Lightweight ceramsite partition board production system

By designing a lightweight ceramic partition panel production system including molding, cutting and transportation mechanisms, the problems of low casting molding efficiency and low production efficiency in the existing system are solved, and efficient veneer production and coherence are achieved. process flow.

CN114311271BActive Publication Date: 2025-02-07HENAN ZHONGBANG WEIYE TECH CO LTD
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Patent Information

Application Number
CN202210056215.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-18
Publication Date
2025-02-07
Estimated Expiration
2042-01-18

AI Technical Summary

Technical Problem

The existing lightweight ceramic partition panel production system is inefficient when casting into molds, and takes a long time to stack and transport, resulting in a long maintenance cycle and low production efficiency.

Method used

A lightweight ceramic partition wall panel production system is designed, including a mold forming mechanism, a first cutting mechanism, a veneer transport mechanism and a second cutting mechanism. The whole mold formed by the mold box can be cut into at least two veneers. , improve production efficiency through continuous processes.

Benefits of technology

The efficiency of casting molds is improved, and the whole mold is directly cut into multiple veneers. The continuous process and correction mechanism are used, making the production process more efficient and reducing the maintenance cycle and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a lightweight ceramsite partition board production system, which belongs to the technical field of lightweight ceramsite partition board production equipment, and includes a molding mechanism, a maintenance mechanism, a stacking mechanism, a finished product conveying mechanism and a packaging mechanism which are arranged in sequence. The molding mechanism includes a mold box for molding, the inner wall of the mold box is flat and smooth, and the whole mold formed by the mold box can be cut into at least two single boards; it also includes: a first cutting mechanism, which is arranged between the maintenance mechanism and the stacking mechanism, and is used to cut the whole mold formed by the mold box; a single board transportation mechanism, which is arranged between the first cutting mechanism and the stacking mechanism, and is used to transport the cut single boards one by one; a second cutting mechanism, which is arranged between the single board transportation mechanism and the stacking mechanism, and the second cutting mechanism includes a second cutting conveyor, a second cutting bracket, a second trimming assembly, and a second molding assembly. The present invention has a simple structure, is easy to use, and has a high efficiency in casting and molding; the process is coherent and efficient, and the production efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of lightweight ceramsite partition board production equipment, and in particular to a lightweight ceramsite partition board production system. Background Art

[0002] Lightweight partition board is a new type of energy-saving wall material. It is a wall material that looks like a hollow floor slab, but it has male and female mortise and tenon grooves on both sides. When installing, you only need to stand up the board, apply a small amount of caulking mortar to the male and female tenons, and then assemble them. It is composed of harmless phosphogypsum, lightweight steel slag, fly ash and other industrial waste residues, and is cured by variable frequency steam pressurization. Lightweight partition board has the advantages of light weight, high strength, multiple environmental protection, thermal insulation, sound insulation, breathable humidity control, fire prevention, fast construction, and reduced wall cost. The inner layer is equipped with reasonably arranged heat-insulating and sound-absorbing inorganic foaming profiles or other thermal insulation materials. The wallboard is cast, leveled, and scientifically cured on the assembly line. The production is highly automated and has many specifications and varieties. The hollow strip board made of lightweight inorganic composite materials such as ceramsite as light aggregate and mixed with fly ash slag and other external admixtures is a lightweight ceramsite partition board. It has the characteristics of light weight, high strength, fire resistance, sound insulation, heat preservation, etc. The product does not contain any harmful substances and is green and environmentally friendly. It is suitable for frame, multi-story, high-rise buildings, old house renovation and other projects. It is an ideal wall supporting material for prefabricated buildings.

[0003] The existing lightweight expanded clay partition board production system directly casts and shapes the single board when casting into a mold, then stacks the single board through a transfer rack, transfers it to a curing kiln for curing, and then cuts the single board one by one to make it reach the required length. The molding efficiency is low, and the stacking and transportation are time-consuming, which makes the curing cycle long, resulting in low production efficiency. Therefore, it is necessary to provide a lightweight expanded clay partition board production system to solve the above-mentioned existing problems. Summary of the invention

[0004] In view of this, the present invention provides a lightweight expanded clay partition board production system with a simple structure and easy use. The molding mechanism includes a mold box for molding. The whole mold formed by the mold box can be cut into at least two single boards, and the casting molding efficiency is high; the first cutting mechanism, the single board transportation mechanism and the second cutting mechanism have coherent and efficient processes, and the production efficiency is high.

[0005] In order to solve the above technical problems, the present invention provides a lightweight ceramsite partition board production system, comprising a molding mechanism, a curing mechanism, a board stacking mechanism, a finished product conveying mechanism and a packaging mechanism arranged in sequence, wherein the molding mechanism comprises a mold box for molding, the inner wall of the mold box is flat and smooth, and the whole mold formed by the mold box can be cut into at least two single boards;

[0006] Also includes:

[0007] A first cutting mechanism, which is arranged between the maintenance mechanism and the code plate mechanism, and is used to cut the whole mold formed by the mold box;

[0008] A veneer transport mechanism, the veneer transport mechanism is arranged between the first cutting mechanism and the veneer stacking mechanism, and the veneer transport mechanism is used to transport the cut veneers one by one;

[0009] The second cutting mechanism is arranged between the single board transport mechanism and the stacking mechanism, and the second cutting mechanism includes a second cutting conveyor for conveying single boards, a second cutting bracket arranged on both sides of the second cutting conveyor, a second trimming component arranged on the second cutting bracket and used for trimming the single boards, and a second forming component arranged on the second cutting bracket and used for grooving and tenoning the single boards after trimming.

[0010] Furthermore, the molding mechanism includes a transport trolley, the mold box is arranged on the transport trolley, and the mold box includes a box body arranged on the transport trolley with an opening facing upward, and a plurality of inserts detachably arranged in the box body.

[0011] Furthermore, the insert is arranged in the box along a vertical direction or a horizontal direction.

[0012] Furthermore, the first cutting mechanism includes a first cutting conveyor for conveying the whole mold, a first cutting bracket arranged on both sides of the first cutting conveyor, and a first cutting component arranged on the first cutting bracket and used for cutting the whole mold being conveyed.

[0013] Furthermore, the first cutting assembly includes a first cutting shaft rotatably arranged on a first cutting bracket, a first cutting drive motor arranged on the first cutting bracket and used to drive the first cutting shaft to rotate around its central axis, and a plurality of first cutting disks uniformly sleeved on the first cutting shaft and coaxially rotating with the first cutting shaft and cutting the entire mold into single plates.

[0014] Furthermore, the second trimming assembly includes a second trimming shaft rotatably arranged on a second cutting bracket, a second trimming drive motor arranged on the second cutting bracket and used to drive the second trimming shaft to rotate around its central axis, and two second trimming disks which are sleeved on the second trimming shaft and rotate coaxially with the second trimming shaft and trim the two ends of the single board.

[0015] Furthermore, the second forming component includes two second forming shafts rotatably arranged on the inner walls of the side walls on both sides of the second cutting bracket, a second forming drive motor arranged on the second cutting bracket and used to drive the second forming shaft to rotate around its central axis, and a second forming blade group which is sleeved on the second forming shaft and rotates coaxially with the second forming shaft and performs grooves and tenons on both ends of the single board.

[0016] Furthermore, the second cutting mechanism is provided with a correction mechanism for correcting the single board being transported to avoid the single board from being skewed.

[0017] Furthermore, the correction mechanism includes a correction wheel assembly arranged on one side wall of the second cutting bracket and in rolling contact with the single board being transported, and a push assembly arranged on the other side wall of the second cutting bracket and used to push the single board being transported toward the direction close to the correction wheel assembly.

[0018] Furthermore, the correction wheel assembly includes an elastic buffer seat arranged on the second cutting bracket and a correction roller rotatably arranged on the elastic buffer seat. The elastic buffer seat includes a mounting plate arranged on the second cutting bracket and a mounting seat connected to the mounting plate through a plurality of spring connectors. The correction roller is rotatably connected to the mounting seat.

[0019] The above technical solution of the present invention includes at least the following beneficial effects:

[0020] 1. The present invention has a simple structure and is easy to use. The molding mechanism includes a mold box for molding. The whole mold formed by the mold box can be cut into at least two single plates, and the casting molding efficiency is high;

[0021] 2. A first cutting mechanism is provided to cut the whole mold formed by the mold box, and directly cut the whole mold into multiple single boards. The molding and cutting operations are continuous, and the work efficiency is high;

[0022] 3. A veneer transport mechanism is set up to transport the slit veneers one by one, and a second cutting mechanism is set up to trim, groove and tenon the veneers, so that the veneers meet the production requirements, with a coherent process and high efficiency;

[0023] 4. Set up a correction mechanism to correct the veneer during transportation to avoid skew of the veneer, prevent the veneer from being skewed during transportation and affect the normal progress of the trimming process, and improve the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the molding mechanism of the present invention;

[0026] Figure 3 for Figure 2 Right view of;

[0027] Figure 4 for Figure 2 Schematic diagram of the cross-section structure in the AA direction;

[0028] Figure 5It is a structural schematic diagram of the first cutting mechanism of the present invention;

[0029] Figure 6 is a schematic structural diagram of the second cutting mechanism of the present invention;

[0030] Figure 7 for Figure 6 Left view of;

[0031] Figure 8 for Figure 6 Right view;

[0032] Fig. 9 for Figure 7 Schematic diagram of the enlarged structure of part B.

[0033] In the figure:

[0034] 1. Molding mechanism; 101. Transport trolley; 102. Box; 103. Frame; 104. Inserting drill; 105. Limiting kit;

[0035] 2. Mould clamping machine;

[0036] 3. Steel mesh placement bracket;

[0037] 4. Mixing station;

[0038] 5. Fabric placing machine;

[0039] 6. Shuttle bus;

[0040] 7. Maintenance kiln;

[0041] 8. Demoulding machine;

[0042] 9. Billet transfer gantry;

[0043] 10. First cutting mechanism; 1001. First cutting conveyor; 1002. First cutting bracket; 1003. First cutting drive motor; 1004. First cutting driving pulley; 1005. First cutting shaft; 1006. First cutting driven pulley; 1007. First cutting disc;

[0044] 11. Elevator;

[0045] 12. Collective conveyor;

[0046] 13. The first panel turning machine;

[0047] 14. Single board transfer gantry;

[0048] 15. Second cutting mechanism; 1501. Second cutting bracket; 1502. Second trimming drive motor; 1503. Second trimming driving pulley; 1504. Second trimming driven pulley; 1505. Second trimming shaft; 1506. Second trimming disc; 1507. Second molding drive motor; 1508. Second molding driving pulley; 1509. Second molding driven pulley; 1510. Second molding shaft; 1511. Second molding blade set;

[0049] 16. Stacking rack;

[0050] 17. Stacking gantry;

[0051] 18. Finished product walking trolley;

[0052] 19. Finished product turning machine;

[0053] 20. Correction mechanism; 2001. Telescopic member; 2002. Push plate; 2003. Mounting plate; 2004. Screw rod; 2005. Buffer spring; 2006. Mounting seat; 2007. Correction roller. DETAILED DESCRIPTION

[0054] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the following will be combined with the appended drawings of the embodiments of the present invention. Figure 1-9 , the technical scheme of the embodiment of the present invention is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0055] like Figure 1-9 As shown, a lightweight ceramsite partition board production system comprises a molding mechanism, a curing mechanism, a board stacking mechanism, a finished product conveying mechanism and a packaging mechanism which are arranged in sequence, wherein the molding mechanism comprises a mold box for molding, the inner wall of the mold box is flat and smooth, and the whole mold formed by the mold box can be cut into at least two single boards;

[0056] Also includes:

[0057] A first cutting mechanism 10, which is disposed between the curing mechanism and the stacking mechanism, and is used to cut the whole mold formed by the mold box;

[0058] A veneer transport mechanism, which is disposed between the first cutting mechanism 10 and the stacking mechanism, and is used to transport the cut veneers one by one;

[0059] The second cutting mechanism 15 is arranged between the single board transport mechanism and the stacking mechanism, and the second cutting mechanism 15 includes a second cutting conveyor for conveying single boards, a second cutting bracket 1501 arranged on both sides of the second cutting conveyor, a second trimming component arranged on the second cutting bracket 1501 and used for trimming the single boards, and a second forming component arranged on the second cutting bracket 1501 and used for grooving and tenoning the single boards after trimming.

[0060] Specifically, a lightweight expanded clay partition board production system includes a molding mechanism, a curing mechanism, a stacking mechanism, a finished product conveying mechanism and a packaging mechanism arranged in sequence. The curing mechanism includes a curing kiln 7, which is used in conjunction with a shuttle bus 6; the stacking mechanism includes a stacking frame 16 and a stacking gantry 17 for use in conjunction with each other; the finished product conveying mechanism includes a finished product walking trolley 18; the packaging mechanism includes a finished product flipping machine 19 and a packaging machine. All of the above are prior art equipment and will not be further elaborated here.

[0061] The molding mechanism includes a molding box for molding, the inner wall of which is flat and smooth, and the whole mold formed by the molding box can be cut into ten single plates, so the molding efficiency is high;

[0062] Also includes:

[0063] The first cutting mechanism 10 is installed between the curing mechanism and the stacking mechanism. The first cutting mechanism 10 is used to cut the whole mold formed by the mold box, and directly cut the whole mold into ten single boards. The molding and cutting operations are continuous, and the work efficiency is high;

[0064] A veneer transport mechanism, which is installed between the first cutting mechanism 10 and the stacking mechanism, and is used to transport the cut veneers one by one;

[0065] The second cutting mechanism 15 is installed between the single board transport mechanism and the stacking mechanism. The second cutting mechanism 15 includes a second cutting conveyor for conveying single boards, a second cutting bracket 1501 installed on both sides of the second cutting conveyor, a second trimming component installed on the second cutting bracket 1501 and used for trimming the single boards, and a second forming component installed on the second cutting bracket 1501 and used for grooving and tenoning the single boards after trimming.

[0066] The veneer transport mechanism transports the slit veneers one by one, and the second cutting mechanism 15 performs edge trimming, groove cutting and tenoning on the veneers, so that the veneers meet the production requirements, and the process is coherent and efficient.

[0067] According to one embodiment of the present invention, Figure 2-4As shown, the molding mechanism includes a transport trolley 101 , a mold box is located on the top of the transport trolley 101 , and the mold box includes a box body 102 located on the top of the transport trolley 101 and opening upward, and a plurality of inserts 104 detachably installed in the box body 102 .

[0068] Furthermore, the insert drill 104 is disposed in the box 102 along a vertical direction or a horizontal direction.

[0069] Specifically, the top of the transport trolley 101 is connected to the box 102, the top of the box 102 is open, and the frame plate 103 is installed on the top of the box 102. The frame plate 103 is a frame-type plate structure, which will not hinder the casting material from entering the box 102. A plurality of insertion holes are evenly penetrated on the frame plate 103, and the plug 104 is inserted into the insertion holes along the vertical direction and is located in the box 102. The plug 104 is equipped with a limit kit 105, which includes a ring that is mounted on the plug 104 and has an outer diameter greater than the diameter of the hole, and an inclined rod connected to the outer wall of the ring. The ring plays a limiting role, and the inclined rod is convenient for the staff to hold, so that the plug 104 can be plugged in and out, making the operation more convenient; in another embodiment, the insertion holes are evenly penetrated on the side wall of the box 102, and the plug 104 is inserted into the insertion hole along the horizontal direction and is located inside the box 102.

[0070] According to another embodiment of the present invention, Figure 5 As shown, the first cutting mechanism 10 includes a first cutting conveyor 1001 for conveying the whole mold, a first cutting bracket 1002 installed on both sides of the first cutting conveyor 1001, and a first cutting assembly installed on the first cutting bracket 1002 and used for cutting the whole mold being conveyed.

[0071] Furthermore, the first cutting assembly includes a first cutting shaft 1005 rotatably mounted on a first cutting bracket 1002, a first cutting drive motor 1003 mounted on the first cutting bracket 1002 and used to drive the first cutting shaft 1005 to rotate around its axis, and a plurality of first cutting discs 1007 that are evenly sleeved on the first cutting shaft 1005 and rotate coaxially with the first cutting shaft 1005 and cut the entire mold into single plates.

[0072] Specifically, after the whole mold in the mold box is demoulded by the demoulding machine 8, it is transferred to the first cutting conveyor 1001 via the blank transfer gantry 9. The first cutting conveyor 1001 is a belt conveyor in the prior art. The first cutting bracket 1002 is located on both sides of the first cutting conveyor 1001, and the first cutting shaft 1005 is rotatably installed on the top of the first cutting bracket 1002 through the bearing seat and the bearing in the horizontal direction. One end of the first cutting shaft 1005 is fixedly mounted on the first cutting driven pulley 1006, and the first cutting drive motor 1003 is installed on the first cutting bracket 1002. The output end of the first cutting drive motor 1003 is fixedly mounted on the first cutting driving pulley 1004, and the first cutting driving pulley 1004 and the first cutting driven pulley 1006 are driven by the first cutting drive belt. While the first cutting conveyor 1001 is conveying the whole mold, the first cutting drive motor 1003 is working to drive the first cutting shaft 1005 to rotate, and the eleven first cutting discs 1007 simultaneously cut the whole mold being conveyed, cutting the whole mold into ten equal parts, i.e., ten single boards of the same specifications. The cutting process is driven stably and reliably, and the cutting efficiency is high.

[0073] In one embodiment of the present invention, Figure 6-8 As shown, the second trimming assembly includes a second trimming shaft 1505 rotatably mounted on a second cutting bracket 1501, a second trimming drive motor 1502 mounted on the second cutting bracket 1501 and used to drive the second trimming shaft 1505 to rotate around its central axis, and two second trimming disks 1506 which are sleeved on the second trimming shaft 1505 and rotate coaxially with the second trimming shaft 1505 and trim the two ends of the single board.

[0074] Furthermore, the second molding component includes two second molding shafts 1510 rotatably mounted on the inner walls of the side walls of the second cutting bracket 1501, a second molding drive motor 1507 mounted on the second cutting bracket 1501 and used to drive the second molding shaft 1510 to rotate around its central axis, and a second molding blade group 1511 which is sleeved on the second molding shaft 1510 and rotates coaxially with the second molding shaft 1510 and performs grooves and tenons on both ends of the single board.

[0075] Specifically, after slitting, the veneers collectively pass through the elevator 11 and the collective conveyor 12, and then are turned over by the first panel turning machine 13, and then are transferred one by one to the second cutting mechanism 15 by the veneer transfer gantry 14. The second cutting mechanism 15 includes a second cutting conveyor, and the second cutting bracket 1501 is installed on both sides of the second cutting conveyor. The second trimming shaft 1505 is installed on the top of the second cutting bracket 1501 in the horizontal direction, and the two ends of the second trimming shaft 1505 are rotatably connected to the top of the second cutting bracket 1501 through a bearing seat and a bearing. The second trimming drive motor 1502 is installed on the second cutting bracket 1501, and the output end of the second trimming drive motor 1502 is fixedly mounted on the second trimming driving pulley 1503, and the end of the second trimming shaft 1505 is fixedly mounted on the second trimming driven pulley 1504, and the second trimming driving pulley 1503 and the second trimming driven pulley 1504 are driven by the second trimming drive belt. The second forming drive motor 1507 is installed on the outer wall of both side walls of the second cutting bracket 1501. The output end of the second forming drive motor 1507 is vertically upward and fixedly mounted with the second forming active pulley 1508. Correspondingly, the second forming shaft 1510 is vertically mounted on the inner wall of both side walls of the second cutting bracket 1501. Each second forming shaft 1510 is rotatably connected to the inner wall of the side wall of the second cutting bracket 1501 through two bearing seats and two bearings. The top of each second forming shaft 1510 is fixedly mounted with the second forming driven pulley 1509. The second forming active pulley 1508 and the second forming driven pulley 1509 are driven with the second forming belt. The second forming shaft 1510 is fixedly mounted with the second forming blade group 1511 corresponding to the end of the single board being transported and used for grooving and tenoning. The second cutting conveyor is also a belt conveyor in the prior art. When the second cutting conveyor is conveying the veneer, the first cutting drive motor 1003 and the second forming drive motor 1507 are both working, driving the second trimming shaft 1505 and the second forming shaft 1510 to rotate respectively, so that the two second trimming discs 1506 trim the veneer being conveyed, and the second forming blade group 1511 performs corresponding grooving and tenoning on the veneer after trimming being conveyed. The drive is stable, reliable and efficient.

[0076] In another embodiment of the present invention, Figure 7 and Fig. 9 As shown, the second cutting mechanism 15 is provided with a correction mechanism 20 for correcting the single board being transported to avoid the single board from being skewed.

[0077] Furthermore, the correction mechanism 20 includes a correction wheel assembly installed on one side wall of the second cutting bracket 1501 and in rolling contact with the single board being transported, and a push assembly installed on the other side wall of the second cutting bracket 1501 and used to push the single board being transported toward the direction close to the correction wheel assembly.

[0078] Furthermore, the correction wheel assembly includes an elastic buffer seat installed on the second cutting bracket 1501, and a correction roller 2007 rotatably installed on the elastic buffer seat. The elastic buffer seat includes a mounting plate 2003 installed on the second cutting bracket 1501, and a mounting seat 2006 connected to the mounting plate 2003 through a plurality of spring connectors. The correction roller 2007 is rotatably connected to the mounting seat 2006.

[0079] Specifically, the correction wheel assembly is installed on the top of one side of the second cutting conveyor, the mounting plate 2003 is welded on the top of one side of the second cutting conveyor, the mounting plate 2003 is provided with a passage, through which a screw rod 2004 is installed, the end of the screw rod 2004 away from the second cutting conveyor is threadedly connected to a nut, the other end of the screw rod 2004 is welded to a mounting seat 2006, a buffer spring 2005 is movably mounted on the screw rod 2004, the buffer spring 2005 is located between the mounting plate 2003 and the mounting seat 2006, and the correction roller 2007 is rotatably mounted on the side of the mounting seat 2006 close to the second cutting conveyor. The horizontal push assembly includes a telescopic member 2001 installed on the second cutting bracket 1501 in the horizontal direction, and a push plate 2002 installed on the end of the telescopic member 2001 close to the second cutting conveyor. Here, the telescopic member 2001 can be a cylinder or an electric push rod, the purpose of which is to horizontally push the push plate 2002 so that the push plate 2002 pushes the single board being transported to prevent the single board from being skewed and affecting the trimming effect.

[0080] The working principle of the present invention is as follows: the mold forming mechanism 1 casts the whole mold through the mold clamping machine 2, the steel mesh placement bracket 3, the mixing station 4 and the material placing machine 5, and then the brazing is pulled out. The whole mold is transported to the curing kiln 7 for curing by the shuttle bus 6. The cured whole mold is transported out of the curing kiln 7 by the shuttle bus 6, demolded by the demoulding machine 8, and transferred to the first cutting mechanism 10 through the blank plate transfer gantry 9. The first cutting mechanism 10 transports the whole mold and cuts the whole mold into multiple single plates at the same time, and then transports it through the elevator 11 and the collective conveyor 12, and then flipped by the first flipping machine 13, and then The single board transfer gantry 14 transfers the single boards one by one, and transfers the single boards one by one to the second cutting mechanism 15. The second cutting mechanism 15 first trims the single boards while conveying the single boards, and then performs shaping cutting such as grooving and tenoning on both ends of the single boards, so that the single boards are finally made into lightweight expanded clay partition boards that meet the production standards. Then, the single boards are stacked by the stacking gantry 17 and the stacking frame 16, and then transported by the finished product walking trolley 18 to the finished product flipping machine 19, flipped by the finished product flipping machine 19, and finally packaged by the packaging equipment.

[0081] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0082] The above are preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A lightweight ceramsite partition board production system, comprising a molding mechanism, a curing mechanism, a board stacking mechanism, a finished product conveying mechanism and a packaging mechanism arranged in sequence, characterized in that: The molding mechanism (1) comprises a molding box for molding, the inner wall of the molding box is flat and smooth, and the whole mold formed by the molding box can be cut into at least two single plates; Also includes: A first cutting mechanism (10), the first cutting mechanism (10) being arranged between the maintenance mechanism and the stacking mechanism, the first cutting mechanism (10) being used to cut the whole mold formed by the mold box; A single board transport mechanism, the single board transport mechanism being arranged between the first cutting mechanism (10) and the stacking mechanism, the single board transport mechanism being used to transport the cut single boards one by one; A second cutting mechanism (15), the second cutting mechanism (15) being arranged between the single board transport mechanism and the stacking mechanism, the second cutting mechanism (15) comprising a second cutting conveyor for conveying single boards, second cutting brackets (1501) arranged on both sides of the second cutting conveyor, a second trimming assembly arranged on the second cutting bracket (1501) and used for trimming the single boards, and a second forming assembly arranged on the second cutting bracket (1501) and used for grooving and tenoning the trimmed single boards; The second trimming assembly comprises a second trimming shaft (1505) rotatably arranged on a second cutting bracket (1501), a second trimming drive motor (1502) arranged on the second cutting bracket (1501) and used for driving the second trimming shaft (1505) to rotate around its axis, and two second trimming discs (1506) sleeved on the second trimming shaft (1505) and coaxially rotating with the second trimming shaft (1505) to trim the two ends of the single board; The second molding assembly comprises two second molding shafts (1510) rotatably arranged on the inner walls of the side walls of the second cutting bracket (1501), a second molding drive motor (1507) arranged on the second cutting bracket (1501) and used to drive the second molding shaft (1510) to rotate around its central axis, and a second molding blade group (1511) sleeved on the second molding shaft (1510) and coaxially rotating with the second molding shaft (1510) to perform grooving and tenoning on both ends of the single board; The second cutting mechanism (15) is provided with a correction mechanism (20) for correcting the single board being transported to avoid skewing of the single board; The correction mechanism (20) comprises a correction wheel assembly arranged on one side wall of the second cutting bracket (1501) and in rolling contact with the single board being transported, and a push assembly arranged on the other side wall of the second cutting bracket (1501) and used to push the single board being transported towards a direction close to the correction wheel assembly.

2. The lightweight ceramsite partition board production system according to claim 1 is characterized in that: The molding mechanism (1) comprises a transport trolley (101), the mold box is arranged on the transport trolley (101), and the mold box comprises a box body (102) arranged on the transport trolley (101) and opening upward, and a plurality of inserts (104) detachably arranged in the box body (102).

3. The lightweight ceramsite partition board production system according to claim 2 is characterized in that: The insert (104) is arranged in the box (102) along a vertical direction or a horizontal direction.

4. The lightweight ceramsite partition board production system according to claim 1 is characterized in that: The first cutting mechanism (10) comprises a first cutting conveyor (1001) for conveying the whole mold, a first cutting bracket (1002) arranged on both sides of the first cutting conveyor (1001), and a first cutting component arranged on the first cutting bracket (1002) and used for cutting the whole mold being conveyed.

5. The lightweight ceramsite partition board production system according to claim 4 is characterized in that: The first cutting assembly comprises a first cutting shaft (1005) rotatably arranged on a first cutting bracket (1002), a first cutting drive motor (1003) arranged on the first cutting bracket (1002) and used for driving the first cutting shaft (1005) to rotate around its axis, and a plurality of first cutting discs (1007) uniformly sleeved on the first cutting shaft (1005) and coaxially rotating with the first cutting shaft (1005) and cutting the entire mold into single plates.

6. The lightweight ceramsite partition board production system according to claim 1 is characterized in that: The correction wheel assembly comprises an elastic buffer seat arranged on the second cutting bracket (1501), and a correction roller (2007) rotatably arranged on the elastic buffer seat; the elastic buffer seat comprises a mounting plate (2003) arranged on the second cutting bracket (1501), and a mounting seat (2006) connected to the mounting plate (2003) via a plurality of spring connectors; the correction roller (2007) is rotatably connected to the mounting seat (2006).

Citation Information

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