An electrical component sorting device for intelligent manufacturing and a method of using the same

By designing an electrical component sorting device for intelligent manufacturing, automated inspection and sorting are realized, solving the problems of low production efficiency and large errors in the prior art, improving production efficiency and reducing errors.

CN114522906BActive Publication Date: 2025-04-25HEBEI VOCATIONAL & TECH UNIV OF SCI & TECH
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Patent Information

Application Number
CN202210154633.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-21
Publication Date
2025-04-25
Estimated Expiration
2042-02-21

AI Technical Summary

Technical Problem

The lack of automated inspection steps in the production process of existing electrical components leads to low production efficiency and large errors, and automated sorting and inspection are required to improve production efficiency.

Method used

An electrical component sorting device for intelligent manufacturing is designed, including a base plate, a first conveyor rack, a positioning component, a moving module, a loading component, a performance detection component and an appearance detection device. Through the automatic loading and unloading design and the coordination of a variety of detection modules, automatic detection and sorting of electrical components can be realized.

Benefits of technology

Automatic inspection and sorting are realized, the error of manual inspection is reduced, production efficiency is improved, and the workload of manual re-inspection is reduced by automatically sorting and storing unqualified products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an electrical component sorting device for intelligent manufacturing and a method for using the same. The sorting device comprises a bottom plate, a first conveying frame fixedly connected to the bottom plate is provided, a plurality of positioning components are provided on one side of the first conveying frame, a mobile module is provided on the first conveyor belt, the mobile module comprises a lower block and an upper block, a first slot is provided in the upper block, components are provided in the first slot, an internal module is provided at the lower end of the components, pins are provided on the internal module, a loading component is provided on the other side of the first conveying frame, a pickup component is provided above the loading component, a performance detection component is provided at one end of the loading component, an appearance detection device is provided on one side of the performance detection component, and a flip component is provided on the side of the pickup component. The sorting device of the present invention adopts an automatic loading and unloading design, which can be adjusted according to different components, and the mobile module can be accurately positioned under different detection devices; it effectively reduces the manual detection process and improves production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of electrical component production, and in particular to an electrical component sorting device for intelligent manufacturing and a method of using the same. Background Art

[0002] Electronic components are basic elements in electronic circuits. They are usually individually packaged and have two or more leads or metal contacts. Electronic components must be connected to each other to form an electronic circuit with specific functions, such as amplifiers, radio receivers, oscillators, etc. One of the common ways to connect electronic components is to solder them to printed circuit boards. Electronic components may be individual packages (resistors, capacitors, inductors, transistors, diodes, etc.), or groups of varying complexity, such as integrated circuits (operational amplifiers, resistor arrays, logic gates, etc.). After production, electrical components need to be tested and sorted for performance to distinguish qualified products from unqualified products. In conventional production processes, there is no automatic detection step or manual detection is used. The overall production efficiency is low and the error is large, so automated production optimization is required. To this end, we propose an electrical component sorting device for intelligent manufacturing and a method of using it to solve the above problems. Summary of the invention

[0003] The purpose of the present invention is to provide an electrical component sorting device for intelligent manufacturing and a method of using the same to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A sorting device for electrical components used in intelligent manufacturing, the sorting device comprising a bottom plate, a first conveying frame fixedly connected to the bottom plate is provided, the first conveying frame is provided with first positioning holes distributed in an array, a plurality of positioning components are provided on one side of the first conveying frame, a moving module is provided on the first conveyor belt, the moving module comprises a lower block and an upper block, a first slot is provided in the upper block, an electrical component is placed in the first slot, an internal module is provided at the lower end of the electrical component, a pin is provided on the internal module, a loading component is provided on the other side of the first conveying frame, the loading component comprises a second conveying frame, a second conveying belt is provided in the second conveying frame, a pushing plate is provided at one end of the second conveying belt, symmetrically distributed side plates are provided above the second conveying frame, a picking component is provided above the loading component, the picking component comprises a third bracket, a first movable air claw is provided on the side of the third bracket, a performance detection component is provided at one end of the loading component, the performance detection component comprises a rotatable and liftable adjustment bracket and a detection module, an appearance detection device is provided on one side of the performance detection component, and a flipping component is provided on the side of the picking component.

[0006] Preferably, a first conveyor belt is provided in the first conveyor frame, a first motor is provided on one side of the first conveyor frame, the positioning assembly includes a first bracket, a fixedly connected positioning cylinder is provided at the upper end of the first bracket, and a fixedly connected positioning column is provided at the telescopic end of the positioning cylinder.

[0007] Preferably, the lower block is provided with an array of slide grooves, the slide grooves are slidably matched with the first conveyor frame, a second positioning hole is completely penetrated on the side of the lower block, an upper block is fixedly connected at the upper end of the lower block, and a second slot is provided in the first slot;

[0008] The third slots are arranged on both sides of the electrical component, and a display screen is arranged on the upper end of the electrical component.

[0009] Preferably, a second motor is provided on one side of the second conveying frame, a second bracket is fixedly connected at one end of the first conveying frame, a threaded hole is penetrated through the second bracket, a threaded pushing column is provided in the threaded hole, a first turntable is fixedly connected at one end of the pushing column, and a rotatably connected pushing plate is provided at the other end of the pushing column.

[0010] Preferably, a first fixedly connected cylinder and a slidably matched transverse bracket are provided on the side of the third bracket, a second fixedly connected cylinder is provided on the transverse bracket, a slidably matched lifting bracket is provided inside the transverse bracket, a first fixedly connected air claw is provided on the lifting bracket, a first fixedly connected clamping plate is provided on the moving end of the first air claw, and a protrusion is provided on the side of the first clamping plate.

[0011] Preferably, the performance detection component includes a fourth bracket, a third cylinder is fixedly connected to the upper end of the fourth bracket, a fifth bracket with sliding fit is provided on the side of the fourth bracket, a third motor and a fourth cylinder are fixedly connected to the fifth bracket, a first rotating wheel is fixedly connected to the rotating shaft of the third motor, a rotating shaft is provided below the fifth bracket, a second rotating wheel is rotatably connected to the lower end of the rotating shaft, a synchronous belt is rotatably connected to the first rotating wheel and the second rotating wheel, a fixedly connected adjusting frame is provided below the second rotating wheel, a first fixedly connected side and a second rotatably connected side are provided in the adjusting frame, the upper end of the second side is fixedly connected to the telescopic end of the fourth cylinder, and the fourth cylinder drives the second side to rotate.

[0012] Preferably, a sixth bracket is provided on the side of the fourth bracket, a slidingly matched seventh bracket is provided on one side of the sixth bracket, a fixedly connected fifth cylinder is provided on the other side of the sixth bracket, a fixedly connected two-way cylinder is provided below the seventh bracket, a first fixedly connected movable plate is provided on the telescopic end of one end of the two-way cylinder, a second fixedly connected movable plate is provided on the telescopic end of the other end of the two-way cylinder, slots are provided in the first movable plate and the second movable plate, and replaceable detection modules are provided in the slots of the first movable plate and the second movable plate.

[0013] Preferably, the appearance inspection device includes a lifting column, a second turntable is provided at the upper end of the lifting column, and a lifting frame is provided on the side of the lifting column. Rotating the second turntable drives the internal screw rod to rotate, thereby driving the lifting frame to rise and fall. A fixedly connected visual inspection module is provided on the lifting frame, and a camera is provided at one end of the visual inspection module.

[0014] Preferably, the flipping assembly includes a mounting plate, on which are provided guide columns distributed in an array, a sixth cylinder is provided between the guide columns, each guide column is provided with a sliding guide block, a fixedly connected movable plate is provided on the side of the guide block, the telescopic end of the sixth cylinder is fixedly connected to the movable plate, a fixedly connected rotating cylinder is provided on the movable plate, a fixedly connected second air claw is provided on the rotating end of the rotating cylinder, and a fixedly connected second clamping plate is provided on the movable end of the second air claw.

[0015] A method for sorting electrical components for intelligent manufacturing, the method comprising the following steps:

[0016] Step 1: Adjust the spacing of the side panels according to the different models of electrical components produced, rotate the first turntable to drive the push plate to adjust the position, rotate the second turntable to drive the visual inspection module to rise and fall, thereby adjusting the height of the camera, and replace different inspection modules. The manipulator places the completed electrical components on the second conveyor belt. At this time, the display screen faces down and contacts the second conveyor belt, and the internal modules and pins face up. The second motor starts to drive the second conveyor belt to rotate, and stops after moving forward and contacting the push plate. The first cylinder and the second cylinder drive the first air claw to adjust the position, and the protrusion is inserted into the third slot. The first clamping plate clamps the electrical component and places it in the first slot;

[0017] Step 2: The first motor starts and drives the first conveyor belt to rotate, thereby driving the mobile module to move forward to the bottom of the adjustment frame and then stop. The positioning cylinder pushes the positioning column to pass through the second positioning hole and the first positioning hole, thereby fixing the mobile module to the first conveyor frame. The third cylinder pushes the adjustment frame to descend. The fourth cylinder drives the second side to rotate and clamp the pin with the first side. The third motor drives the adjustment frame to rotate. The third cylinder drives the adjustment frame to rise, thereby testing the rotation of the pin and the fixation of the internal module. After the test is completed, the adjustment frame rises, the positioning column retreats, and the mobile module continues to move forward to the bottom of the detection module. The second group of positioning columns fixes the mobile module to the first conveyor frame. The fifth cylinder pushes the detection module to descend. The detection module contacts the pin to test the internal data of the internal module. After the test is completed, the detection module rises and leaves, the second group of positioning columns retreats, and the mobile module continues to move forward to the bottom of the camera. The third group of positioning columns fixes the mobile module to the first conveyor frame.

[0018] Step 3: The camera detects whether the internal module is cracked or deflected. When the rotation of the pins, the fixation of the internal module, the internal data of the internal module, and the appearance of the internal module are all qualified, the electrical components are driven to move forward to the bottom, and the fourth group of positioning columns fix the mobile module to the first conveyor rack, the sixth cylinder drives the rotating cylinder to descend, the second air claw drives the second clamping plate to clamp the electrical components, the sixth cylinder pushes the electrical components up, the rotating cylinder drives the electrical components to rotate 180°, and then descends to re-place the electrical components in the first slot, the pins are installed in the second slot, and continue to move forward into the packaging device;

[0019] Step 4: When one or more unqualified electrical components in terms of pin rotation, internal module fixation, internal module internal data, and internal module appearance are moved to the bottom of the second group of pickup components, the electrical components are taken away and stored in an unqualified box for manual re-inspection;

[0020] Step 5: Repeat steps 1 to 4 until all inspection and sorting are completed.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The sorting device of the present invention adopts an automatic loading and unloading design, which can be adjusted according to different electrical components, has a wide range of applications, is simple and fast to load and unload, has a good positioning effect during the overall detection process, and the mobile module can be accurately positioned under different detection devices, effectively preventing inaccurate positioning caused by electrical components sliding during movement;

[0023] 2. The sorting device of the present invention can detect the rotation of the pins, the fixity of the internal modules, the internal data of the internal modules, and the appearance of the internal modules, which effectively reduces the manual inspection process and improves production efficiency. Unqualified electrical components can be automatically sorted and stored, and then manually re-inspected, which reduces the error rate and improves the sorting inspection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the structure of the sorting device of the present invention;

[0026] Figure 2 It is a partial structural schematic diagram of the sorting device of the present invention;

[0027] Figure 3 The present invention Figure 2 A schematic diagram of the structure enlargement in the middle;

[0028] Figure 4 It is a schematic diagram of the structure of the mobile module of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the electrical components of the present invention;

[0030] Figure 6 It is a partial structural schematic diagram of the sorting device of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of the pickup assembly of the present invention;

[0032] Figure 8 It is a schematic diagram of the structure of the performance detection component of the present invention;

[0033] Fig. 9 The present invention Figure 8 A magnified schematic diagram of the structure at B in the middle;

[0034] Fig.10 It is a schematic diagram of the structure of the appearance detection device of the present invention;

[0035] Fig.11 It is a schematic diagram of the structure of the flip assembly of the present invention. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0038] See also Figures 1 to 11As shown, an electrical component sorting device for intelligent manufacturing, the sorting device includes a base plate 1, a first conveyor frame 11 is fixedly connected to the base plate 1, a first conveyor belt 12 is arranged in the first conveyor frame 11, a first motor 13 is arranged on one side of the first conveyor frame 11, the first motor 13 drives the first conveyor belt 12 to rotate, an array of first positioning holes 14 are arranged on the first conveyor frame 11, the first positioning holes 14 pass through the first conveyor frame 11, a plurality of positioning components 15 are arranged on one side of the first conveyor frame 11, the positioning components 15 include a first bracket 151, the first bracket 151 is fixed on the base plate 1, a fixedly connected positioning cylinder 152 is arranged on the upper end of the first bracket 151, a fixedly connected positioning column 153 is arranged on the telescopic end of the positioning cylinder 152, and a mobile module 2 is arranged on the first conveyor belt 1.

[0039] Furthermore, the mobile module 2 includes a lower block 21, which is placed on the first conveyor belt 12. An array of slide grooves 211 are provided in the lower block 21, and the slide grooves 211 are slidably matched with the first conveyor frame 11. A second positioning hole 212 that completely penetrates the side of the lower block 21 is provided. A fixedly connected upper block 22 is provided at the upper end of the lower block 21. A first slot 221 is provided in the upper block 22, and a second slot 222 is provided in the first slot 221.

[0040] Furthermore, an electrical component 3 is placed in the first slot 221 , third slots 31 are provided on both sides of the electrical component 3 , a display screen 32 is provided at the upper end of the electrical component 3 , an internal module 33 is provided at the lower end of the electrical component 3 , and pins 331 are provided on the internal module 33 .

[0041] Furthermore, a loading assembly 4 is provided on the other side of the first conveyor frame 11, and the loading assembly 4 includes a second conveyor frame 41, the second conveyor frame 41 is fixed on the bottom plate 1, a second conveyor belt 42 is provided in the second conveyor frame 41, a second motor 421 is provided on one side of the second conveyor frame 41, and the second motor 421 drives the second conveyor belt 42 to rotate, a second bracket 411 is fixedly connected at one end of the first conveyor frame 11, a threaded hole 412 is penetrated on the second bracket 411, a threaded push column 43 is provided in the threaded hole 412, a first turntable 431 is fixedly connected at one end of the push column 43, and a push plate 432 is rotatably connected at the other end of the push column 43, symmetrically distributed side panels 44 are provided above the second conveyor frame 41, and array-distributed adjusting screws 441 are provided on the side panels 44. After the side panels 44 are positioned, the adjusting screws 441 are tightened to fix them, and fourth slots 442 are provided on the side panels 44.

[0042] Furthermore, a picking component 5 is provided above the loading component 4, and the picking component 5 includes a third bracket 51, and the third bracket 51 is fixed on the bottom plate 1. A first cylinder 52 and a first slide rail assembly 53 are fixedly connected on the side of the third bracket 51. The slide rail assembly includes a slide rail and a slider. A fixedly connected transverse bracket 54 is provided on the first slide rail assembly 53. The telescopic end of the first cylinder 52 is fixedly connected to the transverse bracket 54. A fixedly connected second cylinder 55 is provided on the transverse bracket 54. A second slide rail assembly 56 is provided in the transverse bracket 54. A fixedly connected lifting bracket 57 is provided on the second slide rail assembly 56. The telescopic end of the second cylinder 55 is fixedly connected to the lifting bracket 57. A fixedly connected first air claw 58 is provided on the lifting bracket 57. A fixedly connected first clamp 59 is provided on the moving end of the first air claw 58. A protrusion 591 is provided on the side of the first clamp 59.

[0043] Furthermore, a performance detection component 6 is provided at one end of the feeding component 4, and the performance detection component 6 includes a fourth bracket 61, the fourth bracket 61 is fixed on the bottom plate 1, a third cylinder 62 is fixedly connected to the upper end of the fourth bracket 61, a third slide rail component 63 is provided on the side of the fourth bracket 61, a fifth bracket 64 is fixedly connected to the third slide rail component 63, a telescopic end of the third cylinder 62 is fixedly connected to the fifth bracket 64, a third motor 641 and a fourth cylinder 643 are fixedly connected to the fifth bracket 64, and a third motor 641 is fixedly connected to the rotating shaft. A first rotating wheel 642 is connected to the fifth bracket 64, a rotating shaft 644 is provided below the fifth bracket 64, a second rotating wheel 645 is provided at the lower end of the rotating shaft 644, a synchronous belt 646 is provided on the first rotating wheel 642 and the second rotating wheel 645, a fixedly connected adjusting frame 647 is provided below the second rotating wheel 645, a first side edge 648 is provided in a fixed manner and a second side edge 649 is provided in a rotatable manner, an upper end of the second side edge 649 is fixedly connected to the telescopic end of the fourth cylinder 643, and the fourth cylinder 643 drives the second side edge 649 to rotate;

[0044] Furthermore, a sixth bracket 65 is provided on the side of the fourth bracket 61, and the sixth bracket 65 is fixed on the bottom plate 1. A fourth slide rail assembly 66 is provided on one side of the sixth bracket 65, and a fifth cylinder 67 is fixedly connected on the other side of the sixth bracket 65. A seventh bracket 68 is fixedly connected to the fourth slide rail assembly 66, and the telescopic end of the fifth cylinder 67 is fixedly connected to the seventh bracket 68. A fixedly connected two-way cylinder 69 is provided below the seventh bracket 68, and a first movable plate 691 is fixedly connected to the telescopic end of one end of the two-way cylinder 69, and a second movable plate 692 is fixedly connected to the telescopic end of the other end of the two-way cylinder 69. Slots are provided in the first movable plate 691 and the second movable plate 692, and detection modules 610 are provided in the slots of the first movable plate 691 and the second movable plate 692.

[0045] Furthermore, an appearance detection device 7 is provided on one side of the performance detection component 6. The appearance detection device 7 includes a lifting column 71. The lifting column 71 is fixed on the base plate 1. A second turntable 72 is provided on the upper end of the lifting column 71. A lifting frame 73 is provided on the side of the lifting column 71. Rotating the second turntable 72 drives the internal screw rod to rotate, thereby driving the lifting frame 73 to rise and fall. A fixedly connected visual detection module 74 is provided on the lifting frame 73. A camera 75 is provided at one end of the visual detection module 74.

[0046] Furthermore, a pickup assembly 5 is also provided on one side of the appearance inspection device 7 .

[0047] Furthermore, a flipping assembly 8 is provided on the side of the picking assembly 5, and the flipping assembly 8 includes a mounting plate 81, which is fixed on the base plate 1, and an array of guide columns 82 are provided on the mounting plate 81, and a sixth cylinder 84 is provided between the guide columns 82, and a sliding guide block 821 is provided on each guide column 82, and a fixedly connected moving plate 83 is provided on the side of the guide block 821, and the telescopic end of the sixth cylinder 84 is fixedly connected to the moving plate 83, and the moving plate 83 is provided with a fixedly connected rotating cylinder 85, and the rotating end of the rotating cylinder 85 is provided with a fixedly connected second air claw 86, and the moving end of the second air claw 86 is provided with a fixedly connected second clamping plate 87.

[0048] A method for sorting electrical components for intelligent manufacturing, the method comprising the following steps:

[0049] Step 1: Adjust the spacing of the side plates 44 according to the different models of the electrical components 3 produced, rotate the first turntable 431 to drive the push plate 432 to adjust the position, rotate the second turntable 72 to drive the visual inspection module 74 to rise and fall, thereby adjusting the height of the camera 75, replace different inspection modules 610, and the manipulator places the completed electrical components 3 on the second conveyor belt 42. At this time, the display screen 32 faces down to contact the second conveyor belt 42, and the internal module 33 and the pins 331 face up. The second motor 421 starts to drive the second conveyor belt 42 to rotate, and stops after moving forward to contact the push plate 432. The first cylinder 52 and the second cylinder 55 drive the first air claw 58 to adjust the position, and the protrusion 591 is inserted into the third slot 31. The first clamping plate 59 clamps the electrical component 3 and places it in the first slot 221;

[0050] Step 2: The first motor 13 is started to drive the first conveyor belt 12 to rotate, thereby driving the mobile module 2 to move forward to the bottom of the adjustment frame 647 and then stop. The positioning cylinder 152 pushes the positioning column 153 to pass through the second positioning hole 212 and the first positioning hole 14, thereby fixing the mobile module 2 and the first conveyor frame 11. The third cylinder 62 pushes the adjustment frame 647 to descend. The fourth cylinder 643 drives the second side 649 to rotate and clamp the pin 331 with the first side 648. The third motor 641 drives the adjustment frame 647 to rotate. The third cylinder 62 drives the adjustment frame 647 to rise, thereby testing the rotation of the pin 331. and the fixity of the internal module 33. After the test is completed, the adjustment frame 647 rises, the positioning columns 153 retreat, the mobile module 2 continues to move forward to the bottom of the detection module 610, the second group of positioning columns 153 fixes the mobile module 2 to the first conveyor frame 11, the fifth cylinder 67 pushes the detection module 610 down, the detection module 610 contacts the pin 331 to test the internal data of the internal module 33, after the test is completed, the detection module 610 rises and leaves, the second group of positioning columns 153 retreats, the mobile module 2 continues to move forward to the bottom of the camera 75, and the third group of positioning columns 153 fixes the mobile module 2 to the first conveyor frame 11;

[0051] Step 3: The camera 75 detects whether the internal module 33 is cracked or deflected. When the rotation of the pin 331, the fixation of the internal module 33, the internal data of the internal module 33, and the appearance of the internal module 33 are all qualified, the electrical component 3 is driven by 2 to continue to move to the bottom of 87, and the fourth group of positioning columns 153 fixes the mobile module 2 to the first conveyor frame 11, and the sixth cylinder 84 drives the rotating cylinder 85 to descend, and the second air claw 86 drives the second clamping plate 87 to clamp the electrical component 3. The sixth cylinder 84 pushes the electrical component 3 to rise, and the rotating cylinder 85 drives the electrical component 3 to rotate 180°, and then descends to re-place the electrical component 3 in the first slot 221, and the pin 331 is installed in the second slot 222, and then continues to move forward into the packaging device;

[0052] Step 4: When one or more of the electrical components 3 that are unqualified in terms of the rotation of the pin 331, the fixity of the internal module 33, the internal data of the internal module 33, and the appearance of the internal module 33 are moved to the bottom of the second group of pickup components 5, the electrical components 3 are taken away and stored in a unqualified box for manual re-inspection;

[0053] Step 5: Repeat steps 1 to 4 until all inspection and sorting are completed.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0055] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An electrical component sorting device for intelligent manufacturing, the sorting device comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a first conveying frame (11) fixedly connected thereto, the first conveying frame (11) is provided with first positioning holes (14) distributed in an array, one side of the first conveying frame (11) is provided with a plurality of positioning components (15), the first conveying belt (12) is provided with a moving module (2), the moving module (2) comprises a lower block (21) and an upper block (22), the upper block (22) is provided with a first slot (221), an electrical component (3) is placed in the first slot (221), an internal module (33) is provided at the lower end of the electrical component (3), the internal module (33) is provided with a pin (331), the other side of the first conveying frame (11) is provided with a loading component (4), the loading component (4) comprises a second conveying frame ( 41), a second conveyor belt (42) is provided in the second conveyor frame (41), a push plate (432) is provided at one end of the second conveyor belt (42), a symmetrically distributed side plate (44) is provided above the second conveyor frame (41), a pick-up component (5) is provided above the loading component (4), the pick-up component (5) includes a third bracket (51), a movable first air claw (58) is provided on the side of the third bracket (51), a performance detection component (6) is provided at one end of the loading component (4), the performance detection component (6) includes a detection module (610) and a rotatable and liftable adjustment frame (647), an appearance detection device (7) is provided on one side of the performance detection component (6), and a flip component (8) is provided on the side of the appearance detection device (7); The lower block (21) is provided with an array of slide grooves (211), the slide grooves (211) are slidably matched with the first conveying frame (11), a second positioning hole (212) is completely penetrated on the side of the lower block (21), an upper block (22) is fixedly connected to the upper end of the lower block (21), and a second slot (222) is provided in the first slot (221); The electrical component (3) is provided with third slots (31) on both sides, and a display screen (32) is provided on the upper end of the electrical component (3); A second motor (421) is provided on one side of the second conveying frame (41); a second bracket (411) is fixedly connected to one end of the first conveying frame (11); a threaded hole (412) is provided through the second bracket (411); a threaded push column (43) is provided in the threaded hole (412); a first rotating disk (431) is fixedly connected to one end of the push column (43); and a rotatably connected push plate (432) is provided at the other end of the push column (43); The rotatable and elevating adjustment frame (647) tests the rotation of the pin (331) and the fixity of the internal module (33); the detection module (610) contacts the pin (331) to test the internal data of the internal module (33); the flip assembly (8) drives the electrical component (3) to rotate 180 degrees, and then the electrical component (3) is re-placed in the first slot (221).

2. The electrical component sorting device for intelligent manufacturing according to claim 1 is characterized in that: A first conveyor belt (12) is provided in the first conveyor frame (11), a first motor (13) is provided on one side of the first conveyor frame (11), and a positioning assembly (15) comprises a first bracket (151), a fixedly connected positioning cylinder (152) is provided at the upper end of the first bracket (151), and a fixedly connected positioning column (153) is provided at the telescopic end of the positioning cylinder (152).

3. The electrical component sorting device for intelligent manufacturing according to claim 2 is characterized in that: The side of the third bracket (51) is provided with a fixedly connected first cylinder (52) and a slidably matched transverse bracket (54), the transverse bracket (54) is provided with a fixedly connected second cylinder (55), the transverse bracket (54) is provided with a slidably matched lifting bracket (57), the lifting bracket (57) is provided with a fixedly connected first air claw (58), the movable end of the first air claw (58) is provided with a fixedly connected first clamping plate (59), and the side of the first clamping plate (59) is provided with a protrusion (591).

4. The electrical component sorting device for intelligent manufacturing according to claim 3 is characterized in that: The performance detection assembly (6) comprises a fourth bracket (61), a third cylinder (62) fixedly connected to the upper end of the fourth bracket (61), a fifth bracket (64) slidably matched to the side of the fourth bracket (61), a third motor (641) and a fourth cylinder (643) fixedly connected to the fifth bracket (64), a first rotating wheel (642) fixedly connected to the rotating shaft of the third motor (641), a rotating shaft (644) provided below the fifth bracket (64), and a rotating shaft (644) provided at the lower end thereof. A second rotating wheel (645) is rotatably connected, a synchronous belt (646) is rotatably connected to the first rotating wheel (642) and the second rotating wheel (645), an adjustment frame (647) is fixedly connected below the second rotating wheel (645), a first side edge (648) is fixedly connected and a second side edge (649) is rotatably connected inside the adjustment frame (647), the upper end of the second side edge (649) is fixedly connected to the telescopic end of the fourth cylinder (643), and the fourth cylinder (643) drives the second side edge (649) to rotate.

5. The electrical component sorting device for intelligent manufacturing according to claim 4 is characterized in that: A sixth bracket (65) is provided on the side of the fourth bracket (61), a slidingly matched seventh bracket (68) is provided on one side of the sixth bracket (65), a fixedly connected fifth cylinder (67) is provided on the other side of the sixth bracket (65), a fixedly connected bidirectional cylinder (69) is provided below the seventh bracket (68), a first movable plate (691) is fixedly connected at one telescopic end of the bidirectional cylinder (69), a second movable plate (692) is fixedly connected at the other telescopic end of the bidirectional cylinder (69), slots are provided in the first movable plate (691) and the second movable plate (692), and replaceable detection modules (610) are provided in the slots of the first movable plate (691) and the second movable plate (692).

6. The electrical component sorting device for intelligent manufacturing according to claim 5, characterized in that: The appearance detection device (7) comprises a lifting column (71), a second rotating disk (72) is provided at the upper end of the lifting column (71), a lifting frame (73) is provided at the side of the lifting column (71), the second rotating disk (72) is rotated to drive the internal screw rod to rotate, thereby driving the lifting frame (73) to rise and fall, a visual detection module (74) is fixedly connected to the lifting frame (73), and a camera (75) is provided at one end of the visual detection module (74).

7. The electrical component sorting device for intelligent manufacturing according to claim 6, characterized in that: The flip assembly (8) comprises a mounting plate (81), the mounting plate (81) is provided with guide columns (82) distributed in an array, a sixth cylinder (84) is provided between the guide columns (82), each guide column (82) is provided with a slidably matched guide block (821), a side of the guide block (821) is provided with a fixedly connected moving plate (83), the telescopic end of the sixth cylinder (84) is fixedly connected to the moving plate (83), the moving plate (83) is provided with a fixedly connected rotating cylinder (85), the rotating end of the rotating cylinder (85) is provided with a fixedly connected second air claw (86), and the moving end of the second air claw (86) is provided with a fixedly connected second clamping plate (87).

8. A sorting method for an electrical component sorting device for intelligent manufacturing based on claim 7, characterized in that: The sorting method comprises the following steps: Step 1: Adjust the spacing of the side plates (44) according to the different models of the electrical components (3), rotate the first turntable (431) to drive the push plate (432) to adjust the position, rotate the second turntable (72) to drive the visual inspection module (74) to rise and fall, thereby adjusting the height of the camera (75), replace different inspection modules (610), and the manipulator places the completed electrical components (3) on the second conveyor belt (42). At this time, the display screen (32) faces down and contacts the second conveyor belt (42), and the internal module (33) and the pins (331) face up. The second motor (421) starts to drive the second conveyor belt (42) to rotate, and stops after moving forward and contacting the push plate (432). The first cylinder (52) and the second cylinder (55) drive the first air claw (58) to adjust the position, and the protrusion (591) is inserted into the third slot (31). The first clamping plate (59) clamps the electrical component (3) and places it in the first slot (221); Step 2: The first motor (13) starts to drive the first conveyor belt (12) to rotate, thereby driving the moving module (2) to move forward to the bottom of the adjustment frame (647) and then stop. The positioning cylinder (152) pushes the positioning column (153) to pass through the second positioning hole (212) and the first positioning hole (14), thereby fixing the moving module (2) and the first conveyor frame (11). The third cylinder (62) pushes the adjustment frame (647) to descend. The fourth cylinder (643) drives the second side (649) to rotate and clamp the pin (331) with the first side (648). The third motor (641) drives the adjustment frame (647) to rotate. The third cylinder (62) drives the adjustment frame (647) to rise, thereby testing the rotation of the pin (331). The test is performed to check the stability of the internal module (33). After the test is completed, the adjustment frame (647) rises, the positioning column (153) retreats, the mobile module (2) continues to move forward to below the detection module (610), the second group of positioning columns (153) fixes the mobile module (2) and the first conveying frame (11), the fifth cylinder (67) pushes the detection module (610) down, the detection module (610) contacts the pin (331) to test the internal data of the internal module (33), after the test is completed, the detection module (610) rises and leaves, the second group of positioning columns (153) retreats, the mobile module (2) continues to move forward to below the camera (75), and the third group of positioning columns (153) fixes the mobile module (2) and the first conveying frame (11); Step 3: The camera (75) detects whether the internal module (33) is cracked or deflected. When the rotation of the pin (331), the fixation of the internal module (33), the internal data of the internal module (33), and the appearance of the internal module (33) are all qualified, the electrical component (3) is driven by the mobile module (2) to continue to move to the bottom of the second clamping plate (87). The fourth group of positioning columns (153) fixes the mobile module (2) and the first conveying frame (11). The sixth cylinder (84) drives the rotating cylinder (85) to descend. The second air claw (86) drives the second clamping plate (87) to clamp the electrical component (3). The sixth cylinder (84) pushes the electrical component (3) to rise. The rotating cylinder (85) drives the electrical component (3) to rotate 180 degrees, and then descends to re-place the electrical component (3) in the first slot (221). The pin (331) is installed in the second slot (222), and then continues to move forward into the packaging device. Step 4: When one or more of the electrical components (3) that are unqualified in terms of the rotation of the pin (331), the fixity of the internal module (33), the internal data of the internal module (33), and the appearance of the internal module (33) are moved to the bottom of the second group of picking components (5), the electrical components (3) are taken away and stored in a unqualified box for manual re-inspection; Step 5: Repeat steps 1 to 4 until all inspection and sorting are completed.

Citation Information

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