A complex component flexible manufacturing system and a complex component flexible manufacturing method

By fusion of cleanliness online measuring unit and photon beam clean processing unit in the complex component flexible manufacturing system, combined with the flexible production management system and process visual control unit, it solves the problem of difficult to efficiently manufacture complex components in traditional manufacturing technology. Cost molding manufacturing.

CN114378309BActive Publication Date: 2025-01-28E SURFING IOT CO LTD
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Patent Information

Application Number
CN202111644413.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-29
Publication Date
2025-01-28
Estimated Expiration
2041-12-29

AI Technical Summary

Technical Problem

Traditional manufacturing technology is difficult to manufacture complex components quickly, at low cost and at high quality, especially special-shaped complex metal components with high requirements for the inner cavity wall, and it is difficult to achieve online finish measurement and overall finishing treatment.

Method used

A complex component flexible manufacturing system includes a flexible production management system, molding smooth treatment equipment and process visual control unit. Through the fusion of the online measuring unit and photon beam cleaning unit, the high -quality smoothing treatment of the cavity wall of the complex component can be achieved, and the visual control unit can achieve the visual control, management and traceability of the customer through the process visual control unit.

Benefits of technology

The high -quality, high efficiency, and visual control of the inner cavity wall of complex components has been realized, the production cost is reduced, the production efficiency is improved, and the rapid manufacturing of multiple varieties and small batches is supported.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a flexible manufacturing system and method for complex components, including a flexible production management system, which is connected to a client by communication; molding and finishing equipment, which is connected to the flexible production management system by communication, and the molding and finishing equipment includes a photon beam material addition manufacturing unit, an online finishing measurement unit, and a photon beam finishing unit; a process visualization control unit for visually controlling the production process of the molding and finishing equipment, which is connected to the flexible production management system by communication. By setting the process visualization control unit to communicate with the client through the flexible production management system, the effect of visual control, management and traceability of the production process by the customer is achieved; by integrating the online finishing measurement unit and the photon beam finishing unit, the problem of processing the finishing of the inner cavity wall of the complex component is solved, and the molding and manufacturing of special-shaped complex components with requirements on the inner cavity wall with high quality, high efficiency and visual control is achieved.
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Description

Technical Field

[0001] The present invention relates to the field of intelligent manufacturing technology, and in particular to a complex component flexible manufacturing system and a complex component flexible manufacturing method. Background Art

[0002] In the traditional mode, it is difficult to manufacture special-shaped complex metal components that require the quality of the inner cavity wall, and the production cost is high. It is difficult for customers to visually control, manage and trace the production process of complex metal components. The current metal photon beam material addition manufacturing equipment mainly focuses on the execution of the photon beam material addition manufacturing function, and it is difficult to directly process the inner cavity wall, which ultimately affects the application effect of the formed metal parts. There is also a device that places a smoothing treatment photon beam head on the object carrier to realize the fusion of the material addition manufacturing and smoothing treatment double photon beam head. However, it is difficult for this device to realize the online smoothness measurement during the material addition manufacturing process, and to achieve high-quality smoothing treatment of the entire area of ​​the part to be treated based on the actual online smoothness. In addition, in the inner cavity wall of the complex component, the quality of the overall one-time smoothing treatment of the part to be treated is higher than that of the staged smoothing treatment. The structure of the complex component may block the smoothing treatment angle after the movement of the object carrier, making it difficult to achieve the overall one-time smoothing treatment of the part to be treated.

[0003] Especially for the manufacture of metal components with multiple varieties, small batches, different requirements for the inner cavity wall, and complex curved shapes, the traditional model is more difficult to manufacture quickly, at low cost, and with high quality. The general flexible manufacturing solution is also difficult to solve the above problems well due to the limitations of traditional photon beam additive manufacturing equipment. Summary of the invention

[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a complex component flexible manufacturing system and a complex component flexible manufacturing method.

[0005] A complex component flexible manufacturing system according to an embodiment of the first aspect of the present invention includes:

[0006] Flexible production management system, communicating with the client;

[0007] Forming and finishing equipment, which is in communication connection with the flexible production management system, and includes a photon beam material adding manufacturing unit for forming complex components, an online finish measuring unit for measuring the finish of the inner cavity wall of the complex component, and a photon beam finish processing unit for finishing the inner cavity wall of the complex component;

[0008] A process visualization control unit for visually controlling the production process of the molding and finishing equipment is communicatively connected with the flexible production management system.

[0009] The above-mentioned flexible manufacturing system for complex components has at least the following beneficial effects: by setting up a process visualization control unit to communicate with the client through a flexible production management system, the customer can achieve the effect of visual control, management and traceability of the production process; by integrating the smoothness online measurement unit and the photon beam smoothing processing unit, the problem of processing the smoothness of the inner cavity wall of the complex component is solved, and high-quality, high-efficiency, and visually controlled molding and manufacturing of special-shaped complex components with requirements on the inner cavity wall is achieved.

[0010] According to the second aspect of the present invention, the flexible manufacturing method for complex components adopts the flexible manufacturing system for complex components according to the first aspect of the present invention. The flexible manufacturing method for complex components comprises the following steps:

[0011] 1) The client remotely transmits the design drawings of complex components to the flexible production management system of the manufacturing plant;

[0012] 2) The manufacturing plant uses a flexible production management system to perform process evaluation and production scheduling according to the design drawings. The flexible production management system performs intelligent three-dimensional slicing of complex components with high requirements for the inner cavity wall. According to the requirements and shapes of the complex components, the process configuration of photon beam additive manufacturing and photon beam finishing is planned, and the photon beam energy, photon beam angle and scanning path are set;

[0013] 3) According to the intelligent three-dimensional slicing and process planning, the photon beam material adding manufacturing unit is started to form the complex component, and after the structure forming of the to-be-processed part of the inner cavity wall of the complex component is completed, the photon beam material adding manufacturing unit is suspended;

[0014] 4) Start the smoothness online measurement unit to measure the smoothness of the entire to-be-treated part of the inner cavity wall of the complex component, and feed the measurement data back to the flexible production management system for processing, start the photon beam smoothness processing unit, and perform overall smoothness processing and repair on the entire to-be-treated part of the inner cavity wall of the complex component according to the measurement data, and at the same time identify the local to-be-treated part within the overall to-be-treated part and perform differential processing;

[0015] 5) After the finishing process is completed, the photon beam finishing process unit is stopped, and the photon beam material adding manufacturing unit is started to complete the molding of complex components. The process visualization control unit visually controls the entire production process in real time, and transmits the visual control content to the client in real time through the flexible production management system.

[0016] The above-mentioned flexible manufacturing method for complex components has at least the following beneficial effects: by adopting the above-mentioned flexible manufacturing system for complex components, by setting up a process visualization control unit and communicating with the client through a flexible production management system, the customer can achieve the effect of visual control, management and traceability of the production process; by integrating the online smoothness measurement unit and the photon beam smoothing processing unit, the problem of processing the smoothness of the inner cavity wall of the complex component is solved, and high-quality, high-efficiency, and visually controlled molding and manufacturing of special-shaped complex components with requirements for the inner cavity wall is achieved; in the manufacturing process, the overall to-be-treated part of the inner cavity wall of the complex component is smoothed and repaired as a whole according to the measurement data, and at the same time, the local to-be-treated part within the overall to-be-treated part is identified and differentially processed, so as to achieve high-quality smoothing processing of the entire area within the to-be-treated part.

[0017] In some embodiments of the present invention, the molding polishing equipment also includes a motion mechanism, and the online polishing measurement unit and the photon beam polishing unit are installed on the motion mechanism. The motion mechanism is used to drive the online polishing measurement unit and the photon beam polishing unit to measure and polish the untreated part of the inner cavity wall of the complex component, and the motion mechanism is communicatively connected to the flexible production management system.

[0018] In some embodiments of the present invention, the online smoothness measurement unit includes a smoothness measurement end and a controller, the controller is connected to the smoothness measurement end via a wire, and the controller is communicatively connected to the flexible production management system.

[0019] In some embodiments of the present invention, the finish measurement end is a diamond probe.

[0020] In some embodiments of the present invention, the finish measurement end includes a photon beam measurer and a photodetector, and the photodetector is used to receive and feed back the photon beam reflected by the photon beam measurer.

[0021] In some embodiments of the present invention, the photon beam finishing unit includes a first photon beam emitter and a photon beam finishing component.

[0022] In some embodiments of the present invention, the molding and finishing equipment also includes a box body, the motion mechanism, the photon beam material adding manufacturing unit and the process visualization control unit are arranged in the box body, and the motion mechanism is slidably connected to the top of the box body.

[0023] In some embodiments of the present invention, the motion mechanism is a robotic arm.

[0024] In some embodiments of the present invention, the photon beam material adding manufacturing unit includes a second photon beam emitter and a material adding mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.

[0026] Figure 1 It is a schematic diagram of the molding and finishing processing equipment of the present invention;

[0027] Figure 2 is a schematic diagram of one embodiment of the present invention;

[0028] Figure 3 is a schematic diagram of another embodiment of the present invention;

[0029] Figure 4 It is a schematic diagram of the flow channel of the inner cavity wall of the complex component of the present invention;

[0030] Figure 5 It is a schematic diagram of the process principle of the flexible manufacturing method of complex components of the present invention.

[0031] Figure Number:

[0032] 10-housing; 21-second photon beam emitter; 22-feeding mechanism 23-galvanometer; 24-second optical path; 25-feeding manufacturing light; 30-process visualization control unit; 41-complex component; 42-object carrier; 51-track; 52-controller; 53-diamond probe; 54-photon beam measurer; 55-photoelectric detector; 56-first photon beam emitter; 57-first optical path; 58-mechanical arm; 59-photon beam polishing treatment part; 60-polishing treatment light; 61-conducting wire; 62-first protective cover; 63-second protective cover; 71-flow channel; 72-whole part to be treated; 73-local part to be treated; 74-inner wall of flow channel; 80-molding polishing treatment equipment. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0034] It should be understood that, herein, if there are terms such as "upper", "lower", "left", "right", "front", "back", "inside", "outside", "top" and the like indicating directions or positional relationships, they are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. herein, the terms "first", "second", etc. are used to distinguish different objects, rather than to describe a specific order. herein, if there is a description of "several" or "plurality", the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, exceed, etc. are understood to exclude the number itself, and above, below, within, etc. are understood to include the number itself.

[0035] It should be noted that, in this article, the terms "include", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the description of the present invention, unless otherwise clearly defined, the terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

[0036] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0037] Reference Figures 1 to 5 The present invention proposes a flexible manufacturing system for a complex component 41 and a flexible manufacturing method for a complex component 41.

[0038] According to the first aspect of the embodiment of the present invention, the flexible manufacturing system of the complex component 41 includes a flexible production management system, which is communicatively connected to the client; the molding and finishing processing equipment 80 is communicatively connected to the flexible production management system, the molding and finishing processing equipment 80 includes a photon beam filling manufacturing unit for molding the complex component 41, an online finish measurement unit for measuring the finish of the inner cavity wall of the complex component 41, and a photon beam finishing processing unit for finishing the inner cavity wall of the complex component 41; the process visualization control unit 30 for visually controlling the production process of the molding and finishing processing equipment 80 is communicatively connected to the flexible production management system.

[0039] It can be understood that the molding polishing equipment 80 also includes a motion mechanism, and the online polishing measurement unit and the photon beam polishing processing unit are installed on the motion mechanism. The motion mechanism is used to drive the online polishing measurement unit and the photon beam polishing processing unit to measure and polish the untreated part of the inner cavity wall of the complex component 41, and the motion mechanism is communicated with the flexible production management system.

[0040] Specifically, the smoothness online measurement unit includes a smoothness measurement terminal and a controller 52 . The controller 52 is connected to the smoothness measurement terminal via a wire 61 , and the controller 52 is communicatively connected to the flexible production management system.

[0041] Continue to refer to Figure 2 and Figure 3 In some embodiments, the online smoothness measurement unit includes a first protective cover 62, which is disposed at the smoothness measurement end. The smoothness measurement end is disposed in the first protective cover 62 and is used to close the first protective cover 62 when not in use to protect the smoothness measurement end from damage and dust pollution.

[0042] Continue to refer to Figure 1 and Figure 2 In some embodiments, the finish measuring end is a diamond probe 53. When measuring the finish, the diamond probe 53 contacts the inner wall of the complex component 41 and moves on the inner wall surface of the complex component 41 to measure the actual finish data, that is, the diamond probe 53 is a contact measurement.

[0043] Continue to refer to Figure 3 In other embodiments, the finish measurement end includes a photon beam measurer 54 and a photodetector 55, and the photodetector 55 is used to receive and feed back the photon beam reflected by the photon beam measurer 54. Specifically, the photon beam measurer 54 and the photodetector 55 are arranged side by side and at intervals. When performing finish measurement, there is a distance between the photon beam measurer 54 and the inner cavity wall of the complex component 41. The photon beam measurer 54 emits a photon beam to the inner cavity wall of the complex component 41. The photon beam reflected by the inner cavity wall of the complex component 41 is received by the photodetector 55 and fed back to the flexible production management system. The actual finish data is measured through processing, that is, the photon beam measurer 54 and the photodetector 55 are non-contact measurements.

[0044] The photon beam polishing processing unit includes a first photon beam emitter 56 and a photon beam polishing processing component 59. A reflector is provided between the first photon beam emitter 56 and the photon beam polishing processing component 59. A first optical path 57 is formed by the reflector. The photon beam enters the photon beam polishing processing component 59 through the first optical path 57, and the photon beam polishing processing component 59 emits a polishing processing light 60.

[0045] Continue to refer to Figure 2 and Figure 3 In some embodiments, the photon beam polishing processing unit includes a second protective cover 63, which is arranged at the photon beam polishing processing part 59, and the photon beam polishing processing part 59 is arranged in the first protective cover 62, which is used to close the second protective cover 63 when not working, to protect the photon beam polishing processing part 59, to prevent damage and dust pollution.

[0046] Continue to refer to Figures 1 to 3 It is understood that the motion mechanism is a mechanical arm 58. Specifically, the motion mechanism is a multi-degree-of-freedom mechanical arm 58. More specifically, the motion mechanism is a six-degree-of-freedom mechanical arm 58. It is understood that the motion mechanism is a connecting rod mechanism or a combination of a connecting rod mechanism and a gear transmission or any other form.

[0047] It is understood that the molding and finishing processing equipment 80 also includes a box 10, a motion mechanism, a photon beam material addition manufacturing unit, and a process visualization control unit 30 are arranged in the box 10, and the motion mechanism is slidably connected to the top of the box 10. Specifically, a track 51 is installed on the top of the box 10, and the motion mechanism is slidably connected to the track 51. The motion mechanism can be moved in the box 10, so as to adapt to complex components 41 of larger and different shapes. It is understood that the bottom of the box 10 is provided with a carrier 42 for molding the complex component 41.

[0048] It can be understood that the photon beam material adding manufacturing unit includes a second photon beam emitter 21, a galvanometer 23 and a material adding mechanism 22. The second photon beam emitter 21 forms a second optical path 24 through the galvanometer 23, and forms a material adding manufacturing light 25 through the reflection of the galvanometer 23. When the material adding manufacturing is working, the material adding mechanism 22 starts to operate, and the metal powder is evenly spread on the object carrier 42. By turning on the photon beam material adding manufacturing unit, the infrared photon beam controls the scanning path and the incident angle through the galvanometer 23, and the molding of the complex component 41 begins.

[0049] The flexible manufacturing system of the complex component 41 of the present invention is connected to the client through the flexible production management system by setting up the process visualization control unit 30, so as to achieve the effect of visual control, management and traceability of the production process by the customer; by integrating the smoothness online measurement unit and the photon beam finishing unit, the problem of processing the smoothness of the inner cavity wall of the complex component 41 is solved, and the high-quality, high-efficiency and visually controlled molding and manufacturing of the special-shaped complex components 41 with requirements on the inner cavity wall is achieved.

[0050] The above-mentioned flexible manufacturing method of miscellaneous components has at least the following beneficial effects: by adopting the above-mentioned flexible manufacturing system of complex component 41, by setting up the process visualization control unit 30 and communicating with the client through the flexible production management system, the customer can achieve the effect of visual control, management and traceability of the production process; by integrating the online smoothness measurement unit and the photon beam smoothing processing unit, the problem of processing the smoothness of the inner cavity wall of the complex component 41 is solved, and high-quality, high-efficiency, and visually controlled molding and manufacturing of special-shaped complex components 41 with requirements on the inner cavity wall is achieved; in the manufacturing process, the overall to-be-treated part 72 of the inner cavity wall of the complex component 41 is smoothed and repaired as a whole according to the measurement data, and at the same time, the local to-be-treated part 73 in the overall to-be-treated part 72 is identified and differentially processed, so as to achieve high-quality smoothing of the entire area of ​​the to-be-treated part.

[0051] Continue to refer to Figures 1 to 5 According to the flexible manufacturing method of the complex component 41 of the second embodiment of the present invention, the flexible manufacturing system of the complex component 41 of the first embodiment of the present invention is used, and the flexible manufacturing method of the complex component 41 comprises the following steps:

[0052] 1) The client remotely transmits the design drawings of the complex component 41 to the flexible production management system of the manufacturing plant. Specifically, the client transmits the design drawings to the manufacturing plant via a wireless network.

[0053] 2) The manufacturing plant uses a flexible production management system to perform process evaluation and production scheduling according to the design drawings. The flexible production management system performs intelligent three-dimensional slicing on the complex component 41 with high requirements on the inner cavity wall. According to the requirements and shape of the complex component 41, the process configuration of photon beam additive manufacturing and photon beam polishing is planned, and the photon beam energy, photon beam angle and scanning path are set.

[0054] 3) According to the intelligent three-dimensional slicing and process planning, the photon beam material addition manufacturing unit is started to form the complex component 41. The second photon beam emitter 21 emits an infrared photon beam to scan the metal powder through the galvanometer 23 for forming the integral component. It can be understood that the second photon beam emitter 21 emits an infrared photon beam.

[0055] In this embodiment, after the flexible production management system data is connected to the molding and finishing processing equipment 80, the feeding mechanism 22 starts to work, and the metal powder is evenly spread on the carrier 42. The carrier 42 is provided with a heating device, and the carrier 42 preheats the metal powder at a preheating temperature of 100 to 200 degrees Celsius. After the preheating is completed, the photon beam feeding manufacturing unit starts to work, and the infrared photon beam controls the scanning path and the incident angle through the galvanometer 23 to start the molding of the metal complex component 41.

[0056] After the structure of the to-be-processed part of the inner cavity wall of the complex component 41 is formed, the robot arm 58 is equipped with an online surface finish measurement unit and a photon beam surface finish processing unit. According to the intelligent three-dimensional slicing and process planning, after the overall material addition and manufacturing of the to-be-processed part of the inner cavity wall of the complex component 41 is completed, the photon beam material addition and manufacturing unit is suspended.

[0057] 4) Start the online smoothness measurement unit to measure the smoothness of the entire treated portion 72 of the inner cavity wall of the complex component 41, and feed the measurement data back to the flexible production management system for processing, start the photon beam smoothing processing unit, and perform overall smoothing processing and repair on the entire treated portion 72 of the inner cavity wall of the complex component 41 according to the measurement data, while identifying the local treated portion 73 within the entire treated portion 72 and performing differential processing.

[0058] Continue to refer to Figures 1 to 3 In this embodiment, the mechanical arm 58 drives the online surface finish measurement unit and the photon beam finishing unit to move over a large range through the sliding connection track 51. Since the mechanical arm 58 has multiple degrees of freedom, the surface finish measurement end and the photon beam finishing unit 59 can be extended into the inner cavity of the complex component 41 to perform high-precision movement. The surface finish measurement end measures the overall surface finish of the inner cavity wall of the complex component 41 to be treated by contact or non-contact, and then determines the local part to be treated 73 in the overall part to be treated 72 according to the online surface finish data, and then performs overall photon beam finishing and repair on the inner cavity wall of the complex component 41 to be treated, while realizing accurate identification and differentiated treatment of the local part to be treated 73. After the finishing and repairing are completed, the feeding mechanism 22 continues to feed powder, and the photon beam feeding manufacturing unit continues to work to complete the overall molding of the complex component 41. It can be understood that the photon beam feeding manufacturing unit, the online surface finish measurement unit, and the photon beam finishing processing unit can be performed alternately according to the actual design shape of the complex component 41. It can be understood that the photon beam emitted by the first photon beam emitter 56 is an ultraviolet photon beam.

[0059] Continue to refer to Figure 4 In this embodiment, the inner wall of the complex component 41 has a flow channel 71 with a complex curved surface, and the flow channel 71 has an inner wall 74. Especially in the key area of ​​the bend of the inner wall 74, the requirements for smoothness are higher. The flexible production management system conducts a process evaluation based on the design drawings, confirms the precision requirements and areas for smoothing the overall part to be processed 72 of the bend and the local part to be processed 73 within the overall part to be processed 72 of the bend, and schedules production according to different precision requirements and the current production capacity. During the smoothing process, the photon beam parameters are adjusted for the local part to be processed 73 to perform a more accurate smoothing process.

[0060] 5) After the finishing process is completed, stop the photon beam finishing process unit, and continue to start the photon beam feeding manufacturing unit to complete the forming of the complex component 41. The process visualization control unit 30 visually controls the entire production process in real time, and transmits the visualization control content to the client in real time through the flexible production management system. The visualization control content includes the forming process data of the complex component 41, the estimated production time and the actual time. It is convenient for customers to visually control, manage and trace the forming process, quality and time in real time. During the working process, the above actions are repeated according to the process plan. The carrier 42 is connected to the Z-axis moving mechanism, and the Z-axis moving mechanism drives the carrier 42 to move along the Z-axis. The feeding mechanism 22 then starts the powder adding action until the metal complex component 41 is formed.

[0061] The complex curved metal complex component 41 with requirements for the inner cavity wall is difficult to process with traditional machining and general material addition manufacturing equipment, especially difficult to perform smooth processing on the part to be processed, and it is impossible to perform more detailed identification and processing of the local part to be processed 73 on the whole part to be processed, resulting in its smoothness not meeting the requirements, reducing the performance of the product, and the production cost is high. If the metal complex component 41 is a small batch of multiple varieties, the production cost and production time will also be greatly increased.

[0062] The flexible manufacturing method of the complex component 41 of the present invention adopts the above-mentioned flexible manufacturing system of the complex component 41, and realizes the effect of visual control, management and traceability of the production process by the customer by setting the process visualization control unit 30 and communicating with the client through the flexible production management system; by integrating the online smoothness measurement unit and the photon beam smoothness processing unit, the problem of processing the smoothness of the inner cavity wall of the complex component 41 is solved, and the high-quality, high-efficiency and visually controlled forming and manufacturing of the special-shaped complex component 41 with requirements on the inner cavity wall is realized; in the manufacturing process, the overall processing part 72 of the inner cavity wall of the complex component 41 is smoothed and repaired as a whole according to the measurement data, and the local processing part 73 in the overall processing part 72 is identified and differentially processed, so as to realize high-quality smooth processing of the whole area of ​​the processing part, improve the forming quality of the metal complex component 41 with requirements on the inner cavity wall, reduce production costs, and improve production efficiency.

[0063] The solution of introducing a robot arm 58 equipped with a smoothing photon beam head and a smoothness online measurement unit can be compatible with the flexible manufacturing of metal components with multiple varieties, small batches, different requirements for the inner cavity wall, and different complex curved surface shapes. During the entire manufacturing process, there is no need to replace production line equipment or increase manufacturing processes for different metal components, which can better improve the efficiency of flexible manufacturing and support the rapid and high-quality manufacturing of metal components with multiple varieties, small batches, different requirements for the inner cavity wall, and different complex curved surface shapes.

[0064] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above are only preferred implementation methods of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A complex component flexible manufacturing system, characterized in that: include: Flexible production management system, communicating with the client; Forming and finishing equipment, which is in communication connection with the flexible production management system, and includes a photon beam material adding manufacturing unit for forming complex components, an online finish measuring unit for measuring the finish of the inner cavity wall of the complex component, and a photon beam finish processing unit for finishing the inner cavity wall of the complex component; A process visualization control unit for visually controlling the production process of the molding and finishing equipment, which is in communication connection with the flexible production management system; The molding finishing equipment also includes a motion mechanism, the online finishing measurement unit and the photon beam finishing unit are installed on the motion mechanism, the motion mechanism is used to drive the online finishing measurement unit and the photon beam finishing unit to measure and finish the to-be-treated part of the inner cavity wall of the complex component, the motion mechanism is communicatively connected with the flexible production management system, the online finishing measurement unit includes a finishing measurement end and a controller, the controller is connected with the finishing measurement end through a wire, and the controller is communicatively connected with the flexible production management system; The finish measurement end is a contact diamond probe. When the finish measurement is performed, the diamond probe contacts the inner cavity wall of the complex component and moves on the surface of the inner cavity wall of the complex component to measure the actual finish data. The molding and finishing processing equipment also includes a box body, the motion mechanism, the photon beam material adding manufacturing unit and the process visualization control unit are arranged in the box body, and the motion mechanism is slidably connected to the top of the box body.

2. The complex component flexible manufacturing system according to claim 1 is characterized in that: The finish measurement end includes a photon beam measurer and a photoelectric detector. The photoelectric detector is used to receive and feed back the photon beam reflected by the photon beam measurer.

3. The complex component flexible manufacturing system according to claim 1, characterized in that: The photon beam finishing unit comprises a first photon beam emitter and a photon beam finishing component.

4. The complex component flexible manufacturing system according to claim 1, characterized in that: The motion mechanism is a mechanical arm.

5. The complex component flexible manufacturing system according to claim 1, characterized in that: The photon beam material adding manufacturing unit comprises a second photon beam emitter and a material adding mechanism.

6. A flexible manufacturing method for complex components, characterized in that: The complex component flexible manufacturing system according to any one of claims 1 to 5 is adopted, and the complex component flexible manufacturing method comprises the following steps: 1) The client remotely transmits the design drawings of complex components to the flexible production management system of the manufacturing plant; 2) The manufacturing plant uses a flexible production management system to perform process evaluation and production scheduling according to the design drawings. The flexible production management system performs intelligent three-dimensional slicing of complex components with high requirements for the inner cavity wall. According to the requirements and shapes of the complex components, the process configuration of photon beam additive manufacturing and photon beam finishing is planned, and the photon beam energy, photon beam angle and scanning path are set; 3) According to the intelligent three-dimensional slicing and process planning, the photon beam material adding manufacturing unit is started to form the complex component, and after the structure forming of the to-be-processed part of the inner cavity wall of the complex component is completed, the photon beam material adding manufacturing unit is suspended; 4) Start the smoothness online measurement unit to measure the smoothness of the entire to-be-treated part of the inner cavity wall of the complex component. The diamond probe contacts the inner cavity wall of the complex component and moves on the surface of the inner cavity wall of the complex component to measure the actual smoothness data, and feeds the measurement data back to the flexible production management system for processing. Start the photon beam smoothness processing unit to perform overall smoothness processing and repair on the entire to-be-treated part of the inner cavity wall of the complex component according to the measurement data, and at the same time identify the local to-be-treated part within the overall to-be-treated part and perform differential processing; 5) After the finishing process is completed, the photon beam finishing process unit is stopped, and the photon beam material adding manufacturing unit is started to complete the molding of complex components. The process visualization control unit visually controls the entire production process in real time, and transmits the visual control content to the client in real time through the flexible production management system.

Citation Information

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