Die casting equipment with a spray mechanism for removing parts

Abstract

The present invention discloses a die-casting production equipment with a pickup spray mechanism and a pickup spray mechanism thereof. A linear robot is arranged on the outer wall of the die-casting machine. The linear robot includes an X-axis, a pickup mechanism, a spray mechanism, a Y1 axis, a Y2 axis and an air control box. The X-axis is arranged on the outer wall of the die-casting machine. The Y1 axis and the Y2 axis are symmetrically arranged on the outer wall of the X axis. The Y1 axis and the Y2 axis are respectively slidably connected with the X axis. The pickup mechanism is slidably arranged on the outer wall of the Y1 axis, and the spray mechanism is movably arranged on the outer wall of the Y2 axis. The spray mechanism of the present invention adopts a structural design of V-shaped rollers and V-shaped rails to avoid the inherent defects of linear guide rails that are easy to rust, poorly protected, and have low reliability when used in harsh environments. The V-shaped rollers wrap the rolling body inside, which is not affected by water mist, dust, and metal debris in the operating environment. The motion accuracy of the linear robot is guaranteed, and the service life and working stability of the rollers and rails are improved.

Description

Technical Field

[0001] The invention relates to the technical field of die casting, in particular to die casting production equipment with a piece taking spray mechanism. Background Art

[0002] With the progress of science and technology and industrial production, especially with the development of automobile, motorcycle and household appliances industries, die-casting technology has made extremely rapid progress and has been widely popularized and applied in various industries. The basic process of die-casting production is to inject molten metal liquid into the pouring port of the die-casting machine, and hydraulically inject the molten metal into the die-casting machine mold through pressure to cool and form. After the mold is opened, the take-out machine removes the die-casting in the mold and sprays the mold with a release agent through a sprayer to perform multiple cycles to obtain batches of solid metal castings. In today's die-casting industry, linear robots for die-casting are becoming more and more popular. The linear robot for die-casting is fixed to the upper end surface of the fixed die plate of the die-casting machine, and only the space above the die-casting machine is used. When taking and spraying, the lifting arm is directly extended from the top of the die-casting machine to the mold area for operation, without opening and closing the safety door of the die-casting machine, highlighting the high efficiency of automatic production. The special linear robot equipped with some die-casting machines integrates the take-out mechanism and the spray mechanism at the same time, and is also called a take-out spray all-in-one machine. All axes of the robot are linear motion, mostly realized by linear slide rails. Linear guides have the advantages of large load capacity, high precision and high speed, but their precise structure places high demands on the operating environment and maintenance.

[0003] The working arm of the picking spray linear robot is divided into a picking mechanism and a spray mechanism. When the spray mechanism is working, the operating environment of the spray mechanism guide rail is harsh, with high temperature and high humidity. There are also harmful impurities such as dust, metal debris, and water mist on the working surface. The impurities will accelerate the rust of the guide rail. When entering the interior of the slider from the sealing surface of the linear guide rail, it is easy to cause the slider to get stuck and wear quickly, which greatly shortens the service life of the guide rail and the slider, thereby affecting production efficiency. Summary of the invention

[0004] The object of the present invention is to provide a die-casting production equipment with a take-out spray mechanism to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a die-casting production equipment with a piece-taking spray mechanism, comprising a die-casting machine and a machine-side insulation furnace, the machine-side insulation furnace being arranged on one side of the die-casting machine, the die-casting machine comprising a straight runner, a through soup pouring port being arranged on the top of the straight runner, a pouring assembly being arranged on the outer wall of the die-casting machine on one side of the soup pouring port, a soup spoon being arranged above the machine-side insulation furnace, a quantitative assembly being arranged on the outer side of the machine-side insulation furnace, and the quantitative assembly being movably connected to the soup spoon.

[0006] Furthermore, the quantitative component includes a support plate 1, the outer wall of the support plate 1 is provided with a linear guide 1, the inner wall of the linear guide 1 is provided with a slidably connected linear guide 2, the inner wall of the linear guide 2 is provided with a slidably connected connecting plate 1, the outer wall of the connecting plate 1 is provided with an electric telescopic rod 1 and an electric telescopic rod 2, one end of the outer wall of the electric telescopic rod 1 is provided with a connecting plate 2, the outer wall of the connecting plate 2 is provided with a finger cylinder 1, the outer wall of the soup spoon is provided with a connecting rod, the connecting rod is movably connected to the finger cylinder 1, and the outer wall of the electric telescopic rod 2 is provided with a solid ball near one end of the soup spoon to achieve the purpose of quantitatively scooping out aluminum water.

[0007] Furthermore, the pouring assembly includes a support plate 2, a slidably connected connecting plate 3 is provided on the outer wall of the support plate 2, a movably connected finger cylinder 2 is provided on the outer wall of the connecting plate 3, a gear 1 is provided on the outer wall of the finger cylinder 2, the gear 1 is rotatably connected to the connecting plate 3, the outer wall of the connecting plate 3 is rotatably provided with a gear 2 meshing with the gear 1, the outer wall of the connecting plate 3 is provided with a motor, the output shaft of the motor is fixedly connected to the gear 2, thereby achieving the purpose of pouring molten aluminum into the soup pouring port.

[0008] Furthermore, the outer wall of the support plate 2 is provided with a slide groove matching the connecting plate 3, the bottom of the connecting plate 3 is provided with a spring 1, one end of the spring 1 is fixedly connected to the inner wall of the slide groove, the inner wall of the slide groove is provided with a gravity switch below the connecting plate 3, the gravity switch is electrically connected to the motor, and the capacity of the molten aluminum is detected again to ensure that the capacity of the molten aluminum is not too much or too little.

[0009] Furthermore, an arc-shaped guide plate is provided on the top of the second finger cylinder near the soup pouring port, and a baffle is provided on the top of the soup pouring port away from the second finger cylinder to guide and protect the molten aluminum, ensuring that all the molten aluminum can be poured into the soup pouring port to avoid wasting molten aluminum.

[0010] Furthermore, it also includes a piece-picking spray mechanism, which includes a linear robot arranged on the outer wall of the die-casting machine, and the linear robot includes an X-axis, a piece-picking mechanism, a spray mechanism, a Y1 axis, a Y2 axis and an air control box. The X-axis is arranged on the outer wall of the die-casting machine, and the Y1 axis and the Y2 axis are symmetrically arranged on the outer wall of the X-axis. The Y1 axis and the Y2 axis are respectively slidably connected to the X-axis, the piece-picking mechanism is slidably arranged on the outer wall of the Y1 axis, and the spray mechanism is movably arranged on the outer wall of the Y2 axis.

[0011] Furthermore, the spray mechanism includes a spray head, a V-shaped track, an aluminum profile, a quantitative oil separator, a track scraper, a V-shaped roller matching flange, a spray mechanism slide, a mechanical limiter, a lubrication block, a drive motor, a V-shaped roller, a planetary reducer, a drive gear and a rack.

[0012] Furthermore, the spray head is arranged at the bottom of the spray mechanism slide, the outer wall of the aluminum profile is provided with two V-shaped tracks parallel to each other, the V-shaped surface of the V-shaped track faces outward, and the spray mechanism slide is provided with a V-shaped groove matching the V-shaped track, the inner wall of the V-shaped groove is matched with a rotatably connected V-shaped roller, the outer wall of the aluminum profile is provided with the rack on one side of the V-shaped track, and the spray mechanism slide is rotatably provided with the driving gear meshing with the rack, and the mechanical limits are respectively provided at both ends of the aluminum profile to constrain the operating range of the spray mechanism.

[0013] Furthermore, the outer wall of the spray mechanism slide is provided with a V-shaped roller matching flange matching the V-shaped roller, and the V-shaped roller matching flange and the slide are positioned by steps, and the outer circle of the step is inserted into the spray mechanism slide to ensure the installation strength. The mounting axes of the two sets of V-shaped roller matching flanges on one side are eccentric to the V-shaped roller mounting positioning axis holes by a certain distance, and the distance between the axis center of the V-shaped roller and the corresponding V-shaped track inclined surface can be adjusted by rotating the mounting angle of the V-shaped roller matching flange to control the meshing clearance and preload force between the V-shaped roller and the V-shaped track. The outer wall of the spray mechanism slide is provided with a mounting plate, and the outer wall of the mounting plate is provided with a driving motor and a planetary reducer. The driving motor is fixedly connected to the driving gear through the speed reduction and torque increasing belt of the planetary reducer, and the driving gear is meshed with the rack, and the meshing teeth are involute helical teeth, which can smoothly transmit large loads.

[0014] Furthermore, the track scraper is provided at one end of the outer wall of the V-shaped track, the lubricating block is provided on the outer wall of the spray mechanism slide above the meshing point between the V-shaped roller and the V-shaped track, an oil storage felt is provided inside the lubricating block, a metal pipeline is provided on the outer wall of the quantitative oil separator, one end of the metal pipeline extends to contact the oil storage felt, a track scraper is installed at the end face of the V-shaped track where the spray mechanism slide slides in and out, so as to scrape off adhered stains and metal debris when the V-shaped track moves in and out, a lubricating block is installed above the meshing point between the V-shaped roller and the V-shaped track, and the oil storage felt is provided inside the lubricating block, and the lubricating oil is introduced from the quantitative oil separator through the metal pipeline to regularly lubricate the meshing surface between the V-shaped roller and the V-shaped track.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0016] The present invention can ensure that the capacity of molten aluminum conveyed by the spoon is the same each time through the coordinated use of the solid ball and the spoon, and the error is controlled within a small range, so that the capacity of molten aluminum conveyed each time is the same. The molten aluminum is quantitatively conveyed, which can reduce the scraps generated by the product after die-casting, thereby improving resource utilization and work efficiency, and at the same time can improve the average quality of the product after die-casting, and avoid large differences in the quality of products produced by die-casting. At the same time, when pouring the molten aluminum into the soup pouring port, the capacity of the molten aluminum can be detected again to ensure that the capacity of the molten aluminum is not too much or too little. The double detection of the conveyed molten aluminum capacity can improve the accuracy of the quantitative delivery of the molten aluminum. At the same time, the arc guide plate and the baffle can be used to guide and protect the molten aluminum, ensuring that the molten aluminum can be completely poured into the soup pouring port to avoid wasting molten aluminum.

[0017] The present invention integrates a picking mechanism and a spray mechanism on a special linear robot equipped on the top of the die-casting machine, thereby automatically completing the picking and placing and spraying processes in the die-casting production process; the spray mechanism operating in an environment full of water mist and metal debris adopts a V-shaped roller and a V-shaped track guiding structural design, avoiding the inherent defects of the linear guide rail in harsh environments, such as easy rust, poor protection, and low reliability; the V-shaped roller wraps the rolling body inside, and is not affected by water mist, dust, and metal debris in the operating environment of the all-in-one spray mechanism; the lubrication device designed on the mechanism enables better lubrication at the meshing point; oil scrapers are arranged on the end faces of both ends of the spray mechanism slide, which scrape off impurities such as sludge adhering to the V-shaped track during operation, so that the track is in the optimal operating state, thereby ensuring the motion accuracy of the linear robot and improving the service life and working stability of the roller and track. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a structural schematic diagram of the combination of the pickup mechanism and the spray mechanism of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the spray mechanism of the present invention;

[0021] Figure 3 is a side view of the spray mechanism of the present invention;

[0022] Figure 4 is a top view of the spray mechanism of the present invention;

[0023] Figure 5 is a front view of the die-casting machine of the present invention;

[0024] Figure 6 is a front view of the pouring assembly of the present invention;

[0025] Figure 7 is a front view of the quantitative assembly of the present invention;

[0026] Figure 8 is a front cross-sectional view of the connection plate 3 of the present invention;

[0027] Fig. 9 is a top view of the finger cylinder 2 of the present invention;

[0028] In the figure: 1. X-axis; 2. Pick-up mechanism; 3. Spray mechanism; 4. Y1 axis; 5. Y2 axis; 6. Spray head; 8. Air control box; 9. Die casting machine; 10. V-shaped track; 11. Aluminum profile; 12. Quantitative oil distributor; 13. Track scraper; 14. V-shaped roller matching flange; 15. Spray mechanism slide; 16. Mechanical limit; 17. Lubricating block; 18. Driving motor; 19. V-shaped roller; 20. Planetary reducer; 21. Driving gear; 22. Rack; 24. Machine side insulation furnace; 25. Sprue; 26. Injection port; 27 , pouring assembly; 28, soup spoon; 29, quantitative assembly; 30, support plate one; 31, linear guide one; 32, linear guide two; 33, connecting plate one; 34, electric telescopic rod one; 35, electric telescopic rod two; 36, connecting plate two; 37, finger cylinder one; 38, connecting rod; 39, solid ball; 40, support plate two; 41, connecting plate three; 42, finger cylinder two; 43, gear one; 44, gear two; 45, motor; 46, slide; 47, spring one; 48, gravity switch; 49, arc guide plate; 50, baffle. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 5-Figure 9The present invention provides a technical solution: a die-casting production equipment with a take-out spray mechanism, comprising a die-casting machine 9 and a machine-side insulation furnace 24, wherein the machine-side insulation furnace 24 is arranged on one side of the die-casting machine 9, the die-casting machine 9 comprises a sprue 25, a through soup pouring port 26 is arranged on the top of the sprue 25, a pouring assembly 27 is arranged on the outer wall of the die-casting machine 9 on one side of the soup pouring port 26, a soup spoon 28 is arranged above the machine-side insulation furnace 24, a quantitative assembly 29 is arranged on the outer side of the machine-side insulation furnace 24, the quantitative assembly 29 is movably connected to the soup spoon 28, and the quantitative assembly 29 comprises a support A support plate 30 is provided with a linear guide rail 31 on the outer wall of the support plate 30, a linear guide rail 32 slidably connected is provided on the inner wall of the linear guide rail 31, a connecting plate 33 slidably connected is provided on the inner wall of the linear guide rail 32, an electric telescopic rod 34 and an electric telescopic rod 35 are provided on the outer wall of the connecting plate 33, a connecting plate 36 36 is provided on one end of the outer wall of the electric telescopic rod 34, a finger cylinder 37 is provided on the outer wall of the connecting plate 36, a connecting rod 38 is provided on the outer wall of the soup spoon 28, and the connecting rod 38 is movably connected to the finger cylinder 37, the electric A solid ball 39 is provided on the outer wall of the telescopic rod 25 near one end of the soup spoon 28. The pouring assembly 27 includes a support plate 240. The outer wall of the support plate 240 is provided with a connecting plate 3 41 connected in a sliding manner. The outer wall of the connecting plate 3 41 is provided with a finger cylinder 2 42 connected in an active manner. The outer wall of the finger cylinder 2 42 is provided with a gear 1 43. The gear 1 43 is rotatably connected to the connecting plate 3 41. The outer wall of the connecting plate 3 41 is rotatably provided with a gear 2 44 meshing with the gear 1 43. The outer wall of the connecting plate 3 41 is provided with a motor 45. The output shaft of the motor 45 is connected to the The gear 2 44 is fixedly connected, the outer wall of the support plate 2 40 is provided with a slide groove 46 matching the connecting plate 3 41, the bottom of the connecting plate 3 41 is provided with a spring 1 47, one end of the spring 1 47 is fixedly connected to the inner wall of the slide groove 46, the inner wall of the slide groove 46 is provided with a gravity switch 48 below the connecting plate 3 41, the gravity switch 48 is electrically connected to the motor 45, the top of the finger cylinder 2 42 is provided with an arc guide plate 49 close to the soup pouring port 26, and the top of the soup pouring port 26 is provided with a baffle 50 away from the finger cylinder 2 42.

[0031] The specific implementation method is as follows: during use, when the die-casting machine 9 is producing products, it is necessary to inject molten aluminum into its die-casting mold to die-cast it into a product. When injecting molten aluminum, the electric telescopic rod 1 34 is started, and the extension of the electric telescopic rod 1 34 will drive the connecting plate 2 36 to move, and the connecting plate 2 36 will drive the finger cylinder 1 37 to move. At this time, the finger cylinder 1 37 is clamping the connecting rod 38, so it will drive the connecting rod 38 to move, and the movement of the connecting rod 38 will drive the soup spoon 28 to move, and the soup spoon 28 will be completely submerged in the molten aluminum in the machine-side insulation furnace 24. The molten aluminum will fill the soup spoon 28. When the soup spoon 28 is filled with molten aluminum, it will drive it to move vertically upward. When the soup spoon 28 is moved above the molten aluminum, the electric telescopic rod 2 35 is started to extend the electric telescopic rod 25. The extension of the second rod 35 will drive the solid ball 39 to move downward, and the solid ball 39 will be completely moved into the soup spoon 28. Since the soup spoon 28 is full of molten aluminum, when the solid ball 39 enters the soup spoon 28, part of the molten aluminum will overflow from the soup spoon 28. Since the capacity of the soup spoon 28 and the volume of the solid ball 39 remain unchanged, after the solid ball 39 and the soup spoon 28 are used in conjunction with each other, the capacity of the molten aluminum delivered by the soup spoon 28 can be the same each time, and the error is within a small range, so that the capacity of the molten aluminum delivered each time is the same, and the quantitative delivery of the molten aluminum can reduce the scraps generated by the die-casting product, thereby improving the resource utilization rate. In addition, when die-casting different workpieces, the amount of molten aluminum used is different, so the electric telescopic rod 23 can be used to control the solid ball 39 to immerse in the soup spoon 2 8, thereby controlling the remaining aluminum liquid capacity in the soup spoon 28. When the solid ball 39 causes the excess aluminum liquid in the soup spoon 28 to overflow, the electric telescopic rod 235 is shortened to drive the solid ball 39 to move above the soup spoon 28. At this time, the linear guide rail 232 is used to drive the connecting plate 133 to move horizontally, and the connecting plate 133 will drive the soup spoon 28 to move toward the soup pouring port 26. When the soup spoon 28 moves to a position horizontal with the finger cylinder 242, the linear guide rail 1 is used to drive the linear guide rail 2 to move, and the linear guide rail 2 drives the soup spoon 28 to move, and the soup spoon 28 is moved between the two clamping claws of the finger cylinder 242, and the finger cylinder 242 is started to clamp and fix the soup spoon 28. When the finger cylinder 242 is clamped, the hand The finger cylinder 1 37 releases the clamping fixation on the connecting rod 38. At this time, the soup spoon 28 will drive the finger cylinder 2 42 to move downward due to its own gravity, and the finger cylinder 2 42 will drive the connecting plate 3 41 to move downward, so that the connecting plate 3 41 moves along the track of the slide groove 46. When the connecting plate 3 41 moves to contact with the gravity switch 48, the gravity switch 48 will be triggered, so that the gravity switch 48 starts the motor 45. The positive rotation of the motor 45 will drive the gear 2 44 to rotate, and the gear 2 44 will drive the meshing gear 1 43 to rotate. The rotation of the gear 1 43 will drive the finger cylinder 2 42 to rotate, and the finger cylinder 2 42 will drive the soup spoon 28 of the clamping column to move, gradually tilt the soup spoon 28 to the side of the soup pouring port 26, and pour the aluminum liquid in the soup spoon 28 into the soup pouring port 26.The molten aluminum in the pouring port 26 will flow into the sprue 25, and finally into the die-casting mold in the die-casting machine 9, so that the die-casting machine 9 will die-cast the molten aluminum into a product. At the same time, the arc-shaped guide plate 49 will match the arc-shaped surface of the outer wall of the spoon 28. When the spoon 28 is tilted to pour out the molten aluminum, the arc-shaped guide plate 49 will guide the molten aluminum to the pouring port 26. At the same time, the baffle 50 on the outer wall of the pouring port 26 will also block the molten aluminum, ensuring that the molten aluminum can be fully poured into the pouring port 26 to avoid wasting molten aluminum.

[0032] See also Figure 1-Figure 5 The present invention provides a technical solution: a die-casting production equipment with a pick-up spray mechanism, further comprising a pick-up spray mechanism, wherein the pick-up spray mechanism comprises a linear robot arranged on the outer wall of the die-casting machine (9), wherein the linear robot comprises an X-axis 1, a pick-up mechanism 2, a spray mechanism 3, a Y1 axis 4, a Y2 axis 5 and an air control box 8, wherein the X-axis 1 is arranged on the outer wall of the die-casting machine 9, the Y1 axis 4 and the Y2 axis 5 are symmetrically arranged on the outer wall of the X-axis 1, the Y1 axis 4 and the Y2 axis 5 are respectively slidably connected to the X-axis 1, and the pick-up mechanism 2 is slidably arranged on the outer wall of the Y1 axis 4 The spray mechanism 3 is movably arranged on the outer wall of the Y2 axis 5, and the spray mechanism 3 includes a spray head 6, a V-shaped track 10, an aluminum profile 11, a quantitative oil distributor 12, a track scraper 13, a V-shaped roller matching flange 14, a spray mechanism slide 15, a mechanical limit 16, a lubricating block 17, a drive motor 18, a V-shaped roller 19, a planetary reducer 20, a drive gear 21 and a rack 22. The spray head 6 is arranged at the bottom of the spray mechanism slide 15, and the outer wall of the aluminum profile 11 is provided with two V-shaped tracks 10 parallel to each other, and the V-shaped surface of the V-shaped track 10 faces outward. The spray mechanism carriage 15 is provided with a V-shaped groove matching the V-shaped track 10, and the inner wall of the V-shaped groove is matched with a V-shaped roller 19 rotatably connected. The outer wall of the aluminum profile 11 is provided with the rack 22 on one side of the V-shaped track 10. The spray mechanism carriage 15 is rotatably provided with the driving gear 21 meshing with the rack 22. Both ends of the aluminum profile 11 are respectively provided with the mechanical limit 16. The outer wall of the spray mechanism carriage 15 is provided with a V-shaped roller matching flange 14 matching the V-shaped roller 19. The outer wall of the spray mechanism carriage 15 A mounting plate is provided, and a driving motor 18 and a planetary reducer 20 are provided on the outer wall of the mounting plate. The driving motor 18 is fixedly connected to the driving gear 21 through the deceleration and torque increasing belt of the planetary reducer 20. The track scraper 13 is provided at one end of the outer wall of the V-shaped track 10. The lubrication block 17 is provided on the outer wall of the spray mechanism slide 15 above the meshing point between the V-shaped roller 19 and the V-shaped track 10. An oil storage felt is provided inside the lubrication block 17. A metal pipeline is provided on the outer wall of the quantitative oil distributor 12, and one end of the metal pipeline extends to contact with the oil storage felt.

[0033] The specific implementation method is as follows: when in use, the linear robot is installed on the fixed die plate of the die-casting machine through the X-axis 1, and is rigidly connected to the die-casting machine 9; the drive transmission system of the X-axis 1 is composed of an X-axis guide rail, an X-axis rack, an X-axis slide, and an X-axis drive motor; the Y1 axis 4 and the Y2 axis 5 are respectively installed on the two X-axis slides on the X-axis 1, and the drive transmission system is composed of a Y-axis guide rail, a Y-axis rack, a Y-axis slide, and a Y-axis drive motor; the pickup mechanism 2 and the spray mechanism 3 are respectively installed on the end flanges of the Y1 axis 4 and the Y2 axis 5; the drive transmission system of the pickup mechanism 2 is composed of a pickup mechanism guide rail, a pickup mechanism rack, a pickup mechanism slide, and a pickup mechanism drive motor; two V-shaped rails parallel to each other are installed on the rear side of the aluminum profile 11 used by the spray mechanism 3 and the pickup mechanism 2 The V-shaped surface of the V-shaped track 10 faces outward and meshes with the V-shaped groove of the V-shaped roller 19 installed on the spray mechanism slide 15; a rack 22 is installed on the side of the V-shaped track 10 installed on the aluminum profile 11, and the rack 22 meshes with the driving gear 21 installed on the spray mechanism slide 15; a mechanical limit 16 is installed on the upper and lower parts of the aluminum profile 11 to restrict the operating range of the spray mechanism 3; the corners of the spray mechanism slide 15 are respectively V-shaped roller matching flanges 14, and the V-shaped roller matching flanges 14 and the slide are positioned by steps, and the outer circle of the step is inserted into the spray mechanism slide 15 to ensure the installation strength; the mounting shafts of the two groups of V-shaped roller matching flanges on one side are eccentric to the mounting positioning shaft holes of the V-shaped roller 19 by a certain distance, and can be rotated by the installation of the V-shaped roller matching flange 14 The installation angle adjusts the distance between the axis of the V-shaped roller 19 and the corresponding inclined surface of the V-shaped track 10, and controls the meshing clearance and preload of the V-shaped roller 19 and the V-shaped track 10; a mounting plate extends from the side of the spray mechanism carriage 15, and a drive motor 18, a planetary reducer 20, and a drive gear 21 are installed in sequence; the drive motor 18 drives the drive gear 21 to rotate through the planetary reducer 20 to reduce speed and increase torque, and the drive gear 21 meshes with the rack 22; the meshing teeth are involute helical teeth, which can smoothly transmit a large load; the V-shaped track 10 is installed with a track scraper 13 at the end surface where the spray mechanism carriage 15 slides in and out, which scrapes off the adhered stains and metal debris when the V-shaped track 10 moves in and out; a lubrication block 17 is installed above the meshing point between the V-shaped roller 19 and the V-shaped track 10, There is oil storage felt inside; lubricating oil is introduced through the metal pipeline from the quantitative oil distributor 12 to regularly lubricate the meshing surface of the V-shaped roller 19 and the V-shaped track 10; the special linear robot equipped on the top of the die-casting machine 9 integrates the pick-up mechanism 2 and the spray mechanism 3 at the same time, automatically completing the pick-up and placement and spraying processes in the die-casting production process; the spray mechanism 3, which operates in an environment full of water mist and metal debris, adopts a structural design guided by the V-shaped roller 19 and the V-shaped track 10, avoiding the inherent defects of the linear guide rail in harsh environments, such as easy rust, poor protection and low reliability; the V-shaped roller 19 wraps the rolling body inside, which is not affected by water mist, dust and metal debris in the operating environment of the integrated machine spray mechanism; the lubrication device designed on the mechanism enables better lubrication of the meshing part;The spray mechanism carriage 15 is provided with oil scrapers at both ends to scrape off impurities such as sludge adhering to the V-shaped track during operation, so that the track is in the best state during operation, ensuring the motion accuracy of the linear robot, and improving the service life and working stability of the rollers and tracks. ;

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A die-casting production equipment with a spray mechanism for removing parts, comprising a die-casting machine (9) and a machine-side holding furnace (24), characterized in that: The machine-side insulation furnace (24) is arranged on one side of the die-casting machine (9), the die-casting machine (9) comprises a sprue (25), the top of the sprue (25) is provided with a through pouring port (26), the outer wall of the die-casting machine (9) is provided with a pouring assembly (27) on one side of the pouring port (26), a soup spoon (28) is arranged above the machine-side insulation furnace (24), a quantitative assembly (29) is arranged on the outside of the machine-side insulation furnace (24), and the quantitative assembly (29) is movably connected to the soup spoon (28); the quantitative assembly (29) comprises a support plate (30), the outer wall of the support plate (30) is provided with a linear guide rail (31), and the linear guide rail (31) is arranged on the outer wall of the support plate (30). The inner wall of the spoon (28) is provided with a second linear guide rail (32) which is slidably connected, the inner wall of the second linear guide rail (32) is provided with a first connecting plate (33) which is slidably connected, the outer wall of the first connecting plate (33) is provided with an electric telescopic rod (34) and a second electric telescopic rod (35), one end of the outer wall of the electric telescopic rod (34) is provided with a second connecting plate (36), the outer wall of the second connecting plate (36) is provided with a first finger cylinder (37), the outer wall of the soup spoon (28) is provided with a connecting rod (38), the connecting rod (38) is movably connected to the first finger cylinder (37), and the outer wall of the second electric telescopic rod (35) is provided with a solid ball (39) near one end of the soup spoon (28).

2. The die-casting production equipment with a take-out spray mechanism according to claim 1, characterized in that: The pouring assembly (27) comprises a second support plate (40), the outer wall of the second support plate (40) is provided with a slidably connected connecting plate (41), the outer wall of the connecting plate (41) is provided with a movably connected finger cylinder (42), the outer wall of the finger cylinder (42) is provided with a gear (43), the gear (43) is rotatably connected to the third connection plate (41), the outer wall of the connecting plate (41) is rotatably provided with a gear (44) meshing with the gear (43), the outer wall of the connecting plate (41) is provided with a motor (45), and the output shaft of the motor (45) is fixedly connected to the gear (44).

3. The die-casting production equipment with a take-out spray mechanism according to claim 2, characterized in that: The outer wall of the support plate 2 (40) is provided with a slide groove (46) matching the connecting plate 3 (41), and the bottom of the connecting plate 3 (41) is provided with a spring 1 (47), one end of the spring 1 (47) is fixedly connected to the inner wall of the slide groove (46), and the inner wall of the slide groove (46) is provided with a gravity switch (48) below the connecting plate 3 (41), and the gravity switch (48) is electrically connected to the motor (45).

4. The die-casting production equipment with a take-out spray mechanism according to claim 3, characterized in that: An arc-shaped guide plate (49) is provided on the top of the second finger cylinder (42) near the soup pouring port (26), and a baffle plate (50) is provided on the top of the soup pouring port (26) away from the second finger cylinder (42).

5. The die-casting production equipment with a take-out spray mechanism according to claim 1 further comprises a take-out spray mechanism, characterized in that: The piece-picking spray mechanism comprises a linear robot arranged on the outer wall of the die-casting machine (9), the linear robot comprising an X-axis (1), a piece-picking mechanism (2), a spray mechanism (3), a Y1 axis (4), a Y2 axis (5) and an air control box (8), the X-axis (1) being arranged on the outer wall of the die-casting machine (9), the Y1 axis (4) and the Y2 axis (5) being symmetrically arranged on the outer wall of the X-axis (1), the Y1 axis (4) and the Y2 axis (5) being respectively slidably connected to the X-axis (1), the piece-picking mechanism (2) being slidably arranged on the outer wall of the Y1 axis (4), and the spray mechanism (3) being movably arranged on the outer wall of the Y2 axis (5).

6. The die-casting production equipment with a take-out spray mechanism according to claim 5, characterized in that: The spray mechanism (3) comprises a spray head (6), a V-shaped track (10), an aluminum profile (11), a quantitative oil distributor (12), a track scraper (13), a V-shaped roller matching flange (14), a spray mechanism slide (15), a mechanical limiter (16), a lubrication block (17), a drive motor (18), a V-shaped roller (19), a planetary reducer (20), a drive gear (21) and a rack (22).

7. The die-casting production equipment with a take-out spray mechanism according to claim 6, characterized in that: The spray head (6) is arranged at the bottom of the spray mechanism slide (15); the outer wall of the aluminum profile (11) is provided with two V-shaped tracks (10) parallel to each other, the V-shaped surface of the V-shaped track (10) faces outward, the spray mechanism slide (15) is provided with a V-shaped groove matching the V-shaped track (10), the inner wall of the V-shaped groove is matched with a V-shaped roller (19) rotatably connected, the outer wall of the aluminum profile (11) is provided with the rack (22) on one side of the V-shaped track (10), the spray mechanism slide (15) is rotatably provided with the driving gear (21) meshing with the rack (22), and the two ends of the aluminum profile (11) are respectively provided with the mechanical limit (16).

8. The die-casting production equipment with a take-out spray mechanism according to claim 6, characterized in that: The outer wall of the spray mechanism slide (15) is provided with a V-shaped roller matching flange (14) matching the V-shaped roller (19), the outer wall of the spray mechanism slide (15) is provided with a mounting plate, the outer wall of the mounting plate is provided with a drive motor (18) and a planetary reducer (20), and the drive motor (18) is fixedly connected to the drive gear (21) via a speed reduction and torque increasing belt of the planetary reducer (20).

9. The die-casting production equipment with a take-out spray mechanism according to claim 6, characterized in that: The track scraper (13) is provided at one end of the outer wall of the V-shaped track (10), the lubricating block (17) is provided on the outer wall of the spray mechanism slide (15) above the meshing position between the V-shaped roller (19) and the V-shaped track (10), an oil storage felt is provided inside the lubricating block (17), and a metal pipeline is provided on the outer wall of the quantitative oil distributor (12), one end of the metal pipeline extends to contact the oil storage felt.

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