricultural ecological construction. Moreover, it fundamentally and fully solves and tries to improve the energy conservation, environmental protection effect and efficiency in the production and processing of straw disposal and its resource utilization, making it a basic agricultural machinery and basic farmland ecological facility that combines agricultural production and agricultural ecology.
[0080] It should be supplemented here that if necessary, the above rigid integral bearing chassis, the lower layer of the bottom horizontal box 6, the dust-proof straw crushing unit 18, the water storage tank 15, the box-type substation 11, the box-type energy storage station 13, the information cloud network terminal device 12, and the charging pile 14 can be directly connected to the foundation or connected to the foundation through the bottom of the bottom lifting mechanism 2. The foundation can be composed of a professional foundation or a non-professional foundation and a site processed by civil engineering construction. Specifically, the above foundation refers to, in addition to the natural ground surface or the natural ground surface leveled as a site, including the foundation, factory building, factory site and site facilities built by artificial setting and civil engineering construction.
[0081] In addition, the above box-type substation 11 can also be replaced by other high and low voltage power transformation equipment.
[0082] Specifically, the ground movable cushion layer 1 can be made of any one or more of soil, stone, cement, reinforced concrete, steel, wood, plastic, or air bags; and, the ground movable cushion layer 1 can be provided with any one or more structures of shockproof structure, anti-slip structure, anti-wear structure, anti-electricity structure, cold-proof structure, waterproof structure, anti-corrosion structure, or insect-proof structure; in addition, the ground movable cushion layer 1 can meet and satisfy the bearing capacity per unit area of the ground or surface and the geographical environment requirements of the place where it is used by adjusting and regulating its stress area with the ground or surface, material quality, structural function, and structural strength.
[0083] Specifically, the bottom lifting mechanism 2 is a compensation and reinforcement stiffness structure, and is composed of a top, a middle telescopic section, and a bottom; the top of the bottom lifting mechanism 2 is connected to the load-bearing base of the bottom horizontal box body 6; the middle telescopic section of the bottom lifting mechanism 2 can be flexibly and freely adjusted in height according to the reference and through manual or medium or automatic or intelligent online correction to keep the reference unchanged under the condition of bearing and load-bearing; the bottom of the bottom lifting mechanism 2 is connected to the top of the ground movable cushion layer 1;
[0084] It should be supplemented and explained here that the above-mentioned medium refers to any one or more of oil-driven machinery, water-driven machinery, pneumatic machinery, or electric machinery, and is used to adjust the height change of the middle telescopic section of the bottom lifting mechanism 2 or keep the height unchanged.
[0085] Specifically, the rigid integral load-bearing chassis can be composed of a steel chassis body 3, and several bottom support rods, middle support rods 4, upper steel wires or cables 5; the chassis body 3 is a beam system structure, and is composed of a single or several steel rigid load-bearing beam plates or load-bearing beam frames or load-bearing beam bridges or load-bearing beam legs, as well as load-bearing bases, shock-absorbing components, connecting components, lifting lugs, and ear rings;
[0086] A load-bearing base and shock-absorbing components are provided at the lower part of the load-bearing beam slab, load-bearing beam frame, load-bearing beam bridge, or load-bearing beam leg. The middle part or inner end of the load-bearing beam slab, load-bearing beam frame, load-bearing beam bridge, or load-bearing beam leg is connected to the bottom and side of the lower layer of the bottom horizontal box body 6 to form an integral stress-bearing structure. The two ends or outer ends of the load-bearing beam slab, load-bearing beam frame, load-bearing beam bridge, or load-bearing beam leg extend outward by a certain length to adjust the height-width ratio of the tower-type box load structure and obtain stability and the required load-bearing and weight-bearing capacity. One end of the bottom support rod is connected to the chassis body 3 to form an integral stress-bearing structure, and the other end is connected to the side of the bottom beam of the lower layer of the bottom horizontal box body 6 to form an integral stress-bearing structure. The middle support rod 4 is in a T-shaped inclined structure, and one end of the longer inclined support rod is connected to the upper part or end of the chassis body 3 to form an integral stress-bearing structure, and the other end is connected to the lower part, middle part, or upper part of the upper column of the bottom horizontal box body 6 to form an integral stress-bearing structure. At the same time, the end of the shorter T-shaped middle support rod is connected to the lower part, middle part, or upper part of the lower or middle column of the bottom horizontal box body 6 to form an integral stress-bearing structure. One end of the upper steel wire rope or cable 5 is connected to the chassis body 3 to form an integral stress-bearing structure, and the other end is connected to the side of the bottom column, side plate column, and top plate cross beam of the top vertical box body to form an integral stress-bearing structure.
[0087] Specifically, the bottom horizontal box body 6 is arranged in a multi-layer horizontal state and is placed under the top vertical box body. The bottom horizontal box body 6 is a rigid rectangular frame box body or truss box body made of steel, and is mainly composed of columns, cross beams, diagonal braces, bottom plates, top plates, side plates, movable side plates, opening and closing side plates, box doors, windows, load-bearing bases, connecting components, transportation components, power devices, load-bearing top seats, hoisting components, platform guardrails, and stairs.
[0088] The columns, cross beams, and diagonal braces are connected to form a rigid rectangular box frame structure. A fixed or movable bottom plate is laid at the bottom of the rigid rectangular box frame structure, a fixed or movable top plate is laid on its top, and any one or more of side plates, movable side plates, opening and closing side plates, and box doors are arranged on the four sides in the middle. The top plate, bottom plate, side plate, movable side plate, opening and closing side plate, and box door can be any one or more of flat plates, corrugated plates, patterned plates, grating plates, protective plates, and solar panels. Load-bearing bases, connecting components, transportation components, power devices, platform guardrails, and stairs are provided at the bottom and side of the columns, cross beams, or diagonal braces. The power device is provided with a power walking mechanism. Load-bearing top seats, connecting components, and hoisting components are provided at the top and side of the columns, cross beams, or diagonal braces.
[0089] Specifically, the top vertical raw material box body 7 is arranged in a top-layer structure in a vertical state and placed on top of the bottom horizontal box body 6, and is a rigid rectangular container box body or volume box body made of steel, and is mainly composed of columns, cross beams, inclined supports, side plates, upper air vents, top beam plates with air and material pipe inlets, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, lifting members, guardrails and ladders;
[0090] The columns, cross beams and inclined supports are connected to form a rigid rectangular box frame structure; side plates are provided on the middle part or the surrounding sides except the lower part of the rigid rectangular box frame structure, and upper air vents are provided on the upper part of one side thereof; top beam plates are provided around the top of the side plates and are connected around the top; bottom hoppers are provided around the bottom of the side plates; the side plates and the top beam plates can be any one or more of flat plates, corrugated plates, checkered plates, grille plates, protection plates, solar panels; load-bearing bases and connecting members are provided at the bottom and sides of the columns or cross beams or inclined supports; connecting members, cable members and lifting members are provided at the top and sides of the columns or cross beams or inclined supports; guardrails and ladders are provided around the top beam plates.
[0091] Specifically, the top vertical bag filter box body 8 is arranged in a top-layer structure in a vertical state and placed on top of the bottom horizontal box body 6, and is a rigid rectangular container box body or volume box body made of steel, and is mainly composed of columns, cross beams, inclined supports, side plates, upper air inlets, top exhaust chambers with pulse pipes and bag fixing beam plates, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, lifting members, guardrails and ladders;
[0092] The columns, cross beams and inclined supports are connected to form a rigid rectangular box frame structure; side plates are provided on the middle part or the surrounding sides except the lower part of the rigid rectangular box frame structure, and upper air inlets are provided on the upper part of one side thereof. Top exhaust chambers with pulse pipes and bag fixing beam plates are provided around the top of the side plates, and bottom hoppers are provided around the bottom of the side plates; the side plates and the top plates of the exhaust chambers can be any one or more of flat plates, corrugated plates, checkered plates, grille plates, protection plates, solar panels; load-bearing bases and connecting members are provided at the bottom and sides of the columns or cross beams or inclined supports; connecting members, cable members and lifting members are provided at the top and sides of the columns or cross beams or inclined supports; guardrails and ladders are provided around the top of the top bag fixing beam plates.
[0093] Specifically, the top vertical product box body 9 is arranged in a top-layer structure in a vertical state and placed on top of the bottom horizontal box body 6, and is a rigid rectangular container box body or volume box body made of steel, and is mainly composed of columns, cross beams, inclined supports, side plates, upper air vents, top beam plates with chute pipe inlets, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, lifting members, guardrails and ladders;
[0094] The vertical columns, cross beams and diagonal braces are connected to form a rigid rectangular box frame structure; side plates are provided in the middle of the rigid rectangular box frame structure or on the surrounding side surfaces except the lower part, and top beam plates and upper air vents are provided around the top of the side plates, and bottom hoppers are provided around the bottom of the side plates; the side plates and top beam plates can be any one or more of flat plates, corrugated plates, checkered plates, grating plates, protective plates, solar panels; load-bearing bases and connecting components are provided at the bottom and side surfaces of the vertical columns, cross beams or diagonal braces; connecting components, cable components and hoisting components are provided at the top and side surfaces of the vertical columns, cross beams or diagonal braces; guardrails and ladders are provided around the top beam plates.
[0095] Specifically, the vertical feeding device 10 is composed of an internal feeding device, an external machine head, a machine bottom, and several upper and lower cylinders in the middle, and platforms, guardrails, ladders, and cages connected to the outer walls of the cylinders; the internal feeding device is a spatial structure, a lightweight material, and a machine and device with energy-saving and environmental protection energy efficiency suitable for transporting the low-density characteristics of straw and fibers; the ladders, platforms, and guardrails are provided on one or more sides around the outer walls of the several cylinders; the cage is provided outside the ladder to facilitate the operation of the operators and the up and down passage of carrying items.
[0096] Specifically, the straw storage and transportation vehicle 16, the straw grabber 17, the agricultural dust vehicle 23 and the fibrous product logistics vehicle 24 all adopt electric or hybrid power forms, which means that in the storage, transportation, production and processing of straw disposal and fiber utilization, a new energy system mainly composed of mechanical devices and vehicles driven by electric power or hybrid power is set up and adopted to complete straw handling and fibrous product logistics; among them, electric drive is electric drive or battery drive, and hybrid drive is mechanical drive and electric drive, or mechanical drive and battery drive; specifically, the straw storage and transportation vehicle 16 is a motor-driven and automatic walking type loading, transporting and handling machine and vehicle driven by electric power or hybrid power used during the straw storage, transportation process, or when the straw is transported from the storage site to the fiber production and processing place; the straw grabber 17 is a motor-driven and automatic walking type grabbing machine and loading vehicle driven by electric power or hybrid power used during the straw storage, transportation process, or when the straw is transported from the storage site to the fiber production and processing place, or when the straw is transferred and input into the dust-proof straw shredding unit 10 at the fiber production and processing place; the agricultural dust vehicle 23 is a motor-driven and automatic walking type agricultural vehicle driven by electric power or hybrid power that can travel on rural roads and farmlands and is used for airtight transportation of crushed and fine dust; the fibrous product logistics vehicle 24 is a motor-driven and automatic walking type logistics transport vehicle driven by electric power or hybrid power used to supply fibrous products to the local market.
[0097] Specifically, the double - helix high - solid homogenizing compression feeding unit 27 is an integrated device that combines the mixing of raw materials and water liquid, fragmentation, dehydration with high solid ratio, homogenization of mass transfer and heat transfer, compression feeding, and waste heat steam recovery and utilization. It mainly consists of a steel frame, a feed inlet body, a discharge outlet body, a material pipe with a valve, a water pipe with a valve, a middle cylinder body, an internal sieve body, a double - helix blade shaft, a bearing seat, a power reduction mechanism, and an electrical control cabinet;
[0098] The feed inlet body, the middle cylinder body, the internal sieve body, the discharge outlet body, and the material pipe are connected to form an inner - cavity type container; the double - helix blade shaft passes through the inner cavity of the container, and the two extended ends are respectively fixed in the bearing seats at both ends; one end of the double - helix blade shaft is connected to the output shaft of the power reduction mechanism; the middle cylinder body, the bearing seat, and the power reduction mechanism are all fixed on the frame; the electrical control cabinet is connected to the above - set power input and monitoring instruments to provide electric energy and management.
[0099] Specifically, the waste - heat cycle cooking and softening container 31 is an inclined pressure - difference type pipe - like spiral structure, which is a heat - resistant pressure - bearing device that combines the transportation of straw raw materials, the generation of a material plug, and the cooking and softening of waste - heat steam. It mainly consists of a steel feed inlet body, a discharge outlet body, an inclined cylinder body with end plates, a waste - heat steam inlet, a shaft - sealing mechanism, a spiral blade shaft, a bearing seat, and a power reduction and transmission device;
[0100] The feed inlet body is arranged at the axial low - level end of the inclined cylinder body; the discharge outlet body is arranged at the axial high - level end of the inclined cylinder body; waste - heat steam inlets are provided at the feed inlet body and the front part of the inclined cylinder body; shaft - sealing mechanisms are respectively arranged at the central positions of the end plates at both ends of the inclined cylinder body; the outer sides of the end plates at both ends of the inclined cylinder body are respectively connected to the bearing seats; the spiral blade shaft is arranged in the inclined cylinder body and passes through the end plates and the shaft - sealing mechanisms and is fixed in the bearing seats at both ends, and the steam pressure - difference phenomenon is generated by the inclined cylinder body, the spiral blade shaft, and the straw raw materials through rotation to form a material plug or a material blockage, and one end of the spiral blade shaft is connected to the power reduction and transmission device.
[0101] Specifically, the hot - grinding heat - source unit is a modular integrated structure, which is an integrated equipment that combines the transportation of straw raw materials, hot - state grinding, waste - heat steam material transportation, and the balance of start - up and supplementary steam sources. It mainly consists of a hot - grinder 32, a steam storage tank, an electric - heating steam generator 34, and a pure - water and soft - water device 33 to form a modular thermal - mechanical system;
[0102] The hot - grinder 32 includes a tubular spiral feeding device, a cavity containing a grinding disc, a discharge outlet with a valve, a grinding disc with a transmission shaft, and a power reduction and transmission device; the water inlet of the pure - water and soft - water device 33 is connected to the water outlet of the water storage tank 15, and the water outlet of the pure - water and soft - water device 33 is connected to the water inlet of the electric - heating steam generator 34; the steam outlet of the electric - heating steam generator 34 is connected to the cavity supplementary - steam port of the hot - grinder 32 through the steam storage tank to provide the steam required for start - up and supplementation.
[0103] It should be noted here that the above-mentioned electric heating steam generator 34 can also be replaced by an electric boiler or other steam sources. In this case, the water inlet of the above-mentioned pure water and soft water device 33 is connected to the water outlet of the storage tank 15. At the same time, the steam outlet of the electric heating steam generator 34, the electric boiler or other steam sources can be connected to the cavity steam supply port of the refiner 32 through a steam collecting box or a steam storage tank, so as to provide startup steam and supplementary steam.
[0104] Specifically, the steam locking, discharging and feeding unit 37 has a heat-resistant and pressure-bearing structure. It is a device that unloads the fiberized material in a high-temperature and high-pressure state from its container without destroying the high-temperature and high-pressure state in the container, and is mainly composed of a housing, a rotating volume or a hopper body, a bearing seat, and a power device;
[0105] The housing is provided with an upper feeding port, a lower discharging port, and through-axis central holes and sealing mechanisms on both sides; the rotating volume or the hopper body is provided with a rotating shaft, a coupling, and spiral blades or hoppers connected to the shaft; the bearing seat is connected to both sides of the housing; the rotating volume or the hopper body is placed inside the housing and the shaft is fixed in the bearing seat, and one end of the shaft is connected to the power device through a coupling.
[0106] In summary, the tower-type box-mounted straw fiberization agricultural machinery and equipment provided by the embodiment of the present invention adopts an integrated and airtight straw raw material fiberization, a water-liquid closed-loop circulation and a steam circulation reuse method without pollution and waste discharge for straw fiberization, and its mobile and flowing processing operation mode for agricultural machinery; in particular, while the straw can be disposed of and fiberized near the field, the separated fine dust and sundries can be returned to the farmland on the spot to increase the organic matter in the soil, so as to become a basic agricultural machinery and a basic farmland ecological facility that combines agricultural production and agricultural ecology.
[0107] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, and all should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A tower-type box-mounted structural straw fiberization agricultural machinery equipment, characterized in that, It mainly consists of a rigid integral load-bearing chassis, several multi-layer bottom horizontal boxes with platform stairs, several top vertical boxes with guardrails and ladders, a vertical feeding device with a platform guardrail and a ladder safety cage, as well as a straw storage and transportation vehicle, a straw grabber, a dust-proof straw shredding unit, an air-lock discharging machine, a conveyor, a fan, an agricultural dust vehicle, a chute pipe, a fibrous product logistics vehicle, a water storage tank, a box-type substation, a box-type energy storage station, a charging pile, an information cloud network terminal device, a bottom lifting mechanism, and a ground movable cushion. And the straw storage and transportation vehicle, the straw grabber, the agricultural dust vehicle, and the fibrous product logistics vehicle all adopt electric or hybrid forms; The bottom horizontal box and the top vertical box are in a vertical tower structure; the rigid integral load-bearing chassis is placed at the bottom and on both sides of the tower structure formed by the bottom horizontal box and the top vertical box to play a role in bearing and stabilizing; the vertical feeding device is arranged on one side of the tower structure formed by the bottom horizontal box and the top vertical box to ensure material transportation and safe passage between the bottom horizontal box and the top vertical box; the rigid integral load-bearing chassis, the bottom horizontal box, the vertical feeding device, the dust-proof straw shredding unit, the fan, the water storage tank, the box-type substation, the box-type energy storage station, the information cloud network terminal device, and the charging pile are all placed on the top of the bottom lifting mechanism to compensate and reinforce the stiffness; the bottom lifting mechanism is placed on the ground movable cushion and is supported and carried by the ground through the expansion of the cushion. And the ground movable cushion, the bottom lifting mechanism, the bottom horizontal box, the rigid integral load-bearing chassis, the vertical feeding device, and the top vertical box jointly form a ground load-bearing and load-bearing tower-type box structure; Inside the bottom horizontal box, there are installed and arranged a pre-impregnator, a tubular screw conveyor, a double-screw high-solid homogenizing and compressing feeding unit, a water pipe with a valve, a water system recovery, treatment, and supplementary modulation unit, a material pipe with a valve, a waste heat circulation cooking and softening container, a heat grinding heat source unit, a cylindrical material-steam separator, a steam pipe with a valve, an air-lock discharging and conveying unit, a steam conveying pipe with a valve, and a steam processor. And the pre-impregnator adopts a tubular screw structure or a box-type scraper structure, and the waste heat circulation cooking and softening container adopts an inclined pressure-difference type tubular screw waste heat cooking and softening device; The top vertical box body is provided with a top vertical raw material box body, a top vertical bag filter box body, and a top vertical product box body; the chassis body in the rigid integral bearing chassis is placed at the lower bottom and side of the bottom horizontal box body for load-bearing and carrying functions; the bottom support rod, middle support rod, and upper steel wire rope or cable in the rigid integral bearing chassis are placed on both sides of the bottom horizontal box body and the top vertical box body in the tower box loading structure, and one end of the bottom support rod, the middle support rod, and the upper steel wire rope or cable is connected to the chassis body to form an integral stress structure, and the other ends are respectively connected to the lower part, middle part, and upper part of the bottom horizontal box body and the top vertical box body to form an integral stress structure; The straw storage and transportation vehicle cooperates with the straw grabber to convey straw into the feed inlet of the dust-proof straw shredding unit; the air-material outlet of the dust-proof straw shredding unit, the inlet and outlet of the vertical feeding device, and the top air-material inlet of the top vertical raw material box body are connected to prepare straw into production raw materials; the exhaust port of the top vertical raw material box body is connected to the air inlet of the top vertical bag filter box body to collect the shredded fine dust in the bin under the bag; the upper exhaust port of the top vertical bag filter box body is connected to the inlet of the fan to discharge the purified gas through the outlet of the fan; the hopper outlet under the dust bin of the top vertical bag filter box body, the inlet and outlet of the air-lock discharger, the inlet and outlet of the conveyor, and the feed inlet of the agricultural dust vehicle are connected to load and transport the shredded fine dust and return it to the farmland soil nearby for increasing the organic matter in the soil or for substrate utilization; The outlet of the lower hopper of the top vertical raw material box, the inlet and outlet of the air-locking unloader, the inlet and outlet of the material pipe or the feeder, and the feed inlet of the prepreg machine or the feed inlet of the double-helix high-solid homogenizing compression feeder unit are connected to input the production raw materials and carry out straw fiberization processing; the outlet of the prepreg machine, the inlet and outlet of the tubular screw feeder, and the feed inlet of the double-helix high-solid homogenizing compression feeder unit are connected to complete the mixing of raw materials and water, dehydration to high solid ratio, homogenization mass transfer and heat transfer, compression feeding and utilization of waste heat steam; the outlet of the double-helix high-solid homogenizing compression feeder unit, the valve inlet and outlet of the material pipe, the inlet and outlet of the tubular screw feeder The discharge port and the feed port of the waste heat circulation cooking and softening container are connected to utilize the waste heat to cook and soften the raw materials; the discharge port of the waste heat circulation cooking and softening container, the inlet and outlet of the tubular screw conveyor, the inlet and outlet of the hot mill heat source unit, the valve inlet and outlet of the steam conveying pipe, and the feed port of the drum-type material-steam separator are connected to complete the raw material grinding fiberization and material-steam separation; the discharge port of the drum-type material-steam separator, the inlet and outlet of the steam lock unloading and conveying unit, the inlet and outlet of the conveyor, the inlet and outlet of the vertical conveying device, the inlet and outlet of the chute, and the upper feed port of the top vertical product box are connected to complete the fiberization product storage; the outlet of the hopper under the top vertical product box, the inlet and outlet of the air lock unloader, the inlet and outlet of the feeder, and the feed inlet of the fiberized product logistics vehicle are connected, and the fiberized product logistics vehicle transports the products to local users; at the same time, the steam outlet of the drum-type material-steam separator, the inlet and outlet of the steam processor and the steam inlet of the waste heat circulation cooking and softening container are connected through the steam pipe and its valve to recover and utilize the waste heat steam; the water outlet of the water storage tank and the water inlet pipeline of the hot mill heat source unit are connected through the water pipe and its valve to complete the steam supply and waste heat utilization for startup and replenishment; the storage tank is connected through the water pipe and its valve The water outlet of the water tank is connected to the water replenishment port of the water system recycling, processing and supplementing modulation unit to assume the role of processing water supply; the drainage liquid outlet of the double-screw high-solid homogenizing compression feeding unit, the recycled water liquid inlet and output water liquid outlet of the water system recycling, processing and supplementing modulation unit, and the water liquid inlet of the prepreg machine or the double-screw high-solid homogenizing compression feeding unit are connected through the water pipe and its valve to complete the closed cycle of water liquid recycling, water source replenishment and allocation and reuse; so far, through the above-mentioned solid phase fiberization, water liquid closed-loop circulation, steam full system recycling and utilization without waste discharge equipment and system arranged in the bottom horizontal box, a hot-pressed integrated straw fiberization technical equipment is formed; The incoming and outgoing line terminals of the high and low voltage power distribution device of the box-type substation and its information transceiver device, the incoming and outgoing line terminals of the box-type energy storage station and its information transceiver device, the incoming and outgoing line terminals of the charging pile and its information transceiver device, the incoming and outgoing line terminals of the information cloud network terminal device and its information transceiver device, the incoming and outgoing line terminals of the internal equipment of the bottom horizontal box body and its information transceiver device, and the incoming and outgoing line terminals of the internal equipment of the top vertical box body and its information transceiver device are all connected and transmitted to each other through conductive busbars, cables, optical fibers and wireless signals to undertake power transmission and centralized or remote control and management; and, the box-type substation, the box-type energy storage station, and the charging pile are used to supply and supplement the power consumption of the straw storage and transportation vehicle, the grass grabber, the agricultural dust vehicle, and the fiberized product logistics vehicle.
2. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The rigid integral bearing chassis is composed of a steel chassis body, and several bottom support rods, middle support rods, upper steel wire ropes or cables; the chassis body is a beam structure and is composed of a single or several steel rigid bearing beam plates or bearing beam frames or bearing beam bridges or bearing beam legs, and a load-bearing base, a shock-absorbing member, a connecting member, a lifting lug and an earring; The load-bearing base and the shock-absorbing member are arranged at the lower part of the load-bearing beam plate or the load-bearing beam frame or the load-bearing beam bridge or the load-bearing beam leg. The middle or inner end of the load-bearing beam plate or the load-bearing beam frame or the load-bearing beam bridge or the load-bearing beam leg is connected to the bottom and side of the lower layer of the bottom horizontal box body to form an integral stress structure. The two ends or outer ends of the load-bearing beam plate or the load-bearing beam frame or the load-bearing beam bridge or the load-bearing beam leg extend outward a certain length to adjust the height-width ratio of the tower box structure and obtain stability and the required load and bearing capacity; one end of the bottom support rod is connected to the chassis body to form an integral stress structure, and the other end is connected to the side of the bottom beam of the lower layer of the bottom horizontal box body to form an integral stress structure; the middle support rod is in a T-shaped inclined structure, and one end of the longer inclined support rod is connected to the upper part or end of the chassis body to form an integral stress structure, and the other end is connected to the lower part or middle part or upper part of the upper column of the bottom horizontal box body to form an integral stress structure. At the same time, the end of the shorter middle T-shaped support rod is connected to the lower part or middle part or upper part of the lower or middle column of the bottom horizontal box body to form an integral stress structure; one end of the upper steel wire rope or cable is connected to the chassis body to form an integral stress structure, and the other end is connected to the side of the bottom column, side plate column and top plate cross beam of the top vertical box body to form an integral stress structure.
3. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The bottom horizontal box body is a multi-layer layout structure in a horizontal state and is a steel rigid rectangular frame box body or truss box body structure, and is mainly composed of columns, cross beams, diagonal braces, bottom plates, top plates, side plates, movable side plates, opening and closing side plates, box doors, windows, load-bearing bases, connecting members, transportation members, power devices, load-bearing top seats, hoisting members, platform guardrails and stairs; The upright columns, the cross beams and the diagonal braces are connected to form a rigid rectangular box frame structure; a fixed or movable bottom plate is laid at the bottom of the rigid rectangular box frame structure, a fixed or movable top plate is laid at the top thereof, and any one or more of the side plates, the movable side plates, the opening and closing side plates and the box door are arranged on four sides of the middle part thereof; the top plate, the bottom plate, the side plates, the movable side plates, the opening and closing side plates and the box door are any one or more of a flat plate, a corrugated plate, a checkered plate, a grating plate, a protective plate and a solar panel; the bottom and side surfaces of the upright columns, the cross beams or the diagonal braces are provided with the load-bearing bases, the connecting members, the transporting members, the power units, the platform guardrails and the stairs; the power unit is provided with a power walking mechanism; the top and side surfaces of the upright columns, the cross beams or the diagonal braces are provided with the load-bearing top seats, the connecting members and the hoisting members.
4. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The top vertical raw material box body has a single-layer layout structure in a vertical state, and is a steel rigid rectangular container box body or a volume box body structure, and is mainly composed of upright columns, cross beams, diagonal braces, side plates, upper exhaust air openings, top beam plates with air and material pipe inlets, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, hoisting members, guardrails and ladders. The upright columns, the cross beams and the diagonal braces are connected to form a rigid rectangular box frame structure; side plates are arranged on the middle part or the surrounding side surfaces except the lower part of the rigid rectangular box frame structure, and upper exhaust air openings are arranged on the upper part of one side thereof; top beam plates are arranged around the top of the side plates and are connected around the top; bottom hoppers are arranged around the bottom of the side plates; the side plates and the top beam plates are any one or more of a flat plate, a corrugated plate, a checkered plate, a grating plate, a protective plate and a solar panel; the bottom and side surfaces of the upright columns, the cross beams or the diagonal braces are provided with the load-bearing bases and the connecting members; the top and side surfaces of the upright columns, the cross beams or the diagonal braces are provided with the connecting members, the cable members and the hoisting members; guardrails and ladders are arranged around the top beam plates.
5. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The top vertical bag dust collector box body has a single-layer layout structure in a vertical state, and is a steel rigid rectangular container box body or a volume box body structure, and is mainly composed of upright columns, cross beams, diagonal braces, side plates, upper air inlets, top exhaust air bins with pulse pipes and bag fixing beam plates, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, hoisting members, guardrails and ladders. The upright columns, the cross beams and the diagonal braces are connected to form a rigid rectangular box frame structure; the side plates are provided on the middle part of the rigid rectangular box frame structure or on the peripheral sides except the lower part, and the upper air inlet is provided on the upper part of one side thereof. The top exhaust air bin with pulse tubes and cloth bag fixing beam plates is provided around the top of the side plates, and the bottom hoppers are provided around the bottom of the side plates; the side plates and the top exhaust air bin are made of any one or more of flat plates, corrugated plates, checkered plates, grating plates, protective plates and solar panels; the load-bearing bases and the connecting members are provided at the bottom and the sides of the upright columns, the cross beams or the diagonal braces; the connecting members, the cable members and the hoisting members are provided at the top and the sides of the upright columns, the cross beams or the diagonal braces; the guardrails and the ladders are provided around the top of the cloth bag fixing beam plates.
6. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The top vertical product box body has a single-layer layout structure in a vertical state and is a rigid rectangular container box body or a volume box body structure made of steel, and is mainly composed of upright columns, cross beams, diagonal braces, side plates, upper exhaust air openings, top beam plates with chute pipe inlets, bottom hoppers with outlets, load-bearing bases, connecting members, cable members, hoisting members, guardrails and ladders. The upright columns, the cross beams and the diagonal braces are connected to form a rigid rectangular box frame structure; the side plates are provided on the middle part of the rigid rectangular box frame structure or on the peripheral sides except the lower part, and the top beam plates and the upper exhaust air openings are provided around the top of the side plates, and the bottom hoppers are provided around the bottom of the side plates; the side plates and the top beam plates are made of any one or more of flat plates, corrugated plates, checkered plates, grating plates, protective plates and solar panels; the load-bearing bases and the connecting members are provided at the bottom and the sides of the upright columns, the cross beams or the diagonal braces; the connecting members, the cable members and the hoisting members are provided at the top and the sides of the upright columns, the cross beams or the diagonal braces; the guardrails and the ladders are provided around the top beam plates.
7. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The vertical feeding device is composed of an internal feeding device, an external machine head, a machine bottom, several upper and lower cylinders in the middle, and platforms, guardrails, ladders and cages connected to the outer walls of the cylinders; the internal feeding device is a space structure, a lightweight material and a machine device with energy-saving and environmental protection efficiency suitable for conveying the low-density characteristics of straws and fibers; the ladders, platforms and guardrails are provided on one or more sides around the outer walls of the several cylinders; the cages are provided outside the ladders to facilitate the operation of operators or the up-and-down passage of carrying items.
8. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The bottom lifting mechanism is a compensation and reinforcement stiffness structure, and is composed of a top part, a middle telescopic section and a bottom part; the top part is connected to the load-bearing bases of the boxes, equipment and facilities to be carried; the middle telescopic section can freely and flexibly adjust the height stroke according to the reference and through manual, medium, automatic or intelligent online correction under the conditions of load-bearing and weight-bearing to keep the reference unchanged; the bottom part is connected to the top of the ground movable cushion; the medium refers to a device that adjusts the height stroke change or keeps the height stroke unchanged of the middle telescopic section through any one or more of hydraulic machinery, pneumatic machinery or electric machinery.
9. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The ground movable cushion is made of any one or more of soil, stone, cement, reinforced concrete, steel, wood, plastic or air bag; the ground movable cushion is any one or more of a shock-proof structure, an anti-slip structure, an anti-wear structure, an anti-electricity structure, a cold-proof structure, a waterproof structure, an anti-corrosion structure or an anti-insect structure.
10. The tower-type box-mounted structural straw fiberization agricultural machinery equipment according to claim 1, characterized in that, The new energy system composed of the straw storage and transportation vehicle, the straw grabber, the agricultural dust vehicle and the fibrous product logistics vehicle means that in the straw storage, transportation, processing site handling, fibrous product output and the return of the shredded and miscellaneous dust to the farmland for utilization, a new energy device and its system mainly composed of machinery and vehicles driven by electricity or hybrid power are systematically set and adopted; the electric drive is electric drive or battery drive, and the hybrid drive is two equipment and device forms of the common drive or switching drive of electric drive and mechanical drive; The straw storage and transportation vehicle is a motorized walking type and automatic walking type loading and transporting machine and handling vehicle driven by electricity or hybrid power used in the straw storage and transportation. The straw grabber is a motorized walking type and automatic walking type loading machine and grabbing vehicle driven by electricity or hybrid power used in the straw storage, transportation and processing site handling. The agricultural dust vehicle is a motorized walking type and automatic walking type airtight machine and enclosed transporting vehicle driven by electricity or hybrid power used in the return of the shredded and miscellaneous dust separated from the straw to the farmland for utilization. The fibrous product logistics vehicle is a motorized walking type and automatic walking type logistics transportation vehicle driven by electricity or hybrid power used in the output and supply of the fibrous products of the straw.
Citation Information
Patent Citations
Straw fibrosis agricultural mechanical equipment with tower-type box-loaded structure
CN216465177U