Full-automatic skin wire lamp patch dispensing and assembling machine

Abstract

The application discloses a full-automatic skin wire lamp patch dispensing combined machine, and belongs to the technical field of machining equipment, which comprises a rack (20) and a material rack (21), a material placing mechanism (2101) and a material collecting mechanism (2201) are arranged on the material rack (21), a rotating disc (2001) is arranged on the rack (20), a clamp group is arranged on the rotating disc (2001), an opening mechanism (1), a wire feeding mechanism (2), a wire stripping mechanism (3), a power supply mechanism (4), a tin coating mechanism (5), a lamp bead feeding mechanism (6), a welding mechanism (7), a lamp bead detecting mechanism (8), a dispensing mechanism (9) and a curing mechanism (10) are sequentially arranged on the rack (20) outside the rotating disc (2001), various processing mechanisms are distributed on the circumferential outside of the rotating disc according to the processing process, the occupied space can be effectively reduced, and 2-4 wires arranged side by side can be automatically assembled with lamp beads.

Description

Technical Field

[0001] This invention belongs to the field of mechanical processing equipment technology, specifically relating to a fully automatic cable lamp patching and dispensing assembly machine that automatically completes a series of processes such as cable feeding, cable stripping, and lamp bead loading for cable lamps. Background Technology

[0002] Chinese invention patent application number 201710754592.X, filed on August 29, 2017, discloses a fully automated LED string assembly device, including a turntable conveyor mechanism, a wire feeding mechanism, an LED feeding mechanism, a soldering mechanism, a wire stripping mechanism, a welding mechanism, an adhesive dispensing mechanism, and a receiving mechanism. The LED feeding mechanism places surface-mount LEDs onto the LED fixing and suction component assembly; the soldering mechanism applies solder paste to the positive and negative electrodes of the surface-mount LEDs; the wire stripping mechanism removes the enamel layer from the wire surface; the welding mechanism welds the surface-mount LEDs to the stripped enamel positions on the wires; the welding power supply mechanism performs photoelectric detection on the welded surface-mount LEDs; the adhesive dispensing mechanism applies adhesive to the surface of the surface-mount LEDs and cures the adhesive; and the receiving mechanism collects the LED strings. This fully automated LED string assembly device improves the processing efficiency of LED strings, reduces production costs, and has a reasonable layout and small footprint.

[0003] However, the aforementioned fully automatic LED string assembly equipment requires multiple sets of wire feeding components to cooperate during production and processing, and completes the wire feeding for different processing mechanisms. The equipment structure is relatively complex, and the aforementioned fully automatic LED string assembly equipment cannot assemble LED beads for 2 to 4 parallel wires in the same cord lamp. Summary of the Invention

[0004] The problem this invention aims to solve is that the existing equipment has a relatively complex structure and cannot assemble LED beads for 2 to 4 parallel wires in the same cord lamp. The invention provides a fully automatic cord lamp patching and dispensing assembly machine that distributes multiple processing mechanisms on the outer side of the turntable according to the processing process, and is capable of assembling LED beads for 2 to 4 parallel wires in the same cord lamp.

[0005] To solve the above-mentioned technical problems, the present invention provides a fully automatic LED patch dispensing and assembly machine, including a frame and a material rack. A feeding mechanism and a receiving mechanism are provided on the material rack. A divider is provided on the frame, and a turntable is provided on the divider. Clamping assemblies are evenly arranged circumferentially on the outer edge of the turntable. Each clamping assembly includes clamp one and clamp two. On the frame outside the turntable, in sequence, are an opening mechanism for opening the clamping assemblies, a wire feeding mechanism for pulling and heating the wire, a wire stripping mechanism for stripping the wire insulation, a power supply mechanism for supplying power to the wire, a tinning mechanism for tinning the stripped area of ​​the wire, an LED feeding mechanism for placing LED beads at the tinned area of ​​the wire, a welding mechanism for soldering the LED beads to the wire, an LED detection mechanism for detecting the LED beads, a dispensing mechanism for dispensing adhesive to the LED beads, and a curing mechanism for solidifying the adhesive. The opening mechanism, wire stripping mechanism, power supply mechanism, tinning mechanism, welding mechanism, and dispensing mechanism are respectively connected to a cam mechanism below the turntable.

[0006] As a further improvement of the present invention, the opening mechanism of the above-mentioned fully automatic leather light patch dispensing assembly machine includes a bracket and a clamping block fixing plate. A clamping block 1 and a clamping block 2 are provided on the clamping block fixing plate 1. The clamping block 1 and the clamping block 2 are located above the clamping clamp assembly, and there are 1 clamping block 1 and 1 clamping block 2 respectively.

[0007] As a further improvement of the present invention, the above-mentioned fully automatic wire lamp patch dispensing and assembly machine includes a wire feeding mechanism comprising a second bracket, a roller group for pulling the wire and a wire heating component disposed on the second bracket.

[0008] As a further improvement of the present invention, the above-mentioned fully automatic wire lamp patch dispensing assembly machine includes a wire stripping mechanism comprising a support three, on which a slider fixing frame one and a driving component one for driving the slider fixing frame one to move horizontally are provided. On the slider fixing frame one, a slider one and a slider two are provided, as well as a connecting component one connecting the slider one and the slider two. A wire stripping tool one is provided on the slider one, and a wire stripping tool two is provided on the slider two. The wire stripping tool one and the wire stripping tool two are arranged longitudinally opposite to each other. A driving component two for driving the slider one to move longitudinally is provided below the slider one. An opening and clamping mechanism for opening and clamping the clamp assembly is also provided on the support.

[0009] As a further improvement of the present invention, the above-mentioned fully automatic leather light patch dispensing assembly machine includes an opening and pressing mechanism comprising a pressing block fixing plate one, pressing block three and pressing block four being provided on the pressing block fixing plate one, and a roller three being provided at the lower end of the pressing block three.

[0010] As a further improvement of the present invention, the power supply mechanism of the above-mentioned fully automatic fiber lamp patch dispensing assembly machine includes a support four, a contact piece and a contact piece fixing frame. The contact piece fixing frame is provided on the support four, the contact piece is fixed on the contact piece fixing frame, and the contact piece is connected to the power supply.

[0011] As a further improvement of the present invention, in the above-mentioned fully automatic fiber lamp patch dispensing and assembly machine, the contact pieces are set to 2 to 4 pieces, an insulating sheet is set between the contact pieces, and the surface of the contact pieces is set to be arc-shaped.

[0012] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing assembly machine includes a soldering mechanism comprising a bracket five, a soldering head fixing frame, a soldering head, a solder paste cartridge fixing frame, and a solder paste cartridge. The soldering head fixing frame is provided on the bracket five, and the soldering head is fixed on the soldering head fixing frame. There are 2 to 4 soldering heads. The solder paste cartridge fixing frame is provided on the bracket five, and the solder paste cartridge is positioned above the solder paste cartridge fixing frame. A driving component three for driving the solder paste cartridge to rotate is provided below the solder paste cartridge fixing frame.

[0013] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing and assembly machine is provided with a solder lifting plate inside the solder paste cylinder. The number of solder lifting plates is 1 to 4. The solder lifting plates are fixed on a solder lifting plate fixing frame, and the solder lifting plate fixing frame is set on a bracket five.

[0014] As a further improvement of the present invention, the above-mentioned fully automatic LED chip bonding and dispensing assembly machine includes an LED bead feeding mechanism comprising a bracket six and an LED bead rack. The bracket six is ​​provided with a suction cup for picking up LED beads, a driving component four for driving the suction cup to reciprocate in the direction of the clamping assembly, a driving component five for driving the suction cup to reciprocate longitudinally, and a driving component six for driving the suction cup to rotate. The suction cup is connected to an air extraction mechanism, and a conveyor belt for conveying LED beads is provided on the LED bead rack.

[0015] As a further improvement of the present invention, in the above-mentioned fully automatic leather light patch dispensing assembly machine, the suction cup is set on the suction cup fixing shaft, the suction cup fixing shaft is set on the rotating shaft of the driving component six, a spring limiting component is set on the rotating shaft of the driving component six, an elastic component one is set between the spring limiting component and the suction cup, the driving component six is ​​set on the driving component five, and the driving component five is set on the driving component four.

[0016] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing and assembly machine includes a welding mechanism comprising a bracket seven and a heating component disposed on the bracket seven, wherein the heating component is disposed below the wire.

[0017] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing and assembly machine includes a welding mechanism with a wire pressing rod, which is positioned above the wire and opposite to the heating component. A through hole is provided inside the wire pressing rod, and the through hole is connected to the air extraction mechanism.

[0018] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing and assembly machine includes a lamp bead detection mechanism comprising a bracket eight, on which a sensing device one is disposed.

[0019] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing assembly machine includes a dispensing mechanism comprising a bracket nine, a dispensing head, and a dispensing head fixing plate. The dispensing head is mounted on the dispensing head fixing plate, and the dispensing head fixing plate is mounted on the bracket nine. An injector is mounted on the dispensing head, a material collection trough is mounted below the dispensing head, and a pad is mounted in the material collection trough.

[0020] As a further improvement of the present invention, the above-mentioned fully automatic leather light patch dispensing assembly machine is provided with an adjustment component on the bracket nine for adjusting the horizontal and vertical positions of the dispensing head.

[0021] As a further improvement of the present invention, the above-mentioned fully automatic leather light patch dispensing and bonding combination machine is provided with two dispensing mechanisms, and a preliminary curing component is provided between the two dispensing mechanisms. The preliminary curing component includes an ultraviolet emitter and an air outlet is provided below the ultraviolet emitter.

[0022] As a further improvement of the present invention, the above-mentioned fully automatic fiber lamp patch dispensing assembly machine includes a curing mechanism comprising a support ten, on which a curing component is provided. The curing component includes two ultraviolet emitters arranged opposite each other, located above and below the clamping assembly, respectively. The curing component is configured in 2 to 6 groups.

[0023] As a further improvement of the present invention, the above-mentioned fully automatic LED light patch dispensing and bonding machine includes a feeding mechanism comprising a rotating shaft 1 mounted on a material rack, a material storage tray mounted on the rotating shaft 1, a slide rail 3 longitudinally mounted on the material rack, a fixed pulley 1 fixedly mounted at the upper end of the slide rail 3, a slider 3 mounted on the slide rail 3, a movable pulley 1 mounted on the slider 3, and a sensor 1 and a sensor 2 mounted on one side of the slide rail 3.

[0024] As a further improvement of the present invention, the above-mentioned fully automatic LED light patch dispensing and assembly machine includes a receiving mechanism comprising a rotating shaft 2 mounted on a material rack, a material storage tray mounted on the rotating shaft 2, a longitudinally mounted slide rail 4 mounted on the material rack, a fixed pulley 2 fixedly mounted at the upper end of the slide rail 4, a slider 4 mounted on the slide rail 4, a movable pulley 2 mounted on the slider 4, a sensor 3 and a sensor 4 mounted on one side of the slide rail 4, and an adjusting wheel for adjusting the horizontal movement of the adjusting wire is mounted between the rotating shaft 2 and the fixed pulley 2, the adjusting wheel being driven by a drive mechanism.

[0025] Compared with other technologies, the advantages of this invention are as follows: 1. By setting a wire feeding mechanism, the wire can be heated and softened before being fed into the clamping assembly of the turntable for clamping, allowing the wire to be continuously processed on the turntable; 2. By setting a wire stripping mechanism, the softened wire can be stripped to expose the copper core wire; 3. By setting a power supply mechanism, the wire can be powered to emit light from the LEDs on it; 4. By setting a soldering mechanism, solder paste can be applied to the stripped area of ​​the wire; 5. By setting an LED feeding mechanism, the LEDs can be placed on the area of ​​the wire where solder paste has been applied; 6. By setting a welding mechanism, the solder paste can be melted to weld the LEDs to the wire; 7. By setting an LED detection mechanism, the on / off status of the LEDs can be detected when the wire is energized; 8. By setting a dispensing mechanism, the LEDs that have completed the LED detection can be dispensed with adhesive; 9. By setting a curing mechanism, the adhesive dispensed onto the LEDs can be cured. Attached Figure Description

[0026] Figure 1 This is a top view of the present invention.

[0027] Figure 2 yes Figure 1 Enlarged view of part A in the middle.

[0028] Figure 3 This is one of the perspective views of the present invention.

[0029] Figure 4 This is the second perspective view of the present invention.

[0030] Figure 5 This is the main view of the opening mechanism of the present invention.

[0031] Figure 6 This is a perspective view of the opening mechanism of the present invention.

[0032] Figure 7 This is a front view of the wire feeding mechanism of the present invention.

[0033] Figure 8 This is a perspective view of the wire feeding mechanism of the present invention.

[0034] Figure 9 This is a front view of the draw wire length fixing component of the present invention.

[0035] Figure 10 This is a perspective view of the wire-drawing length fixing component of the present invention.

[0036] Figure 11 This is a perspective view of the wire feeding component of the present invention.

[0037] Figure 12 This is a front view of the wire stripping mechanism and the opening and clamping mechanism of the present invention.

[0038] Figure 13 This is a perspective view of the wire stripping mechanism and the opening and clamping mechanism of the present invention.

[0039] Figure 14 This is a front view of the power supply mechanism and tangent mechanism of the present invention.

[0040] Figure 15 This is a perspective view of the power supply mechanism and tangent mechanism of the present invention.

[0041] Figure 16 This is one of the three-dimensional views of the tinning mechanism of this invention.

[0042] Figure 17 This is the second perspective view of the tinning mechanism of this invention.

[0043] Figure 18 This is a front view of the LED bead feeding mechanism of the present invention.

[0044] Figure 19 yes Figure 17 Enlarged view of section A.

[0045] Figure 20 This is a three-dimensional view of the LED bead feeding mechanism of the present invention.

[0046] Figure 21 This is a front view of the welding mechanism of the present invention.

[0047] Figure 22 This is a three-dimensional view of the welding mechanism of the present invention.

[0048] Figure 23 This is a three-dimensional view of the LED bead detection mechanism of the present invention.

[0049] Figure 24 This is a front view of the dispensing mechanism of the present invention.

[0050] Figure 25 This is a three-dimensional view of the dispensing mechanism of the present invention.

[0051] Figure 26 This is the front view of the curing mechanism of the present invention.

[0052] Figure 27 This is a three-dimensional view of the curing mechanism of the present invention.

[0053] Figure 28This is a perspective view of the material rack and feeding mechanism of the present invention.

[0054] Figure 29 This is a perspective view of the material rack and receiving mechanism of the present invention.

[0055] Explanation of the reference numerals: 1-Opening mechanism, 101-Bracket 1, 102-Pressure block fixing plate 1, 103-Pressure block 1, 104-Pressure block 2, 105-Slide rail 5, 106-Slider 5, 107-Elastic element 2, 108-Roller 1, 109-Roller 2;

[0056] 2-Wire feeding mechanism, 201-Bracket 2, 202-Roller group, 203-Wire heating component, 204-Connecting rod, 205-Cylinder 1, 206-Pull rod, 207-Driver 8, 208-Bracket 11, 209-Driving wheel, 210-Driven wheel, 211-Synchronous belt, 212-Slide rail 19, 213-Slider 19, 214-Bracket 12, 215-Driver 9, 216-Push plate, 217-Wire feeding plate 1, 218-Wire feeding plate 2, 219-Groove 1, 220-Groove 2;

[0057] 3- Wire stripping mechanism, 301- Support three, 302- Slider fixing bracket one, 303- Drive component one, 304- Slider one, 305- Slider two, 306- Connector one, 307- Wire stripping cutter one, 308- Wire stripping cutter two, 309- Drive component two, 310- Pressing block fixing plate two, 311- Pressing block three, 312- Pressing block four, 313- Roller three, 314- Slide rail six, 315- Slider 6. 316-Fixed Shaft, 317-Tool Holder 1, 318-Tool Holder 2, 319-Limiting Component 1, 320-Slide Rail 7, 321-Slider 7, 322-Elastic Component 3, 323-Cylinder 2, 324-Top Plate, 325-Drive Component 7, 326-Groove 3, 327-Groove 4, 328-Actuating Rod 1, 329-Actuating Rod 2, 330-Slide Rail 1, 331-Slide Rail 2;

[0058] 4-Power supply mechanism, 401-Bracket four, 402-Contact piece, 403-Contact piece fixing bracket, 404-Slide rail eight, 405-Slider eight;

[0059] 5-Tin application mechanism, 501-Bracket five, 502-Tin dipping head fixing bracket, 503-Tin dipping head, 504-Solder paste cartridge fixing bracket, 505-Solder paste cartridge, 506-Drive component three, 507-Tin plate lifting, 508-Tin plate lifting fixing bracket, 509-Slide rail nine, 510-Slider nine, 511-Slide rail ten, 512-Slider ten, 513-Slide rail eleven, 514-Slider eleven, 515-Fixing rod;

[0060] 6-LED bead feeding mechanism, 601-Bracket 6, 602-LED bead feeder, 603-Suction cup, 604-Driver 4, 605-Driver 5, 606-Driver 6, 607-Conveyor belt, 608-Suction cup fixing shaft, 609-Elastic component 1, 610-Rotating shaft, 611-Spring limiting component;

[0061] 7-Welding mechanism, 701-Support 7, 702-Heating component, 703-Top line rod, 704-Slide rail 12, 705-Slider 12, 706-Slide rail 13, 707-Slider 13, 708-Top line rod fixing frame;

[0062] 8-LED bead testing mechanism, 801-Support seven, 802-Sensing device one;

[0063] 9-Dispensing mechanism, 901-Bracket 9, 902-Dispensing head, 903-Dispensing head fixing plate, 904-Injector, 905-Collection trough, 906-Padded block, 907-Preliminary curing component, 908-UV emitter 1, 909-Air outlet, 910-Slide rail 14, 911-Slider 14, 912-Limiting component 2, 913-Slide rail 15, 914-Slider 15, 915-Slide rail 16, 916-Slider 16, 917-Limiting component 3, 918-Cylinder 3, 919-Slide rail 17, 920-Slider 17, 921-Cylinder 4;

[0064] 10-Curing mechanism, 1001-Support 10, 1002-Curing component, 1003-Ultraviolet emitter;

[0065] 20-Frame, 2001-Turntable, 2002-Clamp One, 2003-Clamp Two, 2004-Lead Rod;

[0066] 21-Material rack, 2101-Material feeding mechanism, 2102-Rotating shaft one, 2103-Slide rail three, 2104-Fixed pulley one, 2105-Slider three, 2106-Moving pulley one, 2107-Sensing element one, 2108-Sensing element two;

[0067] 2201-Receiving mechanism, 2202-Rotating shaft two, 2203-Slide rail four, 2204-Fixed pulley two, 2205-Slider four, 2206-Modible pulley two, 2207-Sensing element three, 2208-Sensing element four, 2209-Adjusting wheel, 2210-Slide rail eighteen, 2211-Slider eighteen;

[0068] 30-Tangent Mechanism, 3001-Groove 1, 3002-Slider Fixing Frame 2, 3003-Slider 20, 3004-Slider 21, 3005-Groove 5, 3006-Groove 6, 3007-Groove 7, 3008-Connector 2, 3009-Fixed Shaft 2, 3010-Actuating Rod 3, 3011-Actuating Rod 4, 3012-Cylinder 5, 3013-Tool Fixing Frame 5, 3014-Tangent Tool, 3015-Support Block 1, 3016-Slide Rail 20, 3017-Slide Rail 21; Detailed Implementation

[0069] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0070] Conversely, this invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of the invention as defined in the claims. Furthermore, to provide a better understanding of the invention, certain specific details are described in detail below. However, those skilled in the art will fully understand the invention even without these detailed descriptions.

[0071] The terms “horizontal,” “up,” “down,” “left,” “right,” “front,” “back,” and similar expressions used in this article are for illustrative purposes only.

[0072] Example 1: The conductor processed in this example is a conductor with two copper core wires arranged side by side.

[0073] like Figure 1 , Figure 3 , Figure 4 and Figure 28The fully automatic wire bonding and dispensing machine shown includes a frame 20 and a cam mechanism. A material rack 21 is provided on one side of the frame 20, and a feeding mechanism 2101 is provided on the material rack 21. The feeding mechanism 2101 includes a rotating shaft 2102 mounted on the material rack 21, and a storage tray is provided on the rotating shaft 2102. The storage tray is used to wind and hold unprocessed wires. The rotating shaft 2102 is driven and controlled to rotate by a servo motor. When the rotating shaft 2102 rotates, the storage tray rotates synchronously to release the unprocessed wires. A longitudinal slide rail 2 is provided on the material rack 21. 103, a slider 2105 is provided on slide rail 3 2103, a movable pulley 2106 is provided on slider 3 2105, a fixed pulley 2104 is fixedly provided at the upper end of slide rail 3 2103, the wire is released from the storage tray, passes around the fixed pulley 2104 and the movable pulley 2106 in sequence, and then passes around the fixed pulley 2104 to lead out. A sensor 2107 and a sensor 2108 are provided on one side of slide rail 3 2103. The sensor 2106 and the sensor 2107 are used to sense the position of the movable pulley 2106.

[0074] When the fully automatic LED light patch dispensing and bonding machine starts working, one end of the lead wire is pulled by a traction force. The rotating shaft 2102 rotates, causing the storage tray to release the lead wire to be processed. At this time, the length of the lead wire between the fixed pulley 2104 and the movable pulley 2106 increases. The movable pulley 2106 moves down along the slide rail 2103 until the sensor 2108 detects the movable pulley 2106. At this point, the storage tray stops rotating, and the lead wire is continuously pulled by the traction force at the other end. The fixed pulley 2104 and the movable pulley 2106... As the length of the wire between 106 decreases, the movable pulley 2106 moves upward along the slide rail 2103 until the sensor 2106 detects the movable pulley 2106. At this point, the storage tray begins to rotate and release the wire. This cycle repeats, ensuring that the tension of the wire between the fixed pulley 2104 and the movable pulley 2106 remains within a certain range. This prevents the wire from breaking due to excessive tension or from becoming loose due to insufficient tension, thus achieving the goal of uniform wire feeding.

[0075] like Figures 1 to 4As shown, a divider is installed on the frame 20, and a turntable 2001 is installed on the divider. The divider controls the turntable 2001 to rotate intermittently at a fixed angle. Clamping assemblies are evenly arranged on the outer circumference of the turntable 2001. The clamping assemblies include clamp one 2002 and clamp two 2003, which are used to clamp wires. Clamp one 2002 and clamp two 2003 are in a clamped state in their natural state. On the frame 20 outside the turntable 2001, in sequence, are an opening mechanism 1 for opening the clamping assemblies, a wire feeding mechanism 2 for pulling and heating the wire, a wire stripping mechanism 3 for stripping the wire insulation, a power supply mechanism 4 for supplying power to the wire, a tinning mechanism for tinning the stripped areas of the wire, and a lamp holder for placing LED beads at the tinned areas of the wire. The turntable 2001 comprises a bead feeding mechanism 6, a welding mechanism 7 for soldering LED beads to wires, a bead detection mechanism 8 for detecting LED beads, a dispensing mechanism 9 for applying adhesive to LED beads, and a curing mechanism 10 for solidifying the adhesive. Each rotation of the turntable 2001 causes the wire feeding mechanism 2, wire stripping mechanism 3, power supply mechanism 4, tinning mechanism 5, LED bead feeding mechanism 6, welding mechanism 7, LED bead detection mechanism 8, dispensing mechanism 9, and curing mechanism 10 to simultaneously process the wires on their corresponding clamping groups, thus improving work efficiency. A cam mechanism is located below the turntable 2001. The opening mechanism 1, wire stripping mechanism 3, power supply mechanism 4, tinning mechanism 5, welding mechanism 7, and dispensing mechanism 9 are connected to the cam mechanism, enabling the various mechanisms to cooperate and work synchronously.

[0076] like Figures 1 to 6As shown, the opening mechanism 1 includes a bracket 101 and a clamping block fixing plate 102. A slide rail 105 is longitudinally arranged on the bracket 101, and a slider 106 is arranged on the slide rail 105. A cam mechanism drives the slider 106 to move on the slide rail 105. The clamping block fixing plate 102 is located above the slider 106. An elastic element 107 is arranged between the clamping block fixing plate 102 and the slide rail 105. The elastic element 107 is a spring, which can buffer and reset. A clamping block 103 and a clamping block 104 are arranged on the clamping block fixing plate 102. Both clamping blocks 103 and 104 are equipped with... The clamping block 103 is positioned above the clamping assembly at the feeding end, and the clamping block 204 is positioned above the clamping assembly at the unloading end. When the clamping block 103 presses down on the clamping arms of clamp 1 2002 and clamp 2 2003, the clamping assembly can be opened to facilitate wire feeding by the wire feeding mechanism 2. When the clamping block 204 presses down on the clamping arms of clamp 1 2002 and clamp 2 2003, the clamping assembly can be opened to unload the processed wire. There are two clamping blocks 103 and two clamping blocks 204, and the two clamping blocks 103 or the two clamping blocks 204 can respectively press down on the clamping arms of clamp 1 2002 and clamp 2 2003. Rollers 108 are provided at the lower ends of the two clamping blocks 103, and rollers 109 are provided at the lower ends of the two clamping blocks 104. Rollers 108 and 109 are respectively opposite to the clamping arms of clamps 2002 and 2003. While clamping the clamping arms of clamps 2002 and 2003, rollers 108 and 109 can reduce the wear of clamps 2002 and 2003.

[0077] like Figure 1 , Figure 2 , Figure 3 , Figure 7 and Figure 8 As shown, the wire feeding mechanism 2 includes a second support 201, a roller group 202 for pulling the wire and a wire heating component 203 mounted on the second support 201. The direction of the roller group 202 is at a 90-degree angle to the clamp group at the wire feeding station 1. The wire led out from the first fixed pulley 2104 enters the roller group 202 and, after being guided by the roller group 202, enters the clamp group and is clamped by the first clamp 2002 and the second clamp 2003. The wire heating component 203 is located below the wire and is in contact with the wire. When the wire moves on the roller group 202 due to the rotation of the turntable 2001, it is heated by the wire heating component 203, which can soften the wire sheath and make it easier to strip the wire at the wire stripping mechanism 3.

[0078] When the cam mechanism drives the slider 106 to move downwards, the clamping block fixing plate 102 moves downwards, and rollers 108 and 109 move downwards to respectively clamp the clamp arms of clamps 1002 and 2003 at the wire feeding mechanism, causing the clamp assembly to open. Since the direction of roller assembly 202 is at a 90-degree angle to the clamp assembly at the wire feeding station, the turntable 2001 rotates, and the wire led out from roller assembly 202 directly enters clamps 1002 and 2003. When clamps 2002 and 2003 need to be re-clamped, the reset action of elastic element 2 107 and the cam mechanism drive slider 5 106 to move upward and reset. The clamping block fixing plate 1 102 and clamping block 1 103 move upward, and roller 1 108 and roller 2 109 respectively leave the clamping arms of clamps 2002 and 2003, thereby re-clamping clamps 2002 and 2003.

[0079] like Figures 1 to 4 , Figure 12 and Figure 13 As shown, the wire stripping mechanism 3 includes a support 301, a slide rail 314 horizontally mounted on the support 301, a slider 315 mounted on the slide rail 314, a drive member 303 driving the slider 315 to move horizontally on the slide rail 314, the drive member 303 being connected to a cam mechanism, a slider fixing bracket 302 mounted on the slider 315, a slide rail 330 and a slide rail 331 mounted on the slider fixing bracket 302, a slider 304 and a slider 305 mounted on the slide rail 330 and the slide rail 331, a connecting member 306 between the slider 304 and the slider 305, a fixing shaft 316 mounted on the slider fixing bracket 302, and the middle of the connecting member 306 being mounted on the fixing shaft 316. Connector 1 306 can rotate on fixed shaft 1 316. Slider 1 304 and slider 2 305 are respectively provided with groove 3 326 and groove 4 327. Connector 1 306 is provided with a lever 1 328 and lever 2 329 at both ends. Lever 1 328 and lever 2 329 are respectively located in groove 3 326 and groove 4 327. Below slider 1 304, drive component 2 309 is provided to drive slider 1 304 to move on slide rail 1 330. Drive component 2 309 is connected to cam mechanism. When drive component 2 309 drives slider 1 304 to move down, connector 1 306 drives slider 2 305 to move up. When cam mechanism drives slider 1 304 to move up, connector 1 306 drives slider 2 305 to move down.

[0080] A tool holder 317 is provided on slider 304, and a tool holder 318 is provided on slider 305. A limiting member 319 is provided on tool holder 317 opposite to tool holder 318. A wire stripper 307 is provided on tool holder 317, and a wire stripper 308 is provided on tool holder 318. Wire strippers 307 and 308 are longitudinally opposite each other and can cut into the wire sheath for stripping the wire. The limiting member 319 can limit... The gap between wire stripping cutter 307 and wire stripping cutter 308 is designed to ensure that they cut precisely into the insulation layer of the conductor, preventing the copper core wire from being cut. When slider 304 moves down and slider 305 moves up, wire stripping cutter 307 and wire stripping cutter 308 move closer to each other, and their blades cut into the insulation layer of the upper and lower surfaces of the conductor, respectively. When slider 304 moves up and slider 305 moves down, wire stripping cutter 307 and wire stripping cutter 308 move away from each other and reset.

[0081] An opening and clamping mechanism for opening and clamping the clamp assembly is also provided on the bracket 301. The opening and clamping mechanism includes a slide rail 320 longitudinally arranged on the bracket 301, a slider 321 arranged on the slide rail 320, and a driving component 325 arranged below the slider 321. The driving component 325 drives the slide rail 320 to move longitudinally and is connected to a cam mechanism. A clamping block fixing plate 310 is provided on the slider 321. An elastic element 322 is provided between the clamping block fixing plate 310 and the slide rail 321. The elastic element 322 is a spring, which can play a role in buffering and resetting. A clamping block 311 and a clamping block 312 are provided on the clamping block fixing plate 310. 1. The clamping block 312 is positioned above the clamp arm of clamp 2002 at the wire stripping mechanism 3. The clamping block 313 is positioned above the jaw of clamp 2003 at the wire stripping mechanism 3. The lower end of the clamping block 311 is equipped with a roller 313. The roller 313 can reduce the wear of clamp 2002 while clamping the clamp arm of clamp 2002. When the driving component 725 drives the slider 721 to move down, the clamping block fixing plate 210 moves down, the elastic component 322 contracts, the roller 313 moves down and clamps the clamp arm of clamp 2002, so that clamp 2002 opens. The clamping block 412 presses down on the jaw of clamp 2003, so that clamp 2003 clamps the wire and prevents the wire at clamp 2003 from shifting during wire stripping. When clamp 1 2002 needs to be re-clamped, the spring's reset action and the drive component 7 325 drive the slider 7 321 to move upward and reset, causing the clamping block fixing plate 2 310 to move upward and the roller 3 313 to leave the clamp arm of clamp 1 2002, thereby allowing clamp 1 2002 to re-clamp the wire.

[0082] After the wire feeding mechanism 2 completes the heating and feeding of the wire, the turntable 2001 rotates, placing the heated wire at the stripping mechanism 3, which then strips the wire. The cam mechanism drives slider 304 to move downward, and connector 306 drives slider 305 to move upward. Tool holder 317 and tool holder 318 approach each other until limiter 319 contacts tool holder 203. At this point, stripping tools 307 and 308 cut into the insulation layer of the wire. Then, drive mechanism 325 opens clamping mechanism to open clamp 2002 and clamp 2003. Drive mechanism 303 drives slider 315 to move slightly along the axial direction of the wire towards clamp 2002, separating the insulation layers of the wire. Stripping tools 307 and 308 then complete the stripping operation. During reset, drive component 1 303 drives slider 6 315 to move slightly along the axial direction of the wire towards clamp 2 2003 to reset. Drive component 7 325 drives the clamping mechanism to open, causing clamp 1 2002 to reset and clamp the wire. Drive component 2 309 drives slider 1 304 to move upward, and connector 1 306 drives slider 2 305 to move downward, completing the reset.

[0083] like Figure 1 , Figure 3 , Figure 4 , Figure 14 and Figure 15 As shown, the power supply mechanism 4 includes a bracket 401 mounted on the frame 20. A slide rail 404 is longitudinally mounted on the bracket 401, and a slider 405 is mounted on the slide rail 404. The slider 405 is connected to a cam mechanism, which can drive the slider 405 to move longitudinally on the slide rail 404. A contact piece fixing bracket 403 is mounted on the slider 405, and a contact piece 402 is mounted on the contact piece fixing bracket 403. The contact piece 402 is connected to the power supply. When the contact piece 402 contacts the copper core wire in the conductor, it can supply power to the conductor. Two contact pieces 402 are provided, and the two contact pieces 402 are respectively connected to the positive and negative terminals of the power supply. The two contact pieces 402 can contact two copper core wires arranged side by side, respectively, and can supply power to the copper core wires. The surface of the contact piece 402 is set to be arc-shaped, so as to make better contact with the copper core wire.

[0084] After the wire stripping mechanism 3 completes the wire stripping process, the turntable 2001 rotates, positioning the stripped wire at the power supply mechanism 4. The cam mechanism drives the slider 405 to move downwards, causing the contact plate fixing bracket 403 to move downwards. The two contact plates 402 on the contact plate fixing bracket 403 respectively contact the two copper core wires arranged side by side. The power supply mechanism 4 supplies power to the copper core wires, enabling the two copper core wires to be connected to the positive and negative terminals of the power supply to form a circuit, so that the LED beads soldered on the wires can light up. This can be used for subsequent LED bead testing.

[0085] like Figure 1 , Figure 3 , Figure 4 , Figure 16 and Figure 17 As shown, the tinning mechanism 5 includes a bracket 501 mounted on the frame 20. A slide rail 509 is longitudinally mounted on the bracket 501, and a slider 510 is mounted on the slide rail 509. A cam mechanism drives the slider 510 to move along the slide rail 509. A slide rail 511 is horizontally mounted on the slider 510, and a slider 512 is mounted on the slide rail 511. A cam mechanism drives the slider 512 to move along the slide rail 511. A slider 512 is mounted on... A soldering head holder 502 is provided, with two soldering heads 503. After being dipped in solder paste, the soldering heads 503 can apply the solder paste to the copper core wires. The two soldering heads are horizontally staggered, allowing solder paste to be applied to two different copper core wires on the front and rear clamp assemblies simultaneously. Applying solder paste to two different copper core wires on the same clamp assembly at the same time would cause the solder paste to stick together; this staggered arrangement prevents this. A solder paste cartridge holder 504 is provided on the bracket 501. A solder paste cartridge 505 is positioned above the solder paste cartridge holder 504, holding the solder paste. The two soldering heads 503 are positioned above the solder paste cartridge 505. A drive unit 506, a motor, is located below the solder paste cartridge holder 504 to rotate the solder paste cartridge 505.

[0086] The bracket 501 is also longitudinally provided with a slide rail 11 513, and a slider 11 514 is provided on the slide rail 11 513. A cam mechanism drives the slider 11 514 to move on the slide rail 11 513. A solder plate lifting bracket 508 is provided on the slider 11 514. The solder plate lifting bracket 508 is provided with two fixing rods 515. Two solder plates 507 are correspondingly provided at the lower ends of the two fixing rods 515. The solder plates 507 are placed inside the solder paste cylinder 505. The fixing rods 515 are used to connect the solder plates 507. 7. When the drive unit 506 drives the solder paste cylinder 505 to rotate, the fixing rod 515 can stir the solder paste to prevent it from solidifying. The lifting plate 507 can lift the solder paste in the solder paste cylinder 505 and apply it to the soldering head 503. The lifting plate 507 can apply an appropriate amount of solder paste to the soldering head 503 to prevent excessive solder paste on the soldering head 503, which would cause the solder paste on the copper core wire to stick together. The two lifting plates 507 are respectively opposite to the two soldering heads 503.

[0087] When turntable 2001 rotates, the wire is positioned at the tinning mechanism 5, where solder paste is applied to the copper core wire. The cam mechanism drives slider 11 514 upwards, causing the solder lifting plate 507 to rise. The solder lifting plate 507 lifts the solder paste in the solder paste cylinder 505 and brings it into contact with the soldering head 503 above, allowing the soldering head 503 to pick up an appropriate amount of solder paste. The cam mechanism then drives slider 11 514 downwards to reset. After slider 10 512 moves towards the wire, the cam mechanism drives slider 9 510 downwards, allowing the solder paste on the soldering head 503 to be applied to the copper core wire. The two soldering heads 503 can respectively... Solder paste is applied to two different copper core wires on two adjacent clamping groups at the tinning mechanism 5. After tinning, the cam mechanism drives slider nine 510 to move upward and reset, and the cam mechanism drives slider eleven 514 to move away from the wire to complete the reset. After one application of solder paste, when the turntable 2001 rotates once, the same operation can be repeated to apply solder paste to two adjacent copper core wires at the same location on the wire. This cycle is repeated to prevent the solder paste from sticking while tinning the copper core wires.

[0088] like Figure 1 , Figure 3 , Figure 4 , Figure 18 , Figure 19 and Figure 20 As shown, the LED bead feeding mechanism 6 includes an LED bead rack 602 and a support 601. The LED bead rack 602 is equipped with a conveyor belt 607 for transporting LED beads. The support 601 is equipped with a driving component 604, a driving component 605, and a driving component 606. A suction cup fixing shaft 608 is installed on the rotating shaft 610 of the driving component 606, and a suction cup 603 is installed on the suction cup fixing shaft 608. The driving component 606 can drive the suction cup fixing shaft 608 and the suction cup 603 to rotate, so that when the LED bead is connected to the copper core wire, the positive and negative terminals of the LED bead can be correctly connected to the copper core wire as needed. The suction cup 603 is used to pick up LED beads. The suction cup 603 is connected to the suction mechanism. When the suction mechanism is working, it can generate negative pressure in the suction cup 603. The suction cup 603 can pick up the LED beads on the conveyor belt 607 by sucking air. A spring limiting member 611 is provided on the rotating shaft 610 of the drive member 606. An elastic member 609 is provided between the spring limiting member 611 and the suction cup 603. The elastic member 609 is a spring. When the suction cup 603 moves downward and contacts the LED bead, the suction cup 603 moves slightly upward and the elastic member 609 contracts. This can prevent the LED bead from being damaged due to excessive pressure when the suction cup 603 moves downward. After the suction cup 603 picks up the LED bead, it moves upward and returns to its original position under the action of the elastic member 609.

[0089] After the tinning mechanism 5 completes the application of solder paste to the copper core wire of the conductor, the turntable 2001 rotates, positioning the tinned conductor at the LED bead loading mechanism 6. The LED bead loading mechanism 6 then loads the tinned conductor with LED beads. Drive unit 5 605 drives drive unit 606 downwards, bringing the suction cup 603 into contact with the LED beads on the conveyor belt 607. The suction mechanism then draws air, and the suction cup 603 picks up the LED beads. Drive unit 5 605 drives drive unit 606 upwards, and then drive unit 4 604 simultaneously drives drive units 5 605 and 606 horizontally towards the clamping assembly, positioning the suction cup 603 above the clamping assembly. Drive unit 5 605 then drives drive unit 606 downwards, bringing the LED beads on the suction cup 603 into contact with the tinned portion of the copper core wire. At this point, the suction mechanism stops working, and the suction cup 603 places the LED beads on the copper core wire, completing the LED bead loading process. Subsequently, drive component 5 (605) drives drive component 6 (606) upwards, while drive component 4 (604) drives drive components 5 (605) and 6 (606) horizontally away from the clamp assembly, causing the suction cup 603 to return to above the conveyor belt 607, completing the reset. During the LED bead loading process, the positive and negative terminals of the LED beads need to be reversed according to the installation requirements. In this case, drive component 6 (606) can be activated to rotate the suction cup 603 180 degrees, and then the rotated LED bead can be placed on the tinned part of the copper core wire. This allows for adjustment of the installation requirements of the positive and negative terminals of the LED beads.

[0090] like Figure 1 , Figure 3 , Figure 4 , Figure 21 and Figure 22As shown, the welding mechanism 7 includes a bracket 701, a slide rail 12 704 is longitudinally arranged on the bracket 701, and a slider 12 705 is arranged on the slide rail 12 704. A cam mechanism drives the slider 12 705 to move on the slide rail 12 704. A heating element 702 is arranged at the upper end of the slider 12 705. The heating element 702 is located below the wire. If the heating element 702 is set as a soldering iron, the heating element 702 can melt the solder paste on the copper core wire and solder the LED bead to the copper core wire. The welding mechanism 7 is also equipped with a slide rail 13 706, on which a slider 13 707 is mounted. A cam mechanism drives the slider 13 707 to move on the slide rail 13 706. A top wire rod fixing bracket 708 is mounted on the upper end of the slider 13 707, and a top wire rod 703 is mounted on the top wire rod fixing bracket 708. The top wire rod 703 is positioned above the copper core wire and opposite to the heating element 702. A through hole 1 is provided inside the top wire rod 703, which is connected to an air extraction mechanism. The air extraction mechanism allows air to be extracted from the top wire rod 703 through the through hole 1, causing the LED bead to adhere to the surface of the top wire rod 703. When the heating element 702 welds the LED bead and the copper core wire, the top wire rod 703 is positioned above the LED bead to prevent the LED bead from moving, thus facilitating the welding of the LED bead by the heating element 702. After welding is completed, the cam mechanism drives slider 12 705 to move down and slider 13 707 to move up. At this time, the suction mechanism stops working, causing the top wire rod 703 to separate from the lamp bead, and then it is reset.

[0091] like Figure 1 , Figure 3 , Figure 4 and Figure 23 As shown, the LED bead detection mechanism 8 includes a bracket 801 mounted on the frame 20. A sensing device 802 is mounted on the bracket 801, which can detect the on / off status of the LED beads. The sensing device 802 is positioned above the clamp assembly. After the welding mechanism 8 completes the welding of the copper core wire LED beads, the turntable 2001 rotates, positioning the wire with the completed LED bead welding at the LED bead detection mechanism 8. The LED bead detection mechanism 8 then detects the on / off status of the LED beads. At this time, the power supply mechanism 4 supplies power to the wire, causing the LED beads on the copper core wire to emit light. The sensing device 802 detects the light emission status of the LED beads. If the LED bead emits light, it indicates that the LED bead welding is complete. If the LED bead does not emit light, it indicates that there is a poor solder joint between the copper core wire and the LED bead. At this time, all mechanisms stop working, and the non-emitting LED beads need to be replaced before restarting the device.

[0092] like Figure 1 , Figure 3 , Figure 4 , Figure 24 and Figure 25As shown, the dispensing mechanism 9 includes a slide rail 14 910 longitudinally arranged on the frame 20, a slider 14 911 arranged on the slide rail 14 910, a cam mechanism driving the slider 14 911 to move on the slide rail 14 910, a limiting member 2 912 arranged on the slider 14 911 opposite to the slide rail 14 910, the limiting member 2 912 can limit the longitudinal movement distance of the slider 14 911, a bracket 901 arranged on the slider 14 911, a dispensing head fixing plate 903 arranged on the bracket 901, a dispensing head 902 arranged on the dispensing head fixing plate 903, and a glue injector 904 arranged on the dispensing head 902. The dispensing head 902 supplies glue to the glue injector 904, the glue injector 904 is used to dispense glue to the lamp beads. When the cam mechanism drives the slider 14 911 to move down, it will cause the bracket 901 to move down, and the glue injector 904 will contact the lamp beads to dispense glue to the lamp beads on the copper core wire. A slide rail 15 913 is longitudinally arranged on the frame 20, and a slider 15 914 is arranged on the slide rail 15 913. The cam mechanism drives the slider 15 914 to move on the slide rail 15 913. A material collection groove 905 is arranged on the slider 15 914, which is located below the dispensing head 902. The material collection groove 905 is used to collect the glue overflowing during dispensing. After collection, it can be reused, which can reduce production costs. A pad 906 is arranged in the material collection groove 905. The pad 906 is used to support the wire and facilitate dispensing. When the cam mechanism drives the slider 14 911 to move down and the slider 15 914 to move up, the pad 906 presses against the lower surface of the wire, which facilitates the dispensing device 904 to dispense glue to the LED beads on the upper surface of the wire.

[0093] An adjusting component for adjusting the horizontal and vertical positions of the dispensing head 902 is provided on the bracket 901. The adjusting component includes a horizontally arranged slide rail 16 915, on which a slider 16 916 is mounted. A limiter 3 917 is provided on the bracket 901 at the end opposite to the slider 16 916. A cylinder 3 918 is provided on the slider 16 916 to drive it to move on the slide rail 16 915. A dispensing head fixing plate 903 is fixed to the slider 16 916. A vertically arranged slide rail 17 919 is provided on the dispensing head fixing plate 903. The dispensing mechanism 903 is equipped with a slider 17 920, and a cylinder 4 921 is installed on the dispensing head fixing plate 903 to drive the slider 17 920 to move on the slide rail 17 919. The dispensing head 902 is fixed on the slider 17 920. The horizontal and vertical positions of the dispensing head 902 are adjusted by the cylinder 3 918 and the cylinder 4 921 so that when the dispensing mechanism 9 dispenses glue to the lamp bead, the glue dispenser 904 is exactly above the lamp bead. When using some special glues, it is necessary to pull the glue horizontally when dispensing. At this time, the slider 16 916 can be driven to move horizontally by the cylinder 3 918 so that the glue can be pulled horizontally.

[0094] In another embodiment of the present invention, the dispensing mechanism 9 is configured as two sets, and a preliminary curing component 907 is provided between the two sets of dispensing mechanisms 9. The preliminary curing component 907 includes an ultraviolet emitter 908, which irradiates and cures the LED beads after the preliminary dispensing is completed. An air outlet 909 is provided below the ultraviolet emitter 908. During the preliminary irradiation and curing, air is blown upward through the air outlet 909 to make the glue more aesthetically pleasing after it is formed. After the LED beads are pre-irradiated and cured, they are then dispensed again by another set of dispensing mechanisms 9 to make the glue more aesthetically pleasing after it is fully formed.

[0095] After the LED bead testing mechanism 8 completes the testing of the LED beads, the turntable 2001 rotates, so that the wire that has completed the testing of the LED beads is located at the dispensing mechanism 9, and the dispensing mechanism 9 dispenses glue onto the LED beads. The cam mechanism drives slider fourteen 911 to move downward, causing the bracket nine 901 to move downward as a whole. The glue dispenser 904 of the first group of dispensing mechanisms 9, the ultraviolet emitter one 908, and the glue dispenser 904 of the second group of dispensing mechanisms 9 sequentially dispense glue, perform preliminary irradiation curing, and perform re-dispensing on the wires on the clamp assembly. At the same time, the cam mechanism drives slider fifteen 914 to move upward, and the pad 906 supports the wires. The glue dispenser 904 of the first group of dispensing mechanisms 9 dispenses glue to the wires and LEDs on the pad 906. The ultraviolet emitter one 908 performs preliminary curing on the wires and LEDs that have been dispensed. The glue dispenser 904 of the second group of dispensing mechanisms 9 dispenses glue again on the wires and LEDs that have been preliminarily cured. After the dispensing is completed, the cam mechanism drives slider fourteen 911 to move upward and reset, and the cam mechanism drives slider fifteen 914 to move downward and reset.

[0096] like Figure 1 , Figure 3 , Figure 4 , Figure 26 and Figure 27 As shown, the curing mechanism 10 includes a bracket 1001 mounted on the frame 20. A curing component 1002 is mounted on the bracket 1001. The curing component 1002 includes two ultraviolet emitters 1003 arranged opposite each other, one above and one below the clamp assembly. The ultraviolet emitters 1003 can cure the adhesive portion of the wire held by the clamp assembly. Three sets of curing components 1002 are arranged side by side on the bracket 1001, each corresponding to one of the three clamp assemblies. When the turntable 2001 rotates, the wire and LED held by the clamp assembly can be continuously cured by the three sets of curing components 1002, allowing the adhesive portion of the wire to be continuously cured and improving the adhesive effect of the LED.

[0097] like Figures 1 to 6As shown, after the curing mechanism 10 completes the curing of the LED beads, the cam mechanism drives the slider 106 in the opening mechanism 1 to move longitudinally, causing the clamping block fixing plate 102 to move down, and the two rollers 109 to move down and contact the clamp arms of clamp 2002 and clamp 2003 respectively, so that clamp 2002 and clamp 2003 open, the wire is disengaged from the clamp assembly, and the unloading is completed.

[0098] like Figure 1 , Figure 3 , Figure 4 and Figure 29 As shown, after the wires are unloaded, they are collected by the receiving mechanism 2201. The receiving mechanism 2201 includes a rotating shaft 2202 mounted on the material rack 20. A servo motor drives the rotating shaft 2202 to rotate. A receiving tray is mounted on the rotating shaft 2202 to collect the processed wires. The receiving tray can rotate by rotating the rotating shaft 2202. A slide rail 2203 is longitudinally mounted on the material rack 20. A slider 2205 is mounted on the slide rail 2203 and can slide on the slide rail 2203. A movable pulley 2206 is mounted on the slider 2205. A fixed pulley 2204 is fixedly mounted on the upper end of the slide rail 2203. A sensor 2207 and a sensor 2208 are mounted on one side of the slide rail 2203. 08 is used to detect the position of the movable pulley 2206. The material rack 20 is horizontally equipped with a slide rail 18 2210, and a slider 18 2211 is provided on the slide rail 18 2210. The slider 18 2211 is equipped with an adjusting wheel 2209 for adjusting the horizontal movement of the wire. The adjusting wheel 2209 is driven by a servo motor. After the wire is led out from the turntable 2001, it is successively wound to the fixed pulley 2204, the movable pulley 2206, and then back to the fixed pulley 2204. The wire at the fixed pulley 2204 is then led out and wound to the adjusting wheel 2209. The adjusting wheel 2209 pulls the wire to the receiving tray. When the receiving tray rotates, the adjusting wheel 2209 slides horizontally back and forth along the slide rail 18 2210. In this way, the processed wire can be laid to fill the axial surface of the receiving tray in sequence, which can increase the capacity of the receiving tray.

[0099] When the rotating shaft 2202 drives the receiving tray to rotate, it begins to collect material. At this time, the length of the wire between the fixed pulley 2204 and the movable pulley 2206 becomes shorter. The movable pulley 2206 moves upward along the slide rail 4 2203 until the sensor 3 2207 detects the movable pulley 2206. At this time, the receiving tray stops rotating, and the adjusting wheel 2209 stops moving. After continuous unloading, the length of the wire between the fixed pulley 2204 and the movable pulley 2206 becomes longer. At this time, the movable pulley 2206 moves downward along the slide rail 4 2203 until the sensor 4 2208 detects the movable pulley 2206. At this time, the receiving tray continues to rotate, and the adjusting wheel 2209 continues to move, and this cycle continues.

[0100] Example 2, as Figure 1 , Figure 3 , Figure 4 , Figure 9 and Figure 10 As shown, the other structures are the same as in Embodiment 1, except that a wire-pulling length-fixing component is provided between the wire feeding mechanism 2 and the wire stripping mechanism 3. This component can pull down the wire to control the distance between adjacent LED beads on the wire. The wire-pulling length-fixing component includes a bracket 11 208 fixed on the frame 20. A drive component 8 207 is provided on the bracket 11 208. The drive component 8 207 is a servo motor, which can precisely control the distance the wire is pulled down. A drive wheel 209 is provided on the drive shaft of the drive component 8 207, and a driven wheel 210 is provided on the bracket 11 208. A synchronous belt is provided between the drive wheel 209 and the driven wheel 210. 211. A slide rail 19 212 is longitudinally arranged on the bracket 11 208. A slider 19 213 is arranged on the slide rail 19 212. The slider 19 213 is arranged on the synchronous belt 211. A connecting rod 204 is arranged on the slider 19 213. A cylinder 1 205 is arranged on the connecting rod 204. A pull rod 206 is arranged on the piston rod of the cylinder 1 205. The cylinder 1 205 can drive the pull rod 206 to extend and retract. When the driving component 8 207 is working, it can drive the slider 19 213 to move up and down, thereby driving the connecting rod 204 to move up and down. The driving component 8 207 can precisely control the movement distance of the connecting rod 204, thereby controlling the length of the pull-down wire.

[0101] When the opening mechanism 1 opens the clamp assembly, cylinder 205 drives the pull rod 206 to extend, and drive component 207 drives the connecting rod 204 to move down. After the pull rod 206 pulls the wire down a certain distance, drive component 207 drives the connecting rod 204 to move up and reset, and cylinder 205 drives the pull rod 206 to retract and reset. The opening mechanism 1 is reset, completing the wire pulling and length setting function.

[0102] like Figure 4 As shown, a guide rod 2004 is provided below the turntable 2001 along the circumferential direction. The inlet end of the guide rod 2004 is bent. When the turntable 2001 rotates and is pulled down, the "U"-shaped wire will be guided into the inner side of the guide rod 2004 through the bent guide rod 2004. When the turntable 2001 continues to rotate, the "U"-shaped wire will rotate along the inner wall of the guide rod 2004 to avoid mutual interference or collision with subsequent processing devices.

[0103] Example 3, as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 7 , Figure 8 and Figure 11As shown, the other structures are the same as in Embodiment 2, except that the outlet end of the roller group 202 is provided with a wire feeding component for feeding the wire to the clamp group. The wire feeding component includes a bracket 12 214, on which a driving component 9 215 is horizontally arranged facing the clamp group. The driving component 9 215 is a cylinder, and a push plate 216 is provided on the piston rod of the driving component 9 215. The push plate 216 is opposite to the clamp group. A wire feeding plate 1 217 and a wire feeding plate 218 are arranged longitudinally opposite to each other on the push plate 216. The wire feeding plate 1 217 and the wire feeding plate 218 are respectively offset from the clamp 1 2002 and the clamp 2 2003. The wire feeding plate 1 217 is located to the right of the clamp 1 2002, and the wire feeding plate 218 is located between the clamp 1 2002 and the clamp 2 2003. When the driving component 215 is working, the push plate 216 is pushed out towards the clamp group. The front ends of the wire feeding plate 217 and the wire feeding plate 218 are respectively provided with groove 219 and groove 220. The bottom positions of groove 219 and groove 220 are consistent in the horizontal direction. When the wire fed from the outlet end of the roller group 202 enters the outside of the clamp group, when the wire feeding component is working, the opening mechanism 1 first opens clamp 2002 and clamp 2003. When the driving component 215 drives the push plate 216 to move towards the clamp group, the wire feeding plate 217 and the wire feeding plate 218 feed the wire in groove 219 and groove 220 into clamp 2002 and clamp 2003 and clamp them. Then, the driving component 215 drives the push plate 216 to reset.

[0104] Example 4, as Figure 1 , Figure 3 , Figure 4 , Figure 13 As shown, the other structures are the same as in Embodiment 3, except that a top wire component is provided between the wire drawing and length fixing component and the wire stripping mechanism 3. The top wire component includes a second cylinder 323 mounted on the bracket 301. The second cylinder 323 is horizontally mounted, and the piston rod of the second cylinder 323 faces the turntable 2001. A top wire plate 324 is provided on the piston rod of the second cylinder 323. When the second cylinder 323 is working, the top wire plate 324 is pushed out, which can push the "U"-shaped wire portion pulled down by the wire drawing and length fixing component towards the inside of the turntable 2001, so that the pulled-down "U"-shaped wire will not interfere with subsequent processing.

[0105] Example 5: The conductor processed in this example is composed of 3 or 4 copper core wires arranged side by side.

[0106] like Figure 1 , Figure 3 , Figure 4 , Figure 14 and Figure 15As shown, the other structures are the same as in Embodiment 4, except that a wire-cutting mechanism 30 for cutting the wire is provided between the power supply mechanism 4 and the soldering mechanism 5. Some copper lamps are composed of multiple circuits, with lamp beads soldered on different circuits, thus requiring wire cutting operations at certain locations, necessitating the wire-cutting mechanism 30. The wire-cutting mechanism 30 is mounted on a bracket 401 at the power supply mechanism 4. A slider fixing bracket 3002 is mounted on the bracket 401. The slider fixing bracket 3002 has a slide rail 2016 and a slide rail 211 3017. Slider 2003 and slider 211 3004 are mounted on slide rail 2016 and slide rail 211 3017. Slider 2003 and slider 2004 have grooves 5005 and 6006 respectively on the same side of the same side. Slider 2003 has a longitudinal groove 7007. Grooves 5005 and 7007 are connected. Slider 2003 and slider 2004... A connecting piece 2 3008 is provided between eleven 3004. A fixed shaft 2 3009 is provided on the slider fixing frame 2 3002. The middle of the connecting piece 2 3008 is located on the fixed shaft 2 3009. The connecting piece 2 3008 can rotate on the fixed shaft 2 3009. A toggle rod 3 3010 and a toggle rod 4 3011 are provided at both ends of the connecting piece 2 3008. The toggle rod 3 3010 and the toggle rod 4 3011 are respectively located in the groove 5 3005 and the groove 6 3006. A cylinder 5 3012 is provided below the slider 20 3003. The cylinder 5 3012 drives the slider 20 3003 to move longitudinally on the slide rail 20 3016.

[0107] Slider 20 3003 is equipped with a tool holder 5 3013, and a tangent tool 3014 is mounted on the tool holder 5 3013. Slider 21 3004 is equipped with a support block 1 3015, and the support block 1 3015 is equipped with a groove 1 3001 opposite to the tangent tool 3014. When cylinder 5 3012 drives slider 20 3003 to move downward, the actuating rod 3010 moves to the left in groove 5 3005, and the actuating rod 4 3011 moves to the left in groove 6 3006. Moving inward to the right, connector 2 3008 causes slider 21 3004 to move upward, and support block 1 3015 supports the wire, which is now above groove 1 3001. Cylinder 5 3012 continues to drive slider 20 3003 downward, and lever 3 3010 moves from groove 5 3005 to groove 7 3007. At this point, slider 21 3004 stops moving, and slider 20 3003 continues to move downward, causing the cutting tool 3014 to move downward and engage with groove 1 3001 to cut the wire. During reset, cylinder 5 3012 drives slider 20 3003 upward, lever 3 3010 moves from groove 7 3007 to the right end of groove 5 3005, connector 2 3008 drives slider 21 3004 downward, and lever 4 3011 moves to the left end of groove 6 3006, completing the reset.

[0108] Example 6: In this example, the conductor processed in this example has 3 or 4 copper core wires arranged side by side.

[0109] The other structures are the same as in Embodiment 4. The difference is that a set of cutting mechanism for cutting wires, LED detection mechanism for detecting LEDs, and power supply mechanism for supplying power to the wires after the circuit is broken are set in sequence between LED detection mechanism 8 and dispensing mechanism 9. The structure is the same as the cutting mechanism, LED detection mechanism and power supply mechanism mentioned above. The purpose is to meet the needs of different circuit designs for different cord lamps.

[0110] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. For those skilled in the art, several modifications and improvements can be made without departing from the present invention, and these should also be considered to fall within the protection scope of the present invention.

Claims

1. A fully automatic LED light patch dispensing and assembly machine, comprising a frame (20) and a material rack (21), wherein a feeding mechanism (2101) and a receiving mechanism (2201) are provided on the material rack (21), a divider is provided on the frame (20), a turntable (2001) is provided on the divider, and clamping assemblies are uniformly arranged in the circumferential direction on the outer edge of the turntable (2001), wherein the clamping assemblies include clamp one (2002) and clamp two (2003), characterized in that, On the frame (20) outside the turntable (2001), there are sequentially arranged an opening mechanism (1) for opening the clamp assembly, a wire feeding mechanism (2) for pulling and heating the wire, a wire stripping mechanism (3) for stripping the wire, a power supply mechanism (4) for supplying power to the wire, a tinning mechanism (5) for tinning the stripped part of the wire, a lamp bead feeding mechanism (6) for placing the lamp bead at the tinned part of the wire, a welding mechanism (7) for soldering the lamp bead to the wire, a lamp bead detection mechanism (8) for detecting the lamp bead, and a glue dispensing mechanism (9) for dispensing glue to the lamp bead. The opening mechanism (1), wire stripping mechanism (3), power supply mechanism (4), tinning mechanism (5), welding mechanism (7) and dispensing mechanism (9) are respectively connected to the cam mechanism below the turntable (2001). The feeding mechanism (2101) includes a rotating shaft (2102) set on the material rack (21), a material storage tray is set on the rotating shaft (2102), and a slide rail (2103) is longitudinally set on the material rack (21). The upper end of the slide rail (2103) is fixed. The material receiving mechanism (2201) is provided with a fixed pulley (2104), a slider (2105) on the slide rail (2103), a movable pulley (2106) on the slider (2105), a sensor (2107) and a sensor (2108) on one side of the slide rail (2103), a rotating shaft (2202) on the material rack (21), a storage tray on the rotating shaft (2202), and a slide rail (2203) longitudinally arranged on the material rack (21). The upper end of the slide rail four (2203) is fixedly provided with a fixed pulley two (2204), the slide rail four (2203) is provided with a slider four (2205), the slider four (2205) is provided with a movable pulley two (2206), the slide rail four (2203) is provided with a sensing element three (2207) and a sensing element four (2208) on one side, and an adjusting wheel (2209) for horizontal movement of the adjusting wire is provided between the rotating shaft two (2202) and the fixed pulley two (2204). The adjusting wheel (2209) is driven by a driving mechanism.

2. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The opening mechanism (1) includes a bracket (101) and a clamping block fixing plate (102). A clamping block (103) and a clamping block (104) are provided on the clamping block fixing plate (102). The clamping block (103) and the clamping block (104) are located above the clamping clamp assembly. There are two clamping blocks (103) and two clamping blocks (104) respectively.

3. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The wire feeding mechanism (2) includes a second support (201), a roller group (202) for pulling the wire and a wire heating component (203) disposed on the second support (201).

4. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The wire stripping mechanism (3) includes a support three (301), on which a slider fixing frame one (302) and a driving component one (303) for driving the slider fixing frame one (302) to move horizontally are provided. On the slider fixing frame one (302), a slider one (304) and a slider two (305) are provided, as well as a connecting component one (306) for connecting the slider one (304) and the slider two (305). A wire stripping tool one (307) is provided on the slider one (304), and a wire stripping tool two (308) is provided on the slider two (305). The wire stripping tool one (307) and the wire stripping tool two (308) are arranged longitudinally opposite each other. A driving component two (309) for driving the slider one (304) to move longitudinally is provided below the slider one (304). An opening and clamping mechanism for opening and clamping the clamp assembly is also provided on the support (301).

5. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 4, characterized in that, The opening and clamping mechanism includes a clamping block fixing plate 1 (310), a clamping block 3 (311) and a clamping block 4 (312) are provided on the clamping block fixing plate 1 (310), and a roller 3 (313) is provided at the lower end of the clamping block 3 (311).

6. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The power supply mechanism (4) includes a bracket (401), a contact piece (402) and a contact piece fixing frame (403). The contact piece fixing frame (403) is set on the bracket (401), and the contact piece (402) is fixed on the contact piece fixing frame (403). The contact piece (402) is connected to the power supply.

7. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 6, characterized in that, The contact piece (402) is set to 2 to 4 pieces, an insulating sheet is set between the contact pieces (402), and the surface of the contact piece (402) is set to be arc-shaped.

8. The fully automatic fiber optic lamp patch dispensing and bonding machine according to claim 1, characterized in that, The tinning mechanism (5) includes a bracket five (501), a tin-dipping head fixing frame (502), a tin-dipping head (503), a solder paste tube fixing frame (504), and a solder paste tube (505). The tin-dipping head fixing frame (502) is set on the bracket five (501), and the tin-dipping head (503) is fixed on the tin-dipping head fixing frame (502). There are 2 to 4 tin-dipping heads (503). The solder paste tube fixing frame (504) is set on the bracket five (501), and the solder paste tube (505) is set above the solder paste tube fixing frame (504). The drive component three (506) for driving the solder paste tube (505) to rotate is set below the solder paste tube fixing frame (504).

9. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 8, characterized in that, Solder lifting plates (507) are provided inside the solder paste tube (505). There are 1 to 4 solder lifting plates (507). The solder lifting plates (507) are fixed on the solder lifting plate fixing frame (508). The solder lifting plate fixing frame (508) is set on the bracket five (501).

10. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The lamp bead feeding mechanism (6) includes a bracket six (601) and a lamp bead rack (602). The bracket six (601) is provided with a suction cup (603) for picking up lamp beads, a driving component four (604) for driving the suction cup (603) to reciprocate in the direction of the clamping group, a driving component five (605) for driving the suction cup (603) to reciprocate longitudinally, and a driving component six (606) for driving the suction cup (603) to rotate. The suction cup (603) is connected to the air extraction mechanism. The lamp bead rack (602) is provided with a conveyor belt (607) for conveying lamp beads.

11. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 10, characterized in that, The suction cup (603) is mounted on the suction cup fixing shaft (608), the suction cup fixing shaft (608) is mounted on the rotating shaft (610) of the driving component six (606), a spring limiting component (611) is mounted on the rotating shaft (610) of the driving component six (606), an elastic component one (609) is mounted between the spring limiting component (611) and the suction cup (603), the driving component six (606) is mounted on the driving component five (605), and the driving component five (605) is mounted on the driving component four (604).

12. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The welding mechanism (7) includes a bracket (701) and a heating element (702) disposed on the bracket (701), the heating element (702) being disposed below the wire.

13. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 12, characterized in that, The welding mechanism (7) is provided with a wire pressing rod (703), which is located above the wire. The wire pressing rod (703) is positioned opposite to the heating component (702). A through hole is provided inside the wire pressing rod (703), which is connected to the air extraction mechanism.

14. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The lamp bead detection mechanism (8) includes a bracket eight (801), and a sensing device one (802) is set on the bracket eight (801).

15. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The dispensing mechanism (9) includes a bracket (901), a dispensing head (902), and a dispensing head fixing plate (903). The dispensing head (902) is mounted on the dispensing head fixing plate (903), and the dispensing head fixing plate (903) is mounted on the bracket (901). An injector (904) is mounted on the dispensing head (902), and a material collection trough (905) is mounted below the dispensing head (902). A pad (906) is mounted inside the material collection trough (905).

16. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 15, characterized in that, An adjustment component is provided on bracket nine (901) for adjusting the horizontal and vertical positions of the dispensing head (902).

17. A fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 16, characterized in that, The dispensing mechanism (9) is set in two groups, and a preliminary curing component (907) is set between the two groups of dispensing mechanisms (9). The preliminary curing component (907) includes an ultraviolet emitter (908) and an air outlet (909) is set below the ultraviolet emitter (908).

18. The fully automatic fiber optic lamp patch dispensing and assembly machine according to claim 1, characterized in that, The curing mechanism (10) includes a support ten (1001), and a curing component (1002) is provided on the support ten (1001). The curing component (1002) includes two ultraviolet emitters (1003) arranged opposite each other on the upper and lower sides. The ultraviolet emitters (1003) are located above and below the clamping group, respectively. The curing component (1002) is set to 2 to 6 groups.

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