Anti-blocking cooler and hull
By designing an anti-blocking cooler with a movable partition plate in the ship cooler, the blockage problem caused by crushed ice accumulation is solved, automatic ice discharge is achieved, and the normal operation of the cooler and the safety of the ship during polar icebreaking navigation are ensured.
Patent Information
- Application Number
- CN202111194778.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-13
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2041-10-13
AI Technical Summary
Existing ship coolers are prone to blockage due to accumulation of broken ice during polar icebreaking voyages, affecting the normal use of the coolers. The ice cannot be automatically discharged and manual maintenance is required.
A blockage-proof cooler is designed. A movable partition plate automatically opens under the action of pressure difference, discharges crushed ice from the water inlet chamber into the water outlet chamber and out through the water outlet. The partition plate is rotated and closed by a spring hinge to prevent ice blockage.
The cooler can automatically discharge ice in a crushed ice environment, avoiding manual maintenance and ensuring the effective operation of the cooler and the safety of the ship.
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Figure CN114111427B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ship coolers, and in particular to an anti-blocking cooler and a ship hull. Background Art
[0002] Marine coolers are widely used on oil tankers, liquefied gas carriers, container ships, bulk carriers, and engineering vessels, playing a vital role in the navigation of ships. The highly corrosive and scaling seawater operating conditions put a high test on the corrosion resistance and high efficiency of marine heat exchange equipment, while long-term continuous operation also tests the safety and stability of marine heat exchange equipment.
[0003] When ships are breaking ice in polar regions, a mixture of crushed ice and seawater can easily enter the cooler through the cooling water pipeline. Since the multiple holes in the heat exchange tubes on the tube sheet form a small-pore filter structure, and the tube sheet is thick and has a large thermal resistance, the temperature on the tube sheet is low and cannot melt the crushed ice. As a result, the crushed ice can easily accumulate on the tube sheet inside the head, causing the cooling water supply to be cut off and the cooling equipment to malfunction and stop operating, affecting the normal use of the cooler. Summary of the Invention
[0004] The present invention provides an anti-blocking cooler and a hull, which are used to solve the defect in the prior art that ice cubes enter the cooler and cause blockage, realize the automatic discharge of ice cubes by the ship cooler, and ensure the effective operation of the cooler in a crushed ice environment.
[0005] The present invention provides an anti-blocking cooler, comprising a heat exchange tube and a water collecting chamber, a head tube plate being provided between the heat exchange tube and the water collecting chamber, the heat exchange tube passing through the head tube plate and communicating with the water collecting chamber, the water collecting chamber comprising a water inlet chamber and a water outlet chamber, the water inlet chamber being provided with a water inlet, the water outlet chamber being provided with a water outlet, a partition plate being provided between the water inlet chamber and the water outlet chamber, the partition plate being movably provided between the water inlet chamber and the water outlet chamber, and opening toward the water outlet chamber side when a pressure difference is generated between the water inlet chamber and the water outlet chamber.
[0006] According to the anti-blocking cooler provided by the present invention, the partition plate includes a fixed plate and a movable plate, and the movable plate is movably arranged on the fixed plate. When a pressure difference is generated between the water inlet chamber and the water outlet chamber, the movable plate opens toward the water outlet chamber.
[0007] According to the anti-blocking cooler provided by the present invention, the movable plate is arranged along the flow direction from the water inlet to the heat exchange tube.
[0008] According to the anti-blocking cooler provided by the present invention, the end of the movable plate away from the heat exchange tube is rotatably connected to the fixed plate through a spring hinge, and the movable plate rotates relative to the fixed plate to connect or separate the water inlet chamber and the water outlet chamber.
[0009] According to the anti-blocking cooler provided by the present invention, the fixed plates are symmetrically arranged on both sides of the movable plate, and the fixed plates on both sides are inclined toward one side of the water outlet chamber.
[0010] According to the anti-blocking cooler provided by the present invention, the movable plate is a concave plate that is recessed toward one side of the water inlet chamber.
[0011] According to the anti-blocking cooler provided by the present invention, the free end of the movable plate extends to the position of the head tube plate in the closed state.
[0012] According to the anti-blocking cooler provided by the present invention, the head tube plate is inclined toward the direction in which the movable plate opens.
[0013] The anti-blocking cooler provided according to the present invention further includes a shell, which wraps the heat exchange tube to form a heat exchange chamber, and the heat exchange chamber has a working medium inlet and a working medium outlet.
[0014] The present invention also provides a hull comprising the anti-blocking cooler as described above, wherein the anti-blocking cooler is arranged outside the hull.
[0015] The anti-blocking cooler and hull provided by the present invention are provided with a heat exchange tube and a water collecting chamber, a head tube plate is provided between the heat exchange tube and the water collecting chamber, the heat exchange tube passes through the head tube plate and is connected with the water collecting chamber, the water collecting chamber includes a water inlet chamber and a water outlet chamber, the water inlet chamber is provided with a water inlet, the water outlet chamber is provided with a water outlet, and a movable partition plate is provided between the water inlet chamber and the water outlet chamber, the movable partition plate opens toward the water outlet chamber side when a pressure difference is generated between the water inlet chamber and the water outlet chamber, thereby achieving an ice discharge effect; the movable partition plate can automatically open and discharge the crushed ice to the water outlet chamber and discharge it from the water outlet when crushed ice accumulates in the water inlet chamber and causes a supply interruption to the cooler, thereby realizing automatic discharge of ice cubes by the cooler, avoiding manual ice discharge and maintenance, ensuring the effective operation of the cooler in a crushed ice environment, and improving the safety of ship operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of the anti-blocking cooler provided by the present invention;
[0018] Figure 2 This is a partial enlarged view of the anti-blocking cooler provided by the present invention;
[0019] Figure 3 This is a side view of the interior of the water collection chamber of the anti-blocking cooler provided by the present invention;
[0020] Reference numerals:
[0021] 1: Separator plate; 2: Spring hinge; 3: Head tube sheet;
[0022] 4: Water inlet; 5: Water outlet; 6: Water inlet chamber;
[0023] 7: Water outlet chamber; 8: Heat exchange tube; 9: Working fluid inlet;
[0024] 10: working fluid outlet; 101: fixed plate; 102: movable plate. DETAILED DESCRIPTION
[0025] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0026] like Figure 1-3 As shown, an embodiment of the present invention provides an anti-blocking cooler, which includes a shell, a plurality of heat exchange tubes 8 arranged in parallel are provided inside the shell, and the shell wraps the heat exchange tubes 8 to form a heat exchange chamber, and the heat exchange chamber has a working medium inlet 9 and a working medium outlet 10 for circulating the heat exchange working medium. A water collection chamber is provided at one end of the shell, and a head tube sheet 3 is provided between the shell and the water collection chamber. The heat exchange tubes 8 pass through the head tube sheet 3 and are connected to the water collection chamber. A partition plate 1 is provided in the water collection chamber, and the partition plate 1 divides the water collection chamber into a water inlet chamber 6 and a water outlet chamber 7. The water inlet chamber 5 is provided with a water inlet 4, and the water outlet chamber 7 is provided with a water outlet 5. The partition plate 1 is located between the water inlet 4 and the water outlet 5.
[0027] It should be noted that the anti-blocking cooler provided in the embodiments of the present invention can be a dual-flow heat exchanger, in which the water inlet chamber 6 and the water outlet chamber 7 are connected, and the heat exchange pipe 8 connects the water inlet chamber 6 and the water outlet chamber 7. Seawater enters the water inlet chamber 6 through the water inlet 4, then passes through the through-holes in the head tube sheet 3 and enters the heat exchange pipe 8 for heat exchange. After the seawater in the heat exchange pipe 8 exchanges heat with the heat exchange medium in the heat exchange chamber, the seawater enters the water outlet chamber 7 through the heat exchange pipe 8 and is discharged from the heat exchanger through the water outlet 5.
[0028] In this embodiment, the partition plate 1 is set to be movable. The partition plate 1 can be opened toward the water outlet chamber 7 when a pressure difference is generated between the water inlet chamber 6 and the water outlet chamber 7. The water inlet chamber 6 and the water outlet chamber 7 are connected by the movement of the partition plate 1, so that the crushed ice accumulated in the water inlet chamber 6 is discharged into the water outlet chamber 7 and discharged to the outside of the heat exchanger through the water outlet 4, thereby solving the problem of the accumulation and blockage of crushed ice in the water inlet chamber 6 causing the cooling water supply to the heat exchange tube 8 to be cut off.
[0029] Further, if Figure 2 As shown, the partition plate 1 includes a fixed plate 101 and a movable plate 102 . The movable plate 102 is rotatably connected to the fixed plate 101 . The movable plate 102 rotates relative to the fixed plate 101 to connect or separate the water inlet chamber 6 and the water outlet chamber 7 .
[0030] Preferably, the movable plate 101 is arranged along the flow direction from the water inlet 4 to the heat exchange tube 8, that is, the movable plate 101 is arranged along the water flow direction. The end of the movable plate 102 away from the heat exchange tube 8 is rotatably connected to the fixed plate 101 by the spring hinge 2. The spring hinge 2 has a certain elastic supporting force. When the ice in the water inlet chamber 6 is not blocked, the pressure on both sides of the water inlet chamber 6 and the water outlet chamber 7 is normal. The spring hinge 2 supports the movable plate 102 and the fixed plate 101 to remain relatively still. At this time, the movable plate 102 and the fixed plate 101 are connected to form a sealed whole, separating the water inlet chamber 6 from the water outlet chamber 7; and when crushed ice enters the water inlet chamber 6 from the water inlet 4, as the crushed ice continues to accumulate in the water inlet chamber 6, the crushed ice blocks the entrance of the heat exchange tube 8, causing the water pressure in the water inlet chamber 6 to increase. The movable plate 102 opens to the side of the water outlet chamber 7 under the pressure difference between the water inlet chamber 6 and the water outlet chamber 7, so that the crushed ice is discharged into the water outlet chamber 7 through the movable plate 102 and discharged from the water outlet 5, solving the problem of crushed ice blockage in the water inlet chamber 6. After the crushed ice is discharged, the pressure difference between the water inlet chamber 6 and the water outlet chamber 7 returns to normal, the spring hinge 2 rebounds, and the movable plate 102 returns to its initial state, separating the water inlet chamber 6 from the water outlet chamber 7.
[0031] As a further improvement, Figure 3 As shown, the movable plate 102 is located in the middle of the partition plate 1, and the fixed plates 101 are symmetrically arranged on both sides of the movable plate 102. The fixed plates 101 on both sides are tilted toward the water outlet chamber 7, that is, the movable plate 102 is positioned lower than the fixed plates 101. This allows the crushed ice in the water inlet chamber 6 to be concentrated toward the movable plate 102 in the middle, facilitating discharge into the water outlet chamber 7. Furthermore, the movable plate 102 is configured as a concave plate that is recessed toward the water inlet chamber 6, further facilitating the collection of crushed ice onto the movable plate 102.
[0032] In this embodiment, the length of the movable plate 102 can be optimized, and the free end of the movable plate 102 can be extended to the position of the head tube plate 3 in the closed state. In this way, the crushed ice blocked at the head tube plate 3 can be directly discharged into the water outlet chamber 7 when the movable plate 102 is opened, thereby accelerating the discharge efficiency of the blocked crushed ice.
[0033] Preferably, the end cap tube plate 3 in this embodiment can be changed from a vertical state to an inclined setting in the direction of opening of the movable plate 102. This makes the opening larger when the movable plate 102 is opened, and the crushed ice is more easily discharged into the water outlet chamber 7, effectively increasing the efficiency of crushed ice discharge.
[0034] The anti-blocking cooler provided by the embodiment of the present invention is provided with a rotatable partition plate 1 in the water collecting chamber. When crushed ice enters the water inlet chamber 6 from the water inlet 4 and accumulates on the head tube plate 3, the partition plate 1 is rotated to an open state along the spring hinge 2 under the action of water pressure, connecting the water inlet chamber 6 with the water outlet chamber 7, and the crushed ice is discharged into the water outlet chamber 7 and discharged through the water outlet 5; after the crushed ice is discharged, the pressure difference between the water inlet chamber 6 and the water outlet chamber 7 is reduced, and the partition plate 1 is restored to a closed state under the action of the pre-tightening force of the spring hinge 2, cooling water enters the heat exchange tube 8, and the cooler function returns to normal, effectively solving the problem of ice blockage in the cooler and ensuring the normal operation of the ship during polar icebreaking navigation.
[0035] An embodiment of the present invention further provides a hull having an anti-blocking cooler as described above provided on the outside of the hull. The anti-blocking cooler effectively discharges crushed ice in the seawater to prevent blockage of the cooler, and also has the advantages described above.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An anti-blocking cooler, characterized in that: It comprises a heat exchange tube (8) and a water collecting chamber, a head tube sheet (3) is provided between the heat exchange tube (8) and the water collecting chamber, the heat exchange tube (8) passes through the head tube sheet (3) and is in communication with the water collecting chamber, the water collecting chamber comprises a water inlet chamber (6) and a water outlet chamber (7), the water inlet chamber (6) is provided with a water inlet (4), the water outlet chamber (7) is provided with a water outlet (5), a partition plate (1) is provided between the water inlet chamber (6) and the water outlet chamber (7), the partition plate (1) is movably provided between the water inlet chamber (6) and the water outlet chamber (7), and is opened toward the water outlet chamber (7) when a pressure difference is generated between the water inlet chamber (6) and the water outlet chamber (7); The partition plate (1) comprises a fixed plate (101) and a movable plate (102), wherein the movable plate (102) is movably arranged on the fixed plate (101); The movable plate (102) is a concave plate that is recessed toward one side of the water inlet chamber (6).
2. The anti-blocking cooler according to claim 1, characterized in that: When a pressure difference is generated between the water inlet chamber (6) and the water outlet chamber (7), the movable plate (102) opens toward the water outlet chamber (7).
3. The anti-blocking cooler according to claim 2, characterized in that: The movable plate (102) is arranged along the flow direction from the water inlet (4) to the heat exchange tube (8).
4. The anti-blocking cooler according to claim 3, characterized in that: One end of the movable plate (102) away from the heat exchange tube (8) is rotatably connected to the fixed plate (101) via a spring hinge (2), and the movable plate (102) rotates relative to the fixed plate (101) to connect or separate the water inlet chamber (6) and the water outlet chamber (7).
5. The anti-blocking cooler according to claim 4, characterized in that: The fixed plates (101) are symmetrically arranged on both sides of the movable plate (102), and the fixed plates (101) on both sides are inclined toward one side of the water outlet chamber (7).
6. The anti-blocking cooler according to claim 4, characterized in that: The free end of the movable plate (102) extends to the position of the head tube plate (3) in a closed state.
7. The anti-blocking cooler according to claim 6, characterized in that: The end tube plate (3) is tilted toward the direction in which the movable plate (102) opens.
8. The anti-blocking cooler according to any one of claims 1 to 7, characterized in that: It also includes a shell, which wraps the heat exchange tube (8) to form a heat exchange chamber, and the heat exchange chamber has a working medium inlet (9) and a working medium outlet (10).
9. A hull, characterized in that: It comprises the anti-blocking cooler according to any one of claims 1 to 8, wherein the anti-blocking cooler is arranged outside the hull.
Citation Information
Patent Citations
Automatic sewage filter
CN204233846U
Heat exchanger
JP2003021487A