Loudspeaker with wire spring wave capable of locally adjusting elasticity and manufacturing method thereof

Abstract

The present invention provides a method for manufacturing a speaker with a wire elastic wave with locally adjustable elasticity, including the steps of preparation, impregnation, drying, wire placement, molding, cutting and assembly. In the molding step, a wire elastic wave is hot-pressed on a substrate, including a body and a wire. The body includes a wave structure and a wire setting area. The wave structure includes a crest, a trough, an inner wall and an outer wall. The wire setting area forms a hollow portion, and the wire extends into the hollow portion. The outer warp yarn and the inner warp yarn of the wire setting area together form an elastic adjustment area. The depth of the hollow portion in the inner and outer walls is less than the depth in the crest and trough. Therefore, the wire will not be damaged by hot pressing, and the combination of the wire setting area and the wire is consistent with the hardness, elasticity and toughness of other areas of the body.

Description

Technical Field

[0001] The present invention relates to a speaker and a manufacturing method thereof, and in particular to a speaker with a wire spring wave capable of locally adjusting elasticity and a manufacturing method thereof. Background Art

[0002] A general dynamic speaker produces sound by using the principle that the reaction force of a fixed magnetic field causes another magnetic field to move in the opposite direction (i.e., opposites attract and likes repel). Specifically, the power alternating current generated by the power amplifier is transmitted to the voice coil through a wire to change the polarity of the magnetic field, causing the voice coil to produce a reaction force relative to the fixed sector generated by the magnetic return device. Positive pulses cause the diaphragm to move outward relative to the magnet, and negative pulses cause the diaphragm to move inward. When the voice coil pushes the diaphragm to reciprocate, the diaphragm pushes the air, and the air pressure changes to form sound waves. The elastic wave is responsible for keeping the voice coil in the correct position in the gap between the magnet core and ensuring that the voice coil reciprocates along the axis when subjected to force.

[0003] However, in existing speakers, the wire is suspended in the air without any support, so the wire alone bears the vibration force transmitted by the voice coil, so that after the voice coil moves rapidly and frequently for a period of time, the wire is easily fatigued and broken.

[0004] In order to solve the above problems, the industry began to develop a method to fix the wire on the damper during the damper manufacturing process. First, the base material is immersed in liquid synthetic resin to allow the base material to absorb the synthetic resin; then, the base material that absorbs the synthetic resin is dried and hardened; then, the wire is bonded to the surface of the base material; then, the base material and the wire are hot-pressed by a hot-pressing molding device to form a wire damper; finally, a cutting device cuts the wire damper off the base material. The wire is supported by the body of the wire damper, which improves the fatigue resistance of the wire and makes it less likely to break.

[0005] The wire is glued to the wire setting area of ​​the body of the wire damper. When the hot press forming device hot presses the wire damper on the substrate, the wire cannot push the warp yarns on both sides of the wire setting area outward, so that the wire protrudes from the surface of the body of the wire damper, causing the wire to be easily damaged by the hot press of the hot press forming device. The wire damper cannot be used due to the damage of the wire and must be scrapped, which is quite wasteful. It can be seen that the yield rate of the wire damper made by the existing manufacturing method is low and the manufacturing cost is high.

[0006] Furthermore, because the wire is harder than the body of the wire damper, and the elasticity and toughness of the wire are worse than the elasticity and toughness of the body of the wire damper, the wire cannot stretch the warp yarns on both sides of the wire setting area outward, and the combination of the wire setting area and the wire is harder than other areas of the body of the wire damper, and the elasticity and toughness of the combination of the wire setting area and the wire are worse than other areas of the body of the wire damper. Therefore, the hardness, elasticity and toughness of the wire damper are uneven, resulting in uneven elastic recovery force and fatigue resistance of the wire damper, making the wire damper easily deformed, thereby affecting the sound quality of the speaker output.

[0007] In addition, the hot press forming device requires a larger pressing force to form the peaks and troughs of the wave structure on the substrate, and a smaller pressing force to form the inner wall on the substrate. It can be seen that the pressing force of the hot press forming device is uneven, so the hot press forming device applies uneven force to the wire, causing the following two problems: First, the wire is easily deformed due to uneven force; second, the deformed wire will cause the overall structure of the wire elastic wave to be unbalanced. The above two problems will affect the sound quality of the speaker output. Summary of the invention

[0008] The main purpose of the present invention is to provide a speaker with a wire damper with locally adjustable elasticity and a manufacturing method thereof, so as to ensure that the wire is not damaged by the heat pressing of a hot pressing forming device, and the yield rate of the manufactured wire damper is high and the manufacturing cost is low.

[0009] Another object of the present invention is to provide a speaker with a wire damper with locally adjustable elasticity and a method for manufacturing the same. The wire damper has uniform hardness, elasticity and toughness, and thus has uniform elastic recovery force and fatigue resistance, is not easily deformed or cracked, and improves the sound quality of the speaker output.

[0010] Another object of the present invention is to provide a speaker with a wire spring wave with locally adjustable elasticity and a manufacturing method thereof. The hot pressing forming device can apply force evenly to the wire so that the wire can maintain its original shape and will not deform, thereby improving the sound quality output by the speaker.

[0011] Another object of the present invention is to provide a speaker with a wire damper with locally adjustable elasticity and a manufacturing method thereof, which can ensure that the overall structure of the wire damper is more balanced, less prone to deformation and brittleness, and improve the sound quality of the speaker output.

[0012] In order to achieve the above-mentioned object, the present invention provides a method for manufacturing a speaker having a wire damper with locally adjustable elasticity, comprising the following steps:

[0013] Preparation step: prepare a base material, which is a single-layer cloth structure and is interwoven with a plurality of warp yarns and a plurality of weft yarns.

[0014] Impregnation step: The substrate is impregnated in a resin solution.

[0015] Drying step: Drying the substrate to form a solid resin layer on the substrate.

[0016] Wire placement step: at least one wire is disposed on the substrate.

[0017] The forming step comprises: hot pressing and forming a conductor damper on the substrate, wherein the conductor damper comprises a body and at least one conductor, wherein the body is a single-layer sheet structure, formed by interweaving the plurality of warp yarns and the plurality of weft yarns, and a resin solid layer is formed on the surface thereof, wherein the body comprises a plurality of wave structures, a central hole, and at least one conductor setting area, wherein the plurality of wave structures are sequentially arranged from the outer side of the body to the central hole, each wave structure comprises a wave crest, a wave trough, an inner side wall, and an outer side wall, and the at least one conductor setting area radially extends from the outer side of the body through the plurality of wave structures to the central hole; wherein the at least one conductor setting area is concave to form at least one hollow portion, wherein the at least one conductor extends in the at least one hollow portion, and the two ends of the at least one conductor respectively penetrate the inner side and the outer side of the body; wherein In the method, a first elastic adjustment area is formed between the outer warp yarns of a first side closest to at least one wire setting area and the inner warp yarns of at least one wire setting area, a second elastic adjustment area is formed between the outer warp yarns of a second side closest to at least one wire setting area and the inner warp yarns of at least one wire setting area, the widths of the first elastic adjustment area and the second elastic adjustment area are equal, and the distances between the remaining warp yarns are smaller than the widths of the first elastic adjustment area and the second elastic adjustment area; and wherein the depth of at least one hollow portion in the inner wall and the outer wall is smaller than the depth of at least one hollow portion in the wave crest, and the depth of at least one hollow portion in the inner wall and the outer wall is smaller than the depth of at least one hollow portion in the wave trough.

[0018] Cutting step: Cut the wire spring from the substrate.

[0019] Assembly steps: a voice coil is movably arranged in a speaker body, a central hole of a wire spring is sleeved on the voice coil, and at least one wire of the wire spring is connected to the voice coil to assemble a speaker.

[0020] In order to achieve the above-mentioned object, the present invention provides a method for manufacturing a speaker having a wire damper with locally adjustable elasticity, comprising the following steps:

[0021] Preparation step: prepare a base material, the base material is a double-layer cloth structure and includes a first cloth body and a second cloth body, the first cloth body is formed by interweaving a plurality of first warp yarns and a plurality of second weft yarns, and the second cloth body is formed by interweaving a plurality of second warp yarns and a plurality of second weft yarns.

[0022] Impregnation step: the first cloth body and the second cloth body are impregnated in a resin solution respectively.

[0023] Drying step: drying the first fabric body and the second fabric body to form a first resin solid layer on the first fabric body and a second resin solid layer on the second fabric body.

[0024] The wire placement step includes firstly placing at least one wire on the first fabric body, and then placing the second fabric body on the first fabric body to form a substrate.

[0025] Forming step: hot-pressing a conductor damper on a substrate, the conductor damper comprising a body and at least one conductor, the body being a double-layer sheet structure and comprising a first sheet and a second sheet, the first sheet being formed by interweaving a plurality of first warp yarns and a plurality of first weft yarns and forming a first resin solid layer on its surface, the first sheet comprising a plurality of first wave structures, a first center hole and at least one first conductor setting area, the plurality of first wave structures being sequentially arranged from the outside of the first sheet to the first center hole, each first wave structure comprising a first wave crest, a first wave trough, a first inner side wall and a first outer side wall, the at least one first conductor setting area radially extending from the outside of the first sheet through the plurality of first wave structures to the first center hole The second sheet is formed by interweaving a plurality of second warp yarns and a plurality of second weft yarns and forming a second resin solid layer on its surface. The second sheet includes a plurality of second wave structures, a second center hole and at least one second wire setting area. The plurality of second wave structures are sequentially arranged from the outside of the second sheet to the second center hole. Each second wave structure includes a second wave crest, a second wave trough, a second inner side wall and a second outer side wall. The at least one second wire setting area radially extends from the outside of the second sheet through the plurality of second wave structures to the second center hole. The first sheet is combined with the second sheet, and the at least one first wire setting area corresponds to the at least one second wire setting area. The at least one first wire setting area is concave to form a second wave crest. At least one first groove and at least one second wire setting area are concave to form at least one second groove, the at least one first groove and the at least one second groove together form at least one hollow portion, at least one wire extends in the at least one hollow portion and its two ends respectively penetrate the inner side and the outer side of the first sheet body and the second sheet body; wherein, a first upper elastic adjustment area is formed between the first warp yarn on the outer side of a first side closest to the at least one first wire setting area and the first warp yarn on the inner side of the at least one first wire setting area, a second upper elastic adjustment area is formed between the first warp yarn on the outer side of a second side closest to the at least one first wire setting area and the first warp yarn on the inner side of the at least one first wire setting area, and the first upper elastic adjustment area and the second The widths of the upper elastic adjustment areas are equal, and the distances between the remaining first warp yarns are smaller than the widths of the first upper elastic adjustment area and the second upper elastic adjustment area; wherein the second warp yarn closest to the outer side of a first side of the at least one second conductor setting area and the second warp yarn in the at least one second conductor setting area jointly form a first lower elastic adjustment area, the second warp yarn closest to the outer side of a second side of the at least one second conductor setting area and the second warp yarn in the at least one second conductor setting area jointly form a second lower elastic adjustment area, the widths of the first lower elastic adjustment area and the second lower elastic adjustment area are equal, and the distances between the remaining second warp yarns are smaller than the widths of the first lower elastic adjustment area and the second lower elastic adjustment area;And wherein the depth of at least one first groove at the first wave crest is less than the depth of at least one second groove at the second wave crest, the depth of at least one first groove at the first wave valley is greater than the depth of at least one second groove at the second wave valley, the depth of at least one first groove at the first inner sidewall is equal to the depth of at least one second groove at the second inner sidewall, and the depth of at least one first groove at the first outer sidewall is equal to the depth of at least one second groove at the second outer sidewall. ;

[0026] Cutting step: Cut the wire spring from the substrate.

[0027] Assembly steps: a voice coil is movably disposed in a speaker body, a first center hole and a second center hole of a wire spring are sleeved on the voice coil, and at least one wire of the wire spring is connected to the voice coil to assemble into a speaker.

[0028] In order to achieve the above-mentioned purpose, the present invention provides a speaker with a wire elastic wave with locally adjustable elasticity, comprising a speaker body, a voice coil and a wire elastic wave. The voice coil is movably disposed in the speaker body. The wire elastic wave comprises a body and at least one wire. The body is a single-layer sheet structure, which is formed by interweaving a plurality of warp yarns and a plurality of weft yarns, and a resin solid layer is formed on its surface. The body comprises a plurality of wave structures, a center hole and at least one wire setting area. The plurality of wave structures are sequentially arranged from the outside of the body to the center hole. Each wave structure comprises a wave crest, a wave trough, an inner wall and an outer wall. The center hole is sleeved on the voice coil. The at least one wire setting area radially extends from the outside of the body through the plurality of wave structures to the center hole; wherein, at least one wire setting area is concave to form at least one hollow portion; wherein, the outer warp yarn on a first side closest to the at least one wire setting area is in contact with the at least one wire setting area. The inner warp yarns of the domain jointly form a first elastic adjustment area, the outer warp yarns of a second side closest to the at least one wire setting area and the inner warp yarns of the at least one wire setting area jointly form a second elastic adjustment area, the widths of the first elastic adjustment area and the second elastic adjustment area are equal, and the distances between the remaining warp yarns are smaller than the widths of the first elastic adjustment area and the second elastic adjustment area; and wherein the depth of at least one hollow portion in the inner side wall and the outer side wall is smaller than the depth of at least one hollow portion in the wave crest, and the depth of at least one hollow portion in the inner side wall and the outer side wall is smaller than the depth of at least one hollow portion in the wave trough. At least one wire extends in the at least one hollow portion and its two ends respectively penetrate the inner side and the outer side of the body, and one end of the at least one wire is connected to the voice coil.

[0029] In order to achieve the above-mentioned purpose, the present invention provides a speaker with a wire elastic wave with locally adjustable elasticity, including a speaker body, a voice coil and a wire elastic wave. The voice coil is movably arranged in the speaker body. The wire elastic wave includes a body and at least one wire. The body is a double-layer sheet structure, and includes a first sheet and a second sheet. The first sheet is formed by interweaving a plurality of first warp yarns and a plurality of first weft yarns and forming a first resin solid layer on its surface. The first sheet includes a plurality of first wave structures and a first center hole and at least one first wire setting area. The plurality of first wave structures are arranged in sequence from the outside of the first sheet to the first center hole. Each first wave structure includes a first wave crest, a first wave trough, a first inner side wall and a first outer side wall. At least one first wire setting area extends radially from the outside of the first sheet through the plurality of first wave structures to the first center hole. The second sheet is interwoven with a plurality of second warp yarns and a plurality of second weft yarns. The second sheet body includes a plurality of second wave structures, a second center hole, and at least one second wire setting area. The plurality of second wave structures are sequentially arranged from the outside of the second sheet body to the second center hole. Each second wave structure includes a second wave crest, a second wave trough, a second inner wall, and a second outer wall. The at least one second wire setting area radially extends from the outside of the second sheet body through the plurality of second wave structures to the second center hole. The first sheet body is combined with the second sheet body, the at least one first wire setting area corresponds to the at least one second wire setting area, and the first center hole and the second center hole are sleeved on the voice coil. The conductor setting area is concave to form at least one first groove, and the at least one second conductor setting area is concave to form at least one second groove, and the at least one first groove and the at least one second groove together form at least one hollow portion; wherein, a first upper elastic adjustment area is formed between the first warp yarn on the outer side of a first side closest to the at least one first conductor setting area and the first warp yarn on the inner side of the at least one first conductor setting area, and a second upper elastic adjustment area is formed between the first warp yarn on the outer side of a second side closest to the at least one first conductor setting area and the first warp yarn on the inner side of the at least one first conductor setting area, the widths of the first upper elastic adjustment area and the second upper elastic adjustment area are equal, and the rest The distance between the first warp yarns is smaller than the width of the first upper elastic adjustment area and the second upper elastic adjustment area; wherein the second warp yarn closest to the outer side of a first side of the at least one second conductor setting area and the second warp yarn in the at least one second conductor setting area jointly form a first lower elastic adjustment area, the second warp yarn closest to the outer side of a second side of the at least one second conductor setting area and the second warp yarn in the at least one second conductor setting area jointly form a second lower elastic adjustment area, the widths of the first lower elastic adjustment area and the second lower elastic adjustment area are equal, and the distance between the remaining second warp yarns is smaller than the widths of the first lower elastic adjustment area and the second lower elastic adjustment area;And wherein, the depth of at least one first groove at the first wave crest is less than the depth of at least one second groove at the second wave crest, the depth of at least one first groove at the first wave valley is greater than the depth of at least one second groove at the second wave valley, the depth of at least one first groove at the first inner sidewall is equal to the depth of at least one second groove at the second inner sidewall, and the depth of at least one first groove at the first outer sidewall is equal to the depth of at least one second groove at the second outer sidewall. At least one wire extends in at least one hollow portion and its two ends respectively penetrate the inner side and the outer side of the first sheet and the second sheet, and one end of at least one wire is connected to the voice coil. ;

[0030] The invention has the effect that the wire setting area can be pressed by the wire to form a hollow portion, thereby ensuring that the wire will not be damaged by the heat pressing of the hot pressing forming device, and the yield of the manufactured wire elastic wave is high and the manufacturing cost is low.

[0031] Furthermore, because the elastic adjustment area can adjust the hardness, elasticity and toughness of the wire setting area, the wire setting area becomes softer and the elasticity and toughness are improved, so that the hardness, elasticity and toughness of the combination of the wire setting area and the wire are equivalent to the hardness, elasticity and toughness of other areas of the body. Therefore, the wire damper has uniform hardness, elasticity and toughness, and thus has uniform elastic recovery force and fatigue resistance, is not easy to deform and crack, and improves the sound quality of the speaker output.

[0032] In addition, since the hollow portion with asymmetric depth can provide the wires to extend therein in an asymmetric distribution, the hot pressing forming device can apply force to the wires evenly, so that the wires can maintain their original shape and will not deform, thereby improving the sound quality of the speaker output.

[0033] Furthermore, the present invention can ensure that the overall structure of the wire damper is relatively balanced, not easily deformed or cracked, and improve the sound quality of the speaker output. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A block diagram showing the process of the manufacturing method of the present invention;

[0035] Figure 2 A schematic flow chart showing a first embodiment of a manufacturing method of the present invention;

[0036] Figure 3 A perspective view showing a first embodiment of a speaker of the present invention;

[0037] Figure 4 An exploded view showing a first embodiment of a speaker of the present invention;

[0038] Figure 5 A cross-sectional view showing a first embodiment of the speaker of the present invention;

[0039] Figure 6 A perspective view showing a wire damper according to a first embodiment of the present invention;

[0040] Figure 7 An exploded view showing a wire damper according to a first embodiment of the present invention;

[0041] Figure 8 yes Figure 6 A cross-sectional view of line AA;

[0042] Fig. 9 yes Figure 6 A cross-sectional view of line BB;

[0043] Fig.10 yes Figure 6 A cross-sectional view of line C1-C1 and line C2-C2;

[0044] Fig.11A and Fig. 11B A schematic flow chart showing a second embodiment of the manufacturing method of the present invention;

[0045] Fig.12 A perspective view showing a wire damper according to a second embodiment of the present invention;

[0046] Fig.13 An exploded view showing a wire damper according to a second embodiment of the present invention;

[0047] Fig.14 yes Fig.12 A cross-sectional view of line DD;

[0048] Fig.15 yes Fig.12 A cross-sectional view of line EE;

[0049] Fig.16 yes Fig.12 Cross-sectional view along line F1-F1 and line F2-F2.

[0050] Description of reference numerals:

[0051] 10, 10A-base material; 101-first fabric body; 102-second fabric body; 11, 111, 112-warp yarn; 11A, 111A, 112A-first warp yarn; 11B, 111B, 112B-second warp yarn; 12-weft yarn; 12A-first weft yarn; 12B-second weft yarn; 13-resin solid layer; 13A-first resin solid layer; 13B-second resin solid layer; 14-elastic wave forming area; 151-first elastic adjustment area; 152-second elastic adjustment area; 161-first upper elastic adjustment area; 162-second upper elastic adjustment area; 171-first lower elastic adjustment area domain; 172-second lower elastic adjustment area; 20-resin tank; 21-resin solution; 30-drying device; 31-upper baking plate; 32-lower baking plate; 40, 40A, 40B, 40C-wire elastic wave; 41, 41A-body; 411-wave structure; 411A-first wave structure; 411B-second wave structure; 4111-peak; 4111A-first peak; 4111B-second peak; 4112-trough; 4112A-first trough; 4112B-second trough; 4113-inner wall; 4113A-first inner wall; 4113B-second inner wall; 41 14-outer side wall; 4114A-first outer side wall; 4114B-second outer side wall; 412-center hole; 412A-first center hole; 412B-second center hole; 413-wire setting area; 413A-first wire setting area; 413B-second wire setting area; 4131, 4131A, 4131B-first side; 4132, 4132A, 4132B-second side; 414, 414A-hollow part; 4141-first groove; 4142-second groove; 415-first sheet; 416-second sheet; 42, 42A-wire; 50-hot pressing molding device; 51-molding mold; 511-upper mold 512-lower mold; 60-cutting device 61-upper cutter; 62-lower cutter; 70, 70A-speaker; 71-speaker body; 711-base; 712-magnetic return device; 713-outer frame; 714-diaphragm; 715-dust cover 716-hanging edge; 72-voice coil; D1, D2, D31, D32, D4, D5, D6, D7, D81, D82, D91, D92-depth; S1-preparation step; S2-impregnation step; S3-drying step; S4-wire insertion step; S5-molding step; S6-cutting step; S7-assembly step. DETAILED DESCRIPTION

[0052] The following is a more detailed description of the embodiments of the present invention with reference to the accompanying drawings and component symbols, so that those skilled in the art can implement the invention according to the description after reading the specification.

[0053] See also Figures 1 to 10The present invention provides a method for manufacturing a speaker having a wire damper with locally adjustable elasticity, comprising the following steps:

[0054] Preparation step S1: Figure 2 As shown, a base material 10 is prepared. The base material 10 is a single-layer cloth structure and is formed by interweaving a plurality of warp yarns 11 and a plurality of weft yarns 12 .

[0055] Impregnation step S2: Figure 2 As shown, the substrate 10 is immersed in a resin solution 21 in a resin tank 20, so that the plurality of warp yarns 11 and the plurality of weft yarns 12 absorb and adhere to the resin.

[0056] Drying step S3: Figure 2 As shown, a drying device 30 includes an upper baking plate 31 and a lower baking plate 32. The temperatures of the upper baking plate 31 and the lower baking plate 32 are used to remove moisture and volatile substances in the resin on the substrate 10 to dry the substrate 10. At the same time, the resin penetrates into the substrate 10 and adheres to the multiple warp yarns 11 and the multiple weft yarns 12 to form a resin solid layer 13.

[0057] Lead insertion step S4: Figure 2 As shown, at least one wire 42 is disposed on the substrate 10. In the first embodiment, each elastic wave forming area 14 on the substrate 10 is provided with four wires 42. However, the number of wires 42 disposed in each elastic wave forming area 14 on the substrate 10 is not limited thereto. Preferably, as Figures 6 to 9 As shown, the cross section of each wire 42 is circular. In other embodiments, the cross section of each wire 42 may also be flat.

[0058] Forming step S5: Figure 2 As shown, a hot press molding device 50 includes a molding die 51 and a heating device (not shown), and the molding die 51 includes an upper die 511 and a lower die 512. When the upper die 511 and the lower die 512 are molded together and pressurized on the substrate 10, the heating device is energized to increase the temperature of the upper die 511 and the lower die 512 to soften the resin on the substrate 10. In addition to breaking the resin, the resin also fills the gaps and connects to form the final shape of the resin solid layer 13 to cover between the plurality of warp yarns 11 and the plurality of weft yarns 12, and a conductor wave 40 is formed by hot press molding on each wave forming area 14 of the substrate 10.

[0059] like Figures 6 to 10As shown, the conductor damper 40 includes a main body 41 and at least one conductor 42. The main body 41 is a single-layer sheet structure, which is formed by interweaving the plurality of warp yarns 11 and the plurality of weft yarns 12, and a resin solid layer 13 is formed on its surface. The main body 41 includes a plurality of wave structures 411, a central hole 412, and at least one conductor setting area 413. The plurality of wave structures 411 are sequentially arranged from the outside of the main body 41 to the central hole 412, and each wave structure 411 includes a wave crest 4111, a wave trough 4112, an inner wall 4113, and an outer wall 4114. At least one conductor setting area 413 radially extends from the outside of the main body 41 to the central hole 412 through the plurality of wave structures 411. At least one conductor setting area 413 is concave to form at least one hollow portion 414, and at least one conductor 42 extends in the at least one hollow portion 414, and its two ends respectively penetrate the inner side and the outer side of the main body 41. As shown Figures 8 to 10 As shown, the warp yarns 111 on the outside of a first side 4131 closest to at least one conductor setting area 413 and the warp yarns 112 on the inside of at least one conductor setting area 413 jointly form a first elastic adjustment area 151, and the warp yarns 111 on the outside of a second side 4132 closest to at least one conductor setting area 413 and the warp yarns 112 on the inside of at least one conductor setting area 413 jointly form a second elastic adjustment area 152. The widths of the first elastic adjustment area 151 and the second elastic adjustment area 152 are equal, and the distances between the remaining warp yarns 11 are smaller than the widths of the first elastic adjustment area 151 and the second elastic adjustment area 152. Figures 8 to 10 As shown, the depth D31 of at least one hollow portion 414 in the inner sidewall 4113 is less than the depth D1 of at least one hollow portion 414 in the wave crest 4111, the depth D32 of at least one hollow portion 414 in the outer sidewall 4114 is less than the depth D1 of at least one hollow portion 414 in the wave crest 4111, the depth D31 of the inner sidewall 4113 of at least one hollow portion 414 is less than the depth D2 of at least one hollow portion 414 in the wave valley 4112, and the depth D32 of the outer sidewall 4114 of at least one hollow portion 414 is less than the depth D2 of at least one hollow portion 414 in the wave valley 4112. Preferably, as Figure 8 and Fig. 9 As shown, the depth D1 of at least one hollow portion 414 at the wave crest 4111 is equal to the depth D2 of at least one hollow portion 414 at the wave trough 4112; Fig.10 As shown, the depth D31 of at least one hollow portion 414 in the inner side wall 4113 is equal to the depth D32 of at least one hollow portion 414 in the outer side wall 4114. In the first embodiment, the wire damper 40 includes four wires 42, the body 41 includes four wire arrangement areas 413, the wires 42 are respectively arranged on the wire arrangement areas 413; the wire arrangement areas 413 are concave to form four hollow portions 414; the wires 42 extend in the hollow portions 414 respectively.

[0060] Cutting step S6: Figure 2 As shown, a cutting device 60 includes an upper cutter 61 and a lower cutter 62 . The upper cutter 61 and the lower cutter 62 cut the wire damper 40 from the substrate 10 , so that the wire damper 40 is separated from the substrate 10 .

[0061] Assembly step S7: Figures 2 to 5 As shown, the speaker body 71 includes a base 711, a magnetic return device 712, an outer frame 713, a diaphragm 714, a dust cover 715 and a suspension 716. The magnetic return device 712 is disposed on the base 711, a voice coil 72 is movably disposed in the magnetic return device 712, the outer frame 713 is disposed on the outer side of the magnetic return device 712 and supports the outer side of the body 41 of the wire damper 40, the diaphragm 714 is sleeved on the voice coil 72, the dust cover 715 is disposed on a central hole of the diaphragm 714, and the suspension 716 is disposed between the top edge of the diaphragm 714 and the outer frame 713. The central hole 412 of the wire damper 40 is sleeved on the voice coil 72, and the wire 42 of the wire damper 40 is connected to the voice coil 72. Therefore, the speaker body 71, the voice coil 72 and the wire damper 40 are assembled together to form a speaker 70.

[0062] like Figures 3 to 10 As shown, the present invention provides a speaker 70 with a wire damper with locally adjustable elasticity, including a speaker body 71, a voice coil 72 and a wire damper 40. The structures and connection relationship of the speaker body 71, the voice coil 72 and the wire damper 40 are as described above.

[0063] Therefore, because the wire 42 is not adhered to the surfaces of the yarns of the substrate 10 when it is disposed on the substrate 10, when the hot press molding device 50 hot press molds the wire damper 40 on the substrate 10, the wire disposing area 413 can be pressed by the wire 42 to be concave to form the hollow portion 414, thereby ensuring that the wire 42 will not be damaged by the hot press of the hot press molding device 50. The resulting wire damper 40 has a higher yield and a lower manufacturing cost.

[0064] Furthermore, because the first elastic adjustment area 151 and the second elastic adjustment areas 152 can adjust the hardness, elasticity and toughness of the wire setting area 413, the wire setting area 413 becomes softer and the elasticity and toughness are improved, so that the hardness, elasticity and toughness of the combination of the wire setting area 413 and the wire 42 are equivalent to the hardness, elasticity and toughness of other areas of the body 41. Therefore, the wire damper 40 has uniform hardness, elasticity and toughness, and thus has uniform elastic restoring force and fatigue resistance, is not easy to deform and crack, and improves the sound quality of the speaker output.

[0065] In addition, the hot pressing forming device 50 must apply an even force to each conductor 42 to ensure that each conductor 42 will not be deformed due to uneven force. However, the hot pressing forming device 50 requires a larger pressing force to hot press form the wave crest 4111 and the wave trough 4112, and the hot pressing forming device 50 requires a smaller pressing force to hot press form the inner wall 4113 and the outer wall 4114. Therefore, the depth D31 of the hollow portion 414 at the inner side wall 4113 is less than the depth D1 of the hollow portion 414 at the wave crest 4111, the depth D32 of the hollow portion 414 at the outer side wall 4114 is less than the depth D1 of the hollow portion 414 at the wave crest 4111, the depth D31 of the inner side wall 4113 of the hollow portion 414 is less than the depth D2 of the hollow portion 414 at the wave trough 4112, and the depth D32 of the outer side wall 4114 of the hollow portion 414 is less than the depth D2 of the hollow portion 414 at the wave trough 4112. In other words, the depth of the hollow portion 414 is asymmetric. Since the hollow portion 414 with asymmetric depth can provide the wire 42 to extend therein in an asymmetric distribution, the hot pressing forming device 50 can apply force evenly to each wire 42, so that the wire 42 can maintain its original shape and will not deform, thereby improving the sound quality output by the speaker. While the conductor 42 maintains its original shape, a larger volume of the conductor 42 is located in the hollow portion 414 at the wave crest 4111 and the wave trough 4112, a smaller volume of the conductor 42 is located in the hollow portion 414 at the inner wall 4113 and the outer wall 4114, a smaller volume of the conductor 42 is exposed on the surface of the main body 41 at the wave crest 4111 and the wave trough 4112, and a larger volume of the conductor 42 is exposed on the surface of the main body 41 at the inner wall 4113 and the outer wall 4114.

[0066] Furthermore, the depth D1 of the hollow portion 414 at the crest 4111 is equal to the depth D2 of the hollow portion 414 at the trough 4112, so that the volume of the conductive wire 42 at the crest 4111 and the trough 4112 in the hollow portion 414 is consistent, and the volume of the conductive wire 42 exposed on the surface of the body 41 at the crest 4111 and the trough 4112 is consistent. Furthermore, the depth D31 of the hollow portion 414 at the inner sidewall 4113 is equal to the depth D32 of the hollow portion 414 at the outer sidewall 4114, so that the volume of the conductive wire 42 at the inner sidewall 4113 and the outer sidewalls 4114 in the hollow portion 414 is consistent, and the volume of the conductive wire 42 exposed on the surface of the body 41 at the inner sidewall 4113 and the outer sidewall 4114 is consistent. Therefore, the overall structure of the wire damper 40 is relatively balanced, with uniform hardness, elasticity and toughness, and thus has uniform elastic recovery force and fatigue resistance, is not easily deformed and cracked, and improves the sound quality of the speaker output.

[0067] See also Figure 1 and FIG. 11A to FIG. 16 The present invention provides a method for manufacturing a speaker having a wire damper with locally adjustable elasticity. The differences between the manufacturing method of the second embodiment and the manufacturing method of the first embodiment are as follows:

[0068] Preparation step S1: Fig.11A As shown, the substrate 10A is a double-layer fabric structure and includes a first fabric 101 and a second fabric 102. The first fabric 101 is formed by interweaving a plurality of first warp yarns 11A and a plurality of first weft yarns 12A, and the second fabric 102 is formed by interweaving a plurality of second warp yarns 11B and a plurality of second weft yarns 12B.

[0069] Impregnation step S2: Fig.11A As shown, the first cloth body 101 and the second cloth body 102 are respectively immersed in a resin solution 21 .

[0070] Drying step S3: Fig.11A As shown, the first cloth body 101 and the second cloth body 102 are dried to form a first resin solid layer 13A on the first cloth body 101 and a second resin solid layer 13B on the second cloth body 102 .

[0071] Lead insertion step S4: Fig.11A As shown, at least one conductive wire 42 is first disposed on the first fabric body 101 , and then the second fabric body 102 is disposed on the first fabric body 101 to form the substrate 10A.

[0072] Forming step S5: Fig. 11B As shown in FIG. 1 , a conductor wave damper 40A is formed by heat pressing on the substrate 10A. Figures 12 to 16As shown, the conductor damper 40A includes a body 41A and at least one conductor 42. The body 41A is a double-layer sheet structure and includes a first sheet 415 and a second sheet 416. The first sheet 415 is formed by interweaving the first warp yarn 11A and the first weft yarn 12A and a first resin solid layer 13A is formed on its surface. The first sheet 415 includes a plurality of first wave structures 411A, a first center hole 412A and at least one first conductor setting area 413A. The first wave structures 411A are sequentially arranged from the outside of the first sheet 415 to the first center hole 412A. Each first wave structure 411A includes a first wave crest 4111A, a first wave trough 4112A, a first inner side wall 4113A and a first outer side wall 4114A. At least one first conductor setting area 413A radially extends from the outside of the first sheet 415 through the first wave structure 411A to the first center hole 412A. The second sheet 416 is formed by interweaving the second warp yarn 11B and the second weft yarn 12B and a second resin solid layer 13B is formed on its surface. The second sheet 416 includes a plurality of second wave structures 411B, a second center hole 412B and at least one second wire setting area 413B. The second wave structures 411B are sequentially arranged from the outside of the second sheet 416 to the second center hole 412B, and each second wave structure 411B includes a second wave crest 4111B, a second wave trough 4112B, a second inner side wall 4113B and a second outer side wall 4114B. At least one second wire setting area 413B radially extends from the outside of the second sheet 416 through the second wave structure 411B to the second center hole 412B. The first sheet 415 is combined with the second sheet 416, and at least one first wire setting area 413A corresponds to at least one second wire setting area 413B. At least one first wire arrangement region 413A is concave to form at least one first groove 4141 and at least one second wire arrangement region 413B is concave to form at least one second groove 4142. The at least one first groove 4141 and the at least one second groove 4142 together form at least one hollow portion 414A. At least one wire 42 extends in the at least one hollow portion 414A and its two ends respectively penetrate the inner side and the outer side of the first sheet 415 and the second sheet 416. Figures 14 to 16As shown, the first warp yarn 111A on the outer side of a first side 4131A closest to at least one first conductor setting area 413A and the first warp yarn 111B on the inner side of at least one first conductor setting area 413A jointly form a first upper elastic adjustment area 161, and the first warp yarn 111A on the outer side of a second side 4132A closest to at least one first conductor setting area 413A and the first warp yarn 112A on the inner side of at least one first conductor setting area 413A jointly form a second upper elastic adjustment area 162. The widths of the first upper elastic adjustment area 161 and the second upper elastic adjustment area 162 are equal, and the distances between the remaining first warp yarns 11A are smaller than the widths of the first upper elastic adjustment area 161 and the second upper elastic adjustment area 162. Figures 14 to 16 As shown, a first lower elastic adjustment area 171 is formed between the second warp yarn 111B on the outer side of a first side 4131B closest to at least one second conductor setting area 413B and the second warp yarn 112B on the inner side of at least one second conductor setting area 413B, and a second lower elastic adjustment area 172 is formed between the second warp yarn 111B on the outer side of a second side 4132B closest to at least one second conductor setting area 413B and the second warp yarn 112B on the inner side of at least one second conductor setting area 413B. The widths of the first lower elastic adjustment area 171 and the second lower elastic adjustment area 172 are equal, and the distances between the remaining second warp yarns 11B are smaller than the widths of the first lower elastic adjustment area 171 and the second lower elastic adjustment area 172. Figures 14 to 16 As shown, the depth D4 of at least one first groove 4141 at the first wave crest 4111A is less than the depth D5 of at least one second groove 4142 at the second wave crest 4111B, the depth D6 of at least one first groove 4141 at the first wave valley 4112A is greater than the depth D7 of at least one second groove 4142 at the second wave valley 4112B, the depth D81 of at least one first groove 4141 at the first inner sidewall 4113A is equal to the depth D91 of at least one second groove 4142 at the second inner sidewall 4113B, and the depth D82 of at least one first groove 4141 at the first outer sidewall 4114A is equal to the depth of at least one second groove 4142 at the second outer sidewall 4114B. Preferably, as Fig.14 and Fig.15 As shown, the depth D4 of at least one first groove 4141 at the first wave crest 4111A is equal to the depth D7 of at least one second groove 4142 at the second wave valley 4112B, and the depth D5 of at least one second groove 4142 at the second wave crest 4111B is equal to the depth D6 of at least one first groove 4141 at the first wave valley 4112A; Fig.16As shown, the depth D81 of at least one first groove 4141 in the first inner wall 4113A is equal to the depth D82 of at least one first groove 4141 in the first outer wall 4114A, and the depth D91 of at least one second groove 4142 in the second inner wall 4113B is equal to the depth D92 of at least one second groove 4142 in the second outer wall 4114B. In the second embodiment, the wire damper 40A includes four wires 42, the first sheet 415 includes four first wire setting areas 413A, the second sheet 416 includes four second wire setting areas 413B, the wires 42 are respectively set on the first wire setting areas 413A and the second wire setting areas 413B; the first wire setting areas 413A are concave to form four first grooves 4141, the second wire setting areas 413B are concave to form four second grooves 4142, the first grooves 4141 and the second grooves 4142 together form four hollow portions 414A; the wires 42 extend into the hollow portions 414A respectively.

[0073] Assembly step S7: Fig. 11B As shown, the first center hole 412A and the second center hole 412B are jointly sleeved on the voice coil.

[0074] like Figures 12 to 16 As shown, the present invention provides a speaker 70A with a wire damper with locally adjustable elasticity. The difference between the structure of the speaker 70A of the second embodiment and the structure of the speaker 70 of the first embodiment is as described above.

[0075] Therefore, because the wire 42 is not adhered to the surfaces of the yarns of the first cloth body 101 when it is set on the first cloth body 101, when the hot press molding device 50 hot press molds the wire damper 40A on the substrate 10A, the first wire setting area 413A and the second wire setting area 413B can be pressed by the wire 42 to form the first groove 4141 and the second groove 4142. The first groove 4141 and the second groove 4142 can further form the hollow portion 414A, ensuring that the wire 42 will not be damaged by the hot press of the hot press molding device 50. The yield rate of the manufactured wire damper 40A is higher and the manufacturing cost is low.

[0076] Furthermore, because the first upper elastic adjustment area 161 and the second upper elastic adjustment area 162 can adjust the hardness, elasticity and toughness of the first wire setting area 413A, and the first lower elastic adjustment area 171 and the second lower elastic adjustment area 172 can adjust the hardness, elasticity and toughness of the second wire setting area 413B, the first wire setting area 413A and the second wire setting area 413B become softer and the elasticity and toughness are improved, so that the hardness, elasticity and toughness of the combination of the first wire setting area 413A, the second wire setting area 413B and the wire 42 are equivalent to the hardness, elasticity and toughness of other areas of the body 41A. Therefore, the wire damper 40A has uniform hardness, elasticity and toughness, and thus has uniform elastic recovery force and fatigue resistance, is not easy to deform and crack, and improves the sound quality of the speaker output.

[0077] In addition, the hot pressing forming device 50 must apply an even force to each conductor 42 to ensure that each conductor 42 will not be deformed due to uneven force. However, the hot pressing forming device 50 needs a larger pressing force to hot press form the first wave peak 4111A, the first wave valley 4112A, the second wave peak 4111B and the second wave valley 4112B. The hot pressing forming device 50 needs a smaller pressing force to hot press form the first inner wall 4113A, the first outer wall 4114A, the second inner wall 4113B and the second outer wall 4114B. Therefore, the depth D4 of the first groove 4141 at the first wave crest 4111A is less than the depth D5 of the second groove 4142 at the second wave crest 4111B, the depth D6 of the first groove 4141 at the first wave valley 4112A is greater than or equal to the depth D7 of the second groove 4142 at the second wave valley 4112B, the depth D81 of the first groove 4141 at the first inner sidewall 4113A is equal to the depth D91 of the second groove 4142 at the second inner sidewall 4113B, and the depth D82 of the first groove 4141 at the first outer sidewall 4114A is equal to the depth of the second groove 4142 at the second outer sidewall 4114B. In other words, the depth of the hollow portion 414A is asymmetric. The hollow portion 414A with asymmetric depth can provide the wire 42 to extend therein in an asymmetric distribution, so the hot pressing forming device 50 can apply force to each wire 42 evenly, so that the wire 42 can maintain its original shape and will not deform, thereby improving the sound quality of the speaker output. When the wire 42 maintains its original shape, the diameter of the hollow portion 414A between the first crest 4111A and the second crest 4111B is equal to the diameter of the wire 42, the diameter of the hollow portion 414A between the first trough 4112A and the second trough 4112B is equal to the diameter of the wire 42, the diameter of the hollow portion 414A between the first inner side wall 4113A and the second inner side wall 4113B is equal to the diameter of the wire 42, and the diameter of the hollow portion 414A between the first outer side wall 4114A and the second outer side wall 4114B is equal to the diameter of the wire 42.

[0078] Furthermore, the depth D4 of the first groove 4141 at the first wave peak 4111A is equal to the depth D7 of the second groove 4142 at the second wave valley 4112B, and the depth D5 of the second groove 4142 at the second wave peak 4111B is equal to the depth D6 of the first groove 4141 at the first wave valley 4112A, so that the diameter of the space between the hollow portion 414A at the first wave peak 4111A and the second wave peak 4111B is equal to the diameter of the space between the hollow portion 414A at the second wave valley 4112B and the second wave valley 4112B. Furthermore, the depth D81 of the first groove 4141 in the first inner sidewall 4113A is equal to the depth D82 of the first groove 4141 in the first outer sidewall 4114A, and the depth D91 of the second groove 4142 in the second inner sidewall 4113B is equal to the depth D92 of the second groove 4142 in the second outer sidewall 4114B, so that the diameter of the space between the first inner sidewall 4113A and the first outer sidewall 4114A of the hollow portion 414A is equal to the hollow portion 414A, and the diameter of the space between the second inner sidewall 4113B and the second outer sidewall 4114B of the hollow portion 414A is equal to the hollow portion 414A. Therefore, the overall structure of the wire damper 40A is relatively balanced, with uniform hardness, elasticity and toughness, and thus has uniform elastic recovery force and fatigue resistance, is not easy to deform and crack, and improves the sound quality of the speaker output.

[0079] Importantly, since the wire 42 is clamped by the first cloth body 101 and the second cloth body 102, it will not contact the thermoforming device 50, ensuring that the wire 42 will not be damaged by the heat pressing of the thermoforming device 50. The resulting wire damper 40A has a higher yield and a lower manufacturing cost.

[0080] The above description is only used to explain the preferred embodiments of the present invention, and is not intended to limit the present invention in any form. Therefore, any modifications or changes made to the present invention under the same inventive spirit should still be included in the scope of protection intended by the present invention.

Claims

1. A method for manufacturing a speaker having a wire damper with locally adjustable elasticity, characterized in that: The following steps are involved: Preparation step: preparing a base material, wherein the base material is a single-layer cloth structure and is interwoven with a plurality of warp yarns and a plurality of weft yarns; Impregnation step: the substrate is impregnated in a resin solution; Drying step: drying the substrate to form a solid resin layer on the substrate; Lead wire placement step: at least one lead wire is disposed on the substrate; Forming step: hot-pressing a conductor damper on the substrate, the conductor damper comprising a body and at least one conductor, the body being a single-layer sheet structure, formed by interweaving the plurality of warp yarns and the plurality of weft yarns, and having a resin solid layer formed on its surface, the body comprising a plurality of wave structures, a center hole, and at least one conductor setting area, the plurality of wave structures being sequentially arranged from the outside of the body to the center hole, each of the wave structures comprising a wave crest, a wave trough, an inner side wall, and an outer side wall, the at least one conductor setting area radially extending from the outside of the body through the plurality of wave structures to the center hole; wherein the at least one conductor setting area is concave to form at least one hollow portion, the at least one conductor extends in the at least one hollow portion, and the two ends of the at least one conductor respectively penetrate the inner side and the outer side of the body; Wherein, the warp yarns on the outer side of a first side closest to the at least one conductor setting area and the warp yarns on the inner side of the at least one conductor setting area jointly form a first elastic adjustment area, the warp yarns on the outer side of a second side closest to the at least one conductor setting area and the warp yarns on the inner side of the at least one conductor setting area jointly form a second elastic adjustment area, the widths of the first elastic adjustment area and the second elastic adjustment area are equal, and the distances between the remaining warp yarns are smaller than the widths of the first elastic adjustment area and the second elastic adjustment area; And wherein the depth of the at least one hollow portion in the inner sidewall and the outer sidewall is less than the depth of the at least one hollow portion in the wave crest, and the depth of the at least one hollow portion in the inner sidewall and the outer sidewall is less than the depth of the at least one hollow portion in the wave trough; Cutting step: cutting the wire damper from the substrate; and Assembling steps: a voice coil is movably disposed in a speaker body, the center hole of the wire damper is sleeved on the voice coil, and the at least one wire of the wire damper is connected to the voice coil to assemble into a speaker.

2. The method according to claim 1, characterized in that In the forming step, the depth of the at least one hollow portion at the wave crest is equal to the depth of the at least one hollow portion at the wave trough, and the depth of the at least one hollow portion at the inner side wall is equal to the depth of the at least one hollow portion at the outer side wall.

3. A method for manufacturing a speaker having a wire damper with locally adjustable elasticity, characterized in that: The following steps are involved: Preparation step: preparing a substrate, wherein the substrate is a double-layer fabric structure and includes a first fabric and a second fabric, wherein the first fabric is formed by interweaving a plurality of first warp yarns and a plurality of second weft yarns, and the second fabric is formed by interweaving a plurality of second warp yarns and a plurality of second weft yarns; Impregnation step: the first fabric body and the second fabric body are impregnated in a resin solution respectively; Drying step: drying the first fabric body and the second fabric body to form a first resin solid layer on the first fabric body and a second resin solid layer on the second fabric body; Wire placement step: firstly, at least one wire is placed on the first fabric body, and then the second fabric body is placed on the first fabric body to form the substrate; The molding step comprises: hot pressing and molding a conductor damper on the substrate, wherein the conductor damper comprises a body and the at least one conductor, wherein the body is a double-layer sheet structure and comprises a first sheet and a second sheet, wherein the first sheet is formed by interweaving a plurality of first warp yarns and a plurality of first weft yarns and forming a first resin solid layer on its surface, wherein the first sheet comprises a plurality of first wave structures, a first center hole and at least one first conductor setting area, wherein the plurality of first wave structures are sequentially arranged from the outside of the first sheet to the first center hole, wherein each of the first wave structures comprises a first wave crest, a first wave trough, a first inner side wall and a first outer side wall, wherein the at least one first conductor setting area radially extends from the outside of the first sheet through the plurality of first wave structures to the first center hole, wherein the second sheet is formed by interweaving a plurality of second warp yarns and a plurality of second weft yarns and forming a second resin solid layer on its surface, wherein the second sheet comprises a plurality of second wave structures A structure and a second center hole and at least one second wire setting area, the plurality of second wave structures are sequentially arranged from the outer side of the second sheet to the second center hole, each of the second wave structures includes a second wave crest, a second wave trough, a second inner side wall and a second outer side wall, the at least one second wire setting area radially extends from the outer side of the second sheet through the plurality of second wave structures to the second center hole; wherein the first sheet is combined with the second sheet, the at least one first wire setting area corresponds to the at least one second wire setting area; wherein the at least one first wire setting area is concave to form at least one first groove and the at least one second wire setting area is concave to form at least one second groove, the at least one first groove and the at least one second groove together form at least one hollow portion, the at least one wire extends in the at least one hollow portion and its two ends respectively penetrate the inner side and the outer side of the first sheet and the second sheet; wherein, a first upper elastic adjustment region is formed between the first warp yarn closest to the outer side of a first side of the at least one first conductor setting region and the first warp yarn inside the at least one first conductor setting region, a second upper elastic adjustment region is formed between the first warp yarn closest to the outer side of a second side of the at least one first conductor setting region and the first warp yarn inside the at least one first conductor setting region, the first upper elastic adjustment region and the second upper elastic adjustment region have the same width, and the distances between the remaining first warp yarns are smaller than the widths of the first upper elastic adjustment region and the second upper elastic adjustment region; wherein, a first lower elastic adjustment region is formed between the second warp yarn closest to the outer side of a first side of the at least one second conductor setting region and the second warp yarn in the at least one second conductor setting region, a second lower elastic adjustment region is formed between the second warp yarn closest to the outer side of a second side of the at least one second conductor setting region and the second warp yarn in the at least one second conductor setting region, the first lower elastic adjustment region and the second lower elastic adjustment region have the same width, and the distances between the remaining second warp yarns are smaller than the widths of the first lower elastic adjustment region and the second lower elastic adjustment region; And wherein the depth of the at least one first groove at the first wave crest is less than the depth of the at least one second groove at the second wave crest, the depth of the at least one first groove at the first wave valley is greater than the depth of the at least one second groove at the second wave valley, the depth of the at least one first groove at the first inner sidewall is equal to the depth of the at least one second groove at the second inner sidewall, and the depth of the at least one first groove at the first outer sidewall is equal to the depth of the at least one second groove at the second outer sidewall; Cutting step: cutting the wire damper from the substrate; and Assembling steps: a voice coil is movably disposed in a speaker body, the first center hole and the second center hole of the wire damper are sleeved on the voice coil, and the at least one wire of the wire damper is connected to the voice coil to assemble into a speaker.

4. The method according to claim 3, characterized in that In the forming step, the depth of the at least one first groove at the first wave peak is equal to the depth of the at least one second groove at the second wave valley, the depth of the at least one second groove at the second wave peak is equal to the depth of the at least one first groove at the first wave valley, the depth of the at least one first groove at the first inner sidewall is equal to the depth of the at least one first groove at the first outer sidewall, and the depth of the at least one second groove at the second inner sidewall is equal to the depth of the at least one second groove at the second outer sidewall.

5. A speaker having a wire spring wave with locally adjustable elasticity, characterized in that: include: a speaker body; a voice coil movably disposed in the speaker body; as well as A wire spring, comprising: A body, which is a single-layer sheet structure, is interwoven with a plurality of warp yarns and a plurality of weft yarns, and a resin solid layer is formed on its surface, the body includes a plurality of wave structures, a center hole and at least one wire setting area, the plurality of wave structures are sequentially arranged from the outside of the body to the center hole, each of the wave structures includes a wave crest, a wave trough, an inner wall and an outer wall, the center hole is sleeved on the voice coil, and the at least one wire setting area radially extends from the outside of the body through the plurality of wave structures to the center hole; wherein the at least one wire setting area is concave to form at least one hollow portion; wherein the warp yarn on the outer side of a first side closest to the at least one wire setting area is in contact with the at least one wire setting area A first elastic adjustment area is formed between the warp yarns on the inner side of the at least one conductor setting area, a second elastic adjustment area is formed between the warp yarns on the outer side of a second side closest to the at least one conductor setting area and the warp yarns on the inner side of the at least one conductor setting area, the first elastic adjustment area and the second elastic adjustment area have the same width, and the distances between the remaining warp yarns are smaller than the widths of the first elastic adjustment area and the second elastic adjustment area; and wherein the depth of the at least one hollow portion in the inner side wall and the outer side wall is smaller than the depth of the at least one hollow portion in the wave crest, and the depth of the at least one hollow portion in the inner side wall and the outer side wall is smaller than the depth of the at least one hollow portion in the wave trough; and At least one conductive wire extends in the at least one hollow portion and has two ends respectively passing through the inner side and the outer side of the body, and one end of the at least one conductive wire is connected to the voice coil.

6. The speaker according to claim 5, characterized in that: The depth of the at least one hollow portion at the wave crest is equal to the depth of the at least one hollow portion at the wave trough, and the depth of the at least one hollow portion at the inner sidewall is equal to the depth of the at least one hollow portion at the outer sidewall.

7. A speaker having a wire spring wave with locally adjustable elasticity, characterized in that: include: a speaker body; a voice coil movably disposed in the speaker body; as well as A wire spring, comprising: A body, which is a double-layer sheet structure, and includes a first sheet and a second sheet, the first sheet is formed by interweaving a plurality of first warp yarns and a plurality of first weft yarns and forming a first resin solid layer on its surface, the first sheet includes a plurality of first wave structures and a first center hole and at least one first wire setting area, the plurality of first wave structures are sequentially arranged from the outside of the first sheet to the first center hole, each of the first wave structures includes a first wave crest, a first wave trough, a first inner side wall and a first outer side wall, the at least one first wire setting area radially extends from the outside of the first sheet through the plurality of first wave structures to the first center hole, the second sheet is formed by interweaving a plurality of second warp yarns and a plurality of second weft yarns and forming a second resin solid layer on its surface, the second sheet includes a plurality of second wave structures and a second center The second wave structures are sequentially arranged from the outer side of the second sheet to the second center hole, each of the second wave structures includes a second wave crest, a second wave trough, a second inner side wall and a second outer side wall, and the at least one second wire setting area radially extends from the outer side of the second sheet through the plurality of second wave structures to the second center hole, wherein the first sheet is combined with the second sheet, the at least one first wire setting area corresponds to the at least one second wire setting area, and the first center hole and the second center hole are sleeved on the voice coil; wherein the at least one first wire setting area is concave to form at least one first groove and the at least one second wire setting area is concave to form at least one second groove, and the at least one first groove and the at least one second groove together form at least one hollow portion; wherein, a first upper elastic adjustment region is formed between the first warp yarn on the outer side of a first side closest to the at least one first conductor setting region and the first warp yarn on the inner side of the at least one first conductor setting region, a second upper elastic adjustment region is formed between the first warp yarn on the outer side of a second side closest to the at least one first conductor setting region and the first warp yarn on the inner side of the at least one first conductor setting region, the widths of the first upper elastic adjustment region and the second upper elastic adjustment region are equal, and the distances between the remaining first warp yarns are smaller than the widths of the first upper elastic adjustment region and the second upper elastic adjustment region; wherein, a first lower elastic adjustment region is formed between the second warp yarn on the outer side of a first side closest to the at least one second conductor setting region and the second warp yarn in the at least one second conductor setting region, the second warp yarn on the outer side of the first side closest to the at least one second conductor setting region A second lower elastic adjustment area is formed between the second warp yarn on the outer side of a second side and the second warp yarn in the at least one second conductor setting area, the widths of the first lower elastic adjustment area and the second lower elastic adjustment area are equal, and the distances between the remaining second warp yarns are smaller than the widths of the first lower elastic adjustment area and the second lower elastic adjustment area; and wherein the depth of the at least one first groove at the first wave crest is smaller than the depth of the at least one second groove at the second wave crest, the depth of the at least one first groove at the first wave valley is greater than the depth of the at least one second groove at the second wave valley, the depth of the at least one first groove at the first inner side wall is equal to the depth of the at least one second groove at the second inner side wall, and the depth of the at least one first groove at the first outer side wall is equal to the depth of the at least one second groove at the second outer side wall; and At least one conductive wire extends in the at least one hollow portion and has two ends respectively passing through the inner side and the outer side of the first sheet body and the second sheet body, and one end of the at least one conductive wire is connected to the voice coil.

8. The speaker according to claim 7, characterized in that: The depth of the at least one first groove at the first wave peak is equal to the depth of the at least one second groove at the second wave valley, the depth of the at least one second groove at the second wave peak is equal to the depth of the at least one first groove at the first wave valley, the depth of the at least one first groove at the first inner sidewall is equal to the depth of the at least one first groove at the first outer sidewall, and the depth of the at least one second groove at the second inner sidewall is equal to the depth of the at least one second groove at the second outer sidewall.

Images