A tape laminating and winding machine
By designing a tape bonding and winding machine, the tape and base film are automatically bonded and wound by using the bias correction components, bonding mechanism and cutting mechanism, which solves the problems of low manual bonding efficiency and poor alignment in the prior art, and improves production efficiency and rolling quality.
Patent Information
- Application Number
- CN202210082144.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-24
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2042-01-24
AI Technical Summary
During the rolling process of existing tape, manual bonding requires a lot of physical strength and time, low production efficiency, high cost, and low alignment between the substrate and the tape raw material, resulting in loose scrolls when rolling, poor practicality and reliability.
A tape bonding and winding machine is designed, including a structural body, a bias correction component, a bonding mechanism and a feeding mechanism. The active bonding roller and the driven bonding roller are driven to bond the tape to the base film through a servo motor, and the edge of the base film is cut through the cutter cylinder and the second blade to achieve automatic bonding and winding.
The alignment of the tape raw materials and substrate is improved, the physical strength and time of manual operation is reduced, the production efficiency is improved, the cost is reduced, and the reel is tight when the tape is rolled, which improves practicality and reliability.
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Figure CN114348758B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laminating and winding devices, and in particular to a tape laminating and winding machine. Background Art
[0002] As is known to all, in the process of rolling the tape, the tape raw material needs to be laminated with the base material. The original laminating method is mainly to manually align and laminate the protruding part of the base material with the protruding part of the tape raw material, and then wind the laminated tape on a reel. Manual laminating requires a lot of physical strength and time, with low production efficiency and high cost. At the same time, during manual operation, the alignment degree between the base material and the tape raw material is low, and when the laminated tape is rolled, the reel is loose, resulting in poor practicality and reliability. In this regard, a tape laminating and winding machine is proposed. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art solutions, the present invention provides a tape laminating and winding machine, which can effectively solve the problems raised by the background technology.
[0004] The technical solution adopted by the present invention to solve the technical problem is: a tape laminating and winding machine, including a structural main body, the structural main body includes a frame and an electric box arranged on one side of the frame, the electric box has a built-in driving device, a group of first bottom film unloading mechanisms are also arranged on the outside of the electric box, a second bottom film unloading mechanism, a deviation correction component, a laminating mechanism and a material unloading mechanism are sequentially arranged on the frame, a rotating disk is also arranged on the side of the electric box away from the second bottom film unloading mechanism, a film receiving slide is arranged between the deviation correction component and the second bottom film unloading mechanism, a magnetic powder clutch is arranged on one side of the second bottom film unloading mechanism, a material barrel for placing paper tubes is also arranged on one side of the frame, and the material barrel is arranged above the material unloading mechanism;
[0005] The deviation correction assembly includes a plurality of guide rollers, a plurality of transition roller shafts are arranged between the guide rollers and the laminating mechanism, and a first knife holder and a first blade are arranged on the side of the transition roller shaft close to the electric box, a pushing cylinder and a guide rod are arranged at the bottom of the laminating mechanism, a discharging baffle is connected to the guide rod, the laminating mechanism includes a cylinder mounting plate, a cutter mounting seat, a pressing cylinder and a plurality of laminating roller shafts connected to a driving device, the pressing cylinder is provided with a pressing rod, and the pressing rod is connected with a sponge roller for laminating;
[0006] The cylinder mounting plate is mounted above the laminating roller shaft, a cutter cylinder is connected to the cylinder mounting plate, a cutter mounting seat is connected to the bottom of the cutter cylinder, and a guide rod and a second knife holder and a second blade are provided on the cutter mounting seat;
[0007] The unloading mechanism is parallel to the turntable, and a plurality of rotating shafts and positioning blocks are arranged on the turntable. The unloading mechanism includes a material guide trough, a material feed barrel, a material discharge plate and a material feed guide rail. The material guide trough is aligned with the rotating shaft, and the material feed barrel is connected to the material feed guide rail. A slider mounting seat is arranged at the connection between the material feed barrel and the material feed guide rail.
[0008] The first bottom film unloading mechanism includes a sleeve connected to the rotating shaft, the second bottom film unloading mechanism is parallel to the film collecting slide, the adhesive tape and the bottom film are connected to the guide roller after passing around the film collecting shaft on the film collecting slide, the bottom film on the guide roller passes through the first knife holder, the laminating mechanism and the unloading mechanism in sequence, and the edge of the bottom film that exceeds the limit is cut by the first blade;
[0009] The laminating rollers are symmetrically distributed in parallel up and down, and are arranged in parallel on one side of the rotating shaft. The tape and base film are laminated by a servo motor driving the active laminating roller and the driven laminating roller to laminate the product. The product is rewound by the servo motor, the transition structure component, the transition gear, and the related structure to drive the rewinding shaft to rewind the product. The turntable indexing is driven by the servo, the turbine reducer, and the transmission component to drive the rotating shaft to rotate. A transmission component connected to the laminating roller is also provided at the bottom of the driving device. A positioning component is provided on one side of the turntable, and the positioning component is connected to the positioning block and the slide rail component. The positioning component pushes the block at one end through the cylinder to embed into the slot on the positioning block to achieve positioning.
[0010] In particular, the feed guide rail is arranged horizontally, the slider mounting seat moves in the direction of the feed guide rail, the slider mounting seat is connected to the feed barrel, the feed barrel is arranged on the guide trough, the guide trough is arranged at the bottom of the barrel, a shaking plate is arranged in the barrel, and a paper tube balancing force elimination shaking device is provided. The paper tube is placed in the barrel, and the shaking plate is controlled by the controller, cylinder, and signal detection to shake and discharge the material. The paper tube falls into the guide trough, and is inserted along the direction of the rotating axis through the feed barrel.
[0011] In particular, the discharge plate is connected to one side of the material guide trough, and the discharge plate has an inclined angle, the material guide trough is parallel to the rotating shaft, a paper discharge baffle is provided at the bottom of the rotating shaft, the paper discharge baffle is provided with a U-shaped bayonet, and the paper discharge baffle on the guide rod is pushed close to the rotating shaft by a pushing cylinder to push the completed bonding tape onto the discharge plate.
[0012] Particularly, the cutter cylinder is perpendicular to the cutter mounting seat, the cutter mounting seat is fixedly connected to the second tool holder, the cutter cylinder is used to lift the second blade on the second tool holder along the direction of the rotating shaft, and the second tool holder is moved laterally for cutting via the guide rod.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The tape laminating and winding machine of the present invention connects the protruding end on the base material roll with the protruding end on the upper tape raw material roll, namely, the first base film unloading mechanism and the second base film unloading mechanism, through the deviation correction component, the laminating mechanism and the unloading mechanism in sequence, and the tape and the base film are connected to the guide roller after passing the film collection shaft on the film collection slide seat, and the base film on the guide roller passes through the first knife holder, the laminating mechanism and the unloading mechanism in sequence, and the edge of the base film is cut by the first blade, and the barrel for placing the paper roll is sleeved on the rotating shaft through the material guide groove and the feed cylinder, and after the winding operation is completed, the rolled tape is pushed into the discharge plate through the paper discharge baffle. The present invention saves physical strength and time for manual laminating by quickly laminating the tape raw material and the base material, has a high degree of automation, improves production efficiency, and saves costs. At the same time, the alignment degree of the tape raw material and the base material is high, and when the laminating tape is rolled, the roll is tightly compacted, which improves practicality and reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a schematic diagram of the top view structure of the present invention;
[0017] Figure 3 It is a schematic diagram of the main structure of the present invention;
[0018] Figure 4 It is a schematic diagram of the structure on the right side of the present invention;
[0019] Figure 5 It is a schematic diagram of the structure of the rear part of the figure of the present invention.
[0020] Numbers in the figure:
[0021] 1. Frame; 2. Electric box; 3. Material barrel; 4. First tape unloading mechanism; 5. Deviation correction component; 6. Second base film unloading mechanism; 7. Laminating mechanism; 8. Paper tube unloading mechanism; 9. Material shaking component; 10. Laminating roller; 11. Transition roller; 12. Paper tube threading component; 13. Deviation correction sensor component; 14. Servo laminating transmission component; 15. Indexing turntable; 16. Indexing positioning component; 17. Film pressing component; 18. Cylinder mounting plate; 19. Cutter cylinder; 20. Feed barrel; 21. Discharge plate ; 22. Cutting guide rod; 23. Paper feed tube seat; 24. Feed cylinder; 25. Pressing cylinder; 26. Tail material drive device; 27. First cutting tool holder; 28. First blade; 29. Second blade; 30. Pressing sponge roller; 31. Paper discharge baffle; 32. Guide rod; 33. Cutter mounting seat; 34. Tape unloading assembly; 35. Second tool holder; 36. Discharge cylinder; 37. Rotating shaft; 38. Overdrive gear assembly; 39. Servo rewinding indexing assembly; 40. Magnetic powder clutch. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] like Figure 1-5 As shown, the present invention provides a tape laminating and winding machine, including a structural main body, the structural main body includes a frame 1 and an electric box 2 arranged on one side of the frame 1, the electric box 2 has a built-in driving device 26, a group of first tape unloading mechanisms 4 are also arranged on the outer side of the electric box 2, a second bottom film unloading mechanism 6, a deviation correction component 5, a laminating mechanism 7 and a paper tube unloading mechanism 8 are sequentially arranged on the frame 1, and a dividing turntable 15 is also arranged on the side of the electric box 2 away from the second bottom film unloading mechanism 6, and four shafts are arranged on the dividing turntable 15, which are controlled by a servo motor. The machine frame 1 is provided with a material barrel 3 for placing paper tubes, and the material barrel 3 is arranged above the paper tube unloading mechanism 8. The deflection correction component 5 includes a plurality of guide rollers 12, and a plurality of transition roller shafts 11 are arranged between the laminating mechanisms 7, and a first knife holder 27 and a second knife holder 28 are arranged on the side of the transition roller shaft 11 close to the electric box 2. The first blade 28 is used to cut the side of the base film and make the tape layered. The bottom of the laminating mechanism 7 is provided with a discharge cylinder 36 and a guide rod 32. The guide rod 32 is connected with a paper discharge baffle 31. The laminating mechanism 7 includes a cylinder mounting plate 18, a cutter mounting seat 33, a pressing cylinder 25 and a plurality of laminating rollers 10 connected to the tail driving device 26. The pressing cylinder 25 is provided with a film pressing assembly 17. The film pressing assembly 17 is connected with a sponge roller 30 for film pressing. The cylinder mounting plate 18 It is mounted above the laminating roller 10, and a cutter cylinder 19 is connected to the cylinder mounting plate 18. A cutter mounting seat 33 is connected to the bottom of the cutter cylinder 19. A guide rod 22 and a second tool holder 35 and a second blade 29 are provided on the cutter mounting seat 33. The paper tube unloading mechanism 8 is parallel to the indexing turntable 15. The indexing turntable 15 is provided with a plurality of rotating shafts 37 and an indexing positioning assembly 16. The unloading mechanism 8 includes a feed barrel 20, a discharge plate 21 and a feed cylinder 24. The feed barrel 20 is aligned parallel to the rotating shaft 37, and the feed barrel 20 is connected to the feed cylinder 24. A paper feed tube seat 23 is provided at the connection between the feed barrel 20 and the feed cylinder 20.
[0024] It is further explained that the first tape unloading mechanism 4 includes a tape unloading assembly 34 connected to the rotating shaft. After the tape and the base film on the second base film unloading mechanism 6 pass around (the transition roller 11), the base film passes through the first cutting knife holder 27 in turn to cut the excess edge of the base film.
[0025] It is further explained that the laminating roller 10 is symmetrically distributed up and down, and the laminating roller 10 is arranged parallel to one side of the rotating shaft 37. The dividing turntable 15 drives the rotating shaft 37 to rotate through the servo drive device 38. The servo laminating transmission assembly is connected to the transmission assembly of the laminating roller 10. A dividing positioning assembly 16 is provided on one side of the dividing turntable 15. The positioning assembly 16 realizes positioning by pushing a block at one end of the cylinder to be embedded in the groove of the turntable.
[0026] It is further explained that the feed cylinder 24 is arranged horizontally, and the paper feed tube seat 23 is moved by the setting direction of the feed cylinder 24. The paper feed tube seat 23 is connected to the feed barrel 20. A shaking plate 9 is provided in the material barrel 3. The paper tube is placed in the material barrel 3. The shaking assembly 9 is controlled by the controller to shake and discharge the paper. The paper tube falls into the material guide groove and is inserted along the direction of the rotating shaft 37 through the feed barrel 20.
[0027] It is further explained that the discharge plate 21 is connected to one side of the guide trough, and the discharge plate 21 has an inclined angle, the guide trough is parallel to the rotating shaft 37, and a paper discharge baffle 31 is provided at the bottom of the rotating shaft 37. The paper discharge baffle 31 is provided with a U-shaped bayonet, and the paper discharge baffle 31 on the guide rod 32 is pushed close to the rotating shaft 37 by the pushing cylinder 36 to push the completed bonding tape onto the discharge plate 21.
[0028] It is further explained that the cutter cylinder 19 is perpendicular to the cutter mounting seat 33, and the cutter mounting seat 33 is fixedly connected to the second tool holder 35. The cutter cylinder 19 is used to lift and lower the second blade 29 on the second tool holder 35 along the direction of the rotating shaft 37, and the second tool holder 35 is moved horizontally for cutting through the cutting guide rod 22.
[0029] The protruding end on the base material roll and the protruding end on the upper side tape raw material roll, that is, the first tape unloading mechanism 4 and the second base film unloading mechanism 6 are passed through the correction component 5, the laminating mechanism 7 and the unloading mechanism 8 in turn. After the tape and the base film pass around the film-receiving shaft on the transition roller, they pass through the first cutting knife holder 27, the laminating mechanism 7 and the unloading mechanism 8 in turn. The edge of the base film is cut by the first blade 28. The material barrel 3 for placing the paper roll is connected to the rotating shaft 37 through the material guide groove and the feeding cylinder 20. After completing the winding operation, the wound tape is pushed into the discharge plate 21 through the paper discharge baffle 31.
[0030] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A tape laminating and winding machine, characterized in that: The invention comprises a structural main body, wherein the structural main body comprises a frame and an electric box arranged on one side of the frame, the electric box has a built-in driving device, a group of first bottom film unloading mechanisms are also arranged on the outer side of the electric box, a second bottom film unloading mechanism, a deviation correction component, a laminating mechanism and a material unloading mechanism are sequentially arranged on the frame, a turntable is also arranged on the side of the electric box away from the second bottom film unloading mechanism, a film collecting slide is arranged between the deviation correction component and the second bottom film unloading mechanism, a magnetic powder clutch is arranged on one side of the second bottom film unloading mechanism, a material barrel for placing paper tubes is also arranged on one side of the frame, and the material barrel is arranged above the material unloading mechanism; The deviation correction assembly includes a plurality of guide rollers, a plurality of transition roller shafts are arranged between the guide rollers and the laminating mechanism, and a first knife holder and a first blade are arranged on the side of the transition roller shaft close to the electric box, a pushing cylinder and a guide rod are arranged at the bottom of the laminating mechanism, a discharging baffle is connected to the guide rod, the laminating mechanism includes a cylinder mounting plate, a cutter mounting seat, a pressing cylinder and a plurality of laminating roller shafts connected to a driving device, the pressing cylinder is provided with a pressing rod, and the pressing rod is connected with a sponge roller for laminating; The cylinder mounting plate is mounted above the laminating roller shaft, a cutter cylinder is connected to the cylinder mounting plate, a cutter mounting seat is connected to the bottom of the cutter cylinder, and a guide rod and a second knife holder and a second blade are provided on the cutter mounting seat; The unloading mechanism is parallel to the turntable, and a plurality of rotating shafts and positioning blocks are arranged on the turntable. The unloading mechanism includes a material guide trough, a material feed barrel, a material discharge plate and a material feed guide rail. The material guide trough is aligned with the rotating shaft, and the material feed barrel is connected to the material feed guide rail. A slider mounting seat is arranged at the connection between the material feed barrel and the material feed guide rail. The first bottom film unloading mechanism includes a sleeve connected to the rotating shaft, the second bottom film unloading mechanism is parallel to the film collecting slide, the adhesive tape and the bottom film are connected to the guide roller after passing around the film collecting shaft on the film collecting slide, the bottom film on the guide roller passes through the first knife holder, the laminating mechanism and the unloading mechanism in sequence, and the edge of the bottom film that exceeds the limit is cut by the first blade; The laminating rollers are symmetrically distributed in parallel up and down, and are arranged in parallel on one side of the rotating shaft. The tape and base film are laminated by a servo motor driving the active laminating roller and the driven laminating roller to laminate the product. The product is rewound by the servo motor, the transition structure component, the transition gear, and the related structure to drive the rewinding shaft to rewind the product. The turntable indexing is driven by the servo, the turbine reducer, and the transmission component to drive the rotating shaft to rotate. A transmission component connected to the laminating roller is also provided at the bottom of the driving device. A positioning component is provided on one side of the turntable, and the positioning component is connected to the positioning block and the slide rail component. The positioning component pushes the block at one end through the cylinder to embed into the slot on the positioning block to achieve positioning.
2. The tape laminating and winding machine according to claim 1, characterized in that: The feed guide rail is arranged horizontally, and the slider mounting seat moves in the direction of the feed guide rail. The slider mounting seat is connected to the feed barrel. The feed barrel is arranged on the guide trough, and the guide trough is arranged at the bottom of the barrel. A shaking plate is arranged in the barrel, and a paper tube balancing force elimination shaking device is provided. The paper tube is placed in the barrel, and the shaking plate is controlled by the controller, cylinder, and signal detection to shake and discharge the material. The paper tube falls into the guide trough and is inserted in the direction of the rotating axis through the feed barrel.
3. The tape laminating and winding machine according to claim 1, characterized in that: The discharge plate is connected to one side of the material guide trough, and has an inclined angle. The material guide trough is parallel to the rotating shaft. A paper discharge baffle is provided at the bottom of the rotating shaft. The paper discharge baffle is provided with a U-shaped bayonet, and the paper discharge baffle on the guide rod is pushed close to the rotating shaft by a pushing cylinder to push the bonded tape onto the discharge plate.
4. The tape laminating and winding machine according to claim 1, characterized in that: The cutter cylinder is perpendicular to the cutter mounting seat, and the cutter mounting seat is fixedly connected to the second tool holder. The cutter cylinder is used to lift the second blade on the second tool holder along the direction of the rotating shaft, and the second tool holder is moved horizontally for cutting via the guide rod.
Citation Information
Patent Citations
Adhesive tape laminating and winding machine
CN217376766U