A jacquard warp knitting machine
By improving the electronic tension controller, yarn feeding structure, and yarn frame turntable, the problems of complex yarn tension control, yarn separating needle wear, and difficulty in adjusting the warp feed amount in existing warp knitting machines have been solved, achieving refined control of yarn tension and improved production efficiency.
Patent Information
- Application Number
- CN202111176781.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-09
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2041-10-09
AI Technical Summary
Existing warp knitting machines require frequent manual adjustment of the ceramic ring weight for yarn tension control, which increases workload. Wear on the yarn separating needles leads to yarn fuzzing, snagging, and breakage. The roller mechanism cannot adjust the yarn feed rate, affecting production efficiency.
It adopts an electronic tension controller and yarn feeding structure, and realizes active control of yarn tension through torque motor and elastic support mechanism. The yarn guide rod drives the yarn separating needle to rotate and change the contact position. The servo motor drives the yarn frame turntable structure to adjust the yarn tension and warp feed.
It achieves stepless adjustment of yarn tension, extends the service life of the yarn separating needle, improves production efficiency and fabric quality, and simplifies yarn control operations.
Smart Images

Figure CN113969463B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of warp knitting, in particular to a warp knitting machine with a JAKA creel. BACKGROUND
[0002] A warp knitting machine with a creel usually has yarn tension controllers installed between the creel and the main machine of the warp knitting machine to control the tension of the yarn after it is guided out of the creel and into the main machine of the warp knitting machine. The warp knitting machine also has a yarn guide structure installed between the creel, the disc head and the main machine of the warp knitting machine to prevent the yarn from intertwining after it is guided out of the creel or the disc head. A roller mechanism is provided below the creel. The yarn passes through the roller mechanism, and through the driving of a servo motor, the yarn changes from a free state to a yarn with the same tension. The existing warp knitting machine has the following problems in actual production process:
[0003] 1. The yarn tension control of the existing warp knitting machine is usually controlled by controlling the weight of the porcelain ring. This control method requires the staff to frequently adjust the number of porcelain rings to change the weight of the porcelain ring, thereby achieving control of the yarn tension. This results in an increase in the workload of the staff. Moreover, a set of warp knitting machine has more than 3300 tension controllers. It is often not practical to control the yarn tension by controlling the weight of the porcelain ring, which is not conducive to actual production.
[0004] 2. The yarn guide structure of the existing warp knitting machine is usually composed of a yarn guide needle and a yarn guide rod. With the passage of time, the yarn rubs against the yarn guide needle, which causes the yarn guide needle to wear and generate burrs, thereby causing the yarn to generate fluff, hang yarn, break yarn and other situations when the yarn is guided. This requires frequent replacement of the yarn guide needle, and the service life of the yarn guide needle is short.
[0005] 3. The roller mechanism of the existing technology only has one yarn guide roller, which cannot adjust the warp feed of the yarn. Moreover, when the yarn does not need to change the free state yarn into a yarn with the same tension through the roller mechanism during actual production, the yarn needs to be removed from the roller mechanism. The existing roller mechanism is relatively troublesome when installing and removing the yarn, which causes low production rate. SUMMARY
[0006] The present application provides a warp knitting machine with a JAKA creel, which aims to improve the technical problems of the existing warp knitting machine with a JAKA creel.
[0007] A warp knitting machine with a JAKA creel, comprising a creel and a main machine of a warp knitting machine, the creel is installed above the main machine of the warp knitting machine, and a plurality of electronic tension controllers for actively controlling the tension of the yarn are installed on the side edges of the creel.
[0008] Further, the electronic tension controller structure comprises a support, and a recess for accommodating components is arranged in the middle of the support.
[0009] The back side of the support is externally provided with a torque motor, and the groove is internally provided with a first yarn guide ring, which is connected with the rotating shaft of the torque motor,
[0010] A yarn holding ring is arranged below the first yarn guide ring, and the yarn holding ring is supported by a support plate mechanism, which is connected with the rotating shaft of the support.
[0011] An elastic support mechanism is arranged between the support plate mechanism and the groove, which provides the support plate mechanism with longitudinal elastic force.
[0012] Further, the support plate mechanism comprises a first support plate arranged at the front side of the yarn holding ring and a second support plate arranged at the back side of the yarn holding ring, the yarn holding ring is arranged between the first support plate and the second support plate, the yarn holding ring is connected with the left end of the first support plate and the left end of the second support plate through rotating shafts, the right end of the first support plate is connected with the rotating shaft of the support through a support plate rotating shaft, and the right end of the second support plate is connected with the rotating shaft of the support through a support plate rotating shaft.
[0013] Further, the elastic support mechanism comprises a spring, an upper pin shaft arranged at the upper end of the spring, and a lower pin shaft arranged between the spring and the support; the elastic support mechanism is not limited to this structure, for example, a torsion mechanism, as long as it can provide the support plate mechanism with an upward force, it can be called an elastic support mechanism.
[0014] Further, the first support plate and the second support plate are connected with each other, and an upper pin shaft hole for mounting the upper pin shaft is arranged between the first support plate and the second support plate, and the support is provided with a lower pin shaft hole for mounting the lower pin shaft.
[0015] Further, a first porcelain eye penetrating the groove is arranged at the middle of the left side of the support, and a second porcelain eye penetrating the groove is arranged at the middle of the right side of the support, and the first porcelain eye and the second porcelain eye are at the same horizontal height.
[0016] Further, a second yarn guide ring is arranged in the groove, the second yarn guide ring is at the same height as the first yarn guide ring, and the second yarn guide ring is connected with the rotating shaft of the support.
[0017] Further, the warp knitting machine of the invention further comprises a plurality of yarn passing structures arranged between the yarn rack and the main machine of the warp knitting machine for preventing yarn winding.
[0018] Further, the overfeed structure comprises a guide bar which is installed on the warp knitting machine through a small support plate, the side of the guide bar is provided with an aluminum angle, the aluminum angle is fixedly connected with the guide bar through an aluminum angle gasket, a plurality of yarn separating needles are fixedly installed on the upper end of the aluminum angle, the upper end of the small support plate is provided with a through hole through which the guide bar passes, the guide bar can rotate in the through hole and drive the aluminum angle and the yarn separating needles to rotate around the center of the guide bar, because the movement track of the yarn is fixed when guiding the yarn, when the plurality of yarn separating needles rotate around the center of the guide bar, the contact position of the yarn and the yarn separating needles is changed, so that the yarn can be in a plurality of position states such as close to the inside of the yarn separating needle, close to the middle of the yarn separating needle and close to the outside of the yarn separating needle.
[0019] Further, the yarn separating needle is provided with a plurality of gaps through which the yarn passes, when overfeeding, a yarn is in a gap of the yarn separating needle, so as to prevent the yarn from being entangled with each other.
[0020] Further, in order to realize the rotation of the guide bar to drive the yarn separating needle, the aluminum angle and the yarn separating needle are fixedly connected through a rivet, and the aluminum angle is fixedly connected with the guide bar through the aluminum angle gasket.
[0021] Further, the guide bar is provided with a threaded hole at the connection with the aluminum angle gasket, the aluminum angle gasket is cylindrical and the surface is provided with threads, and the guide bar and the aluminum angle gasket are fixedly connected through threads.
[0022] Further, the lower end of the small support plate is provided with a fixing hole for installing the overfeed structure on the warp knitting machine, when installing the overfeed structure of the application, the installation angle of the small support plate and the warp knitting machine can be adjusted to change the contact angle and pressure of the guide bar on the yarn, so as to change the tension of the yarn and further realize the control of the tension of the yarn.
[0023] Further, the warp knitting machine of the application further comprises a yarn rack turntable head structure which is used to change the state of the yarn led out from the yarn rack.
[0024] Further, the yarn rack turntable head structure can convert the yarn led out from the yarn rack from a tension-free state to a tension state, and also can convert the yarn from a tension state to a tension state.
[0025] Further, the yarn rack turntable head structure comprises a support plate, a first gear, a second gear, a first overfeed roller, a second overfeed roller and a wheel disc, the first gear is engaged with the second gear, the wheel disc can drive the first gear and the second gear to rotate around the midpoint of the wheel disc, and the wheel disc is movably connected with the support plate.
[0026] Further, the first gear is coaxial with the first yarn guide roller, and the first gear can drive the first yarn guide roller to rotate synchronously.
[0027] Further, the first yarn guide roller is driven by a servo motor.
[0028] Further, the warp knitting machine has two yarn rack rotary head structures and is symmetrically arranged below the yarn rack of the warp knitting machine.
[0029] Beneficial effects:
[0030] 1. When the electronic tension controller of the JAKA warp knitting machine is used, the yarn enters the electronic tension controller from the first eyelet, rotates half a circle clockwise around the first yarn guide ring, and then rotates around the yarn retaining ring counterclockwise. After the yarn passes through the yarn retaining ring, it passes through the second yarn guide ring and is finally guided out through the second eyelet. Such yarn winding can make the yarn rotate around the rotating shaft of the yarn retaining ring, and the yarn retaining ring and the first yarn guide ring on the supporting plate mechanism are kept in contact through the elastic supporting mechanism, thereby pressing the yarn and keeping the yarn in contact with the first yarn guide ring. When the torque motor rotates to drive the first yarn guide ring to rotate, the yarn obtains the same tension as the torque motor, thereby controlling the tension of the yarn and achieving active control of the yarn tension. This active control method realizes stepless adjustment of the tension, is simple in structure, convenient to operate, is beneficial to fine control of the JAKA warp knitting machine, can solve the problems of vertical bars and the like caused by uneven tension of the warp-knitted product, and has great significance for improving the production capacity of the JAKA warp knitting machine and improving the quality of JAKA warp-knitted fabric.
[0031] 2. When the yarn guide structure is used for production, the yarn guide rod is rotated to drive the yarn separating needle on the angle aluminum to rotate around the center of the yarn guide rod, thereby changing the contact position of the yarn with the yarn separating needle, so that the yarn can be in a plurality of position states such as inside the yarn separating needle, middle of the yarn separating needle and outside the yarn separating needle. When a certain position of the yarn separating needle is worn, the yarn guide rod can be rotated to change the contact position of the yarn with the yarn separating needle, thereby solving the problems of traditional yarn guide structure, such as burr wear of the yarn separating needle caused by friction of the yarn with the yarn separating needle over time, resulting in fuzzing, yarn hanging and yarn breaking of the yarn, effectively prolonging the service life of the yarn separating needle, and being simple in installation structure, convenient to adjust and stable in yarn guiding. In addition, the installation angle of the small supporting plate with the warp knitting machine can be adjusted to change the contact angle pressure of the yarn guide rod on the yarn, thereby changing the tension of the yarn and further realizing the control of the yarn tension.
[0032] 3. The yarn rack turntable head structure of the present application drives the first yarn passing roller through a servo motor, the first yarn passing roller drives the second yarn passing roller through the first gear and the second gear, the two yarn passing rollers move towards each other, the yarn passes around the yarn passing rollers and has the same angular velocity and tension as the yarn passing rollers, so that the yarn without tension is converted into the yarn with tension, and the delivery of the yarn can be changed by adjusting the rotating speed of the servo motor, thereby realizing the change of the yarn rack turntable head structure mode; when the yarn rack turntable head function is not needed, the entire device can be rotated to a certain angle through the wheel disc, so that the yarn passes through the device, and the yarn with tension is converted into the yarn without tension, and the conversion mode is simple in structure and convenient to adjust. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced below, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0034] Figure 1 is a structural schematic diagram of the jacquard yarn rack warp knitting machine of the present application;
[0035] Figure 2 is Figure 1 is a structural enlarged view of A in the figure;
[0036] Figure 3 is Figure 1 is a structural enlarged view of B in the figure;
[0037] Figure 4 is a structural schematic diagram of the electronic tension controller of the present application;
[0038] Figure 5 is a front view of the electronic tension controller of the present application;
[0039] Figure 6 is Figure 5 is a structural enlarged view of A in the figure;
[0040] Figure 7 is a top view of the electronic tension controller of the present application.
[0041] Figure 8 is a structural schematic diagram of the yarn passing structure of the present application;
[0042] Figure 9 is a side view of the yarn near the middle part of the yarn separating needle in the third embodiment of the present application;
[0043] Figure 10 is a side view of the yarn near the middle part of the yarn separating needle in the third embodiment of the present application;
[0044] Figure 11 is the side structure diagram of the yarn relying on the inside of the dividing needle in the fourth embodiment of the application;
[0045] Figure 12 is the schematic diagram of the over-yarn structure with different installation angles in the fifth embodiment of the application.
[0046] Figure 13 is the structural schematic diagram of the creel carousel head structure in the first state;
[0047] Figure 14 is the structural schematic diagram of the creel carousel head structure in the second state.
[0048] In the figure: electronic tension controller-1, support-11, torque motor-12, first porcelain eye-13, second porcelain eye-14, first yarn guide ring-15, second yarn guide ring-16, yarn retaining ring-17, first support plate-18, second support plate-19, support plate rotating shaft-110, elastic support mechanism-111, spring-1111, upper pin shaft-1112, lower pin shaft-1113,
[0049] over-yarn structure-2, small support plate-21, yarn guide rod-22, angle aluminum gasket-23, angle aluminum-24, dividing needle-25,
[0050] creel carousel head structure-3, support plate-31, first gear-32, second gear-33, first over-yarn roller-34, second over-yarn roller-35, wheel disc-36, yarn-4, creel-5. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solutions and advantages of the embodiments of the application clearer, the technical solutions in the embodiments of the application will be described clearly and completely below in combination with the drawings in the embodiments of the application. Obviously, the described embodiments are some of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the protection scope of the application. Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the protection scope of the application.
[0052] Example 1, please refer to Figures 1 to 7The first embodiment of the application is a jacquard yarn frame warp knitting machine, which comprises a yarn frame 5 and a warp knitting machine main machine, the yarn frame 5 is installed above the warp knitting machine main machine, a plurality of electronic tension controllers for actively controlling the yarn tension are arranged on the side edges of the yarn frame 5,
[0053] In the embodiment, the electronic tension controller structure comprises a support 11, and a recess for accommodating components is arranged in the middle of the support 11.
[0054] A torque motor 12 is arranged on the rear side of the support 11, a first yarn guide ring 15 is arranged in the recess, and the first yarn guide ring 15 is connected with the rotating shaft of the torque motor 12.
[0055] A yarn holding ring 17 is arranged directly below the first yarn guide ring 15, and the yarn holding ring 17 is supported by a support plate mechanism, which is connected with the rotating shaft of the support 11.
[0056] An elastic support mechanism 111 is arranged between the support plate mechanism and the recess below the support plate mechanism, which provides the support plate mechanism with longitudinal elastic force, so that the yarn holding ring 17 on the support plate mechanism keeps in contact with the first yarn guide ring 15, thereby pressing the yarn to keep the yarn in contact with the first yarn guide ring 15 at all times; when the torque motor 12 drives the first yarn guide ring 15 to rotate, the yarn obtains the same tension as the torque motor 12, thereby controlling the tension of the yarn and achieving active control of the yarn tension. This active control method is different from the traditional passive control method of controlling the weight of the porcelain ring, and there is an essential difference between the two methods in changing the yarn tension, which eliminates the need for manual control and adjustment of the weight of the porcelain ring in the production process.
[0057] Specifically, the support plate mechanism comprises a first support plate 18 arranged on the front side of the yarn holding ring 17 and a second support plate 19 arranged on the rear side of the yarn holding ring 17, and the yarn holding ring 17 is arranged between the front and rear sides of the first support plate 18 and the second support plate 19, so that the yarn holding ring 17 is supported by the plates on both sides, and the structure is more stable.
[0058] In addition, the yarn holding ring 17 is connected with the left end rotating shaft of the first support plate 18, the yarn holding ring 17 is connected with the left end rotating shaft of the second support plate 19, the right end of the first support plate 18 is connected with the rotating shaft of the support 11 through a support plate rotating shaft 10, and the right end of the second support plate 19 is connected with the rotating shaft of the support 11 through a support plate rotating shaft 10.
[0059] In the embodiment, the elastic supporting mechanism 111 is composed of a spring 1111, an upper pin shaft 1112 arranged at the upper end of the spring 1111, and a lower pin shaft 1113 arranged between the spring 1111 and the support 11. The spring 1111 provides the supporting plate mechanism with longitudinal elastic force, and the upper pin shaft 1112 and the lower pin shaft 1113 limit the spring 1111.
[0060] Further, in order to realize the installation and fixation of the upper pin shaft 1112, the first supporting plate 18 and the second supporting plate 19 are connected to each other, and an upper pin shaft hole for installing the upper pin shaft 1112 is arranged between the first supporting plate 18 and the second supporting plate 19. In order to realize the installation and fixation of the lower pin shaft 1113, the support 11 is provided with a lower pin shaft hole for installing the lower pin shaft 1113.
[0061] The left middle part of the support 11 is provided with a first porcelain eye 13 penetrating the groove, and the right middle part of the support 11 is provided with a second porcelain eye 14 penetrating the groove. The yarn enters the electronic tension controller from the first porcelain eye 13 and exits the electronic tension controller from the second porcelain eye 14.
[0062] Further, in order to facilitate the yarn leading out from the second porcelain eye 14, the first porcelain eye 13 and the second porcelain eye 14 are at the same horizontal height, and a second yarn guide ring 16 is further arranged in the groove. The second yarn guide ring 16 is at the same height as the first yarn guide ring 15, and the second yarn guide ring 16 is connected with the rotating shaft of the support 11.
[0063] Specifically, the working principle in the embodiment is as follows:
[0064] According to Figure 4 or Figure 5 the yarn 4 leading out from the creel enters the electronic tension controller from the first porcelain eye 13, and then reversely rotates around the first yarn guide ring 15 by half a circle and the yarn holding ring 17 in a clockwise direction. After the yarn 4 rotates around the yarn holding ring 17, it passes through the second yarn guide ring 16 and finally leads out from the second porcelain eye 14. Such a winding mode can make the yarn 4 rotate around the rotating shaft of the yarn holding ring 17, and through the elastic effect of the spring 1111, the yarn holding ring 7 and the first yarn guide ring 15 keep in contact, thereby pressing the yarn 4 to keep in contact with the first yarn guide ring 15. When the first yarn guide ring 15 rotates under the driving of the torque motor 12, the yarn 4 obtains the tension of the torque motor, thereby controlling the tension of the yarn and realizing the active control of the yarn tension.
[0065] Embodiment 2, please refer to Figure 9The second embodiment of the present application provides a warp knitting machine with a JAKA yarn rack, wherein a plurality of yarn passing structures for preventing yarns from being entangled are arranged between the yarn rack and the main machine of the warp knitting machine, and each yarn passing structure comprises a yarn guide rod 22, which is installed on the warp knitting machine through a small support plate 21, and an angle aluminum 24 is arranged on the side of the yarn guide rod 22, the angle aluminum 24 is fixedly connected with the yarn guide rod 22 through an angle aluminum gasket 23, a plurality of yarn separating needles 25 are fixedly installed on the upper end of the angle aluminum 24, a through hole is arranged on the upper end of the small support plate 21, the yarn guide rod 22 can rotate in the through hole and drive the angle aluminum 24 and the yarn separating needles 25 to rotate around the center of the yarn guide rod 22, and because the movement track of the yarn is fixed, when the yarn separating needles 25 rotate around the center of the yarn guide rod 22, the contact position of the yarn and the yarn separating needles 25 is changed.
[0066] Specifically, the working principle in the embodiment is as follows:
[0067] The yarn passing structure is installed on the warp knitting machine through the fixed hole in the lower end of the small support plate 21, when the yarns pass, one yarn 4 is in a gap of the yarn separating needles 25, so that the yarns are prevented from being entangled with each other, and when the production is just started, the yarn guide rod 22 can be rotated to make each yarn 4 rely on the outer part of the yarn separating needles, so that the yarn passing and guiding functions are realized.
[0068] Embodiment 3, refer to Figure 10 The structure schematic diagram of the third embodiment of the present application is provided, and the structure of the third embodiment is basically the same as that of the second embodiment, and the difference lies in that, in the embodiment, when burrs appear on the outer part of each yarn separating needle 25 due to yarn abrasion, the yarn guide rod 22 can be rotated clockwise by a certain angle, when the yarn guide rod 22 rotates, the plurality of yarn separating needles 25 on the angle aluminum 24 are driven to rotate around the center of the yarn guide rod 22, because the movement track of the yarn is fixed, the contact position of the yarn 4 and the yarn separating needles 25 is changed, each yarn 4 relies on the middle part of the yarn separating needles, so that the yarn fuzzing, yarn hanging and yarn breaking caused by the burrs on the outer part of the yarn separating needles 25 are avoided, the yarn separating needles do not need to be replaced, and the service life of the yarn separating needles is improved.
[0069] The implementation principle and the technical effects generated by the third embodiment of the present application are the same as those of the second embodiment, for brief description, the places not mentioned in the embodiment can be referred to the corresponding contents in the second embodiment.
[0070] Embodiment 4, refer to Figure 11is the structural schematic diagram of the fourth embodiment provided by the present application, the structure of the fourth embodiment is substantially the same as that of the second embodiment, and the difference lies in that, in the fourth embodiment, when burrs appear on the outer part and the middle part of the separating needle 25 due to yarn abrasion, the yarn guide rod 22 can be rotated by a certain angle clockwise, when the yarn guide rod 22 rotates, the yarn guide rod 22 drives the plurality of separating needles 25 on the angle aluminum 24 to rotate around the center of the yarn guide rod 22, and because the movement track of the yarn 4 is fixed, the contact position of the yarn 4 and the separating needle 25 changes, each yarn 4 is close to the inner part of the separating needle, so that the yarn pilling, yarn hanging and yarn breaking caused by the burrs on the outer part and the middle part of the separating needle 25 are avoided, and the separating needle does not need to be replaced, and the service life of the separating needle is improved.
[0071] The fourth embodiment provided by the present application has the same implementation principle and technical effects as the second embodiment, and for brief description, the contents not mentioned in the fourth embodiment can be referred to the corresponding contents in the second embodiment.
[0072] Embodiment 5, refer to Figure 12 is the structural schematic diagram of the fifth embodiment provided by the present application, the structure of the fifth embodiment is substantially the same as that of the second embodiment, and the difference lies in that, in the fifth embodiment, the lower end of the small support plate 21 is provided with a fixing hole for mounting the yarn passing structure on the warp knitting machine, when the yarn passing structure is mounted on the warp knitting machine, by adjusting the mounting angle of the small support plate 21 and the warp knitting machine, the contact angle pressure of the yarn guide rod 22 on the yarn 4 can be changed, and then the tension of the yarn 4 is changed, and the yarn tension control is further realized.
[0073] The fifth embodiment provided by the present application has the same implementation principle and technical effects as the second embodiment, and for brief description, the contents not mentioned in the fifth embodiment can be referred to the corresponding contents in the second embodiment.
[0074] Embodiment 6, refer to Figure 13 The sixth embodiment of the present application provides a warp knitting machine with a Jia Ka yarn rack, and the structure further comprises a yarn rack turntable head structure, the yarn rack turntable head structure is used for changing the state of the yarn led out from the yarn rack, the yarn rack turntable head structure comprises a support plate 31, a first gear 32, a second gear 33, a first yarn passing roller 34, a second yarn passing roller 35 and a wheel disc 36, the first gear 32 is engaged with the second gear 33, the wheel disc 36 can drive the first gear 32 and the second gear 33 to rotate around the midpoint of the wheel disc 36, and the wheel disc 36 is movably connected with the support plate 31.
[0075] Specifically, the first gear 32 and the first yarn passing roller 34 are on the same central axis, the first gear 32 can drive the first yarn passing roller 34 to rotate synchronously, the second gear 33 and the second yarn passing roller 35 are on the same central axis, and the second gear 33 can drive the second yarn passing roller 35 to rotate synchronously.
[0076] The working principle of this embodiment is as follows:
[0077] like Figure 13 As shown, the first yarn guide roller 34 is driven by a servo motor. The first yarn guide roller 34 drives the second yarn guide roller 35 through the first gear 32 and the second gear 33. The two yarn guide rollers move towards each other. The yarn 4 passes around the yarn guide roller and has the same angular velocity and tension as the yarn guide roller. By adjusting the speed of the servo motor, the amount of yarn fed can be changed, thereby realizing the change of the structure of the yarn frame turntable.
[0078] Example 7, referring to Figure 14 This is a schematic diagram of the structure provided in the seventh embodiment of the present invention. The structure of the seventh embodiment is largely the same as that of the sixth embodiment. The difference is that, in this embodiment, when the yarn frame changing head function is not required, the entire device can be rotated to a certain angle by the wheel 36 so that the yarn passes through the device without being affected (e.g., Figure 14 As shown in the figure, this conversion method has a simple structure and is easy to adjust.
[0079] The implementation principle and technical effects of Embodiment 7 of the present invention are the same as those of Embodiment 6. For the sake of brevity, any parts not mentioned in this embodiment can be referred to the corresponding content in Embodiment 6.
[0080] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the scope of protection of the invention.
Claims
1. A jacquard warp knitting machine, comprising: A yarn frame and a warp knitting machine main unit, wherein the yarn frame is mounted above the warp knitting machine main unit, characterized in that: multiple electronic tension controllers for actively controlling yarn tension are installed on the side of the yarn frame, each electronic tension controller includes a support, the support having a groove in the middle for accommodating components; a torque motor is mounted on the rear side of the support, a first yarn guide ring is installed in the groove, the first yarn guide ring is connected to the torque motor shaft, a yarn holding ring is located directly below the first yarn guide ring, the yarn holding ring is supported by a support plate mechanism, the support plate mechanism being connected to the support shaft; the support... An elastic support mechanism is provided below the plate mechanism and between it and the groove. The elastic support mechanism provides longitudinal elasticity to the support plate mechanism and keeps the yarn holding ring in contact with the first yarn guide ring. The support plate mechanism includes a first support plate installed on the front side of the yarn holding ring and a second support plate installed on the rear side of the yarn holding ring. The yarn holding ring is located between the front and rear sides of the first support plate and the second support plate. A second yarn guide ring is installed in the groove. The second yarn guide ring is at the same height as the first yarn guide ring and is connected to the support shaft.
2. The jacquard warp knitting machine according to claim 1, characterized in that, The yarn retaining ring is connected to the left end of the first support plate and the left end of the second support plate. The right end of the first support plate is connected to the support shaft via the support plate shaft, and the right end of the second support plate is connected to the support shaft via the support plate shaft.
3. A jacquard warp knitting machine according to claim 2, characterized in that, The elastic support mechanism includes a spring, an upper pin located at the upper end of the spring, and a lower pin located between the spring and the support.
4. A jacquard warp knitting machine according to claim 3, characterized in that, The first support plate and the second support plate are connected to each other, and an upper pin hole for installing the upper pin is provided between the first support plate and the second support plate, and the support is provided with a lower pin hole for installing the lower pin.
5. A jacquard warp knitting machine according to claim 4, characterized in that, The support has a first ceramic eye that penetrates the groove in the middle of the left side, and the support has a second ceramic eye that penetrates the groove in the middle of the right side.
6. A jacquard warp knitting machine according to claim 5, characterized in that, The first porcelain eye and the second porcelain eye are at the same horizontal level.
7. A jacquard warp knitting machine according to claim 1, characterized in that, It also includes multiple yarn-passing structures installed between the yarn frame and the warp knitting machine main unit to prevent yarn tangling.
8. A jacquard warp knitting machine according to claim 7, characterized in that, The yarn guiding structure includes a yarn guide rod, which is mounted on the warp knitting machine via a small support plate. An angle aluminum is provided on the side of the yarn guide rod, and the angle aluminum is fixedly connected to the yarn guide rod via an angle aluminum washer. Multiple yarn separating needles are fixedly installed on the upper end of the angle aluminum. The upper end of the small support plate is provided with a through hole through which the yarn guide rod can pass. The yarn guide rod can rotate within the through hole, thereby driving the angle aluminum and the yarn separating needles to rotate around the center of the yarn guide rod.
9. A jacquard warp knitting machine according to claim 8, characterized in that, The yarn separating needle has multiple gaps through which yarns can pass.
10. A jacquard warp knitting machine according to claim 9, characterized in that, The angle aluminum and the yarn separating needle are fixedly connected by rivets.
11. A jacquard warp knitting machine according to claim 10, characterized in that, The yarn guide rod has a threaded hole at the connection with the angle aluminum gasket. The angle aluminum gasket is cylindrical and has threads on its surface. The yarn guide rod is threadedly connected to the angle aluminum gasket.
12. A jacquard warp knitting machine according to claim 11, characterized in that, The lower end of the small support plate is provided with a fixing hole for mounting the yarn feeding structure on the warp knitting machine.
13. A jacquard warp knitting machine according to claim 6, characterized in that, It also includes a yarn frame turntable structure, which is used to change the state of the yarn leading out from the yarn frame.
14. A jacquard warp knitting machine according to claim 13, characterized in that, The yarn frame turntable structure can convert the yarn from a tension-free state to a tensioned state, and can also convert the yarn from a tensioned state to a tensioned state.
15. A jacquard warp knitting machine according to claim 14, characterized in that, The yarn frame turntable structure includes a support plate, a first gear, a second gear, a first yarn guide roller, a second yarn guide roller, and a disc. The first gear and the second gear mesh with each other, and the disc can drive the first gear and the second gear to rotate around the midpoint of the disc. The disc is movably connected to the support plate.
16. A jacquard warp knitting machine according to claim 15, characterized in that, The first gear and the first yarn guide roller are on the same central axis, and the first gear can drive the first yarn guide roller to rotate synchronously. The second gear and the second yarn guide roller are on the same central axis, and the second gear can drive the second yarn guide roller to rotate synchronously.
17. A jacquard warp knitting machine according to claim 16, characterized in that, The first yarn guide roller is driven by a servo motor.
18. A jacquard warp knitting machine according to claim 17, characterized in that, The number of the yarn frame turntable head structures is two, which are symmetrically installed directly below the yarn frame.
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