An automatic production device for chemical grouting materials

Abstract

The present invention relates to an automatic production device for chemical grouting materials, which includes a conveying component, and a feeding component, a stirring component, a feeding component and a discharging component sequentially arranged along the conveying direction of the conveying component; the conveying component is used for conveying outer packages; the feeding component is used for placing the outer packages on the conveying component; the stirring component is erected above the conveying component and is used for introducing the prepared repair agent into the outer packages; the feeding component is used for adding materials into the stirring component; the discharging component is used for taking the outer packages off the conveying component; to solve the problems that the process of producing repair agents is very cumbersome, all of which require manual operation, resulting in a time-consuming, laborious and costly whole production process.

Description

Technical Field

[0001] The present invention relates to the technical field of the production of repair and protection grout materials, and particularly to an automatic production device for chemical grouting materials. Background Art

[0002] Concrete repair and protection grout materials are made by stirring epoxy resin, acetone, furfural and a coupling agent, and are widely used in the repair work of dam bodies and bridge bodies of bridges. In order to obtain high-quality concrete repair and protection grout materials, most of them are currently prepared by an automatic mixer.

[0003] During the production of concrete repair and protection grout materials, it is usually necessary to heat-treat the raw materials. In order to effectively stir and mix the three raw materials (acetone, furfural, epoxy resin) and the coupling agent, existing stirring devices on the market can be used. For example, a stirring tank proposed in the invention patent with the application number CN201621165802.9 can effectively mix the above-mentioned raw materials and the coupling agent.

[0004] However, the production process of the repair agent is very cumbersome and requires manual operation. For example, the epoxy resin needs to be heated and then introduced into the stirring tank, which requires manual operation. Another example is that the prepared repair agent needs to be manually packed and transported one by one, resulting in a time-consuming, laborious and costly production process. Summary of the Invention

[0005] In view of this, it is necessary to provide an automatic production device for chemical grouting materials to solve the problems that the production process of the repair agent is very cumbersome and requires manual operation, resulting in a time-consuming, laborious and costly production process.

[0006] The present invention provides an automatic production device for chemical grouting materials, including a conveying component, and a feeding component, a stirring component, a feeding component and a discharging component sequentially arranged along the conveying direction of the conveying component; the conveying component is used for conveying the outer packaging; the feeding component is used for placing the outer packaging on the conveying component; the stirring component is erected above the conveying component and is used for introducing the prepared repair agent into the outer packaging; the feeding component is used for adding materials to the stirring component; the discharging component is used for taking the outer packaging off the conveying component.

[0007] Further, the conveying component has a conveying surface, and a plurality of connecting pieces are detachably connected to the conveying surface. The plurality of connecting pieces are sequentially arranged along the conveying direction and are all used for fixing the outer packaging.

[0008] Further, positioning holes are formed in the conveying assembly. The connecting member includes a bottom plate, a load-bearing plate, an anti-rollover member, an elastic member, and a clamping member. The bottom of the bottom plate is disposed against the conveying surface of the conveying assembly. The top of the bottom plate is connected to the load-bearing plate via the elastic member. One end of the anti-rollover member is connected to the load-bearing plate, and the other end of the anti-rollover member passes through the bottom plate. The clamping member is disposed on the load-bearing plate and is used to clamp or release the material placed on the load-bearing plate. The load-bearing plate has a first position and a second position. When the load-bearing plate is in the first position, the other end of the anti-rollover member passes through the positioning hole, and the clamping member clamps the material. When the load-bearing plate is in the second position, the other end of the anti-rollover member does not pass through the positioning hole, and the clamping member releases the material.

[0009] Further, the first position and the second position are arranged in sequence in a direction perpendicular to the conveying surface. The load-bearing plate switches between the first position and the second position under the action of the gravity of the material it bears and the elastic member.

[0010] The anti-rollover member is a plug rod. The top end of the plug rod is fixedly connected to the load-bearing plate. The bottom end of the plug rod passes through the bottom plate and is slidably connected to the bottom plate. When the load-bearing plate is in the first position, the bottom end of the plug rod passes through the positioning hole. When the load-bearing plate is in the second position, the bottom end of the plug rod does not pass through the positioning hole. The plug rod is perpendicular to the conveying surface and slides along its length direction. The elastic member is a spring. The spring is disposed on the plug rod. The top end of the spring is fixedly connected to the load-bearing plate, and the bottom end of the spring is fixedly connected to the bottom plate.

[0011] A positioning groove is formed in the top of the bottom plate. The load-bearing plate can be moved into or out of the positioning groove.

[0012] The number of the anti-rollover members is multiple, and the number of the elastic members is multiple. The multiple anti-rollover members and the multiple elastic members correspond to each other one by one. The anti-rollover members are arranged in a matrix at the bottom of the load-bearing plate. Multiple positioning holes are provided on the conveying assembly, and the multiple positioning holes correspond to the multiple anti-rollover members one by one.

[0013] The clamping member includes two clamping rods and two guide rods corresponding to the two clamping rods one by one. The two clamping rods are relatively arranged on both sides of the bearing plate. The bottom ends of the two clamping rods are hinged to the bottom plate. A clamping gap is formed between the top ends of the two clamping rods. One ends of the two guide rods are slidably hinged to the corresponding clamping rods, and the other ends of the two guide rods are hinged to the bearing plate. The movement of the bearing plate between the first position and the second position is converted into the relative rotation of the two clamping rods to adjust the size of the clamping gap. Flexible cylinders are sleeved on the top ends of the two clamping rods, and sliders are hinged to the top ends of the two guide rods. The sliders are slidably connected to the chutes formed on the clamping rods corresponding to the guide rods to which they are hinged.

[0014] Further, the stirring assembly includes a stirring tank, a first feeding member, a second feeding member, and a third feeding member arranged in sequence along the vertical downward direction of the stirring tank. The feeding end of the first feeding member is communicated with the stirring tank, and the feeding direction of the feeding end of the first feeding member is vertically downward. The feeding end of the second feeding member is communicated with the stirring tank, and the feeding direction of the feeding end of the second feeding member is arranged along the tangent direction of the stirring tank. The feeding end of the third feeding member is communicated with the stirring tank, and the feeding direction of the feeding end of the third feeding member is arranged along the tangent direction of the stirring tank. The materials input into the stirring tank by the first feeding member are mixed with the materials input by the second feeding member and the materials input by the third feeding member in sequence.

[0015] Further, the feeding direction of the second feeding member is arranged in the opposite direction to the feeding direction of the third feeding member;

[0016] The first feeding member includes a feeding disk and a conduit. The feeding disk is fixedly arranged above the stirring tank. The feeding disk has a cavity for accommodating materials. The top end of the conduit is communicated with the cavity, and the bottom end of the conduit is communicated with the stirring tank. A conical protrusion is formed at the top of the feeding disk and in the middle of the cavity. The conical protrusion gradually expands in the downward direction. The conical protrusion and the inner wall of the feeding disk form an annular groove. The top end of the conduit is communicated with the annular groove. The conduit is arranged in the vertical downward direction. The bottom end of the conduit is the feeding end of the first feeding member. The bottom end of the conduit is attached to the inner wall of the stirring tank. The number of the conduits is multiple, and the multiple conduits are uniformly arranged along the circumferential direction of the feeding disk;

[0017] The second feeding member includes a first feeding pipe. One end of the first feeding pipe is externally connected to a lifting member, and the other end of the first feeding pipe is arranged along the tangent direction of the stirring tank and is communicated with the stirring tank. The number of the first feeding pipes is multiple, and the multiple first feeding pipes are uniformly arranged along the circumferential direction of the stirring tank;

[0018] The third feeding member includes a second feeding pipe. One end of the second feeding pipe is externally connected to a lifting member, and the other end of the second feeding pipe is arranged along the tangent direction of the stirring tank and communicated with the stirring tank. The number of the second feeding pipes is multiple, and the multiple second feeding pipes are uniformly arranged along the circumferential direction of the stirring tank.

[0019] The lifting member is a lifting pump.

[0020] Further, the feeding assembly includes a workbench, a heating member, and a discharging member. There is a discharging port formed on the workbench above the feeding end of the stirring tank. The heating member is arranged on the workbench and has a heating area. The discharging member includes a grasping member, a moving member, and a drilling member. The grasping member is arranged on the workbench and has a grasping end for grasping the tank body containing epoxy resin. The moving member is arranged on the workbench and is connected to the grasping end to send the grasped tank body above the discharging port. The drilling member is arranged on the workbench, and the drilling end of the drilling member is located in the discharging port to drill the tank body above the discharging port.

[0021] Further, the heating member includes two relatively arranged heating plates. The heating surface is between the two heating plates, and the heating area is between the two heating plates.

[0022] The grasping member includes two relatively arranged cylinders and two clamping plates. Both cylinders are slidably connected to the workbench and are connected to the moving member. One side of the two cylinders facing each other is respectively connected to the two clamping plates. The two clamping plates are the grasping end, and an adjustable clamping gap is formed between the two clamping plates. One side of the two clamping plates facing each other is an arc surface for fitting the outer wall of the tank body. A sliding plate is fixedly arranged at the bottom of both cylinders, and the sliding plate is slidably connected to the workbench. The output end of the moving member is connected to the sliding plate to drive the sliding plate to slide. The moving member includes an electric push rod, a connecting plate, and two pull rods. The electric push rod is fixedly arranged on the workbench, the output end of the electric push rod is connected to the connecting plate, the connecting plate is connected to one end of the two pull rods, and the other ends of the two pull rods are respectively connected to the two sliding plates to drive the two sliding plates to slide synchronously.

[0023] The drilling member includes a connecting bracket, a lifting member, and a drill. The connecting bracket is fixedly connected to the workbench. The lifting member is located below the discharging port and is fixedly connected to the connecting bracket. The output end of the lifting member is connected to the drill to drive the drill to move along the direction passing through the discharging port. A hemispherical protective cover is arranged on the outer wall of the drill.

[0024] It further includes a conveyor member disposed on the workbench, and the conveying direction of the conveyor member is set from the heating member towards the direction close to the grasping member;

[0025] The workbench includes a support plate and a working plate arranged in parallel. The upper part of the support plate is connected to the working plate via a connecting rod. The heating member and the feeding member are both disposed on the working plate, and the discharge port is disposed on the part of the working plate protruding horizontally from the support plate.

[0026] Furthermore, the loading assembly and the unloading assembly are respectively disposed at two ends of the conveying assembly.

[0027] Furthermore, the loading assembly and / or the unloading assembly is a handling robot.

[0028] Compared with the prior art, by providing a conveying assembly, and a loading assembly, a stirring assembly, a feeding assembly and an unloading assembly arranged in sequence along the conveying direction of the conveying assembly, the automatic preparation process of the entire repair agent can be realized, greatly reducing the manual operation steps, liberating the productivity and improving the production efficiency. Description of the Drawings

[0029] FIG. 1 is a top view schematic diagram of the overall structure of an automatic chemical grouting material production device provided by the present invention in this embodiment;

[0030] Figure 2 is a front view schematic diagram of the overall structure of an automatic chemical grouting material production device provided by the present invention in this embodiment;

[0031] Figure 3 is a structural schematic diagram of the stirring assembly of an automatic chemical grouting material production device provided by the present invention in this embodiment;

[0032] Figure 4 is a structural schematic diagram of the first feeding member of an automatic chemical grouting material production device provided by the present invention in this embodiment;

[0033] Figure 5 is an automatic chemical grouting material production device provided by the present invention Figure 3 Cross-sectional view taken along line A-A;

[0034] Figure 6 is an automatic chemical grouting material production device provided by the present invention Figure 3 Cross-sectional view taken along line B-B;

[0035] Figure 7 is a structural schematic diagram of the feeding assembly of an automatic chemical grouting material production device provided by the present invention in this embodiment;

[0036] Figure 8 Schematic structural diagram of a drilling component in an automatic production device for chemical grouting materials provided by the present invention in this embodiment;

[0037] Figure 9 Schematic working diagram of a connecting component clamping an outer package in an automatic production device for chemical grouting materials provided by the present invention in this embodiment;

[0038] Figure 10 is a schematic working diagram of the connecting component when it is vacant in an automatic production device for chemical grouting materials provided by the present invention in this embodiment. Specific embodiments

[0039] The following will specifically describe the preferred embodiments of the present invention with reference to the accompanying drawings. The accompanying drawings form a part of this application and are used together with the embodiments of the present invention to explain the principles of the present invention, rather than to limit the scope of the present invention.

[0040] As Figure 1-2 shown, an automatic production device for chemical grouting materials in this embodiment includes a conveying component 100, and a feeding component 200, a stirring component 300, a feeding component 400, and a discharging component 500 that are sequentially arranged along the conveying direction of the conveying component 100. Among them, an empty outer package is placed on the conveying component 100 through the feeding component 200, and the conveying component 100 drives the outer package to move to the lower part of the discharging port of the stirring component 300. Before that, the feeding component 200 adds three raw materials into the stirring component 300. Through the stirring function of the stirring component 300, the three raw materials are fully mixed to obtain the required repair agent, and the prepared repair agent is added into the outer package through the stirring component 300. The filled outer package is sent to a position close to the discharging component 500 through the conveying component 100, and the discharging component 500 can remove the outer package filled with the repair agent from the conveying component 100, thus completing the functions of automatic preparation and packaging.

[0041] The conveying component 100 in this implementation scheme is used to convey the outer package, and the feeding component 200 is used to place the outer package on the conveying component 100; the stirring component 300 is installed above the conveying component 100 and is used to introduce the prepared repair agent into the outer package; the feeding component 400 is used to add materials into the stirring component 300; the discharging component 500 is used to remove the outer package from the conveying component 100.

[0042] In order to prevent the outer package from being inclined during the process of conveying the outer package, in a preferred embodiment, the conveying component 100 has a conveying surface, and a plurality of connecting components 110 are detachably connected to the conveying surface. The plurality of connecting components 110 are sequentially arranged along the conveying direction and are all used to fix the outer package.

[0043] Specifically, the conveying component 100 is a conveyor belt. Among them, the connecting piece 110 is placed on the conveyor belt. During the process of transferring materials, the materials are placed on the connecting piece 110, and the materials are automatically locked on the conveyor belt, which can effectively prevent the materials from tilting sideways.

[0044] The conveyor belt in this implementation scheme has a conveying surface for conveying materials, and positioning holes 120 are formed in the conveyor belt.

[0045] Among them, the conveyor belt is a structure for conveying materials that can be conceived by those skilled in the art. The conveyor belt in this embodiment is a belt-type conveying device. It can be understood that the belt is driven by a roller drive mechanism to rotate, and the materials are conveyed through the friction force between the rotating belt and the materials in contact with it.

[0046] As Figure 9 shown, the connecting piece 110 in this implementation scheme includes a bottom plate 111, a load-bearing plate 112, an anti-tilting member 113, an elastic member 114, and a clamping member 115. The bottom of the bottom plate 111 is attached to the conveying surface of the conveyor belt. The top of the bottom plate 111 is connected to the load-bearing plate 112 through the elastic member 114. One end of the anti-tilting member 113 is connected to the load-bearing plate 112, and the other end of the anti-tilting member 113 passes through the bottom plate 111. The clamping member 115 is arranged on the load-bearing plate 112 and is used to clamp or release the materials placed on the load-bearing plate 112.

[0047] It can be understood that the bottom plate 111 is a structure for generating friction with the above-mentioned belt, so as to drive the materials on the load-bearing plate 112 to move. When the materials are placed on the load-bearing plate 112, the anti-tilting member 113 is inserted into the positioning hole 120 on the conveyor belt. During the start and stop of the conveyor belt, the bottom plate 111 can be effectively accelerated and decelerated. At the same time, a clamping member 115 is also provided. Since the load-bearing plate 112 moves downward under the weight of the materials, at this time, the clamping member 115 can be driven to automatically clamp the materials, further preventing the materials from tilting sideways.

[0048] As Figure 9-10 shown, the load-bearing plate 112 in this implementation scheme has a first position and a second position. When the load-bearing plate 112 is in the first position, the other end of the anti-tilting member 113 passes through the positioning hole 120, and the clamping member 115 clamps the materials. When the load-bearing plate 112 is in the second position, the other end of the anti-tilting member 113 does not pass through the positioning hole 120, and the clamping member 115 releases the materials.

[0049] Among them, when the load-bearing plate 112 is in the first position, the elastic member 114 is squeezed, and the load-bearing plate 112 moves downward. It should be noted that there are two cases for the above-mentioned materials. One is the outer packaging without grout, and the other is the outer packaging with grout. It should be understood that when the load-bearing plate 112 is only affected by the gravity of the outer packaging without grout, the other end of the anti-rollover member 113 should pass through the positioning hole 120. As the grout is continuously added to the outer packaging, the load-bearing plate 112 continues to move downward, and the other end of the anti-rollover member 113 continuously moves downward. At the same time, the clamping member 115 clamps the outer packaging.

[0050] In this embodiment, the first position and the second position are arranged in sequence along the direction perpendicular to the conveying surface. The load-bearing plate 112 switches between the first position and the second position under the action of the gravity of the material it bears and the elastic member 114. Without other controls, only under the weight of the material, the material can be automatically clamped. When taking it out, just lift the material in the direction away from the conveying surface.

[0051] In this embodiment, the anti-rollover member 113 is a plug rod. The top end of the plug rod is fixedly connected to the load-bearing plate 112. The bottom end of the plug rod passes through the bottom plate 111 and is slidably connected to the bottom plate 111. When the load-bearing plate 112 is in the first position, the bottom end of the plug rod passes through the positioning hole 120. When the load-bearing plate 112 is in the second position, the bottom end of the plug rod does not pass through the positioning hole 120.

[0052] It can be understood that the anti-rollover member 113 can also be replaced by other forms of structures, as long as it can cooperate with the positioning hole 120 to drive the bottom plate 111 to respond quickly, and it is not limited to the above structure.

[0053] Among them, the plug rod is arranged perpendicular to the conveying surface and slides along its length direction.

[0054] In order to prevent the load-bearing plate 112 and the bottom plate 111 from displacing in the plane parallel to the conveying surface, a positioning groove is provided at the top of the bottom plate in this embodiment, and the load-bearing plate 112 can be moved into or out of the positioning groove.

[0055] In this embodiment, the elastic member 114 is a spring. The spring is arranged on the plug rod. The top end of the spring is fixedly connected to the load-bearing plate 112, and the bottom end of the spring is fixedly connected to the bottom plate 111.

[0056] In order to further improve the anti-rollover effect, the number of the anti-rollover members 113 in this embodiment is multiple, and the number of the elastic members 114 is multiple. The multiple anti-rollover members 113 and the multiple elastic members 114 correspond one by one. The anti-rollover members 113 are arranged in a matrix at the bottom of the load-bearing plate 112. A plurality of positioning holes 120 are provided on the conveyor belt, and the plurality of positioning holes 120 correspond to the plurality of anti-rollover members 113 one by one.

[0057] The clamping member 115 in this embodiment includes two clamping rods 115a and two guide rods 115b corresponding to the two clamping rods 115a one by one. The two clamping rods 115a are relatively arranged on both sides of the load-bearing plate 112. The bottom ends of the two clamping rods 115a are hinged to the bottom plate 111. A clamping gap is formed between the top ends of the two clamping rods 115a. One end of each of the two guide rods 115b is slidably hinged to the corresponding clamping rod 115a, and the other end of each of the two guide rods 115b is hinged to the load-bearing plate 112. The movement of the load-bearing plate 112 between the first position and the second position is converted into the relative rotation of the two clamping rods 115a to adjust the size of the clamping gap.

[0058] In order to gradually clamp the material at the other end of the clamping rod 115a, a flexible cylinder 115c is sleeved on the top end of each of the two clamping rods 115a in this embodiment. Specifically, as the slurry material contained in the outer package continuously increases, the flexible cylinder 115c is continuously squeezed and deformed, so that the frictional force between the flexible cylinder 115c and the material continuously increases, and the clamping effect is better.

[0059] Wherein, a slider is hinged to the top end of each of the two guide rods 115b, and the sliders are slidably connected to a chute 115d opened on the clamping rod 115a corresponding to the guide rod 115b to which they are hinged.

[0060] The stirring assembly is a structure for stirring three raw materials. In order to shorten the time required for mixing the three raw materials in the stirring tank, in a preferred embodiment, as Figure 3 shown, the stirring assembly includes a stirring tank and a first feeding member 310, a second feeding member 320, and a third feeding member 330 sequentially arranged along the vertical downward direction of the stirring tank. Among them, the first feeding member 310, the second feeding member 320, and the third feeding member 330 are respectively used to add the three materials of epoxy resin, acetone, and furfural to the stirring tank. In order to improve the processing efficiency and reduce the time required for stirring and mixing, the first feeding member 310, the second feeding member 320, and the third feeding member 330 are now improved to achieve the above functions, and the following is a more detailed elaboration and description.

[0061] The feeding end of the first feeding member 310 in this implementation scheme is communicated with the stirring tank, and the feeding direction of the feeding end of the first feeding member 310 is set vertically downward.

[0062] Among them, the first feeding member 310 is a structure for adding epoxy resin to the stirring tank.

[0063] The feeding end of the second feeding member 320 in this implementation scheme is communicated with the stirring tank, and the feeding direction of the feeding end of the second feeding member 320 is set along the tangent direction of the stirring tank; the feeding end of the third feeding member 330 is communicated with the stirring tank, and the feeding direction of the feeding end of the third feeding member 330 is set along the tangent direction of the stirring tank.

[0064] Among them, the second feeding member 320 and the third feeding member 330 are respectively used for adding acetone and furfural to the stirring tank.

[0065] During the adding process, the materials input into the stirring tank by the first feeding member 310 are successively mixed with the materials input by the second feeding member 320 and the materials input by the third feeding member 330. Before the stirring tank works, the three materials are mixed to a certain extent during the process of entering the stirring tank, shortening the stirring time required and improving the working efficiency.

[0066] In a preferred embodiment, as Figure 5-6 shown, the feeding direction of the second feeding member 320 is set opposite to the feeding direction of the third feeding member 330. In another preferred embodiment, the feeding direction of the second feeding member 320 is set the same as the feeding direction of the third feeding member 330. It can be understood that the feeding directions of the second feeding member 320 and the third component only need to be set along the tangential direction of the stirring tank.

[0067] It should be noted that the "tangential direction of the stirring tank" described above is defaulted to the tangential direction of the annular inner wall of the cross-section of the cylindrical stirring tank.

[0068] In a preferred embodiment, the first feeding member 310 includes a feeding disk 311 and a conduit 312. The feeding disk 311 is fixedly arranged above the stirring tank. The feeding disk 311 has a cavity for accommodating materials. The top end of the conduit 312 is communicated with the cavity, and the bottom end of the conduit 312 is communicated with the stirring tank, so as to guide the materials into the stirring tank in the vertically downward direction. Of course, in other embodiments, other feeding structures can also be used instead, as long as the above-mentioned feeding method along the vertical direction can be realized.

[0069] In order to facilitate guiding the materials into the conduit 312, in a preferred embodiment, as Figure 4 shown, a conical protrusion 313 is formed at the top of the feeding disk 311 and in the middle part of the cavity. The conical protrusion 313 expands gradually in the downward direction. The conical protrusion 313 and the inner wall of the feeding disk 311 form an annular groove 314. The top end of the conduit 312 is communicated with the annular groove 314.

[0070] Among them, the conduit 312 is arranged in the vertically downward direction. The bottom end of the conduit 312 is the feeding end of the first feeding member 310. The bottom end of the conduit 312 is attached to the inner wall of the stirring tank.

[0071] In order to increase the feeding amount per unit time, the number of the conduits 312 is multiple, and the multiple conduits 312 are uniformly arranged along the circumferential direction of the feeding disk 311.

[0072] In a preferred embodiment, the second feed member 320 includes a first feed pipe. One end of the first feed pipe is externally connected to a first lifting assembly, and the other end of the first feed pipe is arranged along the tangent direction of the mixing tank and is communicated with the mixing tank.

[0073] To increase the feed rate per unit time, the number of the first feed pipes is multiple, and the multiple first feed pipes are uniformly arranged along the circumferential direction of the mixing tank.

[0074] In a preferred embodiment, the third feed member 330 includes a second feed pipe. One end of the second feed pipe is externally connected to a second lifting assembly, and the other end of the second feed pipe is arranged along the tangent direction of the mixing tank and is communicated with the mixing tank.

[0075] To increase the feed rate per unit time, the number of the second feed pipes is multiple, and the multiple second feed pipes are uniformly arranged along the circumferential direction of the mixing tank.

[0076] In a preferred embodiment, both the first lifting assembly and the second lifting assembly are lift pumps.

[0077] To facilitate automatic heating of the tank containing epoxy resin and introduction into the mixing tank, in a preferred embodiment, the feed assembly includes a workbench 410, a heating member 420, and a discharging member 430. Among them, the workbench 410 lifts the heating member 420 and the discharging member 430 above the mixing tank. The heating member 420 heats the tank containing epoxy resin, and the discharging member 430 sends the epoxy resin after heating to above the feed end of the mixing tank and can send the epoxy resin into the mixing tank. A more detailed description and explanation are given below.

[0078] In the present embodiment, a discharge port 411 is formed on the workbench 410 above the feed end of the mixing tank, so that the epoxy resin in the tank containing epoxy resin can fall into the mixing tank through the discharge port 411.

[0079] In the present embodiment, the heating member 420 is arranged on the workbench 410, and the heating member 420 has a heating area to facilitate heating treatment of the tank containing epoxy resin.

[0080] As Figure 7-8 shown, in the present embodiment, the discharging member 430 includes a grasping member 431, a moving member 432, and a drilling member 433. The grasping member 431 is arranged on the workbench 410. The grasping member 431 has a grasping end for grasping the tank containing epoxy resin. The moving member 432 is arranged on the workbench 410. The moving member 432 is connected to the grasping end to send the grasped tank above the discharge port 411. The drilling member 433 is arranged on the workbench 410. The drilling end of the drilling member 433 is located in the discharge port 411 to drill the tank above the discharge port 411.

[0081] Among them, the grasping member 431 can grasp the tank body filled with epoxy resin, and under the action of the moving member 432, send the tank body above the discharge port 411, and drill holes in the tank body through the drilling member 433. The epoxy resin in the tank body falls into the mixing tank through the holes on it and the discharge port 411.

[0082] In a preferred embodiment, the heating member 420 includes two relatively arranged heating plates. The heating surface is between the two heating plates, and the heating area is also between the two heating plates. Specifically, a plurality of heating resistance wires are arranged on the side of the heating plate facing each other, and the plurality of heating resistance wires form the heating surface. Of course, in other embodiments, as long as the heating member 420 can achieve the function of heating the tank body filled with epoxy resin, the form of the heating member 420 in the present invention is not limited.

[0083] In a preferred embodiment, the grasping member 431 includes two relatively arranged cylinders and two clamping plates. Both cylinders are slidably connected to the workbench 410. The two cylinders are connected to the moving member 432. The sides of the two cylinders facing each other are respectively connected to the two clamping plates. The two clamping plates are the grasping ends, and an adjustable clamping gap is formed between the two clamping plates. Usually, the tank body is cylindrical. In order to effectively clamp the tank body, the sides of the two clamping plates facing each other in this embodiment are both arc-shaped surfaces for fitting the outer wall of the tank body. Of course, in other embodiments, the grasping member 431 can also adopt a manipulator, etc. The structure of the grasping member 431 in the embodiments of the present invention is not limited, as long as it can grasp the tank body.

[0084] Among them, a sliding plate is fixedly arranged at the bottom of each of the two cylinders. The sliding plate is slidably connected to the workbench 410. The output end of the moving member 432 is connected to the sliding plate to drive the sliding plate to slide.

[0085] In a preferred embodiment, the moving member 432 includes an electric push rod, a connecting plate and two pull rods. The electric push rod is fixedly arranged on the workbench 410. The output end of the electric push rod is connected to the connecting plate. The connecting plate is connected to one end of the two pull rods. The other ends of the two pull rods are respectively connected to the two sliding plates to drive the two sliding plates to slide synchronously.

[0086] In a preferred embodiment, the drilling member 433 includes a connecting bracket 433a, a jacking member 433b and a drill 433c. The connecting bracket 433a is fixedly connected to the workbench 410. The jacking member 433b is located below the discharge port 411. The jacking member 433b is fixedly connected to the connecting bracket 433a. The output end of the jacking member 433b is connected to the drill 433c to drive the drill 433c to move in the direction passing through the discharge port 411.

[0087] In order to prevent the epoxy resin from adhering to the jacking member 433b, a hemispherical protective cover is arranged on the outer wall of the drill 433c.

[0088] To facilitate the transfer of the tank body from the heating member 420 to the discharging member 430, in a preferred embodiment, the working platform further includes a conveying member 440 disposed on the workbench 410, and the conveying direction of the conveying member 440 is set from the heating member 420 towards the direction close to the grasping member 431.

[0089] In a preferred embodiment, the workbench 410 includes a support plate and a working plate arranged in parallel. The upper part of the support plate is connected to the working plate via a connecting rod. Both the heating member 420 and the discharging member 430 are disposed on the working plate, and the discharge port 411 is disposed on the part of the working plate protruding horizontally from the support plate.

[0090] In this embodiment, the loading assembly and the unloading assembly are respectively disposed at two ends of the conveying assembly.

[0091] In a preferred embodiment, both the loading assembly 200 and the unloading assembly 500 are handling robots. Of course, in other embodiments, the loading assembly 200 and the unloading assembly 500 can also be replaced by other forms of structures as long as they can handle the connecting pieces and the outer packaging.

[0092] Anti - roll principle: Place the connecting piece 110 on the conveyor belt so that the insertion rod is directly opposite the positioning hole 120 on the conveyor belt. Place the empty outer packaging on the load - bearing plate 112. The load - bearing plate 112 moves downward under the gravity of the outer packaging, and the insertion rod is inserted into the positioning hole 120. At the same time, the guide rod 115b drives the corresponding clamping rod 115a to rotate, initially clamping the outer packaging. As the conveyor belt conveys, the outer packaging is moved to the lower part of the discharge port of the mixing tube. The mixing tube adds slurry to the outer packaging. As the slurry is continuously added, the load - bearing plate 112 continuously moves downward, and the flexible cylinder 115c is continuously squeezed, increasing the clamping force on the outer packaging until after the addition is completed. The outer packaging completes subsequent operations such as capping and labeling with the conveyor belt. When taking it out, just lift the outer packaging upward.

[0093] Feeding principle: During the feeding process, the first feeding member 310, the second feeding member 320, and the third feeding member 330 respectively add epoxy resin, acetone, and furfural into the mixing tank. The epoxy resin added into the mixing tank moves downward from the top of the mixing tank and successively passes through the acetone and furfural entering the mixing tank from the second feeding member 320 and the third feeding member 330. The epoxy resin is first mixed with acetone and then with furfural, thus achieving an effective mixing function. At the same time, by setting the feeding directions of the feeding ends of the second feeding member 320 and the third feeding member 330 along the tangential direction of the mixing tank, the mixture of the three materials can be more evenly dispersed in the mixing tank.

[0094] Feeding principle of the epoxy resin that needs to be heated: A plurality of tanks filled with epoxy resin are sequentially placed on the conveyor 440 along the conveying direction of the conveyor 440 and are located on the side of the heating member 420 away from the discharging member 430. As the conveyor 440 conveys, one of the tanks moves between the two heating plates, and the heating plates heat the tank located therebetween. After heating is completed, the heated tank is conveyed by the conveyor 440 to between the two clamping plates. The two cylinders push the two clamping plates to move relatively until the tank is clamped. Driven by the moving member 432, the clamped tank moves above the discharge port 411. The drill is started, and under the action of the lifting member, the drill moves upward until it contacts the bottom of the tank. A discharge hole is drilled in the bottom of the tank, and the epoxy resin falls from the discharge hole and the discharge port 411 into the feeding tray 311 on the mixing tank by its own weight, thus completing the function of automatically adding epoxy resin.

[0095] Compared with the prior art:

[0096] 1) By setting the conveying assembly 100, and the feeding assembly 200, the mixing assembly 300, the feeding assembly 400 and the discharging assembly 500 sequentially arranged along the conveying direction of the conveying assembly 100, the automatic preparation process of the entire repair agent can be realized, greatly reducing the manual operation steps, liberating the productivity and improving the production efficiency.

[0097] 2) By setting that the conveyor belt is provided with positioning holes 120, one end of the anti-rollover member 113 is connected to the load-bearing plate 112, the other end of the anti-rollover member 113 passes through the bottom plate 111, and the clamping member 115 is arranged on the load-bearing plate 112 and is used to clamp or release the material placed on the load-bearing plate 112. When the load-bearing plate 112 is in the first position, the other end of the anti-rollover member 113 passes through the positioning hole 120, and the clamping member 115 clamps the material. When the load-bearing plate 112 is in the second position, the other end of the anti-rollover member 113 does not pass through the positioning hole 120, and the clamping member 115 releases the material. By placing the material on the load-bearing plate 112, the relative fixation between the material and the conveyor belt can be realized. The operation is simple, and the material can be effectively prevented from tipping over even when the conveyor belt needs to start and stop frequently.

[0098] 3) By setting that the materials input into the mixing tank by the first feeding member 310 are sequentially mixed with the materials input by the second feeding member 320 and the materials input by the third feeding member 330, before the mixing tank works, the mixing of the three materials can be completed to a certain extent, shortening the working time of the mixing tank and improving the processing efficiency.

[0099] 4) By setting the feeding member 430 to include a grasping member 431, a moving member 432, and a drilling member 433, the grasping member 431 is disposed on the workbench 410. The grasping member 431 has a grasping end for grasping the tank containing epoxy resin. The moving member 432 is disposed on the workbench 410. The moving member 432 is connected to the grasping end to send the grasped tank above the discharge port 411. The drilling member 433 is disposed on the workbench 410. The drilling end of the drilling member 433 is located in the discharge port 411 to drill the tank above the discharge port 411. The epoxy resin falls from the discharge port 411 into the mixing tank under its own weight, thus completing the function of automatically adding epoxy resin, saving time and effort and being convenient for operation.

[0100] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention.

Claims

1. An automatic production device for chemical grouting materials, characterized in that, It includes a conveying component, and a loading component, a stirring component, a feeding component, and a discharging component that are sequentially arranged along the conveying direction of the conveying component; The conveying component is used for conveying outer packages; The loading component is used for placing the outer package on the conveying component; The stirring component is erected above the conveying component and is used for introducing the prepared repair agent into the outer package; The feeding component is used for adding materials to the stirring component; The discharging component is used for removing the outer package from the conveying component; The conveying component has a conveying surface, and a plurality of connecting pieces are detachably connected to the conveying surface. The plurality of connecting pieces are sequentially arranged along the conveying direction and are all used for fixing the outer package; Positioning holes are formed in the conveying component. The connecting piece includes a bottom plate, a bearing plate, an anti-rollover member, an elastic member, and a clamping member. The bottom of the bottom plate is attached to the conveying surface of the conveying component. The top of the bottom plate is connected to the bearing plate via the elastic member. One end of the anti-rollover member is connected to the bearing plate, and the other end of the anti-rollover member passes through the bottom plate. The clamping member is arranged on the bearing plate and is used for clamping or releasing the material placed on the bearing plate. The bearing plate has a first position and a second position. When the bearing plate is in the first position, the other end of the anti-rollover member passes through the positioning hole, and the clamping member clamps the material. When the bearing plate is in the second position, the other end of the anti-rollover member does not pass through the positioning hole, and the clamping member releases the material; The first position and the second position are sequentially arranged in a direction perpendicular to the conveying surface, and the bearing plate switches between the first position and the second position under the action of the gravity of the material it bears and the elastic member; The anti-rollover member is a plug rod. The top end of the plug rod is fixedly connected to the bearing plate. The bottom end of the plug rod passes through the bottom plate and is slidably connected to the bottom plate. When the bearing plate is in the first position, the bottom end of the plug rod passes through the positioning hole. When the bearing plate is in the second position, the bottom end of the plug rod does not pass through the positioning hole. The plug rod is perpendicular to the conveying surface and slides along its length direction. The elastic member is a spring. The spring is arranged on the plug rod. The top end of the spring is fixedly connected to the bearing plate, and the bottom end of the spring is fixedly connected to the bottom plate; A positioning groove is formed at the top of the bottom plate, and the bearing plate can be moved into or out of the positioning groove; The number of the anti-rollover members is multiple, and the number of the elastic members is multiple. The multiple anti-rollover members correspond to the multiple elastic members one by one. The anti-rollover members are arranged in a matrix at the bottom of the bearing plate. A plurality of positioning holes are arranged on the conveying component, and the plurality of positioning holes correspond to the plurality of anti-rollover members one by one; The clamping member includes two clamping rods and two guide rods corresponding to the two clamping rods one by one. The two clamping rods are relatively arranged on both sides of the bearing plate. The bottom ends of the two clamping rods are hinged to the bottom plate. A clamping gap is formed between the top ends of the two clamping rods. One end of each of the two guide rods is slidably hinged to the corresponding clamping rod, and the other end of each of the two guide rods is hinged to the bearing plate. The movement of the bearing plate between the first position and the second position is converted into the relative rotation of the two clamping rods to adjust the size of the clamping gap. A flexible cylinder is sleeved on the top end of each of the two clamping rods, and a slider is hinged to the top end of each of the two guide rods. The sliders are slidably connected to the clamping rods corresponding to the guide rods to which they are hinged through chutes formed thereon.

2. The automatic production device of the chemical grouting material according to claim 1, characterized in that, The stirring assembly includes a stirring tank, a first feeding member, a second feeding member, and a third feeding member arranged in sequence along the vertical downward direction of the stirring tank. The feeding end of the first feeding member is communicated with the stirring tank, and the feeding direction of the feeding end of the first feeding member is vertically downward. The feeding end of the second feeding member is communicated with the stirring tank, and the feeding direction of the feeding end of the second feeding member is along the tangential direction of the stirring tank. The feeding end of the third feeding member is communicated with the stirring tank, and the feeding direction of the feeding end of the third feeding member is along the tangential direction of the stirring tank. The materials input into the stirring tank by the first feeding member are mixed with the materials input by the second feeding member and the materials input by the third feeding member in sequence.

3. The automatic production device for chemical grouting material according to claim 2, characterized in that, The feeding direction of the second feeding member is arranged in the opposite direction to the feeding direction of the third feeding member; The first feeding member includes a feeding disk and a conduit. The feeding disk is fixedly arranged above the stirring tank. The feeding disk has a cavity for accommodating materials. The top end of the conduit is communicated with the cavity, and the bottom end of the conduit is communicated with the stirring tank. A conical protrusion is formed at the top of the feeding disk and in the middle part of the cavity. The conical protrusion gradually expands in the downward direction. The conical protrusion and the inner wall of the feeding disk form an annular groove. The top end of the conduit is communicated with the annular groove. The conduit is arranged in the vertical downward direction. The bottom end of the conduit is the feeding end of the first feeding member. The bottom end of the conduit is attached to the inner wall of the stirring tank. The number of the conduits is multiple, and the multiple conduits are uniformly arranged along the circumferential direction of the feeding disk; The second feeding member includes a first feeding pipe. One end of the first feeding pipe is externally connected to a lifting member, and the other end of the first feeding pipe is arranged along the tangential direction of the stirring tank and is communicated with the stirring tank. The number of the first feeding pipes is multiple, and the multiple first feeding pipes are uniformly arranged along the circumferential direction of the stirring tank; The third feeding member includes a second feeding pipe. One end of the second feeding pipe is externally connected to a lifting member, and the other end of the second feeding pipe is arranged along the tangential direction of the stirring tank and is communicated with the stirring tank. The number of the second feeding pipes is multiple, and the multiple second feeding pipes are uniformly arranged along the circumferential direction of the stirring tank; The lifting member is a lifting pump.

4. The automatic production device for chemical grouting material according to claim 2, characterized in that, The feeding assembly includes a workbench, a heating member, and a material discharging member. An outlet is formed on the workbench above the feeding end of the stirring tank. The heating member is disposed on the workbench and has a heating area. The material discharging member includes a gripping member, a moving member, and a drilling member. The gripping member is disposed on the workbench and has a gripping end for gripping a tank containing epoxy resin. The moving member is disposed on the workbench and is connected to the gripping end to send the gripped tank above the outlet. The drilling member is disposed on the workbench, and the drilling end of the drilling member is located in the outlet to drill the tank above the outlet.

5. The automatic production device for chemical grouting materials according to claim 4, characterized in that, The heating member includes two relatively arranged heating plates. The heating surface is between the two heating plates, and the heating area is between the two heating plates. The gripping member includes two relatively arranged cylinders and two clamping plates. The two cylinders are both slidably connected to the workbench and are connected to the moving member. One side of the two cylinders facing each other is respectively connected to the two clamping plates. The two clamping plates are the gripping end, and an adjustable clamping gap is formed between the two clamping plates. One side of the two clamping plates facing each other is an arc surface for fitting the outer wall of the tank. A slide plate is fixedly provided at the bottom of each of the two cylinders, and the slide plate is slidably connected to the workbench. The output end of the moving member is connected to the slide plate to drive the slide plate to slide. The moving member includes an electric push rod, a connecting plate, and two pull rods. The electric push rod is fixedly disposed on the workbench, the output end of the electric push rod is connected to the connecting plate, the connecting plate is connected to one end of the two pull rods, and the other ends of the two pull rods are respectively connected to the two slide plates to drive the two slide plates to slide synchronously. The drilling member includes a connecting bracket, a lifting member, and a drill. The connecting bracket is fixedly connected to the workbench. The lifting member is located below the outlet and is fixedly connected to the connecting bracket. The output end of the lifting member is connected to the drill to drive the drill to move in the direction passing through the outlet. A hemispherical protective sleeve is provided on the outer wall of the drill. It further includes a conveying member disposed on the workbench. The conveying direction of the conveying member is set from the heating member towards the direction close to the gripping member. The workbench includes a support plate and a working plate arranged in parallel. The support plate is connected to the working plate via a connecting rod above. The heating member and the material discharging member are both disposed on the working plate. The outlet is disposed on the part of the working plate protruding horizontally from the support plate.

6. The automatic production device for chemical grouting material according to claim 1, wherein, The loading assembly and the unloading assembly are respectively disposed at two ends of the conveying assembly.

7. The automatic production device for chemical grouting materials according to claim 1, characterized in that, The loading assembly and / or the unloading assembly is a handling robot.

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