A continuous processing and forming device for aluminum alloy materials

Abstract

The present invention discloses a continuous processing and forming device for aluminum alloy materials, including a substrate. A pushing module and an intercepting module are provided on the substrate. The pushing module includes a conveying table connected to the substrate, a rectangular block connected to the bottom of the conveying table, a guide rod connected to the rectangular block, and a movable plate sleeved outside the guide rod. In the present invention, when the pushing plate moves to the outermost side of the conveying table, the baffle opens the bottom end of the material guiding plate, and the aluminum alloy drops onto the conveying table. Then, as the incomplete gear continues to rotate, the movable plate disengages from the incomplete gear, and the first spring suddenly retracts. The impact force of the retraction causes the pushing plate to suddenly push the aluminum alloy into the mold to be extruded by the extrusion device. At the same time, the second spring helps the baffle return to its original position, ensuring that there is exactly one each time for conveying, making the processing operation more stable and improving the processing efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum alloy production, and specifically to a continuous processing and forming device for aluminum alloy materials. Background Technique

[0002] Aluminum alloy is one of the most widely used non-ferrous metal structural materials in industry and has been widely used in aviation, aerospace, automobiles, machinery manufacturing, ships and chemical industries. With the rapid development of the industrial economy, the demand for aluminum alloy welded structural parts is increasing day by day, which has also deepened the research on the weldability of aluminum alloy.

[0003] In the production of aluminum alloy, it is easy to have the situation of overloading and non-loading of raw materials. Since the raw materials cannot move smoothly to the bottom of the forming device, manual intervention is required at this time, which reduces the processing efficiency. Summary of the Invention

[0004] The present invention aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] For this reason, the technical solution adopted by the present invention is as follows:

[0006] A continuous processing and forming device for aluminum alloy materials, including a substrate, a pushing module and an intercepting module are provided on the substrate. The pushing module includes a conveying table connected to the substrate, a rectangular block connected to the bottom of the conveying table, a guide rod connected to the rectangular block, a movable plate sleeved outside the guide rod, a first spring movably sleeved outside the guide rod and connected to the rectangular block and the movable plate, a pushing plate connected to the movable plate, a motor connected to the substrate, and an incomplete gear sleeved outside the output shaft of the motor and meshing with the movable plate.

[0007] By adopting the above technical solution, when the pushing plate moves to the outermost side of the conveying table, the baffle opens the bottom end of the guide plate, and the aluminum alloy falls onto the conveying table. Then, as the incomplete gear continues to rotate, the movable plate disengages from the incomplete gear, and the first spring suddenly retracts. The impact force of the retraction causes the pushing plate to suddenly push the aluminum alloy into the mold and be extruded by the extrusion device. At the same time, the second spring helps the baffle to return to its original position, ensuring that there is only one aluminum alloy for each conveyance, making the processing operation more stable and improving the processing efficiency.

[0008] In a preferred example of the present invention, it can be further configured as: the intercepting module includes a guide plate connected to the substrate, a hopper connected to the guide plate, a baffle in contact with the guide plate, a toothed plate connected to the baffle, a limiting plate movably sleeved outside the toothed plate, and a second spring connected between the toothed plate and the limiting plate. The limiting plate is connected to the substrate.

[0009] By adopting the above technical solution, the interception module serves the purpose of transporting only one aluminum alloy each time.

[0010] In a preferred example of the present invention, it can be further configured that: the movable plate is movably sleeved on one side of the conveying table, and the bottom of the pushing plate is in contact with the top of the conveying table.

[0011] By adopting the above technical solution, with this structural design, the movable plate moves stably.

[0012] In a preferred example of the present invention, it can be further configured that: the incomplete gear is located between the movable plate and the toothed plate, and the incomplete gear meshes with the toothed plate.

[0013] By adopting the above technical solution, with this structural design, each time the incomplete gear drives the movable plate and the toothed plate to move horizontally, the first spring and the second spring will help the movable plate and the toothed plate to reset.

[0014] In a preferred example of the present invention, it can be further configured that: the inside of the hopper is communicated with the inside of the guiding plate, and the guiding plate is inclined.

[0015] By adopting the above technical solution, the guiding plate serves to transport the aluminum alloy.

[0016] In a preferred example of the present invention, it can be further configured that: the limiting plate is U-shaped, the second spring is located inside the limiting plate, and the toothed plate and the movable plate move in opposite directions.

[0017] By adopting the above technical solution, the purpose of transporting only one aluminum alloy each time is achieved.

[0018] In a preferred example of the present invention, it can be further configured that: an extrusion device is installed on the top of the substrate, and the extrusion device is located on one side of the guiding plate.

[0019] By adopting the above technical solution, the extrusion device is used to help the aluminum alloy be extruded into shape.

[0020] In a preferred example of the present invention, it can be further configured that: a mold is installed on the top of the substrate, and the mold is located in front of the extrusion device.

[0021] By adopting the above technical solution, the mold serves to process the aluminum alloy into the form required by the manufacturer.

[0022] By adopting the above technical solution, the beneficial effects achieved by the present invention are:

[0023] 1. In the present invention, when the push plate moves to the outermost side of the conveying table, the baffle opens the bottom end of the material guiding plate, and the aluminum alloy drops onto the conveying table. Then, as the incomplete gear continues to rotate, the movable plate disengages from the incomplete gear, and the first spring suddenly retracts. The impact force of the retraction causes the push plate to suddenly push the aluminum alloy into the mold to be extruded by the extrusion device. At the same time, the second spring helps the baffle return to its original position, ensuring that there is exactly one aluminum alloy for each conveyance, making the processing operation more stable and improving the processing efficiency.

[0024] 2. In the present invention, the raw materials in the hopper drop onto the material guiding plate automatically, and then are pushed into the mold one by one by the push plate, and finally are extruded into shape by the extrusion device. The degree of mechanization is high, and the processing cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional view of the overall structure of the present invention;

[0026] Figure 2 is a bottom view of the overall structure of the present invention;

[0027] Figure 3 is a schematic diagram of the pushing module of the present invention;

[0028] Figure 4 is a schematic diagram of the intercepting module of the present invention.

[0029] REFERENCE NUMERALS:

[0030] 100, substrate;

[0031] 200, pushing module; 210, conveying table; 220, rectangular block; 230, guide rod; 240, movable plate; 250, first spring; 260, push plate; 270, motor; 280, incomplete gear;

[0032] 300, intercepting module; 310, material guiding plate; 320, hopper; 330, baffle; 340, toothed plate; 350, limiting plate; 360, second spring;

[0033] 400, extrusion device. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with the specific embodiments and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0035] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention.

[0036] The following describes a continuous processing and forming device for aluminum alloy materials provided by some embodiments of the present invention with reference to the accompanying drawings.

[0037] Example 1:

[0038] Combined with Figures 1-4 As shown, a continuous processing and forming device for an aluminum alloy material provided by the present invention includes a substrate 100. A pushing module 200 and an intercepting module 300 are provided on the substrate 100. The pushing module 200 includes a conveying table 210 connected to the substrate 100, a rectangular block 220 connected to the bottom of the conveying table 210, a guide rod 230 connected to the rectangular block 220, a movable plate 240 sleeved outside the guide rod 230, a first spring 250 movably sleeved outside the guide rod 230 and connected to the rectangular block 220 and the movable plate 240, a push plate 260 connected to the movable plate 240, a motor 270 connected to the substrate 100, and an incomplete gear 280 sleeved outside the output shaft of the motor 270 and meshed with the movable plate 240.

[0039] Specifically, the intercepting module 300 includes a guide plate 310 connected to the substrate 100, a hopper 320 connected to the guide plate 310, a baffle 330 in contact with the guide plate 310, a toothed plate 340 connected to the baffle 330, a limiting plate 350 movably sleeved outside the toothed plate 340, and a second spring 360 connected between the toothed plate 340 and the limiting plate 350. The limiting plate 350 is connected to the substrate 100. The intercepting module 300 serves the purpose of transporting only one aluminum alloy each time.

[0040] Furthermore, the movable plate 240 is movably sleeved on one side of the conveying table 210, and the bottom of the push plate 260 is in contact with the top of the conveying table 210. With this structural design, the translation of the movable plate 240 is stable.

[0041] Furthermore, the incomplete gear 280 is located between the movable plate 240 and the toothed plate 340, and the incomplete gear 280 meshes with the toothed plate 340. With this structural design, each time the incomplete gear 280 drives the movable plate 240 and the toothed plate 340 to translate, the first spring 250 and the second spring 360 will help the movable plate 240 and the toothed plate 340 to reset.

[0042] Furthermore, the inside of the hopper 320 is communicated with the inside of the guide plate 310, and the guide plate 310 is inclined. The guide plate 310 serves to transport the aluminum alloy.

[0043] Example 2:

[0044] Combined with Figure 1 、 2 and Figure 4As shown, on the basis of the first embodiment, the limiting plate 350 is arranged in a U shape, the second spring 360 is located inside the limiting plate 350, and the moving directions of the toothed plate 340 and the movable plate 240 are opposite, so as to achieve the purpose of transporting only one aluminum alloy each time.

[0045] Embodiment Three:

[0046] Combined with Figures 1-2 As shown, in the above embodiment, an extrusion device 400 is installed on the top of the substrate 100. The extrusion device 400 is located on one side of the material guiding plate 310, and the extrusion device 400 is used to help the aluminum alloy to be extruded into shape.

[0047] Specifically, a mold is installed on the top of the substrate 100. The mold is located in front of the extrusion device 400, and the mold is used to process the aluminum alloy into the shape required by the manufacturer.

[0048] The working principle and usage process of the present invention: When the present invention is put into actual use, the aluminum alloy in the hopper 320 falls onto the material guiding plate 310, and then the aluminum alloy slides along the material guiding plate 310 onto the conveying table 210. Among them, the baffle 330 will block the aluminum alloy. Then, the motor 270 is started. The motor 270 drives the movable plate 240 and the toothed plate 340 to move through the incomplete gear 280. As the movable plate 240 continuously moves outward, the baffle 330 opens the bottom end of the material guiding plate 310, and then the aluminum alloy falls onto the conveying table 210. After that, the continuously rotating incomplete gear 280 disengages from the movable plate 240 and the toothed plate 340. Then, the first spring 250 and the second spring 360 return to their original positions. Then, the pushing plate 260 pushes the aluminum alloy onto the mold, and then it is extruded into shape by the extrusion device 400.

[0049] In the present invention, the term "a plurality of" refers to two or more, unless otherwise clearly defined. The term "and / or" used herein includes any and all combinations of one or more of the related listed items. Terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] It should be noted that when an element is referred to as being "assembled on", "installed on", "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.

[0051] In the description of this specification, the description of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or instance. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0052] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and purposes of the present invention, and the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A continuous processing and forming device for aluminum alloy materials, comprising a substrate (100), wherein a pushing module (200) and an intercepting module (300) are provided on the substrate (100), and it is characterized in that: The pushing module (200) includes a conveying table (210) connected to the substrate (100), a rectangular block (220) connected to the bottom of the conveying table (210), a guide rod (230) connected to the rectangular block (220), a movable plate (240) sleeved outside the guide rod (230), a first spring (250) movably sleeved outside the guide rod (230) and connected to the rectangular block (220) and the movable plate (240), a pushing plate (260) connected to the movable plate (240), a motor (270) connected to the substrate (100), and an incomplete gear (280) sleeved outside the output shaft of the motor (270) and meshed with the movable plate (240). The intercepting module (300) includes a material guiding plate (310) connected to the substrate (100), a hopper (320) connected to the material guiding plate (310), a baffle (330) in contact with the material guiding plate (310), a toothed plate (340) connected to the baffle (330), a limiting plate (350) movably sleeved outside the toothed plate (340), and a second spring (360) connected between the toothed plate (340) and the limiting plate (350). The limiting plate (350) is connected to the substrate (100).

2. The continuous processing and forming device for aluminum alloy materials according to claim 1, wherein The movable plate (240) is movably sleeved on one side of the conveying table (210), and the bottom of the pushing plate (260) is in contact with the top of the conveying table (210).

3. The continuous processing and forming device for aluminum alloy materials according to claim 1, wherein The incomplete gear (280) is located between the movable plate (240) and the toothed plate (340), and the incomplete gear (280) meshes with the toothed plate (340).

4. The continuous processing and forming device for aluminum alloy materials according to claim 1, wherein The inside of the hopper (320) is communicated with the inside of the material guiding plate (310), and the material guiding plate (310) is inclined.

5. The continuous processing and forming device for aluminum alloy materials according to claim 1, wherein The limiting plate (350) is arranged in a U shape, the second spring (360) is located inside the limiting plate (350), and the moving directions of the toothed plate (340) and the movable plate (240) are opposite.

6. The continuous processing and forming device for aluminum alloy materials according to claim 1, wherein An extrusion device (400) is installed on the top of the substrate (100), and the extrusion device (400) is located on one side of the material guiding plate (310).

7. The continuous processing and forming device for aluminum alloy materials according to claim 6, wherein A mold is installed on the top of the substrate (100), and the mold is located in front of the extrusion device (400).

Images