Bicycle operating device

By integrating the brake lever and gear shifting function into one bicycle operating device, the problems of large size, heavy weight and difficult installation caused by the separate gear shifting controller and brake lever in the existing technology are solved, achieving lightweight, low cost and convenient operation.

CN114368446BActive Publication Date: 2025-11-18HUIZHOU YUANSHENG BICYCLE PARTS CO LTD
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Patent Information

Application Number
CN202210008949.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-05
Publication Date
2025-11-18
Estimated Expiration
2042-01-05

AI Technical Summary

Technical Problem

The gear shifter and brake levers of existing variable-speed bicycles are separate components, resulting in large size, heavy weight, difficult and costly installation, and difficult operation.

Method used

A bicycle control device was designed that integrates the brake lever and gear shifting function into one unit. Through the cable winding structure and lever design inside the housing, the braking and shifting operations are unified. The levers are aligned in the same direction, and the structure is simple and easy to install.

Benefits of technology

This design achieves a simplified structure, smaller size, lighter weight, and lower cost for bicycle control devices, while also being convenient to operate, less prone to errors, and improving the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a bicycle operating device, comprising: a housing, comprising a bundle ring, the bundle ring is provided with a through hole, the bundle ring is sleeved on a rod through the through hole; a winding structure, comprising an axle, the axle is provided with a first axle line, the winding structure is rotatably arranged in the housing, for connecting and driving a derailleur wire; a brake handle, swingably arranged in the housing, oppositely located in front of the bundle ring, for connecting and driving a brake wire; a first gear shifting lever, swingably arranged in the housing, the first gear shifting lever is provided with a first finger pressing surface, the first gear shifting lever can drive the winding structure to rotate; and a second gear shifting lever, swingably arranged in the housing, the second gear shifting lever is provided with a second finger pressing surface, the second gear shifting lever can drive the winding structure to rotate; wherein the second finger pressing surface is located in front of the first finger pressing surface, the operating direction of the first finger pressing surface and the second finger pressing surface is the same.
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Description

Technical Field

[0001] This invention relates to a bicycle operating device. Background Technology

[0002] Variable-speed bicycles are popular among consumers because their gears can be switched according to different driving conditions (flat surfaces, uphill, downhill, etc.). The controller for controlling the gears on such bicycles is fixed to a part of the bicycle (such as the handlebars) via a clamp, allowing for convenient operation near the hand. Switching the controller drives a gear cable to change the gear position.

[0003] In addition, the braking system is an extremely important safety system for bicycles, and all bicycles are equipped with at least one braking device. Brake levers are usually mounted on the handlebars for easy gripping and operation while riding.

[0004] However, in known variable-speed bicycles, the gear shifter and brake lever are two independent components, which are installed on the handlebars respectively. Therefore, the overall volume of the two components is relatively large, takes up more space, is more difficult to install, is heavier, and has higher manufacturing and purchase costs.

[0005] In another known structure, the pull lever and the release lever are located on the upper and lower sides of the transmission device, respectively, making operation difficult; in another known structure, the pull lever and the release lever are located on the same side, but the directions of movement are different, making operation prone to errors.

[0006] Therefore, it is necessary to provide a novel and progressive bicycle operating device to solve the above problems. Summary of the Invention

[0007] The main objective of this invention is to provide a bicycle operating device that integrates braking and gear shifting functions, with a simple structure, small size, light weight, low cost, easy installation, and easy operation.

[0008] To achieve the above objectives, the present invention provides a bicycle operating device, comprising: a housing including a coil, the coil having a through hole, the through hole having a center, and the through hole having an axis passing through the center, the coil being fitted onto a rod through the through hole; a cable winding structure including a spindle, the spindle having a first axis, the cable winding structure being rotatably disposed in the housing for connecting to and driving a derailleur cable; and a brake lever, pivotally disposed in the housing, positioned opposite the front side of the coil, for connecting to and driving a brake cable, a first reference plane defined by the center of the through hole and perpendicular to the first axis, and a first reference plane defined by the through hole. A second reference plane includes the center of the hole, contains the axis of the through hole, and is perpendicular to the first reference plane; a first shift lever is oscillatingly disposed in the housing, the first shift lever has a first finger surface located opposite to the lower side of the first reference plane, the first shift lever can drive the winding structure to rotate; and a second shift lever is oscillatingly disposed in the housing, the second shift lever has a second finger surface located in front of the second reference plane, the second shift lever can drive the winding structure to rotate; wherein the second finger surface is located in front of the first finger surface, and the operating directions of the first finger surface and the second finger surface are in the same direction.

[0009] Preferably, the second finger surface is located opposite to the lower side of the first reference plane.

[0010] Preferably, a third reference plane is defined, which passes through the center of the through hole and is perpendicular to the first and second reference planes, and a pivot axis of the second shift lever is located on the side of the third reference plane closer to the winding structure.

[0011] Preferably, a third reference plane is defined, which passes through the center of the through hole and is perpendicular to the first and second reference planes, and the second finger surface passes through the third reference plane.

[0012] Preferably, the first and second finger shift surfaces are shifted in the direction of the front side of the coil.

[0013] Preferably, the second finger surface is located between the first central axis and the second reference plane.

[0014] Preferably, the second finger surface is located within 40 mm below the first reference plane.

[0015] Preferably, the second shifter surface is closer to the first reference plane than the first shifter surface, and one of the first shifter lever and the second shifter lever is a cable pull lever and the other is a cable release lever.

[0016] Preferably, the second shift lever is a cable release lever.

[0017] Preferably, the second shifter surface is located opposite to the lower side of the first reference plane; a third reference plane is defined, which passes through the center of the through hole, and a pivot axis of the second shifter lever is located on the side of the third reference plane closer to the cable winding structure; the second shifter surface passes through the third reference plane; the shifting direction of the first shifter surface and the second shifter surface is towards the front side of the cable loop; the second shifter surface is located between the first central axis and the second reference plane; the second shifter surface is located within 40mm below the first reference plane; the second shifter lever includes a pawl portion, and the cable winding structure is provided with a positioning structure. When the second shifter lever is shifted, the pawl portion disengages from the positioning structure to perform a cable release operation.

[0018] The beneficial effects of this invention are as follows:

[0019] The bicycle operating device provided by this invention achieves braking and gear shifting functions without requiring multiple independent functional devices. Its integrated structure is simplified, small in size, lightweight, low in cost, and easy to install. Furthermore, it is extremely convenient to operate, less prone to errors, and also helps the hands grip the handlebars firmly for stable operation. Attached Figure Description

[0020] Figure 1 This is a perspective view of a preferred embodiment of the present invention.

[0021] Figure 2 This is a schematic diagram of the installation of a preferred embodiment of the present invention.

[0022] Figure 3 This is a front view of a preferred embodiment of the present invention.

[0023] Figure 4 This is a front right-side view of a preferred embodiment of the present invention.

[0024] Figure 5 This is a partial exploded view of a preferred embodiment of the present invention.

[0025] Figure 6 This is a partial disassembly diagram of a preferred embodiment of the present invention.

[0026] Figure Labels

[0027] 1: Bicycle operating mechanism; 10: Housing; 11: Cable tie; 110: Through hole axis; 111: Through hole center; 112: Through hole; 20: Cable winding structure; 21: Spindle; 211: First spindle axis; 22: Positioning structure; 30: Brake lever; 40: First shift lever; 41: First shifter surface; 50: Second shift lever; 51: Second shifter surface; 52: Pivot shaft; 521: Pivot axis; 53: Pawl part; 100: Bar body; P1: First reference plane; P2: Second reference plane; P3: Third reference plane. Detailed Implementation

[0028] The following examples illustrate possible implementations of the present invention, but are not intended to limit the scope of protection of the present invention.

[0029] Please refer to Figures 1 to 6 The present invention shows a preferred embodiment of the present invention, wherein the bicycle operating device 1 of the present invention includes a housing 10, a cable winding structure 20, a brake lever 30, a first gear shift lever 40 and a second gear shift lever 50.

[0030] The housing 10 includes a coil 11 with a through hole 112. The through hole 112 has a through hole center 111 and a through hole axis 110 passing through the through hole center 111. The coil 11 is fitted onto a rod 100 (e.g., a handlebar) through the through hole 112. The cable winding structure 20 includes a spindle 21 with a first spindle axis 211. The cable winding structure 20 is rotatably disposed in the housing 10 for connecting to and driving a shift cable. The brake lever 30 is pivotally disposed in the housing 10 and is located opposite the coil 11, for connecting to and driving a brake cable. A first reference plane P1 is defined passing through the through hole center 111 and perpendicular to the first spindle axis 211. The housing 10 includes a core 111 and a second reference plane P2 that is perpendicular to the first reference plane P1 and contains the through hole axis 110. The first shift lever 40 is oscillatingly mounted on the housing 10 and has a first shift surface 41 located opposite to the lower side of the first reference plane P1. The first shift lever 40 can drive the winding structure 20 to rotate. The housing 10 also includes a second shift surface 50 that is oscillatingly mounted on the housing 10 and has a second shift surface 51 located in front of the second reference plane P2. The second shift lever 50 can drive the winding structure 20 to rotate. The second shift surface 51 is located in front of the first shift surface 41, and the operating directions of the first shift surface 41 and the second shift surface 51 are in the same direction. Therefore, the bicycle operating device 1 integrates the brake lever 30, the first gear shift lever 40, and the second gear shift lever 50, achieving braking and shifting functions without the need for multiple independent functional devices. Its integrated structure is streamlined, small in size, lightweight, low in cost, and easy to install. Furthermore, both the first gear shift lever 40 and the second gear shift lever 50 are located below the housing 10, allowing operation with just one finger (e.g., the thumb), and both operate in the same direction, making operation extremely convenient and less prone to errors. It also helps the hand grip the handlebars firmly for stable operation.

[0031] The second shifter surface 51 is located opposite to the lower side of the first reference plane P1. A third reference plane P3 is defined, which passes through the center of the through hole 111 and is perpendicular to the first reference plane P1 and the second reference plane P2. The pivot axis 521 of the pivot axis 52 of the second shift lever 50 is located on the side of the third reference plane P3 closer to the cable winding structure 20. The second shifter surface 51 passes through the third reference plane P3. The shifting direction of the first shifter surface 41 and the second shifter surface 51 is towards the front of the coil 11. The first shifter surface 41 is located below the coil 11, and the second shifter surface 51 is located below the housing 10 and between the coil 11 and the brake lever 30. The third reference plane P3 extends through the first shifter surface 41, the second shifter surface 51, and the brake lever 30, connecting to the end of the housing 10.

[0032] In this embodiment, the second shifter surface 51 is located between the first spindle axis 211 and the second reference plane P2. Preferably, the second shifter surface 51 is located within 40 mm below the first reference plane P1.

[0033] The second shifter surface 51 is closer to the first reference plane P1 than the first shifter surface 41. One of the first shifter lever 40 and the second shifter lever 50 is a cable pull lever, and the other is a cable release lever. In this embodiment, the second shifter lever 50 is a cable release lever. Specifically, the second shifter lever 50 includes a pawl portion 53. The winding structure 20 is provided with a positioning structure 22. When the second shifter lever 50 is moved, the pawl portion 53 disengages from the positioning structure 22 to perform a cable release operation. The second shifter lever 50 may be integrally formed with the pawl portion 53, or the pawl portion 53 and the second shifter lever 50 may be two cooperating (engaging or connected) components.

Claims

1. A bicycle operating device, characterized in that, include: A housing includes a coil, the coil having a through hole, the through hole having a through hole center, the through hole having a through hole axis passing through the through hole center, the coil being fitted onto a rod body through the through hole; A winding structure includes a spindle with a first spindle axis. The winding structure is rotatably disposed in the housing for connecting to and driving a variable speed cable. A brake lever is pivotally mounted on the housing and positioned opposite the front side of the coil, for connecting and driving a brake cable. A first reference plane is defined as passing through the center of the through hole and perpendicular to the first axis, and a second reference plane is defined as passing through the center of the through hole, including the axis of the through hole, and perpendicular to the first reference plane. A first shift lever is oscillatingly mounted on the housing. The first shift lever has a first finger surface located opposite to the lower side of the first reference plane. The first shift lever can drive the winding structure to rotate. A second shift lever is oscillatingly mounted on the housing. The second shift lever has a second finger surface located in front of the second reference plane. The second shift lever can drive the winding structure to rotate. The second finger shift surface is located in front of the first finger shift surface, and the operation directions of the first finger shift surface and the second finger shift surface are in the same direction; The first shift surface is located on the lower side of the coil, and the second shift surface is located on the lower side of the housing and between the coil and the brake lever; A third reference plane is defined, which passes through the center of the through hole and is perpendicular to the first and second reference planes. The third reference plane extends through the first shifter surface, the second shifter surface, and the brake lever and connects to the end of the housing.

2. The bicycle operating device as described in claim 1, characterized in that, The second finger surface is located opposite the first reference plane.

3. The bicycle operating device as described in claim 1, characterized in that, The pivot axis of the second shift lever is located on the side of the third reference plane closer to the winding structure.

4. The bicycle operating device as described in claim 1, characterized in that, The second finger surface passes through the third reference plane.

5. The bicycle operating device as described in claim 1, characterized in that, The first and second finger shifters are shifted in the direction of the front of the coil.

6. The bicycle operating device as described in claim 1, characterized in that, The second finger dial is located between the first spindle axis and the second reference plane.

7. The bicycle operating device as described in claim 1, characterized in that, The second finger surface is located within 40 mm below the first reference plane.

8. The bicycle operating device as described in claim 1, characterized in that, The second shifter surface is closer to the first reference plane than the first shifter surface. One of the first shifter lever and the second shifter lever is a cable pull lever and the other is a cable release lever.

9. The bicycle operating device as described in claim 8, characterized in that, The second shift lever is the cable release lever.

10. The bicycle operating device as claimed in claim 8, characterized in that, The second shifter surface is located opposite to the lower side of the first reference plane; the pivot axis of the second shift lever is located on the side of the third reference plane near the cable winding structure; the second shifter surface passes through the third reference plane; the shifting direction of the first shifter surface and the second shifter surface is towards the front side of the cable coil; the second shifter surface is located between the first spindle axis and the second reference plane; the second shifter surface is located within 40mm below the first reference plane; the second shift lever includes a pawl portion, and the cable winding structure is provided with a positioning structure. When the second shift lever is shifted, the pawl portion jumps out of the positioning structure to perform a cable release operation.

Citation Information

Patent Citations

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